Poulan Pro 31 Instruction Manual

PoulanPR@
Instruction Manual
Manual de Instrucciones
Manuel d'lnstructions
031
For Occasional Use Only
®
WARNING:
Read and follow all Safety Rules and Operating Instructions before using this product. Failure to do so can result in serious injury.
ADVERTENCIA: Lea el manual de instrucciones y siga todas tas advertencias e
instrucciones de seguddad. El no hacedo puede resultar en le- siones graves.
AVERTISSEMENT:
Life le manuel d'instructions et bien respecter tousles avertisse- ments et toutes les instructions de s6curit6. Tout d6faut de le
faire pourrait entrafner des blessures graves.
Electrolux Home Products, Inc.
250 Bobby Jones Expressway Augusta, GA 30907
[] From the EtectroluxGroup. The world's No.l choice.
I_ITCIJF_,CLE,_N/NGAN_)OUTDOOR,_ppIJAN_ESCOM_NEIJ
Copyright/_)2002 Electrolux Home Products, Inc. 530163414 12/9/02
_,WARNING: When using gardening
appliances, basic safety precautions must al- ways be followed to reduce the risk of fire and serious injury. Read and follow all instruc-
tions.
This power unit can be dangerous! Operator is responsible for following instructions and warn- ings on unit and in manual. Read entire instruc- tion manual before using unitTBe thoroughly fa- miliar with the controls and the proper use of the unit. Restrict the use of this unit to persons who have read, understand, and will follow the instructions and warnings on the unit and in the manual. Never allow children to operate this
unit.
INSTRUCTION SAFETY INFORMATION MANUAL ON THE UNIT
_, DANGER: Never use blades or flail- ing devices. Thisunit isdesigned for linetrim-
mer useonly, Useof anyotheraccessories or attachments will increase the riskof injury.
@(90
A
dllWARNING: Trimmer line throws ob-
jects violently. You and others can be blinded/in- jured. Wear eye and leg protection. Keep body parts clear of rotating line.
Eye Protection
/ Hazard Zone
Keep children, bystanders, and animals 50 feet (15 meters) away. Stop unit immediately if ap- preached.
If situations occur which are not covered in this manual, use care and good judgment. If
you need assistance, contact your authorized service dealer or call 1-800-554-6723.
OPERATOR SAFETY
Dress properly. Always wear safety
glasses or similar eye protection when op-
erating, or performing maintenance, on
your unit (safety glasses are available).
Eye protection should be marked Z87.
Always wear face or dust mask if operation
is dusty.
Always wear heavy, long pants, long sleeves,
boots, and gloves. Wearing safety leg guards is recommended.
Always wear foot protection. Do not go barefoot or wear sandals. Stay clear of spinning line.
Secure hair above shoulder length. Secure or remove loose clothing or clothing with loosely hanging ties, straps, tassels, etc. They can be caught in moving parts.
Being fully covered also helps protect you from debris and pieces of toxic plants thrown by spinning line.
Stay Alert. Do not operate this unit when you are tired, ill, upset or under the influ-
ence of alcohol, drugs, or medication. Watch what you are doing; use common
sense.
Wear hearing protection.
Never start or run inside a closed room or building. Breathing exhaust fumes can kill.
Keep handles free ofoil and fuel.
UNIT / MAINTENANCE SAFETY
Disconnect the spark plug before perform- ing maintenance except carburetor adjust-
ments.
Look for and replace damaged or loose parts before each use. Look for and repair
fuel leaks before use. Keep in good working condition.
Replace trimmer head parts that are chipped, cracked, broken, or damaged in any other way before using the unit.
Maintain unit according to recommended procedures. Keep cutting line at proper length.
Use only 0.080" (2 ram) diameter Poulan PRO@ brand replacement line. Never use wire, rope, string, etc.
Install required shield properly before using the unit. Use only specified trimmer head; make sure it is properly installed and securely
fastened.
Make sure unit is assembled correctly as shown in this manual.
Make carburetor adjustments with lower end supported to prevent line from contact- ing any object.
Keep others away when making carburetor adjustments.
Use only recommended Poulan PRO® ac- cessories and replacement parts.
Have all maintenance and service not ex- plained in this manual performed by an au-
thorized service dealer.
FUEL SAFETY
Mix and pour fuel outdoors.
Keep away from sparks or flames.
Use a container approved for fuel.
Do not smoke or allow smoking near fuel or the unit.
