Poulan 2001-03 User Manual

Page 1

Please do not return unit to retailer. Por favor, no devuelva el aparato al lugar de compra. Veuillez ne pas retourner l’outil au détaillant.

1--800--554--6723

www.poulan.com

Operator’s Manual

Manual del Operador

Manuel de L’utilisateur

2250 / 2450 / 2550

LE Series

ENGLISH

ESPAÑOL

For Occasional Use Only

WARNING:

Read and follow all Safety Rules and Operating Instructions before using this product. Failure to do so can result in serious injury.

ADVERTENCIA:

Lea el manual del operador y siga todas las advertencias e enstrucciones de seguridad. El no hacerlo puede resultar en lesiones graves.

AVERTISSEMENT:

Lire le manuel de l’utilisateur et bien respecter tous les avertissements et toutes les instructions de sécurité. Tout défaut de le faire pourrait entraîner des blessures graves.

Electrolux Home Products North America Div. of WCI Outdoor Products, Inc. Augusta, GA 30907

CopyrightE2001 WCI Outdoor Products, I

nc.

530088881 3/15/01

FRANÇAIS

Page 2

SAFETY RULES

WARNING:

spark plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting up, transporting, adjusting or making repairs except carburetor adjustments. Because a chain saw is a high-speed woodcutting tool, special safety precautions must be observed to reduce the risk of accidents. Careless or improper use of this tool can cause serious injury.

PLAN AHEAD

Read this manual carefully until you completely understand and can follow all safety rules, precautions, and operating instructions before attempting to use the unit.

Restrict the use of your saw to adult users who understand and can follow safety rules, precautions, and operating instructions found in this manual.

Hearing

Protection

Snug Fitting

Clothing

Safety Shoes

Wear protective gear. Always use steeltoed safety footwear with non-slip soles; snug-fitting clothing; heavy-duty, non-slip gloves; eye protection such as non-fogging, vented goggles or face screen; an approved safety hard hat; and soundbarriers (ear plugs or mufflers) to protect your hearing. Regular users should have hearing checked regularly as chain saw noise can damage hearing. Secure hair above shoulder length.

Keep all parts of your body away from the chain when the engine is running.

Keep children, bystanders, and animals a minimum of 30 feet (10 meters) away from the work area. Do not allow other people or animals to be near the chain saw when starting or operating the chain saw.

Do not handle or operate a chain saw whenyouare fatigued, ill, or upset,orifyou have taken alcohol, drugs, or medication. You must be in good physical condition and mentally alert. Chain saw work is strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating a chain saw.

Always disconnect

Safety Hat

Eye Protection

Heavy Duty Gloves

Safety Chaps

Carefully plan yoursawing operation in advance. Do not start cutting until you have a clear work area, secure footing, and, if you are felling trees, a planned retreat path.

OPERATE YOUR SAW SAFELY

Donot operate achain sawwith one hand. Serious injury to the operator, helpers, bystanders or any combination of these persons may result from one-handed operation. A chain saw is intended for two-handed use.

Operate the chain sawonly in a well-ventilated outdoor area.

Do not operate saw from a ladder or in a tree.

Make sure the chain will not make contact with any object while starting the engine. Never try to start the saw when the guide bar is in a cut.

Do not put pressure on the saw at the end of the cut. Applying pressure can cause you to lose control when the cut is completed.

Stop the engine before setting the saw down.

Do not operate a chain saw that is damaged, improperly adjusted, or not completely and securely assembled. Always replace bar, chain, hand guard, or chain brake immediately ifit becomes damaged, broken or is otherwise removed.

With the engine stopped, hand carry the chain saw with the muffler away from your body, and the guide bar and chain to the rear, preferably covered with a scabbard.

MAINTAIN YOUR SAW IN GOOD WORKING ORDER

Have all chain sawservice performed by a qualified service dealer with the exception of the items listed in the maintenance section ofthis manual. Forexample, ifimproper tools are used to remove or hold the flywheel when servicing the clutch, structural damage to the flywheel can occur and cause the flywheel to burst.

Make certain the saw chain stops moving when the throttle trigger is released. For correction, refer to CARBURETOR ADJUSTMENTS.

Never modify your saw in any way.

Keep the handles dry,clean, and free of oil or fuel mixture.

Keep fuel and oil caps, screws, and fasteners securely tightened.

Useonly Poulan accessories andreplacement parts as recommended.

