Poulan 2002-11 User Manual

Page 1
MODEL NO. 271150
13.5 HP 38 INCH LAWN TRACTOR
• Assembly
• Maintenance
• Ser vice and Adjustments
• Troubleshooting
• Repair Parts
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
185514 11.25.02 RD
PRINTED IN U.S.A.
Page 2
TABLE OF CONTENTS
Safety Rules .......................................... 2
Product Specifi cations........................... 5
Assembly/Pre-Operation ....................... 7
Operation............................................. 10
Maintenance Schedule........................ 16
Maintenance........................................ 16
Service and Adjustments..................... 20
Storage................................................ 25
Troubleshooting ................................... 26
Repair Parts......................................... 30
Warranty.............................................. 46
SAFETY RULES
IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw-
ing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all instruc­tions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mow ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless ab so ­lute ly necessary. Always look down and behind before and while back ing.
• Be aware of the mower discharge direc­tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine un at ­tend ed. Always turn off blades, set park­ing brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or un clog ging chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffi c when operating near or crossing road ways.
• Use extra care when loading or un­ load ing the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in­juries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
• Keep machine free of grass , leaves or other debris build-up which can touch
hot exhaust / engine parts and burn .
Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss­of-control and tipover accidents, which can re sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Un­even terrain could overturn the machine.
Tall grass can hide ob sta cles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s rec om men d­a tions for wheel weights or coun ter ­weights to improve stability.
• Use extra care with grass catchers or other at tach ments. These can change the stability of the machine.
• Keep all movement on the slopes
gradual
and changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope.
DO NOT:
Do not
sary, and then, turn slowly and grad­ u al ly downhill, if possible.
. Do not make sudden
straight
turn on slopes unless nec es -
slow
2
Page 3
Do not
or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
• traction could cause sliding.
Do not
• putting your foot on the ground.
Do not
• slopes.
mow near drop-offs, ditches,
mow on wet grass. Reduced
try to stabilize the machine by
use grass catcher on steep
III. CHILDREN
Tragic accidents can occur if the op er a tor is not alert to the presence of children. Children are often attracted to the ma-
Never
chine and the mowing activity. sume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind
down
and
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
for small children.
as-
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is
an open fl ame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip­ment in good condition.
• Never tamper with safety devices. Check their proper op er a tion regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine run ning.
• Grass catcher components are subject to wear, dam age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with manufacturer's rec om mend ed parts, when nec es sary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Ad­just and service as required.
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades off.
• Do not mow in reverse unless ab so ­lute ly necessary. Al ways look down and behind before and while backing.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
3
Page 4
SAFETY RULES
• Avoid starting or stopping on a slope. If tires lose traction, dis en gage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless nec es sary, and then, turn slowly and grad u al ly downhill, if possible.
WARNING: In order to prevent ac­cidental starting when setting up, trans­ port ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
WARNING: Engine exhaust, some of its constituents, and certain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc­tive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
Wash hands after handling.
4
Page 5
PRODUCT SPECIFICATIONS
Gasoline 1.25 Capacity and Unleaded and Type: Regular
Oil Type SAE 30 (above 32°F) (API-SF-SJ): SAE 5W-30 (below 32°F)
Oil Capacity: 3 Pints Spark Plug: Champion RC12YC
(Gap: .030") Ground Speed (MPH):
Forward: 1st 1.1 2nd 2.2 3rd 3.4 4th 4.3 5th 5.5 Reverse: 1.7
Tire Pressure: Front: 14 PSI Rear: 12 PSI
Charging 3 Amps Battery System: 5 Amps Headlights
Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CUSTOMER RE SPON SI BIL I TIES
• Read and observe the safety rules.
• Follow a regular schedule in main­ tain ing, caring for and using your tractor.
• Follow the instructions under “Main te ­nance” and “Stor age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim­proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the op er a tor. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark ar­rester for the muffl er is available through your nearest authorized service center/de­partment (See REPAIR PARTS section of this manual).
CONGRATULATIONS on your pur chase of a new tractor. It has been designed, en gi neered and man u fac tured to give you the best pos si ble de pend abil i ty and per for mance. Should you experience any problem you cannot easily remedy, please con tact your nearest authorized service center/ department. We have competent, well­trained tech ni cians and the prop er tools to service or repair this trac tor. Please read and retain this manual. The instructions will enable you to as sem ble and maintain your tractor prop er ly. Always observe the “SAFE TY RULES”.
5
Page 6
UNASSEMBLED PARTS
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt 1/4-28 x 1-1/4
Steering Wheel
Adapter
(1) Hex nut 1/2-20
(1) Locknut
1/4-28
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Large Flat Washer
Steering Extension
Steering
Boot
Shaft
(1) Oil Drain Tube For Future Use
Keys
(1)Knob
Slope Sheet
(2) Keys
6
Page 7
ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you as sem ble must be tightened securely. Use the correct tools as nec es sary to in sure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (2) 7/16" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this man ual, it means, from your point of view, when you are in the op er at ing po si­tion (seat ed be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan­els of carton. Remove end panels and lay side panels fl at.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
7. Snap steering wheel insert into center of steer ing wheel.
8. Remove protective materials from trac­ tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
1/2 Hex Nut
Insert
Steering Wheel
Adapter
1/4 Locknut
Large Flat Washer
Steering Boot
Tabs
Extension Shaft
1/4 Hex Bolt
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steer­ing shaft. Align mount ing holes in ex­tension and lower shafts and install 1/4 hex bolt and lock nut. Tighten securely.
IMPORTANT: Tighten bolt and nut se­curely to 10-12 ft. lbs torque.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.
5. Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.
6. Assemble large fl at washer, 1/2 hex nut and tighten se cure ly.
Lower Steering Shaft
Ta b Slots
7
Page 8
HOW TO SET UP YOUR TRACTOR
INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoul der bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and as­ sem ble adjustment knob and fl at washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its ad­ just ed position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat Pan
Flat Washer
Adjustment Knob
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc­tions).
Shoulder Bolt
Seat pan
Label
Terminal
Terminal
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)
1. Press lift lever plunger and raise at tach ment lift lever to its highest po­ si tion.
2. Release parking brake by depressing clutch/brake ped al.
3. Place gearshift lever in neutral (N) po si tion.
4. Roll tractor forward off skid.
5. Remove banding holding defl ector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Op er a tion section for location and func tion of con trols)
WARNING: Before starting, read, un-
der stand and follow all in struc tions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps
have been com plet ed.
2. Check engine oil level and fi ll fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N)
position.
