Poulan 96042003603, 426140 User Manual

IMPORTANT MANUAL DO NOT THROW AWAY

03076

REPAIR PARTS MANUAL

WARNING:

MODEL:

Read this Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry.

PB195H42LT

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com

426140 02.16.09 TH Printed in the U.S.A.

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information:

• Product - “TRACTOR”

• MODEL NUMBER - “PB195H42LT (96042003604)”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3

ELECTRICAL ............................................................................................................ 4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

ENGINE ................................................................................................................. 10-11

STEERING ................................................................................................................. 12

SEAT .......................................................................................................................... 13

MOWER DECK .....................................................................................................14-15

MOWER LIFT ............................................................................................................. 16

DECALS .....................................................................................................................17

WARRANTY ...........................................................................................BACK COVER

FUSE

STARTER

SOLENOID

BATTERY

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH (NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

JUNCTION

CONNECTOR

3 1

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.

SCH11

IGNITION SWITCH

CIRCUIT

POSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

BLACK /WHITE

BLUE

BLACK

BLACKBLACK

BLACK

DER

RED

WHITE

GRAY

BLACK

POWER OUTLET

(OPTIONAL)

12V

BLACK

AMMETER

(OPTIONAL)

RED

BLACK

BROWN

HEADLIGHTS

LIGHT SWITCH

ORANGE

LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM

ALTERNATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM

NOTE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR

BRIGHTEST.

TRACTOR - - MODEL NUMBER PB195H42LT (96042003604), PRODUCT NO. 960 42 00-36

SCHEMATIC

TRACTOR - - MODEL NUMBER PB195H42LT (96042003604), PRODUCT NO. 960 42 00-36

ELECTRICAL

T02S

With 12V Outlet Option

103

With Service Minder Option

4646

TRACTOR - - MODEL NUMBER PB195H42LT (96042003604), PRODUCT NO. 960 42 00-36

ELECTRICAL

KEY PART NO. NO. DESCRIPTION

1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 8 193228 Box Battery 16 176138 Switch Interlock 21 183759 Harness Socket Light 22 4152J Bulb, Light #1156 25 412894 Cable Battery 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 198885 Cable Ground 18" Rear Battery Blk 6 Ga. 29 401545 Switch Seat 30 193350 Switch Ign 33 411935 Key/Chain 34 110712X Switch Light/Reset 40 401098 Harness Ign 41 17720408 Screw 1/4-20 unc x 1/2 42 131563 Cover Terminal Red 43 192507 Solenoid 55 17060512 Screw 5/16-18 x 3/4 71 400449 Harness Ign. Chass. 79 175242 Socket Asm. Bulb Twistlock 87 197802 Switch Interlock Clutch Cable 90 400725 Cover Terminal 92 196615 Harness Pigtail Console ROS 93 192540 Screw Plastic 10-14 x 2.0 94 191834 Modual Reverse ROS

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER PB195H42LT (96042003604), PRODUCT NO. 960 42 00-36

CHASSIS

208

207

181

196

176

137

176

177

182

194

175

176

150

186

151

130

159

287

181

189

Chassis-tex_elite-sv-pro_11_r2

162

189

159

138

194

236

235

228

194

228

159

180

235

152

236





183

TRACTOR - - MODEL NUMBER PB195H42LT (96042003604), PRODUCT NO. 960 42 00-36

CHASSIS

KEY PART NO. NO. DESCRIPTION

2 412280 Drawbar, Upper 5 197783X428 Dash 14 183393X428 Hood 15 183834X599 Lens Grille LH 18 183395X428 Grille 25 183835X599 Lens Grille RH 36 17060512 Screw 5/16-18 x 3/4 37 414872X428 Fender 58 412282 Drawbar, Lower 68 17490508 Screw Thdrol 5/16-18 x 1/2 130 416358 Screw #10 x 0.750 ROS Thread 137 184921 Bumper Hood 138 193224X428 Cupholder 150 184322 Duct Heat Hood 151 407807 Bracket Pivot 152 194329 Shield Browning/Debris 159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4 162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 175 193243 Crossmember 176 400776 Screw 10-24 x 5/8 Wshd Qdrx 177 195228 Bushing Steering 180 194260 Chassis 181 193102X428 Bushing Mtg. Fender Crgo. 182 193057 Dash Lower 183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4 186 183829X428 Insert Grille 189 17000512 Screw 5/16-18 x 3/4 194 73900500 Nut Lock Hex Flange 5/16-18 196 414581 Console Asm. Deck Lift 207 183833 Bezel Grille RH 208 183832 Bezel Grille LH 217 409167 Rod Pivot Chassis 228 195161 Stud Fastener 235 406129 Spacer Fender 236 73930500 Nut center Lock 5/16-18 287 17600406 Screw Hex Washead 1/4-20 x 3/8