HANDLE FUEL WITH CAUTION

Do not smoke while handling fuel or while operating the saw.

Eliminate all sources of sparks or flame in the areas where fuel is mixed or poured. There should be nosmoking, open flames, orworkthat could cause sparks. Allow engine to cool before refueling.

Mix and pour fuel in an outdoor area on bare ground; store fuel in a cool, dry, well ventilated place; and use an approved, marked container for all fuel purposes. Wipe up all fuel spills before starting saw.

Page 3

Move at least 10 feet (3 meters) from fueling site before starting engine.

Turn the engine off and let saw cool in a non-combustible area, not on dry leaves, straw, paper, etc. Slowly remove fuel cap and refuel unit.

Store the unit and fuel in an area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors or switches, furnaces, etc.

KICKBACK

WARNING:

can result in serious injury. Kickback is the backward, upward or sudden forwardmotion of the guide bar occurring when the saw chain near the upper tip of theguide bar contacts any object such as a log or branch, or when the wood closes in and pinches the sawchain in the cut. Contacting aforeign object in the wood can also result in loss of chain saw control.

Rotational Kickback can occur when the moving chain contacts an object at the upper tip of the guide bar. This contact can cause the chain to dig into the object, which stops the chain for an instant. The result is a lightning fast, reverse reaction which kicks the guide bar up and back toward the operator.

Pinch-Kickback can occur when the the wood closes in and pinches the moving saw chain in the cut along the top of the guide bar and the saw chain is suddenly stopped. This sudden stopping of the chain results in a reversal of the chain force used to cut wood and causes the sawto move in the opposite direction ofthe chain rotation. The saw is driven straight back toward the operator.

Pull-In can occur when the moving chain contacts aforeign object in the wood in the cut along the bottom of the guide bar and the saw chain is suddenly stopped. This sudden stopping pulls the saw forward and away from the operator and could easily cause the operator to lose control of the saw.

Avoid Pinch--Kickback:

Be extremely aware of situations or obstructions that can causematerial to pinch the top of or otherwise stop the chain.

Do not cut more than one log at a time.

Do not twist the saw as the bar is withdrawn from an undercut when bucking.

Avoid Pull--In:

Always begin cutting with theengine at full speed and the saw housing against wood.

Use wedges made of plastic or wood. Never use metal to hold the cut open.

Avoid kickback which

Avoid Obstructions

Clear The Working Area

REDUCE THE CHANCE OF KICKBACK

Recognize that kickback can happen. With a basic understanding of kickback, you can reduce the element of surprise which contributes to accidents.

Never let the moving chain contact any object at the tip of the guide bar.

Keep the working area free from obstructionssuch as othertrees, branches, rocks, fences, stumps, etc. Eliminate or avoid any obstruction that your saw chain could hit while you are cutting. When cutting a branch, do not let the guide bar contact branch or other objects around it.

Keep your saw chain sharp and properly tensioned. A loose or dull chain can increase the chance of kickback occurring. Follow manufacturer’s chain sharpening and maintenance instructions. Check tension at regular intervals with the engine stopped, never with the engine running. Make sure the chain brake nuts are securely tightened after tensioning thechain.

Begin and continue cutting at full speed. If the chain is moving at a slower speed, there is greater chance of kickback occurring.

Cut one log at a time.

Use extreme caution when re-entering a previous cut.

Do not attempt cuts starting with the tip of the bar (plunge cuts).

Watch for shifting logs or other forces that could close a cut and pinch or fall into chain.

Use the Reduced--Kickback Guide Bar and Low--Kickback Chain specified for your saw.

MAINTAIN CONTROL

Stand to the left of the saw

Thumb on underside of handlebar

Never reverse hand positions

Kickback Path

Page 4

Symmetrical Guide Bar

Elbow locked

Thumb on underside of handlebar

Keep a good, firm grip on the saw with both hands when the engine is running and don’t let go. A firm grip will help youreduce kickback and maintain control of the saw. Keep the fingers of your left hand encircling and your left thumb under the front handlebar. Keep your right hand completely around the rear handle whether your are right handed or left handed. Keep your left arm straight with the elbow locked.

Position your left hand on the front handlebar so it is in a straight line with your right hand on the rear handle when making bucking cuts. Never reverse right and left hand positions for any type of cutting.

Stand with your weight evenly balanced on both feet.

Stand slightly to the left side of the saw to keep your body from being in a direct line with the cutting chain.