8
Page 9
5. Press lift lever plunger and raise at tach ment lift lever to its highest posi­tion.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park­ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were over in ­fl ated at the factory for shipping pur pos es. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPEC I FI CA TIONS” section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the fi gures that are shown for replac­ing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.
CHECK DECK LEVELNESS
For best cutting results, mower hous­ing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your trac­tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
CHECKLIST
Before you operate your new trac tor, we wish to assure that you receive the best per for mance and sat is fac tion from this Quality Prod uct. Please review the following checklist: All assembly instructions have been
completed.
No remaining loose parts in carton.Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
Seat is adjusted comfortably and tight-
ened securely.
All tires are properly infl ated. (For ship-
ping purposes, the tires were overin­fl ated at the factory).
Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly infl ated for leveling).
Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
Check wiring. See that all con nec tions
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important items:
Engine oil is at proper level.Fuel tank is fi lled with fresh, clean, regu-
lar unleaded gasoline. Become familiar with all controls, their
location and function. Operate them
before you start the engine. Be sure brake system is in safe operat-
ing condition.
9
Page 10
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE
ENGINE OFF
OVER TEMP
LIGHT
ATTACHMENT
CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
NEUTRAL
LIGHTS ON
FUEL
OIL PRESSURE
ATTACHMENT
CLUTCH DISENGAGED
HIGH
ENGINE ON
LOW
ENGINE START
BATTERY
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
REVERSE
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
FAST
P
FORWARD
KEEP AREA CLEAR
SLOW
PARKING BRAKE
LOCKED
MOWER HEIGHT
15
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
15
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
10
Page 11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
Attachment Clutch Lever
Throttle/Choke Control
Clutch/Brake Pedal
Ignition Switch
Light Switch Position
Lift Lever Plunger
Attachment Lift Lever
Height Adjustment Indicator
Gearshift Lever
Our tractors conform to the safety standards of the
American National Stan dards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at­tachments mounted to your trac tor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and brak ing the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor.
Parking Brake Lever
IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to re­ lease attachment lift lever when chang ing its position. LIGHT SWITCH POSITION - Turns the head lights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake po si tion. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
11
Page 12
The op er a tion of any trac tor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Al ways wear safety glass es or eye shields while op er at ing your trac tor or per form ing any ad just ments or repairs. We rec om mend a wide vi sion safe ty mask over spec ta cles or stan dard safety glass es.
HOW TO USE YOUR TRAC TOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without fi rst setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and re lease pres sure from clutch/brake pedal. Pedal should re main in brake position. Make sure parking brake will hold tractor secure.
Throttle/Choke Control
Clutch/ Brake Pedal
“Brake” Position
“Disengaged” Position
Attachment Clutch
Lever “Engaged”
Position
Ignition Key
“Disengaged” Position
Parking Brake “Engaged” Position
Gearshift Lever
STOPPING
MOWER BLADES -
• To stop mower blades, move at-
tach ment clutch lever to disengaged po si tion.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal all the way down.
• Move gearshift lever to neutral (N)
po si tion.
ENGINE -
• Move throttle control to slow po si tion.
NOTE: Failure to move throttle control to slow position to allow engine to idle before stopping may cause engine to “backfi re”.
• Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent un au tho rized use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com plete ly, as described above, before leav ing the operator's position.
TO USE THROTTLE CON TROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charg ing rate.
• Full throttle of fers the best bagging and
mower per for mance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neu­tral (N) position.
2. Move gearshift lever to desired po-
si tion.
3. Slowly release clutch/brake pedal to
start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position. The cutting height range is ap prox i­ mate ly 1-1/2 to 4". The heights are measured from the ground to the blade
12
Page 13
tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to ap­ prox i mate ly 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the fi rst cut relatively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tach ment clutch control. TO STOP MOWER BLADES ­disengage at tach ment clutch con trol.
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the defl ector shield in place.
Attachment Clutch Lever “Engaged” Position
Attachemnt Lift Lever High Position
Low Position
“Disengaged” Position
Defl ector Shield
TO OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes great er than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.
• Choose the slowest speed before start-
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throt tle
control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi­tion and engage parking brake.
• Move gearshift lever to 1st gear. Be sure you have allowed room for trac tor to roll slightly as you restart movement.
• To restart movement, slowly re lease parking brake and clutch/brake ped al.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position with at tach ment lift control.
• When pushing or towing your trac tor, be sure gearshift lever is in neutral (N) position.
• Do not push or tow tractor at more than fi ve (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER AT TACH ­MENTS
Tow only the attachments that are rec om ­mend ed by and comply with spec i fi ca tions of the manufacturer of your tractor. Use common sense when tow ing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fi ll cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re­move and read oil level. If nec es sary, add oil until “FULL” mark on dipstick is reached. Do not overfi ll.
• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Main te ­nance sec tion of this man u al).
• To change engine oil, see the Main te ­nance section in this manual.
13
Page 14
ADD GASOLINE
• Fill fuel tank to bottom of fi ller neck. Do not overfi ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan­ ti ties that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open fl ame. IMPORTANT: When operating in temper­atures below32°F(0°C), use fresh, clean winter grade gas o line to help insure good cold weather start ing.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa­tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to dis en gaged po si tion.
4. Move throttle control to choke po si tion.
NOTE: Before starting, read the warm and cold starting procedures below.
5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fi fteen sec onds per minute. If the engine does not start after several attempts, move throt tle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
6. When engine starts, move the throt tle control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not accept the load, restart the en gine and allow it to warm up for one minute using the choke as de scribed above.
COLD WEATHER STARTING ( 50° F and below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, im me ­di ate ly move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the tem per a ture, the longer the warm-up).
• The attachments can also be used dur-
ing the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual).
14
Page 15
MOWING TIPS
• Tire chains cannot be used when the mower hous ing is attached to tractor.
• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments sec tion of this manual.
• The left hand side of mower should be used for trim ming.
• Drive so that clippings are dis charged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until fi nished.
• If grass is extremely tall, it should be mowed twice to reduce load and pos­sible fi re hazard from dried clip pings. Make fi rst cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throt tle when mowing to assure better mow­ ing performance and proper dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.
• When operating attachments, se lect a ground speed that will suit the terrain and give best performance of the at­ tach ment being used.
15
Page 16
MAINTENANCE
g
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and Interlock Systems
T
Check for Loose Fasteners
R A
Sharpen/Replace Mower Blades
C
Lubrication Chart
T
Check Battery Level
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
E
Clean Air Filter
N
G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjust­ments section of this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air fi lter, and check blades and belts for wear. A new spark plug and clean air fi lter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
BEFO
E
S
U
H
AC
E E
R
EVERY 8 HOURS
EVERY 25 HOURS
3
4
1,2
2
2
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overti
EVERY 50 HOURS
EVERY 100 HOURS
5
1,2
1
,
2
2
2
BEFORE STORAGE
EVERY SEASON
hten.
