Poulan 425014X92E User Manual

Model
425014X92E
TRACTOR
(96014000100)
INSTRUCTION BOOK
Read and keep this book for future reference. This book contains important information on
SAFETY, ASSEMBLY, OPERATION, MAINTENANCE & STORAGE.
The owner must be certain that all the product information is in­cluded with the unit. This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS and the WARRANTIES. This information must be included to make sure state laws and other laws are followed.
02478
RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT. THIS INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN CASE OF LOSS OR THEFT.
WHERE PURCHASED: _____________________________ DATE PURCHASED: Month______ Day ______ Year ______ MODEL NO.: _________ DATE OF MANUFACTURE: _________
198339 03.21.05 RD Printed in U.S.A.
TABLE OF CONTENTS
Warranty................................................ 2
Safety Rules .......................................... 3
Product Specifi cations........................... 6
Assembly/Pre-Operation ....................... 8
Operation............................................. 11
Maintenance Schedule........................ 17
Maintenance........................................ 17
Service and Adjustments..................... 21
Storage................................................ 27
Troubleshooting ................................... 28
Repair Parts......................................... 32
MURRAY, INC. Two Year Limited Warranty
Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines, accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batter­ies and Normal Wear Parts (except as noted below) or transaxles as the companies that manufacture these items furnish their own warranties and provide service through their authorized fi eld service facilities. For additional information, see the warranties cover­ing these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period.
In the event the battery proves defective within ninety (90) days from the date of pur­chase, we will replace it without charge. If the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace it for a charge of one half (1/2) of the retail price of the battery in effect at the time of return.
Normal Wear Parts are defi ned as belts, blades, blade adapters, pneumatic tires, head­lights and seat covers. These parts are warranted to be free of defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Nor­mal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored.
This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional (non-hom­eowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjust­ments, consult your Instruction Book.
To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory. If you return the entire unit, we will repair the unit. If we authorize the return of the defective part only, we will either replace or repair the part. In the case of a defect in a transmission or differen­tial (as distinguished from a transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts.
This Murray, Inc. Two (2) Year Limited Warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state. This Limited Warranty
is given in lieu of all other expressed and implied warranties including the implied warranty of merchantability and warranty of fi tness for a particular purpose. If you
need additional information on this written warranty or assistance in obtaining service, call or write to the address below. The model number along with the CUSTOMER CARE Center 1-800 number is on the Model Number Nameplate attached to the unit.
MURRAY, INC.
Outdoor Power Equipment
Customer Service Department
P.O. Box 268
Brentwood, Tennessee 37027
2
OWNER'S INFORMATION
This instruction book is written for a person with some mechanical ability. Like most ser­vice books, not all the steps are described. Steps on how to loosen or tighten fasten­ers are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit. Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the oper­ating instructions and the safety rules. Keep this manual for future reference. IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly in­structions in the manual are exactly followed. Other units are purchased in assembled condition. On assembled units, it is the re­sponsibility of the owner to make sure the
SAFETY RULES
unit is correctly assembled. The owner must carefully check the unit according to the in­structions in this manual before it is fi rst used.
RESPONSIBILITY OF THE OWNER
The responsibility of the owner is to follow the instructions below.
1. Carefully read and follow the rules for safe operation.
2. Follow all the assembly and prepara­tion instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit knows how to correctly use all stan­dard and accessory equipment.
5. Operate the unit only with guards, shields, and other safety items in place and working correctly.
6. Correctly adjust the unit.
7. Service the unit only with authorized or approved replacement parts.
8. Complete all maintenance on the unit.
IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw­ing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death.
WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the at tach ­ments that are rec om mend ed by and comply with spec i fi ca tions of the man­ u fac tur er of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
WARNING: Engine exhaust, some of its constituents, and certain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro­duc tive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all
instructions on the machine and in the manual before starting.
• Do not put hands or feet near rotating
parts or under the machine. Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blades.
• Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
3
SAFETY RULES
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross­ing gravel surfaces.
• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean­ing the machine, removing the grass catcher, or unclogging the discharge guard.
• Operate machine only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffi c when operating near or crossing roadways.
• Use extra care when loading or unload­ing the machine into a trailer or truck.
• Always wear eye protection when oper­ating machine.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re­lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
• Follow the manufacturer’s recommen­dation for wheel weights or counter­weights.
• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Opera­tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis­engage the blades and proceed slowly straight down the slope.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extra care while operating ma­chine with grass catchers or other at­tachments; they can affect the stability of the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful care of a respon­sible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
4
SAFETY RULES
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
• Tow only with a machine that has a hitch designed for towing. Do not at­tach towed equipment except at the hitch point.
• Follow the manufacturer’s recommen­dation for weight limits for towed equip­ment and towing on slopes.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely fl ammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel con­tainer where there is an open fl ame, spark, or pilot light such as on a water heater or other appliances.