Avoid spilling fuel or oil. Wipe up all fuel spills.
Move at least 10 feet (3 meters) away from fueling site before starting engine.
Stop engine and allow to cool before re- moving fuel cap.
Always store gasoline in a container ap- proved for flammable liquids.
2
CUTTING SAFETY
_,WARNING: Inspect the area before
each use. Remove objects (rocks, broken glass, nails, wire, etc.) which can be thrown by or become entangled in line. Hard objects can damage the trimmer head and be thrown causing serious injury.
Use only for trimming, scalping, mowing and sweeping. Do not use for edging, pruning or
hedge trimming.
Keep firm footing and balance. Do not over- reach.
Keep all pads of yoor body away from muffler and spinning line. Keep engine below waist level. A hot muffler can cause serious bums.
CL_ from your left to your right. Cutting on right side of the shield will throw debris away
from the operator.
Use only in daylight or good artificial light.
Use only for jobs explained in this manual.
TRANSPORTING AND STORAGE
Allow engine to cool before storing or trans- porting in vehicle.
Empty the fuel tank before storing or trans- porting the unit. Use up fuel left in the carbu- retor by starting the engine and letting it run until it stops.
Store unit and fuel in area where fuel vapors cannot reach sparks or open flames from
water heaters, electric motors or switches, furnaces, etc.
Store unit so line limiter blade cannot acci-
dentally cause injury. The unit can be hung
by the tube.
Store unit out of reach of children.
SAFETY NOTICE: Exposure to vibrations
through prolonged use of gasoline powered
hand tools could cause blood vessel or nerve
damage in the fingers, hands, and joints of
people prone to circulation disorders or abnor- mal swellings. Prolonged use in cold weather has been linked to blood vessel damage in
otherwise healthy people. If symptoms occur such as numbness, pain, loss of strength,
change in skin color or texture, or loss of feeling
in the fingers, hands, or joints, discontinue the use of this tool and seek medical attention. An
anti-vibrafioo system does not guarantee the avoidance of these problems. Users who oper- ate power tools on a continual and regular basis
must monitor closely their physical condition
and the condition of this tool.
SPECIAL NOTICE: This unit is equipped with a temperature limiting muffler and spark arresting screen which meets the require-
ments of California Codes 4442 and 4443. All
U.S. forest land and the states of California,
Idaho, Maine, Minnesota, New Jersey, Ore- gon, and Washington require by law that
many internal combustion engines be equipped with asparkarresting screen. Ifyoo operate in a locale where such regulations ex-
ist, you are legally responsible for maintaining the operating condition of these parts. Failure
to do so is a violation of the law. For normal
homeowner use, the muffler and spark arrest-
ing screen will not require any service. After 50 hours of use, we recommend that your
muffler be serviced or replaced by an autho-
rized service dealer.
4m.WARNINL_: If received assembled,
repeat all steps to ensure your unit is properly assembled and all fasteners are secure.
Examine parts for damage. Do not use dam- aged parts.
NOTE: If you need assistance or find parts missing or damaged, call 1-800-554-6723.
It is normal for the fuel filter to rattle in the
empty fuel tank. Finding fuel or oil residue on muffler is normal
due to carburetor adjustments and testing done by the manufacturer.
ADJUSTING THE HANDLE
DWARNING: When adjusting the han-
dle, be sure it remains between the trigger and the safety decal.
1. Loosen handle by turning T-handle/ screw counterclockwise.
2. Rotate the handle on the tube to an upright position.
3. Adjust handle to a comfortable position between the trigger and the safety label
on the tube.
4. Retighten handle by turning T-handle/ screw clockwise,
ATTACHING SHIELD
_WARNING: Theshieldmustbeprop- erlyinstalled.The shield provides partial protec-
tion to the operator and others from the risk of thrown objects, and is equipped with a line limit- er blade which cuts excess line to the proper
length. The line [imiter blade (on underside of
shield) is sharp and can CL_yOU.
For proper orientation of shield, see KNOW
YOUR TRIMMER illustration in OPERATION section.
1. Remove wing nut from shield.
2. Insert bracket into slot as shown.
3. Pivot shield until bolt passes through hole in bracket.
4. Securely tighten wing nut onto bolt. Shield "_/Slot
3
KNOW YOUR TRIMMER
READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT.
Compare the illustrations with your unit to familiarize yourself with the location of the vadous controls
and adjustments, Save this manual for future reference.