Do not overreach. You could be drawn or thrown off balance and lose control of the saw.

Donot cut above shoulder height. It is difficult to maintain control of saw above shoulder height.

KICKBACK SAFETY FEATURES

WARNING:

are included on your saw to help reduce the hazard of kickback; however, such features will not totally eliminate this danger. As a chain saw user, do not rely onlyonsafety devices. You must follow all safety precautions, instructions, and maintenance in this manual to help avoid kickback and other forces which can result in serious injury.

Reduced--Kickback Guide Bar, designed with a small radius tip which reduces the size of the kickback danger zone on the bar tip. A Reduced--Kickback Guide Bar has been demonstrated to significantly reduce the number and seriousness of kickbacks when tested in accordance with safety requirements for gasoline powered chain saws as set by ANSI B175.1.

Reduced Kickback Symmetrical Guide Bar

The following features

Small Radius Tip

Large Radius Tip

Low--Kickback Chain, designed with a contoured depth gauge and guard link which deflect kickback force and allow wood to gradually ride intothe cutter. Low-Kickback Chain has met kickback performance requirements when tested on a representative sample of chain saws below 3.8 cubic inch displacement specified in ANSI B175.1.

Low---Kickback

Chain

Not a Low ---Kickback Chain

Front Hand Guard, designed to reduce the chance of your left hand contacting the chain if yourhand slips offthe fronthandlebar.

Position of front and rear handlebars, designed withdistance between handles and “in-line” with each other. The spread and “in-line” position of the hands provided by this design work together to give balance and resistance in controlling the pivot of the saw back toward the operator if kick-

Contoured Depth Gauge

Elongated Guard Link

Deflects Kickback Force And Allows Wood To Gradually Ride Into Cutter

Can Obstruct Material

back occurs.

CHAIN BRAKE

Chain Brake, designed to stop the chain in the event of kickback.

WARNING:

WE DO NOT REP-

Page 5

and bar as original equipment. Repairs on a chain brake should be made by an authorized servicing dealer. Take your unit to the place of purchase if purchased from a servicing dealer, or to the nearest authorized master service dealer.

Tip contact in some cases may cause a lightning fast reverse REACTION, kicking the guide barupand backtoward the operator.

Pinching the saw chain along the top ofthe guide bar may push the guide bar rapidly back toward the operator.

Either of these reactions may cause youto lose control of the saw which could result in serious injury.Do not rely exclusively uponthesafety devices built into yoursaw.

NOTE:

cial logging, a chain brake is required and shall not be removed or otherwise disabled to comply with Federal OSHA Regulations for Commercial Logging. Contact your Authorized Service Dealer or call 1--800--554--6423.

SAFETY NOTICE:

vibrations through prolonged use of gasoline powered hand tools could cause blood vessel or nerve damage in the fingers, hands, and joints of people prone to circulation disorders or abnormal swellings. Prolonged use in cold weather has been linked to blood vessel damage in otherwise healthy people. If symptoms occur such as numbness, pain, loss of strength, change in skin color or texture, or loss of feeling in the fingers, hands, or joints, discontinue the use of this tool and seek medical attention. An anti-vibration systemdoes not guarantee the avoidance of these problems. Users who operate power tools on a continual and regular basis must monitor closely their physical condition and the condition of this tool.

SPECIALNOTICE:

with a temperature limiting muffler and spark arresting screen which meets the requirements of California Codes 4442 and

4443. All U.S. forest land and the states of California, Idaho, Maine, Minnesota, New Jersey, Oregon, and Washington require by law that many internal combustion engines tobeequipped with a spark arresting screen. If you operate a chain saw in a state or locale where such regulations exist, you are legally responsible for maintaining the operating condition of these parts. Failure to do so is a violation of the law. Refer to the SERVICE section for maintenance of the spark arresting screen.

STANDARDS:

derwriter’s Laboratories, Inc., in accordance with American National Standards for Gasoline--Powered Chain Saw Safety Requirements (ANSI B175.1-1991). Failuretofollowall Safety Rules andPrecautions can result in serious injury. If situations occur which are not covered in this manual, use care and good judgement. If you need

Ifthissaw is tobeused forcommer-

Exposure to

Yoursawisequipped

This saw is listed by Un-

assistance, contact your Authorized Service Dealer or call 1-800--554--6723.

ASSEMBLY

Protective gloves (not provided) should be worn during ass embly.

