Poulan 417307, 96042004002 User Manual

IMPORTANT MANUAL Do Not Throw Away
REPAIR PARTS MANUAL
WARNING:
MODEL:
PBGT26H54
GARDEN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com
03090
417307 10.03.07 AP
Printed in U.S.A.
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004002), PRODUCT NO. 960 42 00-40
DECALS
13
16
4
5
3
6
2
14
12
9
11
8
10
3
1
15
KEY PART NO. NO. DESCRIPTION
1 411658 Decal, Operator's 2 402355 Decal, Hood RH 3 402525 Decal, Dash Lower 4 411140 Decal, Replacement 5 172743 Decal, Strg Whl 6 408843 Decal, Engine HP 8 198785 Decal, Mower Sch. 9 145005 Decal, Battery Dnge/Poi 10 402357 Decal, Hood LH 11 178502 Decal, Mower Caution
WHEELS AND TIRES
1
2
6
11
3
4
7
10
KEY PART NO. NO. DESCRIPTION
12 170563 Decal, Mower Warning Keep Hand Away 13 172740 Decal, Fender 14 408796 Decal, Panel SD 15 408948 Decal, Fender SD LH 16 408949 Decal, Fender SD RH
- - 166960 Decal, Bypass
- - 193279X428 Pad, Footrest, LH
- - 193101X428 Pad, Footrest, RH
- - 409631 Manual, Operator's (Eng & French)
- - 417307 Manual, Parts
KEY PART NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tire 2 65139 Stem, Valve 3 106228X421 Rim Assembly, Front 4 8134H Tube, Front (Ser vice Item Only) 5 106230X Tire, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel Only) 8 104757X421 Cap, Axle (Front Wheel Only)
5
9
8
9 105588X Tire, Rear 10 7154J Tube, Rear (Service Item Only) 11 124074X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
wheel_art_1-vgt
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
2
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004002), PRODUCT NO. 960 42 00-40
SCHEMATIC
SCH12
B
G
L
A
AMMETER
(OPTIONAL)
S
M
A1
A2
WHITE
BLACK
RED
RED
(DISENGAGED)
C
A
B
BATTERY
FUSE
PTO SWITCH
BLACK
BLACK
BLACK
RED
H
D
E
WHITE
RED
BLACK
SOLENOID
2
3 1
6
JUNCTION
CONNECTOR
BLACK
WHITE
CLUTCH/BRAKE
(PEDAL UP)
BLACK
BLACK BLACKBLACK
GRAY
STARTER
M
M
ELECTRIC CLUTCH
GRAY
REVERSE SWITCH (NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
BLACK
NOTES
IGNITION SWITCH
POSITION
OFF
RUN/OVERRIDE
RUN
START
H
FC
B
A
E
G
D
PTO SWITCH
(MATING SIDE)
CIRCUIT
M+G+A1
B+A1 B+A1
B+S+A1
“MAKE”
L+A2
BLACK
BLACK /WHITE
BLUE
ORANGE
SWITCH
3
6
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
RED
LIGHT
DASH HARNESS
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
(OPTIONAL)
HOUR
METER
BLUE
CHARGING SYSTEM OUTPUT 9-16AMPDC@3600 RPM
REGULATOR
BROWN
6
3
5
2
1
4
SHORTING
CONNECTOR
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
12V
POWER OUTLET
(OPTIONAL)
STATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
HEADLIGHTS
BLACK
BLACK
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
3
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004002), PRODUCT NO. 960 42 00-40
ELECTRICAL
T11S
90
79
26
55
27
99
100
34
2
1
91
8
28
22
21
41
40
30
24
27
43
33
42
25
With 12V Outlet Option
103
59
With Service Minder Option
4646
16
101
71
102
29
4
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004002), PRODUCT NO. 960 42 00-40
