Poulan 376110 Owner’s Manual

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OPERATOR'S MANUAL
SELF-PROPELLED ROTARY
LAWN MOWER
Assembly
Operation
Maintenance
Service and Adjustments
Troubleshooting
AWARNING: This lawn mower is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest
authorized service center.
193733 Rev. 3 04.20.06 BY Printed in U.S.A.
Safety Rules ................. 2-3 Maintenance ............. 16-18 Storage ..................... 22-23
Assembly ...................... 4-7 Service and Troubleshooting ........ 23-24
Operation .................... 8-15 Adjustments .............. 18-21
IMPORTANT: Thiscutting machine is capable of amputating hands and feet and throwing ob-
jects. Failure to observe the following safety instructions could result in serious injury or death. _t, Look for this symbol to point out impor-
tant safety precautions. It means
CAUTION!!! BECOME ALERT!!!
YOUR SAFETY IS INVOLVED. _i, WARNING: In order to prevent accidental
starting when setting up, transporting, ad-
justing or making repairs, always disconnect
spark plug wire and place wire where it cannot
come in contact with plug. _IbWARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
ACt,WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
CAUTION: Muffler and ,-,dq'Y,-,
other engine parts become
extremely hot during
operation and remain hot after engine has stopped.
To avoid severe burns on contact, stay away from these areas.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual(s) before starting. Be thoroughly familiar with the controls and the proper use of the machine before starting.
Do not put hands or feet near or under rotating parts. Keep clear of the dis-
charge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to oper-
ate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Do not operate the mower when bare- foot or wearing open sandals. Always
wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while moving
backwards.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richo-
chet back toward the operator. Stop the
blade when crossing gravel surfaces.
Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of accessories. Only use accessories ap-
proved by the manufacturer.
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait until
the blade comes to complete stop before
removing grass catcher.
Mow only in daylight / good artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Never operate machine in wet grass.
Always be sure of your footing: keep a firm hold on the handle; walk, never run.
Disengage the self-propelled mech- anism or drive clutch on mowers so
equipped before starting the engine.
If the equipment should start to vibrate abnormally, stop the engine (motor) and
check immediately for the cause. Vibra- tion is generally a warning of trouble.
Always wearsafety goggles or safety glass-
es with side shields when operating mower.
II. SLOPE OPERATION Slopes are a major factor related to slip &
fall accidents which can result in severe in-
jury. All slopes require extra caution. If you
feel uneasy on a slope, do not mow it. DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
2 when changing direction on slopes.
Removeobstacles(rocks,treelimbs,etc.)
Watchfor holes,ruts,orbumps.Tall grasscanhideobstacles.
DONOT:
Donot trimneardrop-offs,ditchesor embankments.Theoperatorcouldlose
footingor balance.
Donot trimexcessivelysteepslopes.
Donot mowon wetgrass.Reducedfoot- ingcouldcauseslipping.
III. CHILDREN
Tragicaccidentscanoccurif the operatoris
notalerttothepresenceofchildren.Children are oftenattracted to the machineand the
mowingactivity.Never assume that children
will remain where you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small children.
Never allow children to operate the mower.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never refuel the machine indoors.
Never store the machine or fuel contain- er where there is an open flame, spark
or pilot light such as a water heater or on other appliances.
Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner.
Always place containers on the ground
CONGRATULATIONS on your purchase of a new Lawn Mower. It has been designed, engi- neered and manufactured to give you the best possible dependability and performance.
Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center. They have competent, well trained technicians and
the proper tools to service or repair this unit.
Read the SAFETY RULES and this Operator's Manual in its entirety before you at- tempt to assemble or operate your new lawn mower to insure proper operation and to
prevent injury to yourself and others. Save this manual for future reference.
Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation
of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. 3
away from your vehicle before filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equip- ment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
V. GENERAL SERVICE
Never run machine inside a closed area.
Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never attempt to make wheel height adjustments while the engine is running.
Grass catcher components are subject to wear, damage, and deterioration, which
could expose moving parts or allow objects to be thrown.Frequentlycheckcomponents
and replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Do not change the engine governor set- ting or overspeed the engine.
Maintain or replace safety and instruc- tion labels, as necessary.
TO REMOVE MOWER FROM CARTON
Remove all loose parts from carton.
Remove lawn mower housing with care. Avoid touching blade under housing. Always wear gloves or other protection when working under or lifting mower.
THINGS TO KNOW BEFORE YOU ASSEMBLE OR OPERATE YOUR LAWN
MOWER
Do I have a side or rear discharge lawn mower?
Look for the grass discharge opening on
your mower. If the opening is on the right
side of the mower housing, it is a side discharge mower. If the opening is at the back of the mower housing, it is a rear dis-
charge mower. Only rear discharge lawn
mowers have a grass catcher included with
the mower. Approved grass catchers for
side discharge mowers may be purchased
from your nearest authorized dealer.
