Poulan 96082001600, FT900, 433091 User Manual

IMPORTANT MANUAL Do Not Throw Away
OPERATOR'S MANUAL MODEL:
FT900
FRONT TINE TILLER
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com
433091
WARNING:
Read this Man u al and follow all Warn­ings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry.
12.21.09 TH
Printed in U.S.A.
SAFETY RULES
Safe Operation Practices for Walk-Behind Powered Ro ta ry Tillers
TRAINING
• Read the Owner’s Manual care ful ly. Be thor ough ly fa mil iar with the controls and the proper use of the equip ment. Know how to stop the unit and disengage the controls quickly.
• Never allow children to operate the equipment. Never allow adults to op er ate the equipment without proper instruction.
• Keep the area of operation clear of all persons, par­ tic u lar ly small children, and pets.
PREPARATION
Thoroughly inspect the area where the equipment is to be used and remove all foreign objects.
• Disengage all clutches and shift into neutral before starting the engine (mo tor).
Do not operate the equipment with out wearing ad e ­quate outer gar ments. Wear footwear that will im prove footing on slippery surfaces.
• Handle fuel with care; it is highly flammable.
Use an approved fuel container.
Never add fuel to a running engine or hot engine.
Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.
Replace gasoline cap securely and clean up spilled fuel before restarting.
Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.
• Never attempt to make any adjustments while the engine (motor) is running (except where specifically rec om mend ed by manufacturer).
OPERATION
• Do not put hands or feet near or under rotating parts.
• Exercise extreme caution when op er at ing on or cross­ ing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry pas sen gers.
• After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly in spect the tiller for any damage, and repair the damage before restarting and op er at ing the tiller.
Exercise caution to avoid slipping or falling.
If the unit should start to vibrate ab nor mal ly, stop the engine (motor) and check immediately for the cause. Vi bra tion is generally a warning of trouble.
Stop the engine (motor) when leaving the operating position.
Take all possible precautions when leav ing the ma chine unattended. Disengage the tines, shift into neutral, and stop the engine.
• Before cleaning, repairing, or inspecting, shut off the engine and make certain all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. Disconnect the cord on electric motors.
• Do not run the engine indoors; exhaust fumes are dangerous.
• Never operate the tiller without proper guards, plates, or other safety protective devices in place.
• Keep children and pets away.
Do not overload the machine capacity by attempting to till too deep at too fast a rate.
Never operate the machine at high speeds on slippery surfaces. Look behind and use care when backing.
Never allow bystanders near the unit.
• Use only attachments and accessories approved by the manufacturer of the tiller.
Never operate the tiller without good visibility or light.
• Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller forward. If this occurs, let go of the handlebars and do not restrain the machine.
MAINTENANCE AND STORAGE
Keep machine, attachments, and accessories in safe work ing condition.
Check shear pins, engine mounting bolts, and other bolts at frequent intervals for proper tightness to be sure the equip ment is in safe working condition.
• Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure.
Always refer to the operator’s guide instructions for im por tant details if the tiller is to be stored for an ex­tended period.
- IMPORTANT -
CAUTIONS, IMPORTANTS, AND NOTES ARE A MEANS OF ATTRACTING ATTENTION TO IMPORTANT OR CRIT I CAL IN FOR MA TION IN THIS MANUAL.
IMPORTANT: USED TO ALERT YOU THAT THERE IS A POS SI BIL I TY OF DAM AG ING THIS EQUIP MENT.
NOTE: Gives essential information that will aid you to better un der stand, incorporate, or execute a particular set of instructions.
Look for this symbol to point out im­ por tant safety precautions. It means CAUTION!!! BE COME ALERT!!! YOUR SAFE TY IS INVOLVED.
CAUTION: Always disconnect spark plug wire and place wire where it can­ not contact spark plug in order to pre­ vent ac ci den tal starting when setting up, trans port ing, adjusting or making re pairs.
WARNING
The engine exhaust from this product con­ tains chem i cals known to the State of Cal i ­for nia to cause cancer, birth defects, or other reproductive harm.
