Poulan 461ZX, 966681801 User Manual
Parts Manual
461ZX / 966681801
Form Number 115 394427 Rev C 2011-09-15
541ZX / 966681901
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
Gasoline containing up to 10% ethanol (E10) is acceptable for
use in this machine. The use of any gasoline exceeding 10%
ethanol (E10) will void the product warranty.
When you need spare parts or support in service
questions, warranty issues, etc., please consult
the following professional:
This manual belongs to the machine with the
manufacturing number:
Manufacturing Number
The machine’s manufacturing number can be found on
the printed plate affixed to the engine compartment.
Stated on the plate, from the top are:
• The machine’s type designation (I.D.).
• The manufacturer’s type number (Model).
• The machine’s serial number (Serial no.)
Please have the type designation and serial number
available when ordering spare parts.
The engine’s manufacturing number is stamped on
one of the valve covers.
The plate states:
• The engine’s model.
• The engine’s type.
• Code
Please have these available when ordering spare
parts.
Engine Transmission
The wheel motors and hydrostatic pumps have a
barcode decal affixed at the rear.
©2011 All rights reserved.
Orangeburg, SC. Printed in U.S.A.
CONTENTS
FRAME ........................................................................ 4
ENGINE PLATE
MODEL 966681901 ............................................... 6
MODEL 966681801 ............................................... 8
STEERING ................................................................ 10
IGNITION .................................................................. 12
BRAKE / LIFT ............................................................ 14
HYDRAULIC PUMP- MOTOR ................................... 16
WHEELS AND TIRES ................................................ 18
46" DECK .................................................................. 20
54" DECK .................................................................. 22
SEAT ......................................................................... 24
DECALS .................................................................... 26
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
FRAME
9
13
32
14
22
29
18
9
18
27
31
15
21
29
25
29
3
12
1
19
32
18
17
4
16
5
30
20
24
34
27
32
29
2
22
32
17
11
29
10
24
23
28
13
27
6
8
7
35
4
17
28
33
FRAME
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1.. 510 261802 .... 1 ....PLATE, OUTER BRAKE BLK
2.. 510 206703 .... 1 ....PLATE, BRAKE LATCH BLK
3.. 510 245604 .... 1 ....PLATE, DECK HEIGHT BLK
4.. 510 240502 .... 1 ....PLATE, DECK HEIGHT BLK
5.. 510 171505 .... 1 ....PLATE, FOOT BLK
6.. 522 740708 .... 1 ....FOOT REST BLK
7.. 522 443302 .... 1 ....MOUNT, STRUT, RT BLK
8.. 522 443304 .... 1 ....MOUNT, STRUT, LT BLK
9.. 510 225902 .... 2 ....SUPPORT, FENDER BLK
10.. 539 114789 .... 2 .... SWIVEL
11.. 521 938101 .... 1 .... LINK, FRONT SUSPENSION
12.. 515 988101 .... 6 .... SPACER
13.. 539 102587 .... 6 .... GROMMET, BUMPER
14.. 510 177606 .... 1 .... FRAME, REAR BLK
15.. 539 102526 .... 1 .... LIFT PIN
16.. 539 104411 .... 1 .... KNOB w/ STUD
17.. 5539 976989 . . 3 .... HAIR PIN
18.. 539 101341 .... 8 .... HCS 3/8-16 x 3
19.. 539 976938 .... 6 .... HCS 5/16-18 x 2¼
20.. 539 102335 .... 4 .... HCS 5/16-18 x 4
21.. 539 977761 .... 2 .... HCS ¼-20 x 1
22.. 539 101721 .... 3 .... HCS 5/16-18 x 2¾
23.. 539 990645 .... 4 .... RHSNB 3/8-16 x 1
24.. 539 111976 .... 6 .... BOLT 3/8-16 x 25/8 THD FRM