ATTACHINGTHE BAR &CHAIN

already attached)

WARNING:

repeat all steps to ensure your saw is properly assembled and allfasteners are secure. Always wear gloves when handling the chain. The chain is sharp and can cut you even when it is not moving!

Loosen and remove the chain brake nuts and the chain brake from the saw.

Remove the plastic shipping spacer (if present).

Chain Brake

An adjusting pin and screw is used to adjust the tension of the chain. It is very important when assembling the bar, that the pin located on the adjusting screw aligns into ahole inthe bar. Turning the screwwill move the adjustment pin up and down the screw. Locate this adjustment before you begin mounting the bar onto the saw (see illustration).

Adjustment located on Chain Brake

Turn the adjusting screw counterclockwise to move the adjusting pin almost as far as it will go to the rear.This should allow the pin to be near the correct position. Further adjustment may be necessary as you mount the bar.

Mount the bar as illustrated.

Slide the bar toward the rear of the saw as far as possible.

Prepare the chain by checking the proper direction. Without following the illustration it is easy to place the chain on the saw in the wrong direction. Use the illustration of the chain to determine the proper direction.

If received assembled,

Location of shipping spacer

Chain Brake

Nuts

Bar Tool

Inside view of Chain Brake

(If not

Page 6

Place the chain onto the sprocket located behind the clutch drum (see illustration). Fit the chain between the teeth in the sprocket.

Start at the top of the bar and fit chain into groove around the guide bar.

Pull the bar forward until the chain is snug in the groove of the bar.

Hold guide bar against the saw frame and install the chain brake. Make sure the adjusting pin is aligned with the hole in the bar. Remember this pin movesthe bar forwardand backwardasthescrewisturned.

Replace the chain brake nuts and tighten finger tight. Once the chain is tensioned you will need to tighten chain brake nuts.

Mount the Bar

Tip of Bar

Proper chain direction

Chain Brake Nuts

Chain Adjustment

Tool (Bar Tool)

Adjusting the tension:

Chain tension is very important. Chain stretches during use. This is especially true during the first few times you use your saw. Always check chain tension each time you use and refuel your saw.

You can adjust the chain tension by loosening the chain brake nuts and turning the adjusting screw 1/4 of a turn while lifting up on the bar.

If chain is too tight, turn adjusting screw 1/4 turn counterclockwise.

If chain is too loose, turn adjusting screw 1/4 turn clockwise.

Adjusting

Screw

Place chain onto the sprocket

CHAIN TENSION

chain already installed)

NOTE:

make sure the chain brake nuts are finger tight only. Attempting to tension the chain when the chain brake nuts are tight can cause damage.

When adjusting chain tension,

(Including units with

Checking the tension:

Use the screwdriver end of the chain adjustment tool (bartool) to move the chain around the bar. If the chain does not rotate, it is too tight. If too loose, the chain willsag below the bar.

Chain Brake Nuts

Adjusting Screw -- 1/4 Turn

Lift up the tip of the bar and tighten the chain brake nuts with the bar tool.

Recheck chain tension.

Chain Brake Nuts

WARNING:

with a loose chain, the chain could jump off the guide bar and result in serious injury.

If the saw is operated

Guide Bar

Page 7

OPERATION

KNOW YOUR SAW

READ THIS OPERATOR’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR CHAIN SAW. Compare the illustrations with your unit to familiarize yourself with the location of the various controls and adjustments. Save this manual for future reference.

Chain

Adjustment Tool

(Bar Tool)

Chain

Throttle Lockout

Rear Handle

Throttle Trigger

Choke/ Fast Idle Lever

Front Hand Guard

Muffler

Bar Oil Fill Cap

Cylinder Cover

Chain Brake

Chain Catcher

Front Handle

Starter Housing

Adjusting Screw

Chain Brake Nuts

Fuel Mix Fill Cap

Starter Rope

ON/STOP Switch

Primer Bulb

Chain Direction of Travel

Guide Bar

ON/STOP SWITCH

The ON/STOP SWITCH is used to stop the engine.

THROTTLE TRIGGER

The THROTTLE TRIGGER controls engine speed.

THROTTLE LOCKOUT

The THROTTLE LOCKOUTmust be pressed before you can squeeze the throttle trigger. This feature prevents you from accidentally squeezing the trigger.

