ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
433091
WARNING:
Read this Man u al and follow all Warnings and Safety Instructions. Fail ure
to do so can re sult in serious in ju ry.
12.21.09 TH
Printed in U.S.A.
SAFETY RULES
Safe Operation Practices for Walk-Behind Powered Ro ta ry Tillers
TRAINING
• Read the Owner’s Manual care ful ly. Be thor ough ly
fa mil iar with the controls and the proper use of the
equip ment. Know how to stop the unit and disengage
the controls quickly.
• Never allow children to operate the equipment. Never
allow adults to op er ate the equipment without proper
instruction.
• Keep the area of operation clear of all persons, par tic u lar ly small children, and pets.
PREPARATION
• Thoroughly inspect the area where the equipment is
to be used and remove all foreign objects.
• Disengage all clutches and shift into neutral before
starting the engine (mo tor).
• Do not operate the equipment with out wearing ad e quate outer gar ments. Wear footwear that will im prove
footing on slippery surfaces.
• Handle fuel with care; it is highly flammable.
• Use an approved fuel container.
• Never add fuel to a running engine or hot engine.
• Fill fuel tank outdoors with extreme care. Never fill fuel
tank indoors.
• Replace gasoline cap securely and clean up spilled
fuel before restarting.
• Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive motors
or electric starting motors.
• Never attempt to make any adjustments while the
engine (motor) is running (except where specifically
rec om mend ed by manufacturer).
OPERATION
• Do not put hands or feet near or under rotating parts.
• Exercise extreme caution when op er at ing on or cross ing gravel drives, walks, or roads. Stay alert for hidden
hazards or traffic. Do not carry pas sen gers.
• After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, thoroughly in spect
the tiller for any damage, and repair the damage before
restarting and op er at ing the tiller.
• Exercise caution to avoid slipping or falling.
• If the unit should start to vibrate ab nor mal ly, stop the
engine (motor) and check immediately for the cause.
Vi bra tion is generally a warning of trouble.
• Stop the engine (motor) when leaving the operating
position.
• Take all possible precautions when leav ing the ma chine
unattended. Disengage the tines, shift into neutral, and
stop the engine.
• Before cleaning, repairing, or inspecting, shut off the
engine and make certain all moving parts have stopped.
Disconnect the spark plug wire, and keep the wire away
from the plug to prevent accidental starting. Disconnect
the cord on electric motors.
• Do not run the engine indoors; exhaust fumes are
dangerous.
• Never operate the tiller without proper guards, plates,
or other safety protective devices in place.
• Keep children and pets away.
• Do not overload the machine capacity by attempting
to till too deep at too fast a rate.
• Never operate the machine at high speeds on slippery
surfaces. Look behind and use care when backing.
• Never allow bystanders near the unit.
• Use only attachments and accessories approved by
the manufacturer of the tiller.
• Never operate the tiller without good visibility or light.
• Be careful when tilling in hard ground. The tines may
catch in the ground and propel the tiller forward. If this
occurs, let go of the handlebars and do not restrain the
machine.
MAINTENANCE AND STORAGE
• Keep machine, attachments, and accessories in safe
work ing condition.
• Check shear pins, engine mounting bolts, and other
bolts at frequent intervals for proper tightness to be
sure the equip ment is in safe working condition.
• Never store the machine with fuel in the fuel tank inside
a building where ignition sources are present, such
as hot water and space heaters, clothes dryers, and
the like. Allow the engine to cool before storing in any
enclosure.
• Always refer to the operator’s guide instructions for
im por tant details if the tiller is to be stored for an extended period.
- IMPORTANT -
CAUTIONS, IMPORTANTS, AND NOTES ARE A MEANS OF
ATTRACTING ATTENTION TO IMPORTANT OR CRIT I CAL
IN FOR MA TION IN THIS MANUAL.
IMPORTANT: USED TO ALERT YOU THAT THERE IS A
POS SI BIL I TY OF DAM AG ING THIS EQUIP MENT.
NOTE: Gives essential information that will aid you to
better un der stand, incorporate, or execute a particular set
of instructions.
Look for this symbol to point out im por tant safety precautions. It means
CAUTION!!! BE COME ALERT!!! YOUR
SAFE TY IS INVOLVED.
CAUTION: Always disconnect spark
plug wire and place wire where it can not contact spark plug in order to pre vent ac ci den tal starting when setting
up, trans port ing, adjusting or making
re pairs.