SERVICE DATES
LUBRICATION CHART
Spindle
Zerk
Front Wheel
Bearing Zerk
GENERAL PURPOSE GREASEREFER TO MAINTENANCE “ENGINE”
SECTION
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lu bri cants will attract dust and dirt that will short en the life of the self-lu bri cat ing bearings. If you feel they must be lu bri cat ed, use only a dry, pow dered graphite type lu bri cant spar ing ly.
Spindle
Zerk
Front Wheel
Bearing Zerk
Engine
16
Page 17
TRACTOR
Always observe safety rules when per­ form ing any main te nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in high est gear, then brake must be ad just ed. (See “TO ADJUST BRAKE” in the Ser vice and Ad just ments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See “PROD UCT SPEC I FI CA TIONS” section of this man ual).
• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rub­ber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and pre vent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYS TEM
Be sure operator presence and interlock sys tems are working properly. If your trac­tor does not function as described, repair the problem immediately.
• The engine should not start unless the brake pedal is fully de pressed and attachement clutch control is in the disengaged po si tion.
• When the engine is running, any at­tempt by the op er a tor to leave the seat without fi rst setting the parking brake should shut off the engine.
• When the engine is running and the at tach ment clutch is engaged, any at­tempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should nev er op­erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Re place bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
fl at washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown. IMPORTANT: To ensure proper as sem bly, center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer and fl at washer in exact order as shown.
5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat treated.
Trailing Edge Up
Lock Washer
Blade Bolt (Grade)*
*A Grade 8 heat treated bolt can be identifi ed by six lines on the bolt head.
Center Hole
Flat Washer
Mandrel Assembly
Star
Blade
TO SHARPEN BLADE NOTE: We do not recommend sharp-
en ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.
• The blade can be sharpened with a fi le
or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal anc er, follow the in struc tions supplied with
bal anc er.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal po si tion. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8” Bolt or Pin
Center Hole
Blade
BATTERY
Your tractor has a battery charging sys tem which is suf fi cient for normal use. How­ ev er, periodic charging of the battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
17
Page 18
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or cov ers. Adding or checking level of elec tro lyte is not necessary.
TO CLEAN BATTERY AND TER MI NALS Corrosion and dirt on the battery and
terminals can cause the battery to “leak” power.
1. Disconnect BLACK battery cable fi rst then RED bat tery cable and remove battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright.
4. Coat terminals with grease or pe tro ­leum jelly.
5. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND AD­ JUST MENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classifi cation SF-SJ. Se­lect the oil’s SAE viscosity grade accord­ing to your expected operating tempera­ture.
SAE VISCOSITY GRADES
5W-30
-20 0 30 40
F
C
-20 0
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
32
-10
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of op­eration or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before start­ing the engine and after each eight (8) hours of operation. Tighten oil fi ll cap/ dipstick securely each time you check the oil level.
SAE 30
60
10
20 30 40
100
80
TO CHANGE ENGINE OIL Determine temperature range expected
before oil change. All oil must meet API service classifi cation SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fi ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the fi tting.
Oil Drain Valve
Closed and Locked Position
Yellow Cap
3. Un lock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clock wise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refi ll engine with oil through oil fi ll dip­stick tube. Pour slowly. Do not overfi ll. For approximate capacity see “PROD­UCT SPEC I FI CA TIONS” section of this man u al.
8. Use gauge on oil fi ll cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when fi nished.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stub­ born dried gum fi bers.
AIR FILTER
Your engine will not run properly using a dirty air fi lter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs fi rst. Service air cleaner more often under dusty conditions.
18
Drain Tube
Page 19
1. Pull up on air fi lter cover handle and rotate towards engine.
2. Remove cover.
3. Carefully remove air fi lter cartridge and pre-cleaner from base.
4. Clean base carefully to prevent debris from falling into carburetor.
NOTE: If very dirty or damaged, replace cartridge.
5. Place new pre-cleaner and cartridge fi rmly in base.
6. Align tabs on cover with slots in blower housing and replace cover.
7. Hook handle on cover and push down on handle to close.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause de te ri o ­ra tion of the cartridge. Do not oil car­tridge. Do not use pressurized air to clean cartridge.
Blower Housing
Screws
Dipstick Tube Assembly
Engine Cooling Fins
Air Screen
Screws
Spark Plug
MUFFLER
Inspect and replace corroded muffl er and spark arrester (if equipped) as it could cre­ate a fi re hazard and/or dam age.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and gap setting are shown in “PROD UCT SPEC I FI CA TIONS” section of this manual.
Handle
Cover
Cartridge
Pre-cleaner
Base
Tabs
Slots
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine cooling fi ns to prevent engine damage from overheating.
1. Remove screws from blower hous ing and lift housing and dipstick tube as­sembly off engine.
2. Cover oil fi ll opening to prevent entry of dirt.
3. Use compressed air or stiff bristle brush to thoroughly clean engine cool­ing fi ns.
4. To reassemble, reverse above pro­ ce dure.
IN-LINE FUEL FILTER
The fuel fi lter should be replaced once each season. If fuel fi lter becomes clogged, ob struct ing fuel fl ow to car bu ­re tor, re place ment is re quired.
1. With engine cool, remove fi lter and plug fuel line sec tions.
2. Place new fuel fi lter in position in fuel line with arrow pointing towards carbu­retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso­line.
Clamp
Fuel Filter
Clamp
CLEANING
• Clean engine, battery, seat, fi nish, etc.
of all foreign matter.
• Keep fi nished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with au to -
mo tive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis­sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
19
Page 20
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER­ VICE OR AD JUST MENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in “DISENGAGED” position.
4. Turn ignition key to “STOP” and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
1. Place attachment clutch in “DIS EN­GAGED” position.
2. Move attachment lift lever forward to low er mower to its lowest po si tion.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide col lar off and push housing guide out of brack et.
6. Disconnect anti-sway bar from chas sis bracket by re mov ing re tain er spring.
7. Disconnect suspension arms from rear deck brackets by removing re tain er springs.
8. Disconnect front links from deck by re mov ing retainer springs.
9. Raise lift lever to raise suspension arms. Slide mower out from under trac­tor.
IMPORTANT: If an attachment oth er than the mower deck is to be mounted on the trac tor, remove the front links and hook the clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its high est position.
2. Slide mower under tractor with defl ec­tor shield to right side of tractor.
3. Lower lift lever to its lowest po si tion.
4. Connect front links to mower deck and secure with retainer springs.
5. Connect suspension arms to rear deck brackets and secure with retainer springs.
6. Connect anti-sway bar to chassis bracket and secure with retainer spring.
7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.