Assist Handle
/
Tube
\
Trimmer
Head ON/STOP Switch
Shield
Starter Handle
Primer Bulb
Line Limiter ''_" Blade Throttle
Trigger
Lever
ON/STOP SWITCH The ON/STOP switch is used to stop the
engine. To stop the engine, push and release the engine ON/STOP switch.
PRIMER BULB
The PRIMER BULB removes air from the car- buretor and fuel lines and fills them with fuel,
This allows you to start the engine with fewer pulls on the starter rope. Activate the primer
bulb by pressing it and allowing itto return to its original form.
CHOKE
The CHOKE helps to supply fuel to the engine to aid in cold starting. Activate the choke by
moving the choke lever to the FULL CHOKE
position. After the engine attempts to start, move the choke lever to the HALF CHOKE position. Once engine has started, move the choke lever to the OFF CHOKE position.
BEFORE STARTING ENGINE
WARNING: Be sure to read the fuel
information in the safety rules before you be- gin. If you do not understand the safety rules,
do not attempt to fuel your unit. Call
1-800-554-6723.
FUELING ENGINE
_ WARNING: Remove fuel cap slowly
when refueling. This engine is certified to operate on unleaded
gasoline. Before operation, gasoline must be mixed with a good quality synthetic 2-cycle
air-cooled engine oil designed to be mixed at a ratio of 40:1. Poulan/Weed Eater brand
synthetic oil is recommended. A 40:1 ratio is obtained by mixing 3.2 ounces (95 ml) of oil with
1gallon (4 liters) of unleaded gasoline.
DO NOT USE automotive oil or boat oil. These oils will cause engine damage. When mixing fuel, follow instructions printed on
container. Once oil is added to gasoline, shake container momentarily to assure that
the fuel is thoroughly mixed. Always read and
follow the safety rules relating to fuel before fueling your unit.
IMPORTANT
Experience indicates that alcohol blended fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to separation and formation of acids during stor- age. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, empty the fuel sys- tem before storage for 30 days or longer.
Drain the gas tank, start the engine and let it
run until the fuel lines and carburetor are empty. Use fresh fuel next season.
Never use engine or carburetor cleaner prod-
ucts in the fuel tank or permanent damage
may occur. See the STORAGE section for additional in- formation.
HOW TO STOP YOUR UNIT
To stop the engine, push and release the
engine ON/STOP switch. The switch will automatically return to the ON position.
Wait 5 seconds before attempting to restart unit to allow switch to reset.
4
If engine does not stop, move choke lever to FULL CHOKE position.
,_1_,_ ON/STOP Switch
ThrottleTrig I
HOW TO START YOUR UNIT
DWARNING: The trimmer head will
turn while starting the engine. Avoid any con- tact with the muffler. A hot muffler can cause
serious burns.
STARTING A COLD ENGINE (or a warm engine after running out of
fuel)
Starting Position
._÷
Handle
Choke
.Lever
Muffler
1. Set unit on a flat surface.
2. Slowly press the primer bulb 6 times.
3. Move choke lever to FULL CHOKE by
aligning lever with position shown on de- cal (see illustration below).
4. Squeeze the throttle trigger fully and hold
through al! remaining steps.
5. Pull starter rope handle sharply until en-
gine sounds as if it is trying to start, but do
not pull rope more than 6 times.
6. As soon as engine sounds as if it is trying
to start, move choke lever to HALF
CHOKE by aligning lever with position shown on decal (see following illustra-
tion).
Choke
position
7. Pull starter rope sharply until engine runs, b_ no more than 6 pulls. If the engine doesn't start after 6 pulls (at the HALF CHOKE position), move the choke lever to the FULL CHOKE position and press the primer bulb 6 times. Squeeze and hold the throttle trigger and pull the starter rope 2
more times. Move the choke lever to the HALF CHOKE position and pull the starter
rope until the engine runs, but no more than 6 pulls. If the engine doesn't start, repeat procedure 2 additional times. NOTE: If engine still doesn't start, it is
probably flooded. Proceed to STARTING A FLOODED ENGINE.
8. Once the engine starts, allow it to run 10 seconds, then move the choke lever to
OFF CHOKE by aligning lever with posi- tion shown on decal (see illustration be- low). Allow the unit to run for 30 more se-
conds at OFF CHOKE before releasing the throttle trigger. NOTE: If engine
dies with the choke lever in the OFF CHOKE position, move the choke lever to the HALF CHOKE position and pull the
rope until engine runs, but no more than 6 pulls.