Do I have a mulching lawn mower?
Look for the grass discharge opening on
your mower. Raise the discharge guard
(rear door on rear discharge mowers). If
the opening is closed off by a plate, then your lawn mower is mulcher ready. To
convert to a discharging mower, see the
Operation section of this manual.
FRONT
What is the right and left side of the
lawn mower?
When right hand (RH) or left hand (LH) is mentioned in this manual, it means when you are in the operating position (standing behind the handle).
What kind of engine is on my lawn
mower?
When learning how to operate your new lawn mower, you will need to know what
kind of engine powers the mower. A decal on the engine will indicate the manu- facturer and type or brand name of the engine.
BRIGGS & STRATTON ENGINES
CLASSI C__r_
sTr-TroO
LEFT
HAND
SIDE
BACK or REAR
(Operating Position)
_:;_CAUTION: Do not operate this lawn
mower without the discharge guard or an entire approved grass catcher in place. These guards are for your protection and
are required by the American National
Standards Institute and Consumer Prod-
ucts Safety Commission. ACAUTION: Disconnect spark plug wire
from spark plug and place wire where it cannot come in contact with plug.
RIGHT
HAND
SIDE
QUAnTum°
TECUMSEH HONDA
ENGINES ENGINES
HONDA
"llEOIIMS_
HOW TO SET UP YOUR LAWN MOWER
UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables. 2 POSITION/"ADJUSTABLE" HANDLES
Raise handles until lower handle section locks into place in operating position.
Operator MOWING presence POSITION
controlbar _,/
UP handle
/
/
/
Upper
Handle
knob
Lower handle
ALL HANDLES
Raise upper handle section into place on lower handle, remove protective padding and tighten both handle knobs.
Remove handle padding holding opera- tor presence control bar to upper handle.
Your lawn mower handle can be ad-
justed for your mowing comfort. Refer to
"ADJUST HANDLE" in the Service and Adjustments section of this manual.
NOTE: For shipping purposes, the rear
wheels on your lawn mower may not be adjusted to the same position as the front wheels. Before operating mower adjust all
wheels to the same cutting height.
3 POSITION "EZ" HANDLES
Raise lower handle section to operating position and align hole in handle with one of three height positioning holes.
Insert handle bolt through handle and bracket and secure with knob.
Repeat for opposite side of handle.
Knob .J'_ Bolt
J Handle
adjustment
bracket
3 POSITION "QUICK" HANDLES
Raise lower handle section to operating position and squeeze the bottom ends
of lower handle towards each other until the pin in handle can be inserted into
one of the three height adjustment holes.
Handle pin
SQ
Handle
adj
bracket
INSTALL REAR WHEELS (HIGH WHEEL MOWERS ONLY) Some high wheel models require washers
which will be provided in a parts bag. If provid- ed, install washers on the axle first as shown.
Install one (1) rear wheel on the axle of rear wheel adjuster.
Install 3/8-16 Iocknut and tighten securely.
Repeat procedure for other rear wheel.
Wheel Axle assembly
Wave
Washers
Flanged
Iocknut
ASSEMBLE GRASS CATCHER (REAR DISCHARGE MOWERS ONLY)
IMPORTANT: If your model lawn mower
is mulcher ready, the mulcher plate or plug must be removed before using mower as
a bagger. To convert mower to bagging or discharging, see the Operation section in
this manual.
Look at the different grass catcher illustra- tions that follow. Determine which type of grass catcher you have and follow the appropriate instructions.
5
"FABRICTOP" GRASSCATCHERS
TOASSEMBLEANDATTACHGRASS
CATCHER
Putgrasscatcherframe intograssbag with rigidpart ofbagon the bottom•
Slipvinylbindingsoverframe•
NOTE: Ifvinylbindingsaretoo stiff,hold
themin warmwaterfora fewminutes•If
baggetswet, letitdry beforeusing•
Liftthe reardooronthe mowerhousing•
ForHINGEBRACKETmountedcatcher, placethe grasscatcherframeontothe
formedtabs on the reardoor hinge bracket•
ForHANDLEBRACKETmounted catcher,placeframesidehooksinto
slotsin handlebrackets•
ForDOORPIVOTPINmountedcatcher, placethe grasscatcherframehooks
ontothedoorpivotpins.
ForDOORSLOTmountedcatcher, placethe grasscatcherframehooksinto
theslots of the reardoor.