8. Place fl at washer and clutch spring on idler pulley bolt and secure with small retainer spring.
9. Install belt onto engine pulley.
Clutch Spring
Retainer Spring
Anti-Sway Bar
Collar
Housing Guide
Flat Washer
Clutch Spring
Small Retainer Spring
Large Re tain er Spring
Small Retainer Spring
Suspension Arms
38
42
Bracket
20
Square Hole
Engine Pulley
Front Link
Retainer Springs (Both Sides)
Defl ector Shield
Page 21
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See “PROD­ UCT SPECIFICATIONS” section of this man u al). If tires are over or underinfl ated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.
• If adjustment is necessary, make adjust­ment on one side of mower only.
• To raise one side of mower, tighten lift link ad just ment nut on that side.
• To lower one side of mower, loosen lift link ad just ment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 1/8".
• Recheck measurements after ad just ing.
Bottom edge of mower to ground
Bottom edge of mower to ground
• If links are not equal in length, adjust one link to same length as other link.
• To lower front of mower loosen nut “E” on both front links an equal number of turns.
• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.
• To raise front of mower, loos en nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal num­ber of turns. The two front links must remain equal in length.
• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trun nion on both front links.
• Recheck side-to-side ad just ment.
Mandrel
“D”
Both Front Links Should be Equal in Length
“D”
Ground Line
Suspension Arm
Lift Link Adjustment Nut
AA
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust­ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of trac­ tor. Measure dis tance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.
• Before making any necessary ad just ­ments, check that both front links are equal in length.
Nut “F”
Trunnion
Front Links
Nut “E”
TO REPLACE MOWER BLADE DRIVE BELT
The mower blade drive belt may be re­placed without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
1. Place attachment clutch in “DIS EN ­GAGED” po si tion.
2. Move at tach ment lift lever forward to lower mower to its lowest position.
21
Page 22
38
42
3. Roll belt off engine pulley.
4. Disconnect R.H. suspension arm from rear deck brack et by removing retainer spring.
5. Work belt off both mandrel pulleys and idler pulleys.
6. Pull belt away from mower.
BELT INSTALLATION -
1. Work new belt around both mandrel pulleys and idler pulleys.
2. Install new belt into engine pulley grove.
3. Reconnect R.H. suspension arm and secure with retainer spring.
4. Make sure belt is in all pulley grooves and inside all belt guides.
3. If distance is other than 1-1/2", loos en jam nut and turn nut “A” until dis tance becomes 1-1/2". Re tight en jam nut against nut “A”.
4. Road test tractor for proper stopping distance as stated above. Readjust if nec es sary. If stopping distance is still greater than fi ve (5) feet in high est gear, further main te nance is nec­ es sary. Replace brake pads or contact a or other qualifi ed service center/ department.
With parking brake “Engaged”
1-1/2"
Nut “A”
R.H. Suspension
Arm Mandrel Pulley
Retainer Spring
Mandrel Pulley
8 3
2 4
Engine Pulley
Idler Pulleys
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle. If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2. Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually push the tractor for­ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way down and en gage parking brake.
2. Measure distance between brake op er ­at ing arm and nut “A” on brake rod.
Jam Nut
Operating Arm
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.
BELT REMOVAL -
1. Remove mower (See “TO RE MOVE MOWER” in this section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
2. Remove belt from stationary idler and clutching idler.
3. Remove belt downward from around en gine pulley.
4. Pull belt slack toward rear of trac tor. Remove belt upwards from transaxle pulley by de fl ect ing belt keepers.
5. Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down be tween transaxle belt keepers and onto the input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll around the top groove of engine pulley.
4. Install belt through stationary idler and clutch ing idler.
5. Make sure belt is in all pulley grooves and in side all belt guides and keep ers.
6. Install mower (See “TO IN STALL MOWER” in this sec tion of manual).
22
Page 23
Engine Pulley
Clutching Idler
Stationary Idler
Center Span Keeper
Transaxle Pulley
TO AD JUST STEER ING WHEEL ALIGN­ MENT
If steering wheel crossbars are not hor i zon tal (left to right) when wheels are positioned straight forward, remove steer­ ing wheel and reassemble with crossbars horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAM BER
The front wheel toe-in and camber are not adjustable on your tractor. If dam age has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/de part ment.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and pre vent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.
TO START ENGINE WITH A WEAK BAT TERY
WARNING: Lead-acid batteries gen-
er ate ex plo sive gases. Keep sparks, fl ame and smoking ma te ri als away from bat­ ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BAT­TERY" in the MAINTENANCE section of this man u al). If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
2. Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable fi rst from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Battery
Fully Charged Battery
Retaining
Ring Axle Cover
Square Key (Rear Wheel Only)
Washers
REPLACING BATTERY
WARNING: Do not short bat tery
ter mi nals by al low ing a wrench or any other object to contact both terminals at the same time. Before con nect ing battery, remove metal bracelets, wrist watch bands, rings, etc. Positive terminal must be connected fi rst to prevent spark ing from ac ci den tal grounding.
23
Page 24
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable fi rst then RED battery cable and carefully remove battery from trac tor.
3. Install new battery with terminals in same position as old battery.
4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal
5. Connect BLACK grounding cable to negative (-) ter mi nal with remaining hex bolt and keps nut. Tighten se cure ly.
Seat Pan
Terminal Cover
Positive (Red) Cable
Keps Nut
Hex Bolt
Negative (Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL AS­SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
4. When replacing hood, be sure to re­connect the headlight wire con nec tor.
Hood
Headlight Wire Connector
ENGINE
TO AD JUST THROTTLE CON TROL CABLE
The throttle control has been preset at the factory and ad just ment should not be nec­essary. Check adjustment as described below before loosening cable. If adjust­ment is necessary, proceed as follows:
1. With engine not running, move throt tle control lever from slow to choke posi­tion. Slowly move lever from choke to fast position.
2. Check that holes “A” in governor con­trol lever and hole in governor plate line-up. If holes “A” are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.
Holes “A”
Governor Control Lever
Clamp Screw
Governor Control Plate
Throttle Cable
TO AD JUST CARBURETOR
The carburetor has been preset at the factory and ad just ment should not be nec­essary. However, minor ad just ment may be required to compensate for dif fer enc es in fuel, temperature, altitude or load. If the carburetor does need ad just ment, see engine manual. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact an authorized service center/department, which has proper equip ment and experience to make any nec es sary adjustments.
24
Page 25
STORAGE
Immediately prepare your tractor for stor­ age at the end of the season or if the trac­tor will not be used for 30 days or more.
WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before storing in any en clo sure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See “CLEAN ING”
in the Maintenance section of this manual).
2. Inspect and replace belts, if nec es sary
(See belt re place ment in struc tions in the Service and Ad just ments section of this manual).
3. Lubricate as shown in the Main te nance
section of this man ual.
4. Be sure that all nuts, bolts and screws
are securely fastened. In spect moving parts for damage, break age and wear. Replace if nec es sary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before paint ing.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of stor age, battery cables should be dis con nect ed and battery cleaned thor ough ly (see “TO CLEAN BATTERY AND TER MI NALS” in the Maintenance section of this man u al).
• After cleaning, leave cables dis con -
nect ed and place cables where they cannot come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
acids during storage. Acidic gas can dam­age the fuel system of an engine while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the fuel lines and carburetor are empty.
• Never use engine or carburetor clean er
products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in min i miz ing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or stor­ age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the sta bi liz er to reach the car­buretor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).
3. Turn ignition key to start po si tion for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
• Do not store gasoline from one sea son
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor in doors
and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable pro-
tective cover that does not retain mois­ture. Do not use plastic. Plas tic cannot breathe which allows con den sa tion to
form and will cause your tractor to rust. IMPORTANT: Never cover tractor while en gine and exhaust areas are still warm.
ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of
25
Page 26
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” 2. See “TO START ENGINE” properly. in Operation section.
3. Engine fl ooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air fi lter. 5. Clean/replace air fi lter.
6. Dirty fuel fi lter. 6. Replace fuel fi lter. 7 Water in fuel. 7. Drain fuel tank and carburetor, refi ll tank with fresh gasoline and replace fuel fi lter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Car bu re tor” in Service and Adjustments section.
10. Engine valves out of 10.Contact a qualifi ed adjustment. service center/department.
Hard to start 1. Dirty air fi lter. 1. Clean/replace air fi lter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel fi lter. 4. Replace fuel fi lter.
5. Stale or dirty fuel. 5. Drain fuel tank and refi ll with fresh gasoline.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Car bu re tor” in Service and Adjustments section.
8. Engine valves out of 8. Contact a qualifi ed adjustment. service center/department.
Engine will not 1. Clutch/brake pedal not 1. Depress clutch/brake turn over depressed. pedal.
2. Attachment clutch is 2. Disengage at tach ment engaged. clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence 9. Contact a qualifi ed switch(es). service center/department.
Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery. will not start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
26
Page 27
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Loss of power 1. Cutting too much grass/too 1. Set in “Higher Cut” position/
fast. reduce speed.
2. Throttle in “CHOKE” 2. Adjust throttle control. position.
3. Build-up of grass, leaves 3. Clean un der side of mower and trash under mower. housing.
4. Dirty air fi lter. 4. Clean/replace air fi lter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel fi lter. 7. Replace fuel fi lter.
8. Stale or dirty fuel. 8. Drain fuel tank and refi ll with fresh gasoline.
9. Water in fuel. 9. Drain fuel tank and carbure tor, refi ll tank with fresh gasoline and replace fuel fi lter.
10. Spark plug wire loose. 10.Connect and tighten spark plug wire.
11. Dirty engine air screen/fi ns. 11. Clean engine air screen/fi ns.
12. Dirty/clogged muffl er. 12.Clean/replace muffl er.
13. Loose or damaged wiring. 13.Check all wiring.
14. Carburetor out of 14. See “To Adjust Car bu re tor” adjustment. in Service and Adjustments section.
15. Engine valves out of 15.Contact a qualifi ed adjustment. service center/department.
Excessive 1. Worn, bent or loose blade. 1. Replace blade. vibration Tighten blade bolt.
2. Bent blade mandrel. 2. Contact a qualifi ed service center/department.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
Engine continues 1. Faulty operator-safety 1. Check wiring, switches and to run pres ence control system. connections. If not when operator contact a qualifi ed leaves seat with service center/department. with attachment clutch engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten
blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, 3. Clean underside of mower and trash under mower. housing.
4. Bent blade mandrel. 4. Contact a qualifi ed service center/department.
5. Clogged mower deck vent 5. Clean around mandrels to holes from buildup of open vent holes. grass, leaves, and trash around mandrels.
27
Page 28
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Mower blades will 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism.
2. Worn/damaged mower 2. Replace mower drive belt. drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Contact a qualifi ed service center/department.
Poor grass 1. Engine speed too slow. 1. Place throttle control in discharge “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air 5. Check tires for proper air pressure. pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.
7. Buildup of grass, leaves 7. Clean underside of mower and trash under mower. housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10.Replace with blades listed in this manual.
11. Clogged mower deck vent 11. Clean around mandrels to holes from buildup of grass, open vent holes. leaves, and trash around mandrels.
Headlight(s) not 1. Switch is “OFF”. 1. Turn switch “ON”. working 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s). (if so equipped) 3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connec­ tions.
5. Blown fuse. 5. Replace fuse.
Battery will not 1. Bad battery cell(s). 1. Replace battery. charge 2. Poor cable connections. 2. Check/clean all connec-
tions.
3. Faulty regulator 3. Replace regulator. (if so equipped).
4. Faulty alternator. 4. Replace alternator.
Engine “backfi res” 1. Engine throttle control not 1. Move throttle control to when turning set at “SLOW” position “SLOW” position and allow engine “OFF” for 30 seconds before to idle for 30 seconds before
stopping engine. stopping engine.
28
Page 29
SCHEMATIC
TRACTOR -- MODEL NUMBER 271150
A
AMMETER
(OPTIONAL)
RED
B
G
L
IGNITION
SWITCH
BLACK
RED
BLACK
BATTERY
RED
FUSE
WHITE
RED
M
STARTER
BLACK
SOLENOID
S
M
A1
A2
CLUTCH / BRAKE
(PEDAL UP)
BLACK
BLACK
HOUR
METER
(OPTIONAL)
FUEL
BLUE
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
LINE
ORANGE
WHITE
ATT'MENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
RED
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
WHITE
IGNITION
UNIT
SEAT SWITCH
(NOT OCCUPIED)
BLACK
GROUNDING
CONNECTOR
SPARK
PLUG
GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
DIODE
ALTERNATOR
BLACK
IGNITION SWITCH
CIRCUITPOSITION
OFF
M+G+A1
B+A1RUN/LIGHT
B+A1RUN
B + S + A1START
“MAKE”
NONE
A2+L
NONE
NONE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL
BROWN
ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.