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER PB195H42LT (96042003604), PRODUCT NO. 960 42 00-36

DRIVE

185

184

221

125

121

125

159

116

159

175

178

167

176

188

174

166

160

165

153

233

161

232

153

166

116

190

170

279

231

114

122

186

189

187

205

183

205

drive-tex_T2_fender_12

TRACTOR - - MODEL NUMBER PB195H42LT (96042003604), PRODUCT NO. 960 42 00-36

DRIVE

KEY PART NO. NO. DESCRIPTION

1 - - - - - - Transaxle, Hydro Gear T2-AABC-

1X1A-1GX1 (Internal Parts Not Available) 2 123583X Key Square 15 19131316 Washer 13/32 x 13/16 x 16 Ga. 17 197296 Spring, Brake 22 197660 Rod Shift 23 409154X421 Knob 29 423239 Rod, Brake 33 12000001 Ring E 35 197722 Rod, Brake, Park 37 121749X Washer 25/32 x 1-1/4 x 16 Ga. 42 8883R Cover, Foot Pedal 49 72110614 Bolt 50 194327 Pulley Idler Flat 51 73900600 Lock Nut 3/8-16 52 194326 Idler V-Groove 910" Offset 56 125907X V-Belt, Drive 64 196200 Shaft Asm. Pedal Brake Control 70 193220X428 Console 73 74490544 Bolt Hex 5/16-18 Gr. 5 74 142432 Screw 1/4 x 1/2 80 408393 Strap Torque 99 408418 Rod Spring Bypass 114 73800500 Nut Lock 5/16-18 unc 116 73900500 Nut Lock Hex Flange 5/16-18 121 175611 Bracket Strap Torque 122 72010520 Bolt 5/16-18 x 2.50 125 17000512 Screw 5/16-18 x 3/4 153 4497H Retainer Spring 1"

KEY PART NO. NO. DESCRIPTION

159 76020412 Pin Cotter 1/8 x 3/4 160 169484 Retainer Clip 161 105709X Spring, Return, Clutch 165 196212 Bushing 166 197290 Nut Push .625 167 405257 Latch Brake Parking 170 413430 Keeper Belt Centerspan 174 197289 Nut Push 175 408539 Shaft Asm Shift 176 196214 Arm Clevis Rod Shift 178 197456 Spring Shift 183 156972 Spacer Axle 184 198403X505 Handle Parking Brake 185 72110622 Bolt 186 194321 Spacer Retainer 187 19133210 Washer 188 194323 Link Clutch Ground Drive 189 194317 Bellcrank Ground Drive 190 194318 Keeper Bellcrank Ground Drive 205 121748X Washer 25/32 x 1-5/8 x 16 Ga. 221 403187 Retainer Spring Clip Handle 231 407287 Idler V-Groove 1.688" Offset 232 74780716 Bolt 7/16-14 x 1 Gr 5 233 405296 Washer Serrated 279 408538 Link Shift

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

OPTIONAL EQUIPMENT

Spark Arrester

engine-bs-1cyl-tex_4

TRACTOR - - MODEL NUMBER PB195H42LT (96042003604), PRODUCT NO. 960 42 00-36

ENGINE

TRACTOR - - MODEL NUMBER PB195H42LT (96042003604), PRODUCT NO. 960 42 00-36

ENGINE

KEY PART NO. NO. DESCRIPTION

1 - - - - - - Engine B&S Model No. 31P677 2 137352 Muffler 9 194319 Keeper Belt Engine 12 401985 Pulley Engine 15 407545 Tank Fuel 1.50 18 425162 Cap Asm 20 176636X421 Control Throttle/Choke 21 416358 Screw #10 x 0.750 BOS Thread 28 401137 Fuel Line 29 137180 Spark Arrester Kit 37 123487X Clamp Hose 42 10040700 Washer Lock 7/16 45 73510400 Nut Keps Hex 1/4-20 unc 69 165291 Gasket 79 192334 Screw Socket Hd 5/16-18 x .75 81 148456 Tube Drain Oil Easy 82 181654 Plug Drain Oil 84 17060620 Screw 3/8-16 x 1-1/4 85 173937 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 90 17000616 Screw 3/8-16 x 1.0 96 19091416 Washer 9/32 x 7/8 x 16 Ga. 97 17670412 Screw 1/4 - 20 x 3/4

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Engine Power Rating Information

The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.

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