2
PRODUCT SPECIFICATIONS
Gasoline Capacity: 3 Quarts (2.8L) Unleaded Regular
Oil (API-SG-SL): SAE 30 (Above 32°F/0°C) (Capacity: 20 oz./0.6L) SAE 5w-30(Below 32°F/0°C)
Spark Plug: Champion RC12YC (Gap: .030"/0.76mm)
CONGRATULATIONS on your purchase of a new tiller. It has been designed, en gi neered and manu fac tured to give you the best pos sible de penda bil ity and per form ance.
Should you experience any prob lems you can not easily remedy, please contact your nearest authorized service center. We have com pe tent, well-trained tech ni cians and the proper tools to service or repair this unit.
Please read and retain this manual. The in struc tions will enable you to assemble and main tain your tiller prop erly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tiller.
Follow instructions under “Maintenance” and “Stor age” sections of this Manual.
IMPORTANT: THIS UNIT IS EQUIPPED WITH AN INTERNAL COMBUSTION ENGINE AND SHOULD NOT BE USED ON OR NEAR ANY UNIMPROVED FOREST-COVERED, BRUSH­COVERED OR GRASS COVERED LAND UNLESS THE ENGINE'S EXHAUST SYSTEM IS EQUIPPED WITH A SPARK ARRESTER MEETING APPLICABLE LOCAL LAWS (IF ANY). IF A SPARK ARRESTER IS USED, IT SHOULD BE MAINTAINED IN EFFECTIVE WORK ING ORDER BY THE OPERATOR.
IN THE STATE OF CALIFORNIA, A SPARK ARRESTER IS REQUIRED BY LAW (SECTION 4442 OF THE CALIFORNIA PUBLIC RESOURCES CODE). OTHER STATES MAY HAVE SIMILAR LAWS. FEDERAL L AWS APPLY ON FEDERAL LANDS. SEE YOUR AUTHORIZED SERVICE CENTER/DEPARTMENT FOR SPARK ARRESTER.
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ................................. 3
ASSEMBLY ................................................................. 4-5
OPERATION ...............................................................6-9
MAINTENANCE SCHEDULE ...................................... 10
MAINTENANCE .....................................................10-12
SERVICE & ADJUSTMENTS ................................. 13-14
STORAGE .................................................................... 15
TROUBLESHOOTING ................................................. 16
WARRANTY ................................................................. 17
3
ASSEMBLY
Your new tiller has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tiller all parts and hard ware you assemble must be tight ened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.
(1) Utility knife (2) 1/2 Wrench
OPERATOR’S POSITION (See Fig. 1)
When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (standing behind tiller handles).
LEFT
FRONT
overhead_views_7
RIGHT
OPERATOR’S POSITION
Fig. 1
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4
ASSEMBLY
UNPACK CARTON & INSTALL HANDLE (See Fig. 1)
CAUTION: Be careful of exposed sta ples when handling or disposing of cartoning material.
IMPORTANT: WHEN UNPACKING AND AS SEM BLING
TILLER, BE CAREFUL NOT TO STRETCH OR KINK CABLE(S).
Cut cable ties securing handle column.
Route cable(s) as shown and slide handle column onto handle mount.
Remove all packing from carton.
Secure handle column using two (2) carriage bolts and two (2) flange locknuts. Tighten se cure ly.
Cut away carton.
Route tine control cable(s) through plas tic cable clip on handle mount.
NOTE: Cables must not touch the muffler.
Cut cable ties securing tiller to skid. Re move tiller from skid by pulling backwards.
• Remove screws securing depth stake to skid and discard the screws.
INSTALL DEPTH STAKE ASSEMBLY (See Fig. 2)
Loosen nut “A”.
Insert stake support between engine bracket halves with stake spring down.
Bolt stake support to engine brackets with bolts, lock washers and nuts. Tighten se curely. Tighten nut “A”.
Depth stake must move freely. If it does not, loosen support bolt.
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4
Hex Bolts, Lock Wash ers, and hex Nuts
Engine Bracket Halves
Nut “A”
Depth Stake Support
Depth Stake
Support Bolt
Stake Spring
Fig. 2
Tine Con trol Cable
Handle Column
Handle Mount
Carriage Bolt
Fig. 1
Tine Con trol
Flange Lock nut
HANDLE HEIGHT
Handle height may be adjusted to better suit operator. (See “HANDLE HEIGHT” in the Service and Ad just­ ments section of this manual).