WARNING
The engine exhaust from this product con tains chem i cals known to the State of Cal i for nia to cause cancer, birth defects, or other
reproductive harm.
CONGRATULATIONS on your purchase of a new tiller. It
has been designed, en gi neered and manu fac tured to give
you the best pos sible de penda bil ity and per form ance.
Should you experience any prob lems you can not easily
remedy, please contact your nearest authorized service
center. We have com pe tent, well-trained tech ni cians and
the proper tools to service or repair this unit.
Please read and retain this manual. The in struc tions will
enable you to assemble and main tain your tiller prop erly.
Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tiller.
• Follow instructions under “Maintenance” and “Stor age”
sections of this Manual.
IMPORTANT: THIS UNIT IS EQUIPPED WITH AN INTERNAL
COMBUSTION ENGINE AND SHOULD NOT BE USED ON
OR NEAR ANY UNIMPROVED FOREST-COVERED, BRUSHCOVERED OR GRASS COVERED LAND UNLESS THE
ENGINE'S EXHAUST SYSTEM IS EQUIPPED WITH A SPARK
ARRESTER MEETING APPLICABLE LOCAL LAWS (IF ANY).
IF A SPARK ARRESTER IS USED, IT SHOULD BE MAINTAINED
IN EFFECTIVE WORK ING ORDER BY THE OPERATOR.
IN THE STATE OF CALIFORNIA, A SPARK ARRESTER IS
REQUIRED BY LAW (SECTION 4442 OF THE CALIFORNIA
PUBLIC RESOURCES CODE). OTHER STATES MAY HAVE
SIMILAR LAWS. FEDERAL L AWS APPLY ON FEDERAL LANDS.
SEE YOUR AUTHORIZED SERVICE CENTER/DEPARTMENT
FOR SPARK ARRESTER.
Your new tiller has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tiller all parts and hard ware you assemble must be tight ened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard
wrench sizes are listed.
(1) Utility knife
(2) 1/2 Wrench
OPERATOR’S POSITION (See Fig. 1)
When right or left hand is mentioned in this man ual, it
means when you are in the operating po si tion (standing
behind tiller handles).
LEFT
FRONT
overhead_views_7
RIGHT
OPERATOR’S
POSITION
Fig. 1
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4
ASSEMBLY
UNPACK CARTON & INSTALL HANDLE
(See Fig. 1)
CAUTION: Be careful of exposed
sta ples when handling or disposing of
cartoning material.
IMPORTANT: WHEN UNPACKING AND AS SEM BLING
TILLER, BE CAREFUL NOT TO STRETCH OR KINK
CABLE(S).
• Cut cable ties securing handle column.
• Route cable(s) as shown and slide handle column onto
handle mount.
• Remove all packing from carton.
• Secure handle column using two (2) carriage bolts and
two (2) flange locknuts. Tighten se cure ly.
• Cut away carton.
• Route tine control cable(s) through plas tic cable clip
on handle mount.
NOTE: Cables must not touch the muffler.
• Cut cable ties securing tiller to skid. Re move tiller from
skid by pulling backwards.
• Remove screws securing depth stake to skid and
discard the screws.
INSTALL DEPTH STAKE ASSEMBLY
(See Fig. 2)
• Loosen nut “A”.
• Insert stake support between engine bracket halves
with stake spring down.
• Bolt stake support to engine brackets with bolts, lock
washers and nuts. Tighten se curely. Tighten nut “A”.
• Depth stake must move freely. If it does not, loosen
support bolt.
d
e
pth_
st
a
k
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4
Hex Bolts, Lock Wash ers, and hex Nuts
Engine Bracket Halves
Nut “A”
Depth Stake Support
Depth
Stake
Support Bolt
Stake Spring
Fig. 2
Tine
Con trol
Cable
Handle
Column
Handle
Mount
Carriage
Bolt
Fig. 1
Tine Con trol
Flange
Lock nut
HANDLE HEIGHT
• Handle height may be adjusted to better suit operator.
(See “HANDLE HEIGHT” in the Service and Ad just ments section of this manual).
TILLING WIDTH
• Tilling width may be adjusted to better handle your
tilling con di tions (See “TINE ARRANGEMENT” in the
Ser vice and Adjustments section of this manual).
TINE OPERATION
• Check tine operation before first use. (See “TINE
OPERATION CHECK” in the Service and Adjustments
section of this manual).
5
OPERATION
KNOW YOUR TILLER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER.
Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your Tiller or in literature supplied with the product. Learn and understand their
meaning.