STARTING A WARM ENGINE
1. Move the choke lever to the HALF
CHOKE position.
2. Squeeze and hold the throttle trigger. Keep throttle trigger fully squeezed until
the engine runs smoothly.
3. Pull starter rope sharply until engine runs, bL_no more than 5 pulls.
4. Allow engine to run 15 seconds, then move the choke lever to the GFF CHOKE
position.
NOTE: If engine has not started, pull start-
er rope 5 more pulls. If engine still does not
run, it is probably flooded. STARTING A FLOODED ENGINE
Flooded engines can be started by placing the choke lever in the OFF CHOKE position; then, pull the rope to clear the engine of ex-
cess fuel. This could require pulling the starter
handle many times depending on how badly the unit is flooded.
5
If the unit still doesn't start, refer to
TROUBLESHOOTING TABLE or call
1-800-554-6723.
OPERATING POSITION
ALWAYS WEAR; }_1--
The tip of the line does the cutting. You will
achieve the best performance and minimum line wear by not crowding the line
into the cutting area. The right and wrong ways are shown below.
Tip of the Line I Line Crowded Into
D0es The Cut!ing Work Area
Right _='" ' Wrong
Cut from your left to your right.
_,WARNING: Alwaysweareyeprotec-
Ion. Never lean over the trimmer head. Rocks or debris can ricochet or be thrown into eyes
and face and cause blindness or other serious injury.
Do not run the engine at a higher speed than necessary. The CL_ting line will CL_ efficiently
when the engine is run at less than full throttle. At lower speeds, there is less engine noise and vibration. The cutting line will last longer and will be less likely to "weld" onto the spool.
Always release the throttle trigger and allow the engine to return to idle speed when not cutting.
To stop engine:
Release the throttle trigger.
Push and release the engine ON/STOP switch.
TRIMMER LINE ADVANCE The cutting head advances line automati- cally. Do not tap head on the ground to ad-
vance line. This may break parts and cause cutting head to malfunction.
Upon unit start up, the line will advance auto- matically to the correct CL_ting path length.
Always keep the shield in place when the tool is being operated.
_,WARNING: Useonly0.080"(2mm)
diameter line. Other sizes of line will not ad- vance properly and can cause serious injury.
Do not use other materials such as wire, string, rope, etc. Wire can break off during cutting and become a dangerous missile that can cause serious injury.
CUTTING METHODS
_WARNING: Use minimumspeed
and do not crowd the line when cutting around hard objects (rock, gravel, fence posts, etc.),
which can damage the trimmer head, become entangled in the line, or be thrown causing a sedous hazard.
The line will easily remove grass and weeds from around walls, fences, trees and
flower beds, but it also can cut the tender bark of trees or shrubs and scar fences.
For trimming or scalping, use less than full throttle to increase line life and decrease
head wear, especially:
During light duty cutting.
Near objects around which the line can
wrap such as small posts, trees or fence wire.
For mowing or sweeping, use full throttle for a good clean job.
TRIMMING - Hold the bottom of the tdmmer
head about 3 in. (8 cm) above the ground and
at an angle. Allow only the tip of the line to
make contact. Do not force trimmer line into
work area.
Trimming
3 in. (8 cm) Above Ground
SCALPING - The scalping technique re-
moves unwanted vegetation. Hold the bottom of the trimmer head about 3 in. (8 cm) above the ground and at an angle. Allow the tip of the
line to strike the ground around trees, posts,
monuments, etc. This technique increases
line wear.
Scalping
MOWING - Your trimmer is ideal for mowing
in places conventional lawn mowers cannot
reach. In the mowing position, keep the line
parallel to the ground. Avoid pressing the
head into the ground as this can scalp the ground and damage the tool.
6
Mo*ing '
SWEEPING - The fanning action of the rotat-
ing line can be used for a quick and easy clean up. Keep the line parallel to and above
the surfaces being swept and move the tool from side to side.
Sweeping
DWARNING: Disconnect the spark
plug before performing maintenance except for carburetor adjustments.
CHECK FOR LOOSE
FASTENERS AND PARTS
Spark Plug Boot
Air Filter
Housing Screws
Assist Handle Screw
Debris Shield CHECK FOR DAMAGED OR WORN PARTS Contact an authorized service dealer for re- placement of damaged or worn parts.