TILLING WIDTH
• Tilling width may be adjusted to better handle your tilling con di tions (See “TINE ARRANGEMENT” in the Ser vice and Adjustments section of this manual).
TINE OPERATION
• Check tine operation before first use. (See “TINE OPERATION CHECK” in the Service and Adjustments section of this manual).
5
OPERATION
KNOW YOUR TILLER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER.
Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your Tiller or in literature supplied with the product. Learn and understand their meaning.
Forward Tine Control
Fuel Fill Port
Throttle Control
Choke Control
Depth Stake
Recoil Starter Handle
Fig. 3
Fuel Valve
On/Off Switch
Tines
MEETS ANSI SAFETY REQUIREMENTS
Our tillers conform to the safety standards of the American National Standards Institute.
CHOKE CONTROL - Used when start ing a cold engine. DEPTH STAKE - Controls forward speed and the depth
at which tiller will dig. ENGINE ON/OFF SWITCH - The engine switch enables
and disables the ignition system. FORWARD TINE CONTROL - En gag es tines in forward
direction.
FUEL VALVE - The fuel valve opens and closes the pas­sage between the fuel tank and the carburetor.
RECOIL STARTER HANDLE - Used to start the engine. THROTTLE CONTROL - Used to con trol en gine speed.
6
OPERATION
depth_stak
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The operation of any tiller can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tiller and while tilling. We recommend a wide vision safety mask for over spectacles or standard safety glasses.
HOW TO USE YOUR TILLER
Know how to operate all controls before adding fuel and oil or attempting to start engine.
STOPPING (See Fig. 4)
TINES
1. Release tine control to stop move ment.
ENGINE
2. Move throttle control to “SLOW” po si tion and allow the engine to run slowly for cool down.
3. Turn the engine switch to the "OFF" Position.
4. Turn the fuel valve lever to the "OFF" Position.
NOTE: NEVER USE CHOKE TO STOP ENGINE. IMPORTANT: TO STOP ENGINE IN AN EMERGENCY, TURN
THE ENGINE SWITCH TO THE OFF POSITION.
Tine Control “Off” (UP) Po si tion
Tine Control “On” (DOWN) Po si tion
TILLING
The speed and depth of tilling is regulated by the position of the depth stake and wheel height.
The depth stake should always be below the wheels for digging. It serves as a brake to slow the tiller’s forward motion to enable the tines to penetrate the ground. Also, the more the depth stake is lowered into the ground the deeper the tines will dig.
DEPTH STAKE (See Fig. 5)
Adjust depth stake by removing the hairpin clip and clevis pin. Change depth stake to desired position. Replace the clevis pin and hairpin clip.
For normal tilling, set depth stake at the second or third hole from the top.
WHEELS (See Fig. 5)
Adjust wheels by removing the hairpin clip and clevis pin. Change wheel position. Replace the hairpin clip and clevis pin.
For normal tilling, set wheels at the second or third hole from the top.
Hairpin Clip and Clevis Pin
Throttle Control
Engine Switch
1
Throttle Control
Fuel Valve
Fig. 4
TINE OPERATION
Squeeze tine control to handle.
Fuel Valve
Engine Switch
Depth Stake
Stake
Wheel
Spring
Fig. 5
TO TRANSPORT
CAUTION: Before lifting or trans port­ ing, allow tiller engine and muffler to cool. Disconnect spark plug wire. Drain gasoline from fuel tank.
AROUND THE YARD
Tip depth stake forward until it is held by the stake spring.
• Push tiller handles down, raising tines off the ground.
Push or pull tiller to desired location.
7
OPERATION
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AROUND TOWN
Disconnect spark plug wire.
Drain fuel tank.
Transport in upright position to prevent oil leakage.
BEFORE STARTING ENGINE
IMPORTANT: BE VERY CAREFUL NOT TO ALLOW DIRT TO
ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR FUEL. USE CLEAN OIL AND FUEL AND STORE IN AP­PROVED, CLEAN, COVERED CON TAIN ERS. USE CLEAN FILL FUNNELS.