HEADLIGHTS
BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS
NON-REMOVABLE
CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
BLACK
29
Page 30
ELECTRICAL
24
REPAIR PARTS
TRACTOR -- MODEL NUMBER 271150
22
21
42
41
33
30
27
43
27
25
27
27
26
40
16
16
48
8
52
29
28
27
90
2
30
Page 31
ELECTRICAL
TRACTOR -- MODEL NUMBER 271150
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt, Hex Head 1/4-20 unc x 3/4 8 176689 Box Battery Fender 16 176138 Switch, Interlock 21 175685 Harness, Light Socket (Includes 4152J) 22 4152J Bulb, Light 24 4799J Cable, Battery, 6 Gauge, Red, 11" 25 146147 Cable, Battery, 6 Gauge, Red, W/16 Wire 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 UNC 28 4207J Cable, Ground, 6 Gauge, Black, 12" 29 121305X Switch, Plunger 30 175566 Switch, Ignition 33 140401 Key, Ignition 40 179720 Harness, Ignition 41 71110408 Bolt, Hex Head, Fin. 1/4-20 x 1/2 42 131563 Cover, Terminal, Red 43 178861 Solenoid 48 140844 Adaptor Ammeter Rectangular 52 141940 Protection Wire Loop 90 180449 Cover Terminal Battery
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
31
Page 32
TRACTOR -- MODEL NUMBER 271150
CHASSIS AND ENCLOSURES
212
208
26
30
31
25
209
11
24
209
15
209
26
17
29
18
24
25
9
5
5
209
8
209
53
12
51
28
54
52
55
57
33
206
26
6
16
3
35
37
10
2
205
38
3
38
3
35
34
26
205
1
13
145
37
208
32
Page 33
TRACTOR -- MODEL NUMBER 271150
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 174620 Chassis 2 176554 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 6 174643X014 Saddle Slkscr Flt LT 8 155138 Clip Retainer Slide-On 9 168347X011 Dash 10 72140608 Bolt Rdhd Sqnk 3/8-16unc X 1 11 174996 Panel Dash LH 12 145660 Clip Tinnerman Grille P/L 13 172105X010 Panel Slk scr Dash RH 15 74180512 Screw Mach TRHD 5/16-18 unc x 3/4 16 73510500 Nut Keps 5/16-18 Unc 17 159639X417 Hood Asm 18 184921 Bumper Hood 24 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 25 19131312 Washer 13/32 X 13/16 x 12 Ga 26 73680600 Nut Hex Lock W/Ins. 3/8-16 Unc 28 179777 Grille/Lens Asm 29 150209X599 Lens Headlight Bar Clear 30 169465X417 Fender 31 136619 Bracket Fender Repl 109873x 33 179716X417 Footrest Pnt Lh 34 179717X417 Footrest Pnt Rh 35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 175710 Bracket Asm Pivot Mower Rear 51 73800400 Nut Lock Hex w/Ins 1/4-20 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 144697 Bracket, Grille LH 54 161464 Screw 55 144696 Bracket, Grille RH 57 74780412 Bolt Hex 1/4-20 x 3/4 145 156524 Rod Pivot Chassis/Hood 205 17490608 Screw Thdrol 3/8-16 x 1/2 206 170165 Bolt Shoulder 5/16-18 208 17670608 Screw thdrol 3/8-16 x 1/2 209 17000612 Screw Hex Wsh Thdrol 3/8-16 212 156494 Insert Lens Refl ective
- - 5479J Plug Button Blk 359 Dia Choke
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
33
Page 34
GROUND DRIVE
TRACTOR -- MODEL NUMBER 271150
10
14
112
13
77
16
52
21
250
57
8
12
7
12
18
113
11
30
32
4
3
79
170
6
6
26
250
32
51
30
52
59
61
56
41
5
18
62
6
35
38
39
36
34
51
37
66
64
63
65
27
49
212
50
47
120
70
116
55
202
150
48
151 51
15
96
26
29
28
22
26
27
36
35
53
24
19
25
2
77
74
78
1
75
76
34
Page 35
GROUND DRIVE
TRACTOR -- MODEL NUMBER 271150
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Tran sax le Dana D4360-139 (Order parts from transaxle Manufacturer) 2 146682 Spring Return Brake T/a Zinc 3 123666X Pulley Transaxle 18/20" tires 4 12000028 Ring Re tain er # 5100-62 5 121520X Strap Torque 30 Degrees 6 17000512 Screw 5/16-18 x 3/4 7 162240 Bracket Saddle Shift T/a 8 131679 Rod Shf Sdl LY/YT Str Blk 10 76020416 Pin Cot ter 1/8 x 1 Cad 11 105701X Washer Plate 388 Sq Hole 12 19151216 Washer 15/32 x 3/4 x 16ga 13 74550412 Bolt 1/4-28unf Gr8 W/Patch 14 10040400 Washer Lock Hvy Helical 1/4 15 74490544 Bolt Hex Flghd 5/16-18 x Gr. 5 16 73800500 Nut 5/16-18 18 74780616 Bolt Fin Hex 3/8-16 UNC x 1 Gr. 5 19 73800600 Nut Lock Hex W/Ins. 3/8-16 Unc 21 106933X Knob Rd 1/2-13 Plstc Thds 22 130804 Rod Brake Blk Zinc 26 840 24 73350600 Nut Hex Jam 3/8-16 Unc 25 106888X Spring Rod Brake 2 00 Zinc 26 19131316 Washer 13/32 x 13/16 x 16 Ga. 27 76020412 Pin Cot ter 1/8 x 3/4 Cad 28 175765 Rod Brake Parking Lt/Yt 29 71673 Cap Brake Parking 30 174973 Bracket Mtg Transaxle 32 74760512 Bolt Hex Hd 5/16-18unc x 3/4 34 175578 Shaft Asm Pedal Foot Nibbed 35 120183X Bearing Nylon Blk 629 Id 36 19211616 Washer 21/32 x 1 x 16 Ga 37 1572H Pin Roll 3/16 x 1" 38 179114 Pulley Composite Flat 39 74760648 Bolt Fin Hex 3/8-16 UNC x 3 Gr. 5 41 175556 Keeper Belt Idler 47 127783 Pulley Idler V Groove Plastic
KEY PART NO. NO. DESCRIPTION
48 154407 Bellcrank Asm. Clutch 49 123205X Retainer Belt Style Spring 50 72110612 Bolt 3/8-16 x 1-1/2 Gr. 5 51 73680600 Nut Crownlock 3/8-16 UNC 52 73680500 Nut Crown Lock 5/16-18 53 105710X Link Clutch 7 66 55 105709X Spring Return Clutch 6 75 56 17060620 Screw 3/8-16 x 1-1/4 57 160855 V-Belt Gd Drive 9530 59 169691 Keeper Belt Centerspan 61 17120614 Screw 3/8-16 x .875 62 8883R Cover Pedal Blk Round 63 175410 Pulley Eng Cl Cable 64 71170764 Bolt Hex 7/16-20 x 4 Gr 5 65 10040700 Washer Lock Hlcl Spr 7/16 66 154778 Keeper Belt Engine FP 70 134683 Guide Belt Mower Drive RH 74 109502X Spacer Axle 75 121749X Washer 25/32 x 1-1/4 x16 Ga 76 12000001 E-ring #5133-75 77 123583X Key Square 2 0 x 1845/ 1865 78 121748X Washer 25/32 x1-5/8 x 16 Ga 79 2228M Key Woodruff #9 3/16 x 3/4 96 4497H Retainer Spring 1 112 19091210 Washer 9/32 x 3/4 x 10 Ga 113 127285X Strap Torque LH LT 116 72140608 Bolt 3/8-16 x 1 120 73900600 Nut Lock Flg 3/8-16 150 175456 Spacer Retainer 151 19133210 Washer 13/32 x 2 x 10 Ga. 170 178394 Keeper Belt Transaxle Gear 202 72110614 Bolt Carr. Sh 3/8-16 x 1-3/4 Gr. 5 212 145212 Nut Hex Flange Lock