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 144927 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 186491 Box Battery 16 176138 Switch Interlock Push-In 21 175688 Harness Socket Light W/4152J 22 4152J Bulb Light 24 400253 Cable Battery 25 198893 Cable Start Red 17.5" 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 145491 Cable, Ground 29 401545 Switch, Seat 30 193350 Switch, Ignition 33 411935 Key/Chain 34 110712X Switch Light / Reset 40 401104 Harness Ign. Dash 41 17720408 Screw Thd Cut 1/4-20 x 1/2 42 131563 Cover, Terminal 43 192507 Solenoid 46 401763 Gauge Hourmeter 50 174653 Switch, PTO 55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT 59 400303 Outlet 12-Volt 71 194276 Harness Ignition, Chassis 79 175242 Bulbholder Asm. Incan Descent 90 400724 Cover Terminal Battery 91 190270 Strap Battery Mount Front 99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4 100 19091416 Washer 9/32 x 7/8 x 16 Ga. 101 198317 Pigtail MATNLK 102 404454 Harness Pigtail K46 103 407962 Harness Pigtail 12V Outlet
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004002), PRODUCT NO. 960 42 00-40
CHASSIS
181
198
176
178
176
196
182
199
5
161
205
36
177
194
176
176
36
148
175
68
236
14
205
235
68
153
130
18
130
150
122
235
236
162
222
189
58
189
181
165
162
37
194
228
34
183
68
228
183
194
152
68
278
68
68
189
189
chassis-tex_Stealth II PL_1
6
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004002), PRODUCT NO. 960 42 00-40
CHASSIS
KEY PART NO. NO. DESCRIPTION
5 195102X428 Dash 14 175260X428 Hood 18 175289X428 Grille 34 196125 Plate Engine 36 17060512 Screw 5/16-18 x 3/4 37 400009X428 Fender 58 194314 Bracket Fender 68 17490508 Screw Thdrol 5/16-18 x 1/2 122 192512 Screw WSHD Hex 10-32 x 5/8 130 191611 Screw 10 x 3/4 Single Lead-Hex 139 196539 Bolt Shoulder 148 164655 Bumper 150 175351 Duct Heat Hood 152 199535 Shield Browning/Debris 153 161840 Lens Bar 161 193097X428 Console Fuel Window 162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 165 196826 Bracket Support Tank 175 193236 Crossmember 176 400776 Screw #10-24 x 5/8 Rnd Qudrx 177 195227 Bushing Steering 178 195651 Cargo Asm. Net 180 195477 Chassis 181 193102X428 Bushing Mtg. Fender Crgo. 182 192551 Dash Lower 183 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4 189 17000512 Screw 5/16-18 x 3/4 194 73900500 Nut Lock Hex Flange 5/16-18 196 193098X428 Console Asm. Deck Lift 198 197300X505 Indicator Deck Lift 199 196377 Plate Deck Lift 205 169847X428 Skirt Hood RH 206 169848X428 Skirt Hood LH 222 137729 Screw Thd Roll 1/4-20 x 5/8 228 195161 Stud Fastener 235 406129 Spacer Fender 236 73930500 Nut Center Lock 5/16-18 UNC 278 196394 Bracket Pickoff Hood
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
7
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004002), PRODUCT NO. 960 42 00-40
DRIVE
42
221
64
184
74
35
159
224
167
160
188
143
56
216
221
213
209
170
171
52
92
160
207
26
196
206
125
125
116
197
225
196
125
125
69
15
33
159
9
17
7
69
29
183
161
186
189
49
2
3
73
51
187
50
51
190
52
116
1
153
211
163
153
208
215
51
125
222
116
214
226
210
211
166
3
2
80
125
7
9
69
drive-tex_27_gt_tufftorq_r2
99
33
73
69
183
8
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004002), PRODUCT NO. 960 42 00-40
DRIVE