CHOKE/FAST IDLE LEVER

The choke and fast idle are set by pulling the CHOKE/FAST IDLE LEVER out fully for cold or refueled starting. The choke provides additional fuel to the engine during cold starting.

PRIMER BULB

The PRIMER BULB circulates fuel to the carburetor to provide quicker starting.

CHAIN BRAKE

The CHAIN BRAKE is a device designed to stop the chain if kickback occurs. The chain brake activates automatically in the event of kickback. The chain brake activates manually if the front hand guardispushed forward. The chain brake is disengaged by pulling the front hand guard back toward the front handle as far as possible.

CHAIN TENSION

Itisnormal foranewchain to stretch during first 30 minutes of operation. You should check your chain tension frequently. See CHAIN TENSION under the SERVICE AND ADJUSTMENTS section.

WARNING:

ing and after use. Do not touch the muffler or allow combustible material such as dry grass or fuel to do so.

Muffler is very hot dur-

Page 8

FUELING & LUBRICATION

WARNING:

when refueling.

FUELING ENGINE

This engine is certified to operate on unleaded gasoline. Before operation, gasoline must be mixed with a good quality synthetic 2-cycle air-cooled engine oil designed to be mixed at a ratio of 40:1. Poulan/Weed Eater brand synthetic oil is recommended. (A 40:1 ratio is obtained by mixing 3.2 ounces of oil with 1 gallon of unleaded gasoline). DO NOT USE automotive or boat oil. These oils will cause engine damage. When mixing fuel follow the instructions printed on the container. Always read and follow the safety rules listed under HANDLE FUEL WITH CAUTION.

BAR AND CHAIN LUBRICATION

The bar and chain require continuous lubrication. Lubrication is provided by the automatic oiler system when the oil tank is kept filled. Lack of oil will quickly ruin the bar and chain. Too little oil will cause overheating shown by smoke coming from the chain and/ or discoloration of the bar.

In freezing weather oil will thicken, making it necessary to thin bar and chain oil with a small amount (5 to 10%) of #1 Diesel Fuel or kerosene. Bar and chain oil must be free flowing for the oil system to pump enough oil for adequate lubrication.

Genuine PoulanRbar and chain oil is recommended to protect your unit against excessive wear from heat and friction.

Poulan

thinning. If PoulanRbarand chain oil is not available, use a good grade SAE 30 oil.

Never use waste oilfor bar and chain lubrication.

Always stop the engine before removing the oil cap.

IMPORTANT

Experience indicates that alcohol--blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See STORAGE section for additional information.

Removefuel capslowly

oil resists high temperature

BURETOR ADJUSTMENT within this manual. Avoid contact with the muffler. A hot muffler can cause serious burns. To stop the engine move the ON/STOP switch to the STOP position.

To start the engine hold the saw firmly on the ground as illustrated. Make sure the chain is free to turn without contacting any object.

Use only 15” ---18” of rope per pull.

Hold saw firmly while pulling starter rop

Starter rope handle

Left hand on front handle

Right foot through rear handle

IMPORTANTPOINTS TOREMEMBER

When pulling the starter rope, do not use the full extent of the rope as this can cause the rope to break. Do not let starter rope snap back. Hold the handle and let the rope rewind slowly.

For cold weather starting, start the unit at FULL CHOKE; allow the engine to warm up before squeezing the throttle trigger.

NOTE:

fast idle lever at the FULL CHOKE position.

Do not cut material with the choke/

STARTING A COLD ENGINE (or warm engine after running out of fuel):

NOTE:

choke/fast idle lever is pulled out to the full extent, the correct throttle setting for starting is set automatically.

S S S S

In the following steps, when the

MoveON/STOPswitch to the ON position. Pull out choke/fast idle to the full extent. Slowly press primer bulb 6 times. Pull the starter rope quickly with your right hand 5 times, then push the choke/fast idle lever in completely (to the OFF position). Pull the starter rope quickly with your right hand until the engine starts. Allow the engine to run forapproximately 5 seconds. Then, squeeze and release throttle trigger to allow engine to return to idle speed.

ON/STOP Switch

Primer Bulb

STARTING

WARNING:

move when the engine runs at idle speed. If the chain moves at idle speed refer to CAR-

The chain must not

ON/STOP SWITCH

STOP

Page 9

CHOKE

(SIDE VIEW)

Choke/ Fast Idle

OFF FULL

STARTING A WARM ENGINE:

MoveON/STOPswitch to the ON position.