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
35
Page 36
STEERING
TRACTOR -- MODEL NUMBER 271150
38
12
39
1
41
42
37
44
51
37
36
54
91
43
68
29
15
15
15
88
71
29
17
82
29
46
8
6
9
2
7
9
5
3
40
47
85
11
10
68
13
65
46
8
85
32
26
28
30
67
67
67
6
9
47
7
9
5
4
43
43
6
8
36
Page 37
STEERING
TRACTOR -- MODEL NUMBER 271150
KEY PART NO. NO. DESCRIPTION
1 140044X428 Steering Wheel 2 175131 Axle Assembly 3 169840 Spin dle Assembly, L.H. 4 169839 Spin dle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Wash er 25/32 x 1-5/8 x 16 Gauge 7 19272016 Wash er 27/32 x 1-1/4 x 16 Gauge 8 12000029 Ring, Klip 9 3366R Bearing, Steering Column 10 175121 Draglink 11 10040600 Washer, Lock 12 73940800 Nut Hex Jam Toplock 1/2-20 13 136518 Spacer Bearing Axle Front 15 145212 Hexfl ange Lock 17 180641 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Gauge 29 17060612 Screw, 3/8-16 x 3/4 30 76020412 Pin 32 130465 Rod, Tie 36 155099 Bushing, Steering 37 152927 Screw 38 140045X428 Cap, Steering Wheel 39 19183812 Washer 9/16 x 2-3/8 40 7810H Gripco Nut 41 100711L Adaptor, Steering Wheel 42 145054X428 Boot, Steering 43 121749X Washer 25/32 x 1-1/4 x 16 Gauge 44 180640 Shaft Extension Steering 46 121232X Cap, Spindle 47 183226 Fitting, Grease 51 73540400 Nut 1/4-28 54 71130420 Bolt Hex 1/4-28 x 1-1/4 63 74780616 Bolt Fin Hex 3/8-16 x 1-1/4 65 160367 Spacer Brace Axle 67 72140618 Bolt, Rdhd Sq 3/8-16 UNC x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 85 133835 Fastener Christmas Tree 88 175118 Shoulder Bolt 91 175553 Clip Steering
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
37
Page 38
ENGINE
TRACTOR -- MODEL NUMBER 271150
2
32
3
72
1
78
44
46
16
81
38
14
78
13
4
31
33
40
29
OPTIONAL EQUIPMENT
Spark Arrester
33
37
45
23
38
Page 39
ENGINE
TRACTOR -- MODEL NUMBER 271150
KEY PART NO. NO. DESCRIPTION
1 170551 Control Th/ch 2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 3 - - - - - - Engine Briggs Model 28R707-1147-E1 (Order parts from Engine Manufacturer) 4 137348 Muffl er 13 165291 Gasket Eng 1 313 Id Tin Plated 14 148456 Tube Drain Oil Easy 16 11050600 Washer Lock Ext Tooth 3/8 23 169837 Shield Browning 29 137180 Kit Spark Arrestor (Flat Scrn) 31 184900 Tank Fuel Front 1 25 32 140527 Cap Asm Fuel 33 123487X Clamp Hose Blk 37 137040 Line Fuel 20" 38 181654 Plug Drain Oil Easy 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4 45 17000612 Screw Hex Wsh Thdrol 3/8-16 46 19091416 Washer 9/32 x 7/8 x 16 ga 72 183906 Screw Socket Head 5/16-18 x 1 78 17060620 Screw 3/8-16 x 1-1/4 81 73510400 Nut Keps Hex 1/4-20 UNC
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
39
Page 40
SEAT ASSEMBLY
14
TRACTOR -- MODEL NUMBER 271150
1
8
9
7
10
8
9
7
5
6
22
24
5
16
25
15
11
13
17
KEY PART
KEY PART NO. NO. DESCRIPTION
NO. NO. DESCRIPTION
1 127427 Seat 2 140551 Bracket Pvt St 3 71110616 Bolt Fin Hex 3/8-16unc x 1 4 19131610 Washer Flat 13/32 x1 x10 Ga 5 145006 Clip Push-In Hinged 6 73800600 Locknut Hex W/Wsh 3/8-16 7 124181X Spring Seat Cprsn 2 250 Blk 8 17000616 Screw 3/8-16 x 1 9 19131614 Washer 13/32 x 1 x 14 Ga 10 182493 Pan Seat 11 166369 Knob Seat Adj. Wingnut 12 121246X Bracket Mount ing Switch
12
2
21
4
3
KEY PART NO. NO. DESCRIPTION
13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sht 1/4-20x1-1/2 15 134300 Spacer Split 28x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1/4 Lge Flg Gr 5 21 171852 Bolt Shld 5/16-18 Unc 22 73800500 Nut Lock Hex W/Ins 5/16-18 24 19171912 Washer 17/32 x1-3/16x12 Ga 25 127018X Bolt Shoulder 5/16-18 x 62
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
40
Page 41
DECALS
TRACTOR -- MODEL NUMBER 271150
6
4
1
2
15
12
KEY PART NO. NO. DESCRIPTION
1 177109 Decal Lower Dash 2 176394 Decal Engine 3 171828 Decal Hood 4 171829 Decal Fender 5 145005 Decal Battery Danger 6 186216 Decal Replacement 7 171830 Decal Steering 8 156867 Decal, Oper sdl P/L Gear
3
3
1
7
11
5
8
13
KEY PART NO. NO. DESCRIPTION
11 156439 Decal Fender Dnger 12 181249 Decal, Clutch/Brake Eng 13 146046 Decal V-Belt Dr Sch tractor 15 136832 Decal V-Belt sch
- - 138311 Decal Handle Lft Height Adjust (Lift Handle)
- - 185514 Owner’s Manual, English
- - 185515 Owner’s Manual, Spanish
WHEELS AND TIRES
1
2
6
5,8
7
4,10
3,9
11
KEY PART NO. NO. DESCRIPTION
1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X624 Rim Asm 6"front Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (front Wheel Only) 8 106108X624 Rim Asm 8"rear Service 9 124635X Tire Rear 10 7152J Tube Rear (Service Item Only) 11 104757X428 Cap Axle Blk 1 50 X 1 00
- - 144334 Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
41
Page 42
LIFT ASSEMBLY
TRACTOR -- MODEL NUMBER 271150
7
8