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle, TuffTorq K66 2 7070E Key 3 7563R Hardened Washer 7 199837 Hub Asm. Wheel 9 140080 Bolt Hub Wheel 15 19131316 Washer 13/32 x 13/16 x 16 Ga. 17 401072 Spring, Brake 26 199679 Spring Return Cruise 29 407245 Rod, Brake 33 12000053 Ring E 35 197275 Rod, Brake, Park 42 8883R Cover, Foot Pedal 49 72110614 Bolt 50 194327 Pulley Idler Flat 51 73900600 Lock Nut 3/8-16 52 194326 Idler V-Groove 910" Offset 56 125907X V-Belt, Drive 64 197865 Shaft Asm. Pedal Brake Control 69 123800X Washer 1 1/32 x 1 5/8 x 16 Ga. 73 74490544 Bolt Hex Flghd 5/16-18 Gr 5 74 142432 Screw Hx Wsh Hi-Lo 1/4 x 1/2 unc 80 407182 Strap Torque 92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25 99 407247 Rod Bypass 116 73900500 Nut Lock Hex Flange 5/16-18 125 17000512 Screw 5/16-18 x 3/4 143 17490508 Screw 5/16-18 x 1/2 153 4497H Retainer Spring 159 76020412 Pin Cotter 1/8 x 3/4 160 169484 Retainer Clip 161 195403 Spring, Return, Clutch 163 407246 Rod Pedal Control 166 197290 Nut Push .625
KEY PART NO. NO. DESCRIPTION
167 405257 Latch Brake Parking 170 194322 Keeper Belt Centerspan 171 72110616 Bolt 183 197357 Spacer Axle 184 195361X505 Handle Parking Brake 185 72110620 Bolt 186 194321 Spacer Retainer 187 19133210 Washer 188 194323 Link Clutch Ground Drive 189 194317 Bellcrank Ground Drive 190 194318 Keeper Bellcrank Ground Drive 196 17000616 Screw 3/8-16 x 1 197 199769 Bracket Clutch Anti-Rotation 206 197867 Bracket Mount Latch Cruise 207 197868 Latch Control Cruise 208 197869 Bolt Sector Control Cruise 209 199466 Rod Conrtrol Cruise 210 197860 Rocker Asm. Pdeal Control 211 120183X Bearing Nylon 213 195352X428 Knob Control Cruise 214 197302X428 Pad Pedal Forward 215 197301X428 Pad Pedal Reverse 216 196131 Bracket Pulley Idler 221 403187 Retainer Spring Clip Handle 222 79212010 Washer 21/32 x 1-1/4 x 10 Ga. 224 193099X428 Console Toolbox 225 407311 Keeper Belt Trans. 226 407109 Bracket Mount Torque
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
9
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004002), PRODUCT NO. 960 42 00-40
STEERING ASSEMBLY
26
45
51
1
20
21
64
13
steering-tex_stealth_Prem2
16
28
22
63
59
19
35
58
68
60
69
57
4
61
63
70
15
9
8
7
2
6
14
67
9
67
62
8
14
66
7
6
5
13
53
8
15
13
10
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004002), PRODUCT NO. 960 42 00-40
STEERING ASSEMBLY
KEY PART NO. NO. DESCRIPTION
1 186093X428 Wheel, Steering 2 195968 Axle Asm., Front 4 403089 Spindle Asm., LH 5 403090 Spindle Asm., RH 6 6266H Bearing, Race Thrust Harden 7 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip #T5304-75 9 121232X Cap, Spindle 13 121749X Washer 25/32 x 1-1/4 x 16 Ga. 14 10040600 Washer, Lock Hvy Hlcl Spr 3/8 15 73540600 Nut, Crown Lock 3/8-24 unf 16 408219 Shaft Steering 19 194729 Plate Steering 20 195626X428 Boot, Steering 21 186737 Adapter, Wheel Steering 22 194845 Bushing, Strg. Blk 26 186095X428 Insert, Wheel Steering 28 17000612 Screw 3/8-16 x 3/4 35 194732 Gear, Sector Plate 45 19183812 Washer 9/16 x 2-3/8 x 12 Ga. 51 73940800 Nut Hex Jam Toplock 1/2-20 unf 53 188967 Washer Hardened .793 x 1.637 x .060 57 197246 Bracket Upstop 58 194747 Bolt Shoulder Sector Pivot CFM 59 194748 Washer Thrust Sector Steering 60 73971000 Nut Flange Lock 5/8-11 61 194740 Draglink LH 62 194741 Draglink, RH 63 17000512 Screw 5/16-18 x 3/4 64 199849 Retainer Clip Spring Steering 66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr 67 194737 Bushing PM Front Axle 68 73900700 Nut Lock Flange 7/16-14 Gr. 5 69 199162 Washer 1.5 x .505 x .118 70 196197 Bracket Deck Susp. Front
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
11
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