NOTE:The grasscatcherissecuredtothe lawnmowerhousingwhenthe reardooris
loweredontothe grasscatcherframe•
HINGE BRACKET MOUNTED
Rear door
Hinge bracket
Grass
catcher
frame
Formed tabs
HANDLE BRACKET MOUNTED
Handle bracket hooks Rear Grass
\ _---. door catcher
\
handle
_
Vinyl Frame
bindings opening
ACAUTION: Under normal usage, the catcher material is subject to deterioration
and wear and should, therefore, be
checked frequently for replacement• Any
replacement catcher should be checked to
ensure compliance with original manufac- turer's specifications•
ACAUTION: Do not run lawn mower without the discharge guard (rear door),
approved grass catcher, clipping deflector or mulcher plate in place• Never attempt
to operate mower with the discharge guard
(rear door) removed or propped open.
_L_ Frame
handle
Catcher frame side hook
DOOR PIVOT PIN MOUNTED
Pivot pins Rear Grass
catcher
handle
Catcher frame hook
DOOR SLOT MOUNTED
Rear door slots
Grass
catcher
handle
Catcher frame hook
SPARK PLUG BOOT
On some models a spark plug boot is packed loose in the parts bag. If your model has the boot, install on spark plug
wire and reconnect spark plug wire to
spark plug.
Spark plug
IMPORTANT: The engine alternator will not charge a discharged battery.
ALL UNITS: At the end of the mowing season the
battery should be charged for 48 hours to protect the battery during winter storage.
ACAUTION: Always disconnect the engine connector (male) from the battery connector (female) to prevent accidental
starting when transporting or storing your lawn mower after the season.
HANDLE-MOUNTED KEY SWITCH
Engine Harness connector connector
(male) ale)
Boot
TO PREPARE BATTERY
(ELECTRIC START MODELS ONLY)
NOTE: Your battery must be charged before you can start your lawn mower.
UNITS WITH HANDLE-MOUNTED KEY SWITCH ONLY:
Connect battery charger connector (male) to harness connector (female).
UNITS WITH DECK-MOUNTED BATTERY or TRIMPLATE-MOUNTED KEY SWITCH:
Disconnect engine connector (male) from battery connector (female).
Connect battery charger connector (male) to battery connector (female).
ALL UNITS:
Plug battery charger into 110 volt A.C. outlet.
Leave battery charger connected for 24 hours before starting your engine for the
first time.
UNITS WITH HANDLE-MOUNTED KEY SWITCH ONLY:
After charging, disconnect harness connector (female) from battery charger connector (male).
Connect your battery charger to charge battery after each use. IMPORTANT: The engine will not recharge
your battery.
UNITS WITH DECK-MOUNTED BATTERY or TRIMPLATE-MOUNTED KEY SWITCH:
After charging, connect engine connector (male) to battery connector (female).
Your engine has an integral alternator for
partial charging. Connect your battery
charger to charge battery as required.
\
Charger
connector (male)
DECK-MOUNTED BATTERY
Engine
connector
(Male)
Battery
let
Y
charger
./ connector
Battery connector (Female) (Male)
TRIMPLATE-MOUNTED KEY SWITCH
Charger connector Battery connector
(female)
Engine
7connector (male) Battery charger
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend standard safety glasses or a wide
vision safety mask worn over spectacles.
HOW TO USE YOUR LAWN MOWER ENGINE SPEED CONTROL
MODELS WITH REMOTE THROTTLE Engine speed is controlled by the throttle
control located on the upper handle.
Move lever forward to FAST engine speed for starting and better bagging.
Move lever backward for SLOW engine speed.
Some models have engines equipped with a choke feature. Move the lever all
the way forward to the CHOKE position when starting a cold engine.
FAST
I'.,I
CHOKE (START)
MODELS WITH FIXED SPEED ENGINES Engine speed was set at the factory for
optimum performance. Engine speed is not adjustable.
TO ADJUST CUTTING HEIGHT Adjust cutting height to suit your require-
ments. Medium position is best for most lawns. Raise wheels for low cut and lower
wheels for high cut.
MODELS WITH MANUAL ADJUST BOLT-ON WHEELS
Remove wheel, bolt, and hardware and reassemble in desired adjustment hole.
/
Remote
throttle
control
Reinstall wheel components in the same order as they were before removal.
Tighten securely.
Make sure all wheels are at same height.
Flat washer
Wheel_
Bolt
3/8-16
Spacer Locknut
MODELS WITH "QUICK ADJUST" WHEEL HEIGHT ADJUSTERS
NOTE: For shipping purposes, the rear wheels on your lawn mower may not be adjusted to the same position as the front
wheels. Before operating mower adjust all wheels to the same cutting height.
Raise wheels for low cut and lower
wheels for high cut.
Adjust cutting height to suit your require- ments. Medium position is best for most
lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-
position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
LEVER BACKWARD TO LOWER MOWER
LEVER FORWARD TO RAISE MOWER Lever
Plate tab
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