CHECK ENGINE OIL LEVEL (See Fig. 6)
1 The engine in your unit has been shipped, from the fac-
tory, already filled with SAE 30 summer weight oil.
2 With engine level, clean area around oil filler plug and
remove plug.
3 Engine oil should be to point of overflowing when engine
is level. For ap proxi mate ca pac i ty see “PROD UCT SPEC I FI CA TIONS” on page 4 of this manual. All oil must meet A.P.I. Service Classification SG-SL.
4. Tilt tiller back on its wheels and then re-level.
5. With engine level, refill to point of over flow ing if nec­es sary. Re place oil filler plug.
For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Main te nance section of this man u al).
To change engine oil, see the Main te nance section of this manual.
CAUTION: Fill to within 1/2 inch of top of fuel tank to prevent spills and to allow for fuel expansion. If gasoline is ac ci den tal ly spilled, move machine away from area of spill. Avoid creating any source of ignition until gasoline vapors have disappeared.
Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.
CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract mois­ture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next sea son. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 7)
Oil Level
Max Upper Level
Min Lower Level
Oil Filler Plug
Fig. 6
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.
CAUTION: KEEP TINE CONTROL IN “OFF”
PO SI TION WHEN STARTING ENGINE.
When starting engine for the first time or if engine has run out of fuel, it will take ex tra pulls of the recoil starter to move fuel from the tank to the engine.
1. Make sure spark plug wire is prop er ly connected.
2. Place the fuel valve to the "ON" position.
3. To start a cold engine, move the choke lever to the "ON" position.
4. Move the throttle lever away from the "SLOW" position, about 1/3 of the way toward the "FAST" position.
5. Turn the engine switch to the "ON" position. Pull rope out slowly until engine reaches start of com pres sion cy cle (rope will pull slightly harder at this point).
6. Pull recoil starter handle quickly. Do not let starter handle snap back against starter. Repeat if neces­sary.
NOTE: IF ENGINE FIRES BUT DOES NOT START, MOVE CHOKE CONTROL TO HALF CHOKE POSITION. PULL RECOIL STARTER HANDLE UNTIL ENGINE STARTS.
7. If the choke lever has been moved to the "ON" position to start the engine, gradually move it to the opposite position as the engine warms up.
NOTE: A WARM ENGINE REQUIRES LESS CHOK ING TO START.
8. Move throttle control to desired running position.
9. Allow engine to warm up for a few min utes before engaging tines.
NOTE: IF ENGINE DOES NOT START, SEE TROU BLE SHOOT ING POINTS.
8
OPERATION
321
5
4
67
Spark Plug
Throttle Control
Choke Con trol
Recoil Starter
Fuel Valve
Engine Switch
Fig. 7
BREAKING IN YOUR TILLER
Break-in your belt(s), pulleys and tine control before you actually begin tilling.
Start engine, tip tines off ground by pressing handles down and engage tine control to start tine rotation. Allow tines to rotate for five minutes.
Check tine operation and adjust if necessary. See “TINE OPERATION CHECK” in the Service and Ad just ments sec tion of this manual.
TILLING HINTS
CAUTION: Until you are accustomed to handling your tiller, start ac tu al field use with throttle in slow position.
To help tiller move forward, lift up the handles slightly (thus lifting depth stake out of ground). To slow down the tiller, press down on handles.
If you are straining or tiller is shaking, the wheels and depth stake are not set properly in the soil being tilled. The proper setting of the wheels and depth stake is through trial and error and depends upon the soil con di tion. (The harder or wetter the ground, the slower the engine and tine speed needed. Under these poor con di tions, at fast speed the tiller will run and jump over the ground).
A properly adjusted tiller will dig with little effort from the operator.
Tilling is digging into, turning over, and breaking up packed soil before planting. Loose, unpacked soil helps root growth. Best tilling depth is 4"-6". A tiller will also clear the soil of unwanted vege ta tion. The de com po si tion of this vegetable mat ter en rich es the soil. De pend ing on the climate (rain fall and wind), it may be advisable to till the soil at the end of the grow­ing season to further condition the soil.