• Never fi ll containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when fi lling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfi ll fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the equipment is in safe working condi­tion.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine. Repair, if neces­sary, before restarting.
• Never make any adjustments or repairs with the engine running.
• Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recom­mended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Ad­just and service as required.
• Maintain or replace safety and instruc­tion labels, as necessary.
5
• Be sure the area is clear of bystand­ers before operating. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso­lutely necessary. Always look down and behind before and while backing.
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Keep children out of the mowing area and in the watchful care of a respon­sible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis­engage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless neces­sary, and then, turn slowly and gradu­ally downhill, if possible.
PRODUCT SPECIFICATIONS
Gasoline Capacity and Type: Regular
Oil Type SAE 30 (above 32°F) (API-SG-SL): SAE 5W-30(below 32°F)
Oil Capacity: 3 Pints Spark Plug: Champion RC12YC
(Gap: .030") Ground Speed Forward:
(MPH): 1st 1.2 2nd 2.4 3rd 3.5 4th 4.8 5th 5.3 Reverse: 1.5
Tire Pressure: Front: 14 PSI Rear: 10 PSI
Charging System: 3 Amps Battery 5 Amps Headlights
Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your pur chase of a new tractor. It has been designed, en gi neered and man u fac tured to give you the best pos si ble de pend abil i ty and per for mance. Should you experience any problem you cannot easily remedy, please con tact
1.25 Unleaded
your nearest authorized service center/ department We have competent, well­trained tech ni cians and the prop er tools to service or repair this trac tor. Please read and retain this manual. The instructions will enable you to as sem ble and maintain your tractor prop er ly. Always observe the “SAFE TY RULES”.
CUSTOMER RE SPON SI BIL I TIES
• Read and observe the safety rules.
• Follow a regular schedule in main-
tain ing, caring for and using your tractor.
• Follow the instructions under “Main te -
nance” and “Stor age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim­proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the op er a tor. In the state of California the above is re­quired by law (Section 4442 of the Califor­nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffl er is available through your nearest authorized service center/department.
6
UNASSEMBLED PARTS
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt 5/16-18 x 4
Steering Wheel
Adapter
(1) 5/16 Lock Washer
(1) Large Flat Washer
Steering Extension Shaft
Steering
Boot
Seat
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(1) Oil Drain Tube For Future Use
Keys
(1) Lock
Washer 1/2
(1) Bolt
Slope Sheet
(2) Keys
7
ASSEMBLY/PRE-OPERATION
02819
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you as sem ble must be tightened securely. Use the correct tools as nec es sary to in sure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this man ual, it means, from your point of view, when you are in the op er at ing po si­tion (seat ed be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan­els of carton. Remove end panels and lay side panels fl at.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steer­ing shaft.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.
5. Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.
6. Assemble large fl at washer, 5/16 lock washer, 5/16 hex bolt and tighten se­ cure ly.
7. Snap steering wheel insert into center of steer ing wheel.
8. Remove protective materials from trac­ tor hood and grill.
Insert
5/16 Hex Bolt
5/16 Lock Washer
Large Flat Washer
Steering Wheel
Steering Boot
Tabs
Adapter
Lower Steering Shaft
Extension Shaft
Ta b Slots
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and as­ sem ble adjustment knob and fl at washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
8
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its ad­ just ed position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat Pan
Shoulder Bolt
Flat Washer
02464
Adjustment Knob
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc­tions).
Seat pan
Label
Terminal
Terminal
02602
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)
1. Press lift lever plunger and raise at tach ment lift lever to its highest po­ si tion.
2. Release parking brake by depressing clutch/brake ped al.
3. Place gearshift lever in neutral (N) po si tion.
4. Roll tractor forward off skid.
5. Remove banding holding defl ector shield guard up against tractor.
TO DRIVE TRACTOR OFF SKID (See Op er a tion section for location and func tion of con trols)
WARNING: Before starting, read, un-
der stand and follow all in struc tions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been com plet ed.
2. Check engine oil level and fi ll fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise at tach ment lift lever to its highest posi­tion.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park­ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
CHECK TIRE PRESSURE
The tires on your tractor were over in ­fl ated at the factory for shipping pur pos es. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the fi gures that are shown for replac­ing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEV­EL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your trac­tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
CHECKLIST
Before you operate your new trac tor, we wish to assure that you receive the best per for mance and sat is fac tion from this Quality Prod uct. Please review the following checklist: All assembly instructions have been
completed.
No remaining loose parts in carton.Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
Seat is adjusted comfortably and tight-
ened securely.
All tires are properly infl ated. (For ship-
ping purposes, the tires were overin­fl ated at the factory).
Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly infl ated for leveling).
Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
Check wiring. See that all con nec tions
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important items:
Engine oil is at proper level.Fuel tank is fi lled with fresh, clean, regu-
lar unleaded gasoline. Become familiar with all controls, their
location and function. Operate them
before you start the engine. Be sure brake system is in safe operat-
ing condition. Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
10
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