ON/STOP Switch - Ensure ON/STOP switch functions properly by pushing and
releasing the switch. Make sure engine stops. Wait 5 seconds before attempting to
restart unit to allow switch to reset. Restart engine and continue.
Fuel Tank - Discontinue use of unit if fuel
tank shows signs of damage or leaks.
Debris Shield - Discontinue use of unit if
debris shield is damaged. INSPECT AND CLEAN UNIT AND DE- CALS
After each use, inspect complete unit for
loose or damaged parts. Clean the unit and decals using a damp cloth with a mild deter- gent.
Wipe off unit with a clean dry cloth.
CLEAN AIR FILTER A dirty air filter decreases engine perform-
ance and increases fuel consumption and
harmful emissions. Always clean after every
5 hours of operation.
1. Clean the cover and the area around it to keep dirt from falling into the carburetor
chamber when the cover is removed.
2. Remove parts by pressing button to re- lease air filter cover.
NOTE: To avoid creating a fire hazard or producing harmful evaporative emissions, do not clean filter in gasoline or other flammable
solvent.
3. Wash the filter in soap and water.
4. Allow filter to dry.
5. Add a few drops of oil to the filter; squeeze the filter to distribute oil.
6. Replace parts.
A_v_lrter
REPLACE SPARK PLUG Replace the spark plug each year to ensure
the engine starts easier and runs better. Set spark plug gap at 0.025 in. Ignition timing is fixed and nonadjustable.
1. Twist, then pull off spark plug boot.
2. Remove spark plug from cylinder and discard.
3. Replace with Champion RCJ-6Y spark plug and tighten securely with a 3/4 inch
socket wrench.
4. Reinstall the spark plug boot.
7
REPLACING THE LINE
Pre-wouod spools offer the most convenient
method for replacing line and ensuring opti- mum performance.
Replacement spools are color-coded to ensure use of the correct spool with your unit. Be sure to use the same color spool as
the existing spool.
NOTE: Always clear dirt and debris from cutting head components when performing any type of maintenance.
Hold spool and unscrew cap by turning in
the direction shown on top of the cap.
Remove line guide ring and spool.
NOTE: When removing and/or installing spool, ensure dust cup remains installed over shaft.
. Line
Dust _pooi guide Cap
Shoftce,P ri.g
Use a pre-wouod spool or refill spool with line. if using a pre-wound spool, removetape
strip from line and spool
REFILLING THE SPOOL WITH LINE
A
411WARNING: Use only 0.O8O" (2 ram)
diameter round line. Other sizes and shapes
of line will not advance properly and will result in improper CL_tinghead function or can cause se- rious injury. DO not use other materials such as wire, string, rope, etc. Wire can break off during cutting and become a dangerous missile that can cause sedous injury.
1. Cut a length of 30 feet of .080" (2 mm) di- ameter round Poulan PRO@ brand line.
__) eed linein
sdit_oewCtit°nn
spool
Spool
2. Insert one end of line into center cavity of empty spool Ensure line will feed into spool in the direction shown on the spool (counterclockwise).
3. Continue feeding line into spool, leaving 4
- 6 inches (10 - 15 cm) unwound from center of spool
INSTALLING SPOOL WITH LINE
1. install replacement spool.
2. Thread line through line guide ring.
Line through guide ring [
s
Replacement Spool
3. Rest guide ring on spool and place line in slot. Allow line to extend 4 - 6 inches (10
- 15 cm) from center of spool.
4. Ensure line remains in slot while screw- ing cap on to the shaft. Only tighten cap
hand tight!
CARBURETOR ADJUSTMENT
_, WARNING: Keep others away when
making idle speed adjustments. The trimmer
head will be spinning during this procedure. Wear your protective equipment and observe all safety precautions.
The carburetor has been carefully set at the factory. Adjustments may be necessary if you
notice any of the following conditions:
Engine will not idle when the throttle is
released.
Make adjustments with the unit supported so the cutting attachment is off the ground and will not make contact with any object. Hold the unit by hand while running and making ad- iustments. Keep all parts of your body away
rom the cutting attachment and muffler.
Idle Speed Adjustment Allow engine to idle. Ad ust speed until engine
runs without stalling (idle speed too slow).
Turn idle speed screw clockwise to
increase engine speed if engine stalls or dies.
Turn idle speed screw counterclockwise to
decrease engine speed.
Air Filter Cover
'd' Se"wee
Ifyou require further assistance orare unsure about performing this procedure, contact an
authorized service dealer or call
1-800-554-6723.
8
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