Soil conditions are important for proper tilling. Tines will not readily penetrate dry, hard soil which may con trib ute to excessive bounce and difficult handling of your tiller. Hard soil should be mois tened before tilling; however, extremely wet soil will “ball-up” or clump during tilling. Wait until the soil is less wet in order to achieve the best results. When tilling in the fall, remove vines and long grass to prevent them from wrapping around the tine shaft and slowing your tilling operation.
Fig. 8
• You will find tilling much easier if you leave a row untilled between passes. Then go back between tilled rows. (See Fig. 8) There are two reasons for doing this. First, wide turns are much easier to negotiate than about-faces. Sec ond, the tiller won’t be pulling itself, and you, toward the row next to it.
Set depth stake and wheel height for shallow tilling when working extremely hard soil or sod. Then work across the first cuts at normal depth.
CULTIVATING
Cultivating is destroying the weeds between rows to pre­ vent them from robbing nourishment and moisture from the plants. At the same time, breaking up the upper layer of soil crust will help retain moisture in the soil. Best digging depth is 1"-3".
You will probably not need to use the depth stake. Begin by tipping the depth stake forward until it is held by the stake spring.
Cultivate up and down the rows at a speed which will allow tines to uproot weeds and leave the ground in rough con di tion, promoting no fur ther growth of weeds and grass (See Fig. 9).
Fig. 9
9
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GENERAL RECOMMENDATIONS
The warranty on this tiller does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must main tain tiller as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tiller.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check tines and belts for wear. A new spark plug and clean air filter assure proper air­fuel mixture and help your engine run better and last longer.
LUBRICATION CHART
1 Tine Control
2 Engine
BEFORE EACH USE
Check engine oil level.
Check tine operation.
Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See “LUBRICATION CHART”).
1 Idler Arm
1 SAE 30 OR 10W-30 MOTOR OIL 2 REFER TO MAINTENANCE “ENGINE” SECTION
10
MAINTENANCE
Disconnect spark plug wire before performing any maintenance (except car bu re tor adjustment) to prevent accidental start ing of engine. Prevent fires! Keep the engine free of grass, leaves, spilled oil, or fuel. Re move fuel from tank before tipping unit for maintenance. Clean muffler area of all grass, dirt, and debris. Do not touch hot muffler or cylinder fins as contact may cause burns.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE vis cos i ty grade according to your expected temperature. (See Fig. 10)
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Fig. 10
NOTE: Although multi-viscosity oils (5W-30, 10W-30, etc.)
improve starting in cold weather, they will result in increased oil consumption when used above 32°F (0°C). Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once a year if the tiller is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Add SAE 30 motor oil or equivalent. Tighten oil filler plug securely each time you check the oil level.
Remove oil filler plug. Be careful not to allow dirt to enter the engine.
Refill engine with oil. See “FILL ENGINE WITH OIL ” in the Operation section of this manual.
Oil Drain Plug
Oil Level
Oil Filler Plug
Fig. 11
AIR CLEANER (See Fig. 12)
Service air cleaner cartridge every twenty-five hours, more often if engine is used in very dusty conditions.
• Loosen air cleaner screws, one on each side of cover.
Remove air cleaner cover.
Carefully remove air cleaner cartridge. Be care ful. Do not allow dirt or de bris to fall into carburetor.
Clean by tapping gently on a flat surface.
If very dirty or damaged, replace cartridge.
Clean and re place cover. Tighten screws securely.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KER O SENE, ARE NOT TO BE USED TO CLEAN THE CAR TRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
CAUTION:Disconnect spark plug wire before performing any maintenance to prevent accidental start ing of engine. Prevent fires! Keep the engine free of grass, leaves, spilled oil, or fuel. Re­move fuel from tank before tipping unit for maintenance. Clean muffler area of all grass, dirt, and debris. Do not touch hot muffler or cylinder fins as contact may cause burns.
TO CHANGE ENGINE OIL (See Figs. 10 and 11)
Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.
Be sure tiller is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove drain plug.
Tip tiller forward to drain oil.
After oil has drained completely, replace oil drain plug and tighten securely.
11
Air Clean er Car tridge
Pre-Cleaner
Cover
Air Cleaner Screws
Fig. 12
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