Forward Tine Control
Fuel Fill Port
Throttle Control
Choke Control
Depth
Stake
Recoil Starter
Handle
Fig. 3
Fuel Valve
On/Off Switch
Tines
MEETS ANSI SAFETY REQUIREMENTS
Our tillers conform to the safety standards of the American National Standards Institute.
CHOKE CONTROL - Used when start ing a cold engine.
DEPTH STAKE - Controls forward speed and the depth
at which tiller will dig.
ENGINE ON/OFF SWITCH - The engine switch enables
and disables the ignition system.
FORWARD TINE CONTROL - En gag es tines in forward
direction.
FUEL VALVE - The fuel valve opens and closes the passage between the fuel tank and the carburetor.
RECOIL STARTER HANDLE - Used to start the engine.
THROTTLE CONTROL - Used to con trol en gine speed.
6
OPERATION
depth_stak
e_4
The operation of any tiller can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields before starting your tiller
and while tilling. We recommend a wide vision safety mask for over spectacles or standard
safety glasses.
HOW TO USE YOUR TILLER
Know how to operate all controls before adding fuel and
oil or attempting to start engine.
STOPPING (See Fig. 4)
TINES
1. Release tine control to stop move ment.
ENGINE
2. Move throttle control to “SLOW” po si tion and allow the
engine to run slowly for cool down.
3. Turn the engine switch to the "OFF" Position.
4. Turn the fuel valve lever to the "OFF" Position.
NOTE: NEVER USE CHOKE TO STOP ENGINE.
IMPORTANT: TO STOP ENGINE IN AN EMERGENCY, TURN
THE ENGINE SWITCH TO THE OFF POSITION.
Tine Control
“Off” (UP) Po si tion
Tine Control
“On” (DOWN) Po si tion
TILLING
The speed and depth of tilling is regulated by the position
of the depth stake and wheel height.
The depth stake should always be below the wheels for
digging. It serves as a brake to slow the tiller’s forward
motion to enable the tines to penetrate the ground. Also,
the more the depth stake is lowered into the ground the
deeper the tines will dig.
DEPTH STAKE (See Fig. 5)
Adjust depth stake by removing the hairpin clip and clevis
pin. Change depth stake to desired position. Replace the
clevis pin and hairpin clip.
• For normal tilling, set depth stake at the second or third
hole from the top.
WHEELS (See Fig. 5)
Adjust wheels by removing the hairpin clip and clevis
pin. Change wheel position. Replace the hairpin clip and
clevis pin.
• For normal tilling, set wheels at the second or third
hole from the top.
Hairpin Clip and Clevis Pin
Throttle
Control
Engine
Switch
1
Throttle
Control
Fuel
Valve
Fig. 4
TINE OPERATION
• Squeeze tine control to handle.
Fuel Valve
Engine
Switch
Depth
Stake
Stake
Wheel
Spring
Fig. 5
TO TRANSPORT
CAUTION: Before lifting or trans port ing, allow tiller engine and muffler to
cool. Disconnect spark plug wire. Drain
gasoline from fuel tank.
AROUND THE YARD
• Tip depth stake forward until it is held by the stake
spring.
• Push tiller handles down, raising tines off the
ground.
• Push or pull tiller to desired location.
7
OPERATION
e
n
gine_art_4
AROUND TOWN
• Disconnect spark plug wire.
• Drain fuel tank.
• Transport in upright position to prevent oil leakage.
BEFORE STARTING ENGINE
IMPORTANT: BE VERY CAREFUL NOT TO ALLOW DIRT TO
ENTER THE ENGINE WHEN CHECKING OR ADDING OIL
OR FUEL. USE CLEAN OIL AND FUEL AND STORE IN APPROVED, CLEAN, COVERED CON TAIN ERS. USE CLEAN
FILL FUNNELS.
CHECK ENGINE OIL LEVEL (See Fig. 6)
1 The engine in your unit has been shipped, from the fac-
tory, already filled with SAE 30 summer weight oil.
2 With engine level, clean area around oil filler plug and
remove plug.
3 Engine oil should be to point of overflowing when engine
is level. For ap proxi mate ca pac i ty see “PROD UCT
SPEC I FI CA TIONS” on page 4 of this manual. All oil
must meet A.P.I. Service Classification SG-SL.
4. Tilt tiller back on its wheels and then re-level.
5. With engine level, refill to point of over flow ing if neces sary. Re place oil filler plug.
• For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Main te nance section of this man u al).
• To change engine oil, see the Main te nance section of
this manual.