25.. 539 110674 .... 4 .... SCREW 10-12 x 1¼ WSH HD
26.. 539 976978 .... 2 .... NUT ¼-20 HEX NYLOC
27.. 539 200282 .... 6 .... NUT 3/8-16 HEX NYLOC JAM
28.. 539 119124 .... 2 .... NUT 7/16-14 HEX NYLOC
29.. 539 112899 . . 15 .... NUT 5/16-18 HEX FLG NYLOC
30.. 521 996501 .... 8 .... NUT 3/8-16 HEX FLG NYLOC
31.. 539 990055 .... 2 .... WASHER ¼ FLAT SAE
32.. 539 990188 . . 13 .... WASHER 5/16 SAE FLT
33.. 539 109554 .... 2 .... WASHER ½ FLT
34.. 539 990517 .... 6 .... WASHER 3/8 STD FLT
5
ENGINE PLATE
MODEL 966681801
24
22
7
22
18
23
21
25
1
15
5
23
13
10
8
19
11
20
9
12
26
28
2
4
26
14
3
25
17
16
22
6
27
6
ENGINE PLATE
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1.. 575 327002 .... 1 ....PLATE, ENGINE
2.. 539 112092 .... 1 ....ARM, IDLER
3.. 539 101231 .... 1 ....SPINDLE, IDLER
4.. 539 110311 .... 1 ....PULLEY, IDLER
5.. 539 114530 .... 1 ....PULLEY, ENGINE
6.. 505 287301 .... 1 ....CLUTCH
7.. 532 196105 .... 1 ....SPRING, DECK DRIVE
8.. 539 101362 .... 1 ....HOSE, DRAIN
9.. 539 101364 .... 1 ....PLUG, OIL
10.. 539 101363 .... 1 .... CLAMP
11.. 516 011802 .... 1 .... HITCH
12.. 539 112252 .... 1 .... SPACER
13.. 510 246002 .... 1 .... STOP, CLUTCH
14.. 539 109389 .... 1 .... HCS 3/8-16 x 3½ TPBLT
15.. 539 976935 .... 3 .... HCS 5/16-18 x 1½
16.. 539 976944 .... 1 .... HCS 7/16-20 x 3½
17.. 539 103433 .... 1 .... HCS ½-13 x 3¼
18.. 539 990669 .... 1 .... HCS 5/16-18 x 1¾
19.. 539 990208 .... 2 .... RHSNB 5/16-18 x 1
20.. 539 990362 .... 1 .... SCREW ¼-20 x 5/8 SLF TAP
21.. 539 101331 .... 1 .... NUT ½-13 HEX NYLOC
22.. 539 112899 .... 6 .... NUT 5/16-18 FLANGE NYLOC
23.. 539 976979 .... 2 .... NUT 3/8-16 HEX NYLOC
24.. 539 990585 .... 1 .... NUT 5/16-18 WHIZLK
25.. 539 109554 .... 2 .... WASHER ½ FLT
26.. 539 990692 .... 2 .... WASHER 5/16 STD FLT
27.. 539 110064 .... 1 .... WASHER, CLUTCH
28.. 539 112670 .... 1 .... WASHER, HEAVY
7
ENGINE PLATE
MODEL 966681901
3
4
21
19
13
14
1
22
23
26
22
27
8
9
10
24
5
20
24
18
11
2
20
12
28
6
7
26
17
16
8
25
15
ENGINE PLATE
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1.. 575 327002 .... 1 ....PLATE, ENGINE BLK
2.. 532 400008 .... 1 ....CLUTCH
3.. 532 159955 .... 1 ....TUBE, EXHAUST RT
4.. 532 160589 .... 1 ....TUBE, EXHAUST LT
5.. 510 260402 .... 1 ....BRACKET, MUFFLER BLK
6.. 539 112092 .... 1 ....ARM, IDLER
7.. 539 101231 .... 1 ....SPINDLE, IDLER
8.. 539 110311 .... 1 ....PULLEY, IDLER
9.. 539 114530 .... 1 ....PULLEY, ENGINE
10.. 539 115326 .... 1 .... SPACER
11.. 522 442506 .... 1 .... STOP, CLUTCH BLK
12.. 510 260502 .... 1 .... GUARD, MUFFLER BLK
13.. 539 131604 .... 1 .... MUFFLER ASSY
14.. 532 196105 .... 1 .... SPRING, DECK DRIVE
15.. 576 968001 .... 1 .... HCS 7/16-20 x 2½
16.. 539 103433 .... 1 .... HCS ½-13 x 3¼
17.. 539 109389 .... 1 .... HCS 3/8-16 x 3½
18.. 532 120616 .... 4 .... HHFS 3/8-16 x 1 THD FRM
19.. 539 107475 .... 4 .... BOLT 5/16-18 x ¾ THD FRM
20.. 539 990208 .... 2 .... RHSNB 5/16-18 x 1
21.. 539 990316 .... 2 .... RHSNB 5/16-18 x ¾
22.. 539 976979 .... 2 .... NUT 3/8-16 HEX NYLOC
23.. 539 101331 .... 1 .... NUT ½-13 HEX NYLOC
24.. 539 112899 .... 5 .... NUT 5/16-18 HEX FLG NYLOC
25.. 539 110064 .... 1 .... WASHER, CLUTCH
26.. 539 109554 .... 2 .... WASHER ½ FLT
27.. 539 990692 .... 2 .... WASHER 5/16 STD FLT
28.. 539 112670 .... 1 .... WASHER, HEAVY
NOT SHOWN
532 198316 ... 1 .... ADAPTER, CLUTCH
9
STEERING
2
1
15
20
14
22
10
22
18
6
19
3
11
9
17
7
12
21
4
8
19
16
20
21
5
13
10
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