Pull the choke/fast idle lever out to the full extent, then push the lever back in completely (to the OFF position).

Slowly press the primer bulb 6 times.

Pull the starter rope quickly with your right hand until the engine starts.

Squeeze and release throttle trigger, allowing engine to idle.

DIFFICULT STARTING (or starting a flooded engine):

The engine may be flooded with too much fuel if it has not started after 10 pulls.

Flooded engines can be cleared of excess fuel by following the warm engine starting procedure listed above. Insure the ON/ STOP switch is in the ON position.

Starting could require pulling the starter rope handle many times depending on how badly theunit is flooded. If engine fails to start, refer to the TROUBLESHOOTING TABLE or call 1-800-554-6723.

CHAIN BRAKE

WARNING:

RESENT AND YOU SHOULD NOT ASSUME THAT THE CHAIN BRAKE WILL PROTECT YOU IN THE EVENT OF A KICKBACK. Kickback is a lightning fast action which throws the bar and rotating chain back and up toward the operator. Kickback can be caused by allowing contact of the bar tip in the danger zone with any hard object. Kickback can also be caused by pinching the sawchainalong the top ofthe guide bar. This action may push the guide bar rapidly back toward the operator. Either of these events may cause you to lose control of the saw which could result in serious injury or even death. DO NOT RELYUPON ANY OF THE DEVICES BUILT INTO YOUR SAW. YOU SHOULDUSE THE SAW PROPERLY AND CAREFULLY TO AVOID KICKBACK. Reduced--kickback guide bars and low--kickback saw chains reduce the chance and magnitude of kickback and are recommended. Your saw has a low kickback chain and bar as original equipment. If the brake band is worn too thin it may break when the chain brake istriggered. With a broken brake band, the chain brake will not stop the chain. The chain brake should be replaced by an authorized service dealer if any part is worn to less than 1/32” thick. Repairs on a chain brake should be made by an authorized servicedealer. Takeyour unit to the place ofpurchase if purchased from a servicing dealer,

WE DO NOT REP-

or to the nearest authorized master service dealer.

This saw is equipped with a chain brake. The brake is designed to stop the chain if kickback occurs.

The inertia--activated chain brake is activated if the front hand guard is pushed forward, either manually (by hand) or automatically (by sudden movement).

If the brake is already activated, it is disengaged by pulling thefront hand guard back toward the front handle as far as possible.

When cutting with the saw,the chainbrake must be disengaged.

Disengaged

Engaged

Braking function control

CAUTION:

checked several times daily. The engine must be running when performing thisprocedure. This is the only instance when the saw should be placed on the ground with the engine running.

Place the saw on firm ground. Hold the handles with both hands and apply full throttle. Activate the chain brake by turning your left wrist against the hand guard without releasing your grip around the front handle. The chain should stop immediately.

The chain brake must be

Inertia activating function control

WARNING:

following procedure, the engine must be turned off. Hold the chain saw approximately 14” (35 cm)above a stump or other wooden surface. Release your grip on the front handle and use the weight of the saw to let the top of the guide bar fall forward and contact the stump. When the tip of the bar hits the stump, the brake should activate.

When performing the

CUTTING METHODS

IMPORTANT POINTS

Check chain tension before first use and after 1 minute of operation. See CHAIN TENSION in the ASSEMBLY s ection.

Cut wood only. Do not cut metal, plastics, masonry, non-wood building materials, etc.

Stop the saw if the chain strikes a foreign object. Inspect the saw and repair or replace parts as necessary.

Keep the chain out of dirt and sand. Evena small amount of dirt will quickly dull achain and thus increase the possibility of kickback.

Practice cutting a few small logs using the following techniques to get the “feel” of us-

Page 10

ing your saw before you begin a major sawing operation.

Squeeze the throttle trigger and allow the engine to reach full speed before cutting.

Begin cutting with the saw frame against the log.

Keep the engine at full speed the entire time you are cutting.

Allow the chain to cut for you. Exert only light downward pressure. If you force the cut, damage to the bar, chain, or engine can result.

Release the throttle trigger as soon as the cut is completed, allowing the engine to idle. If you run the saw at full throttle without a cutting load, unnecessary wear can occur to the chain, bar,and engine. It is recommended

that the engine not be operated for longer than 30 seconds at full throttle.

To avoid losing control when cut is complete, do not put pressure on saw at end of cut.

Stop the engine before setting the saw down after cutting.