CAUTION: Fill to within 1/2 inch of top
of fuel tank to prevent spills and to
allow for fuel expansion. If gasoline
is ac ci den tal ly spilled, move machine
away from area of spill. Avoid creating
any source of ignition until gasoline
vapors have disappeared.
Wipe off any spilled oil or fuel. Do not
store, spill or use gasoline near an
open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GAS O LINE TO HELP INSURE GOOD COLD WEATHER
START ING.
CAUTION: Alcohol blended fuels (called gas o hol
or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of
acids during storage. Acidic gas can damage
the fuel system of an engine while in storage. To
avoid engine problems, the fuel system should
be emptied before stor age of 30 days or longer.
Drain the gas tank, start the engine and let it run
until the fuel lines and carburetor are empty. Use
fresh fuel next sea son. See Storage In struc tions
for additional information. Never use engine or
carburetor cleaner products in the fuel tank or
permanent damage may occur.
TO START ENGINE (See Fig. 7)
Oil Level
Max Upper Level
Min Lower Level
Oil Filler
Plug
Fig. 6
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular un lead ed gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quan ti ties that can be used within 30 days to assure
fuel freshness.
CAUTION: KEEP TINE CONTROL IN “OFF”
PO SI TION WHEN STARTING ENGINE.
When starting engine for the first time or if engine has run
out of fuel, it will take ex tra pulls of the recoil starter to
move fuel from the tank to the engine.
1. Make sure spark plug wire is prop er ly connected.
2. Place the fuel valve to the "ON" position.
3. To start a cold engine, move the choke lever to the
"ON" position.
4. Move the throttle lever away from the "SLOW" position,
about 1/3 of the way toward the "FAST" position.
5. Turn the engine switch to the "ON" position. Pull rope
out slowly until engine reaches start of com pres sion
cy cle (rope will pull slightly harder at this point).
6. Pull recoil starter handle quickly. Do not let starter
handle snap back against starter. Repeat if necessary.
NOTE: IF ENGINE FIRES BUT DOES NOT START, MOVE
CHOKE CONTROL TO HALF CHOKE POSITION. PULL RECOIL
STARTER HANDLE UNTIL ENGINE STARTS.
7. If the choke lever has been moved to the "ON" position
to start the engine, gradually move it to the opposite
position as the engine warms up.
NOTE: A WARM ENGINE REQUIRES LESS CHOK ING TO
START.
8. Move throttle control to desired running position.
9. Allow engine to warm up for a few min utes before
engaging tines.
NOTE: IF ENGINE DOES NOT START, SEE TROU BLE SHOOT ING
POINTS.
8
OPERATION
321
5
4
67
Spark Plug
Throttle Control
Choke
Con trol
Recoil Starter
Fuel Valve
Engine
Switch
Fig. 7
BREAKING IN YOUR TILLER
Break-in your belt(s), pulleys and tine control before you
actually begin tilling.
• Start engine, tip tines off ground by pressing handles
down and engage tine control to start tine rotation.
Allow tines to rotate for five minutes.
• Check tine operation and adjust if necessary. See “TINE
OPERATION CHECK” in the Service and Ad just ments
sec tion of this manual.
TILLING HINTS
CAUTION: Until you are accustomed
to handling your tiller, start ac tu al field
use with throttle in slow position.
To help tiller move forward, lift up the handles slightly (thus
lifting depth stake out of ground). To slow down the tiller,
press down on handles.
If you are straining or tiller is shaking, the wheels and depth
stake are not set properly in the soil being tilled. The proper
setting of the wheels and depth stake is through trial and
error and depends upon the soil con di tion. (The harder or
wetter the ground, the slower the engine and tine speed
needed. Under these poor con di tions, at fast speed the
tiller will run and jump over the ground).
A properly adjusted tiller will dig with little effort from the
operator.
• Tilling is digging into, turning over, and breaking up
packed soil before planting. Loose, unpacked soil
helps root growth. Best tilling depth is 4"-6". A tiller
will also clear the soil of unwanted vege ta tion. The
de com po si tion of this vegetable mat ter en rich es the
soil. De pend ing on the climate (rain fall and wind), it
may be advisable to till the soil at the end of the growing season to further condition the soil.
• Soil conditions are important for proper tilling. Tines will
not readily penetrate dry, hard soil which may con trib ute
to excessive bounce and difficult handling of your tiller.
Hard soil should be mois tened before tilling; however,
extremely wet soil will “ball-up” or clump during tilling.