5
13
13
11
19
31 32
31 32
13
12
20
5
20
1
4
20
18
17
16
15
3
4
6
13
19
2
6
20
15
42
Page 43
LIFT ASSEMBLY
TRACTOR -- MODEL NUMBER 271150
KEY PART NO. NO. DESCRIPTION
1 159460 Wire Asm Inner W/plunger 2 159471 Shaft Asm Lift 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer Pltd 21/32 X 1 X 21ga 6 120183X Bearing Nylon Blk 629 Id 7 125631X Grip Handle Fluted Blk 8 122365X Button Plunger Red 11 139865 Link Lift LH 12 139866 Link Lift RH 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trun nion Blk Zinc 18 73800800 Nut Lock w/Wsh 1/2-13 UNC 19 139868 Arm Suspension Rear 20 163552 Retainer Spring Zinc 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/8-24
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
43
Page 44
MOWER DECK
TRACTOR -- MODEL NUMBER 271150
152
151
158
1
21
153
157
154
153
109
156
67
55
123
155
54
89
107
69
122
89
40
4 2
56
3
8
113
146
36
108
89
40
150
45
30
36
33
31
53
32
148
68
2
110
21
88
87
26
28
25
24
96
97
21
2
2
86
16
3
2
15
29
14
21
23
5
6
4
19
21
149
13
11
10
27
9 8
44
Page 45
MOWER DECK
TRACTOR -- MODEL NUMBER 271150
KEY PART NO. NO. DESCRIPTION
1 170280 Mower Housing Assembly 2 72140506 Bolt, Carriage 5/16-18 x 3/4 3 138017 Bracket Asm. Fram Sway Bar 4 169970 Bracket, Asm. Deck Sway Bar 5 4939M Retainer, Spring 6 178024 Bar Sway Deck 8 850857 Bolt, Hex 3/8-24 x 1-1/4 Gr 8 9 10030600 Washer, Lock, Hlcl Sprg 3/8 10 140296 Washer, Hard Blade Mower Vented (The following blades are available) 11 134148 Blade, 38" Mulching Std (For mulching mowers only) 11 139774 Blade, 38" Mulching Premium (For better wear when mulching) 11 138497 Blade, 38" Hi-Lift (For Bagging and discharging) 13 137645 Shaft and Bearing Assembly (Includes Key Number 15) 14 128774 Mandrel Housing, Vented 15 110485X Ball Bearing, Mandrel 16 174493 Stripper, Mower, Vented 19 132827 Bolt, Shoulder 21 73680500 Nut, Crownlock 5/16-18 23 137607 Bracket, Mower Defl ector 24 105304X Cap, Sleeve 25 123713X Spring, Defl ector 26 110452X Nut, Push 27 106736X428 Shield, Defl ector 28 19111016 Washer 11/32 x 3/4 x 16 Ga 29 106735X Rod, Hinge 30 173984 Screw, Thdro 31 129963 Washer, Spacer 32 153532 Pulley, Mandrel 33 178342 Nut, Flangelock 9/16 36 131494 Pulley, Idler, Flat 40 73680600 Nut Crownlock 3/8-16 45 4497H Retainer, Spring 53 130840 Brake Assembly
KEY PART NO. NO. DESCRIPTION
54 178515 Washer Hardened 55 133840 Idler Arm Assembly 56 165723 Spacer, Retainer 67 149846 Knob 68 144200 Belt 69 76020312 Pin, Cotter 3/32 x 3/4 86 7631J Runner, LH 87 128772 Runner, RH 88 19111216 Washer 11/32 x 3/4 x 16 Ga 89 19131612 Washer 13/32 x 1 x 12 Ga 96 74930620 Bolt 3/8-16 x 1-1/4 97 73930600 Nut Centerlock 3/8-16 107 133502 Spacer, Retainer 108 133503 Stiffener, Idler Arm 109 74760640 Bolt, Hex Head 3/8-16 x2-1/2 110 142587 Upstop Deck Front 38" 113 17060512 Screw 5/16-18 x 3/4 122 131289 Rod, Brake, LH 123 169971 Rod, Brake, RH 146 165891 Bolt Carriage Idler 148 169022 Spring Return Idler 149 165898 Retainer Spring Yellow Zinc 150 19091216 Washer 9/32 x 3/4 x 16 Ga. 151 169670 Bracket Clutch 152 172758 Cable Clutch 38 In 153 169674 Washer Flat 3/8” Type B 154 169675 Spring Retainer 155 169671 Spring Retention Lever 156 169672 Spacer 157 169669 Rod Clutch 158 17720408 Screw Hex Thd Cut 1/4-20 x 1/2
- - 130794 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only-Pulley Not Included)
- - 171665 Replacement Mower, Complete
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
45
Page 46
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of one (1) year from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replac­ing parts, any part which we fi nd to be defective due to materials or work man ship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/trans mis sion components, battery (except as noted below) or com po ­nents parts thereof. Please refer to the applicable manufacturer's war ran ty on these items.
2. Transportation charges for the movement of any power equipment unit or at­tachment are the responsibility of the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we fi nd to be defective in man u fac ture, during the fi rst ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be main tained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial pur pos es is limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly as sem bled, adjusted, op er at ed, and maintained in ac cor dance with the in struc tions fur­nished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper as sem bly or in stal la tion, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, nor­mal wear, nor mal adjustments, stan dard hardware and normal main te nance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc. Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA
In Canada contact: Electrolux Canada Corp. 7075 Ordan Drive Mississauga, Ontario L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was pur chased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specifi c legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defi ned in the Mag­nuson-Moss Act of 1975.
46
Page 47
15 DEGREES MAX.
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
47
Page 48
Loading...