Wait until the soil is less wet in order to achieve the
best results. When tilling in the fall, remove vines and
long grass to prevent them from wrapping around the
tine shaft and slowing your tilling operation.
Fig. 8
• You will find tilling much easier if you leave a row
untilled between passes. Then go back between tilled
rows. (See Fig. 8) There are two reasons for doing
this. First, wide turns are much easier to negotiate than
about-faces. Sec ond, the tiller won’t be pulling itself,
and you, toward the row next to it.
• Set depth stake and wheel height for shallow tilling
when working extremely hard soil or sod. Then work
across the first cuts at normal depth.
CULTIVATING
Cultivating is destroying the weeds between rows to pre vent them from robbing nourishment and moisture from the
plants. At the same time, breaking up the upper layer of
soil crust will help retain moisture in the soil. Best digging
depth is 1"-3".
• You will probably not need to use the depth stake. Begin
by tipping the depth stake forward until it is held by the
stake spring.
• Cultivate up and down the rows at a speed which will
allow tines to uproot weeds and leave the ground in
rough con di tion, promoting no fur ther growth of weeds
and grass (See Fig. 9).
The warranty on this tiller does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, the operator must main tain
tiller as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tiller.
All adjustments in the Service and Adjustments section
of this manual should be checked at least once each
season.
• Once a year you should replace the spark plug, clean
or replace air filter, and check tines and belts for wear.
A new spark plug and clean air filter assure proper airfuel mixture and help your engine run better and last
longer.
LUBRICATION CHART
1 Tine Control
2 Engine
BEFORE EACH USE
• Check engine oil level.
• Check tine operation.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See “LUBRICATION CHART”).
1 Idler Arm
1 SAE 30 OR 10W-30 MOTOR OIL
2 REFER TO MAINTENANCE “ENGINE” SECTION
10
MAINTENANCE
Disconnect spark plug wire before performing any maintenance (except car bu re tor adjustment) to prevent
accidental start ing of engine.
Prevent fires! Keep the engine free of grass, leaves, spilled oil, or fuel. Re move fuel from tank before tipping
unit for maintenance. Clean muffler area of all grass, dirt, and debris.
Do not touch hot muffler or cylinder fins as contact may cause burns.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE vis cos i ty grade
according to your expected temperature. (See Fig. 10)
NOTE: Although multi-viscosity oils (5W-30, 10W-30, etc.)
improve starting in cold weather, they will result in increased
oil consumption when used above 32°F (0°C). Check your
engine oil level more frequently to avoid possible engine
damage from running low on oil.
Change the oil after every 25 hours of operation or at
least once a year if the tiller is not used for 25 hours in
one year.
Check the crankcase oil level before starting the engine
and after each five (5) hours of continuous use. Add SAE
30 motor oil or equivalent. Tighten oil filler plug securely
each time you check the oil level.
• Remove oil filler plug. Be careful not to allow dirt to
enter the engine.
• Refill engine with oil. See “FILL ENGINE WITH OIL ”
in the Operation section of this manual.
Oil
Drain
Plug
Oil Level
Oil Filler Plug
Fig. 11
AIR CLEANER (See Fig. 12)
Service air cleaner cartridge every twenty-five hours, more
often if engine is used in very dusty conditions.
• Loosen air cleaner screws, one on each side of
cover.
• Remove air cleaner cover.
• Carefully remove air cleaner cartridge. Be care ful. Do
not allow dirt or de bris to fall into carburetor.
• Clean by tapping gently on a flat surface.
• If very dirty or damaged, replace cartridge.
• Clean and re place cover. Tighten screws securely.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KER O SENE,
ARE NOT TO BE USED TO CLEAN THE CAR TRIDGE. THEY
MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO
NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO
CLEAN OR DRY CARTRIDGE.
CAUTION:Disconnect spark plug wire
before performing any maintenance to
prevent accidental start ing of engine.
Prevent fires! Keep the engine free of
grass, leaves, spilled oil, or fuel. Remove fuel from tank before tipping unit
for maintenance. Clean muffler area of
all grass, dirt, and debris. Do not touch
hot muffler or cylinder fins as contact
may cause burns.
TO CHANGE ENGINE OIL (See Figs. 10 and 11)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
• Be sure tiller is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove drain plug.
• Tip tiller forward to drain oil.
• After oil has drained completely, replace oil drain plug
and tighten securely.
11
Air Clean er
Car tridge
Pre-Cleaner
Cover
Air Cleaner
Screws
Fig. 12
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