TREE FELLING TECHNIQUES

WARNING:

dead branches which can fall while cutting causing serious injury. Do not cut near buildings or electrical wires if you do not knowthe direction of tree fall, nor cut at night since you will not be ale to see well, nor during bad weather suchasrain, snow, or strong winds, etc.

Carefully plan yoursawing operation in advance.

Cleartheworkarea. Youneedacleararea all around the tree so you can have secure footing.

Study the natural conditions that can cause the tree to fall in a particular direction.

Natural conditions that can cause a tree to fall in a particular direction include:

The wind direction and speed.

The lean of the tree. The lean of a tree might not be apparent due to uneven or sloping terrain. Usea plumb or level to determine the direction of tree lean.

Weight and branches on one side.

Surrounding trees and obstacles.

Look for decay and rot. If the trunk is rotted, it can snap and fall toward the operator. Check for broken or dead branches which can fall on you while cutting.

Make sure there is enough room for the tree to fall. Maintain a distance of lengths from the nearest person or other objects. Engine noise can drown out a warning call.

Remove dirt, stones, loose bark, nails, staples, and wirefrom the tree wherecutsareto be made.

Plan a clearretreat path to the rear and diagonal to the line of fall.

Check for broken or

tree

2-1/2

Plan a clear retreat path

Direction of Fall

FELLING LARGE TREES

(6 inches in diameter or larger) The notch method is used to fell large trees. Anotch is cut onthe side of the treeinthedesired direction of fall. After a felling cut is made on the opposite side of tree, the tree will tend to fall into the notch.

NOTE:

remove them before making the notch. If using saw to remove buttress roots, keep saw chain from contacting ground to prevent dulling of the chain.

If the tree has large buttress roots,

NOTCH CUT AND FELLING THE TREE

Make notch cut by cutting the top of the notch first. Cut through ofthetree. Next complete the notch bycutting the bottom of the notch. See illustrated. Once the notch is cut remove the notch of wood from the tree.

After removing the cutout of wood, make the felling cut on the opposite side of the notch. This is done by making a cut about two inches higher than the center of the notch. This will leave enough uncut wood between the felling cut and the notch to form a hinge. This hinge will help prevent the tree from falling in the wrong direction.

Final (felling) cut here. 2 inches

First cut

Notch

Second cut

Hinge holds tree on stump and helps control fall

Closing of notch

above center of notch.

of the diameter

1/3

Hinge

Opening of felling cut

Page 11

NOTE:

wedges to open the cut when necessary to control the direction of fall. Toavoid kickback and chain damage, use wood or plastic wedges, but never steel or iron wedges.

Before felling cut is complete, use

Be alert to signs that the tree is ready to fall: cracking sounds, widening of the felling cut, or movement in the upper branches. As tree starts to fall, stop saw,put it down, and get away quickly on your planned retreat path. DO NOT cut down a partially fallen tree with your saw. Be extremely cautious with partially fallen trees that may be poorly supported. When a tree doesn’t fall completely, set the sawaside and pull down the tree with a cable winch, block and tackle, or tractor.

CUTTING A FALLEN TREE

(BUCKING)

Bucking is the term used for cutting a fallen tree to the desired log size.

WARNING:

being cut. Any portion can roll causing loss of footing and control. Do not stand downhill of the log being cut.

Do not stand on the log

IMPORTANT POINTS

Cut only one log at a time.

Cut shattered wood very carefully; sharp pieces of wood could be flung toward operator.

Use a sawhorse to cut small logs. Never allow another person to hold the log while cutting and never hold the log with your leg or foot.

Do not cut in an area where logs, limbs, and roots are tangled such as in a blown down area. Drag the logs into a clear area before cutting by pulling out exposed and cleared logs first.

TYPES OF CUTTING USED FOR BUCKING

WARNING:

pinched or hung in a log, don’t try to force it out. Youcanlose control ofthesawresulting in injury and/or damage to the saw. Stop the saw,drive awedge ofplastic orwood into the cut until the saw canbe removed easily. Restart the sawandcarefully reenter thecut. To avoid kickback and chain damage, do not use ametal wedge. Do not attempt to restart your saw when it is pinched or hung in a log.

Use a wedge to remove pinched saw

If saw becomes

When overcutting use light downward pressure.

Overcutting Undercutting

Undercutting involves cutting on the underside of the log with top of sawagainst thelog. When undercutting use light upward pressure. Hold saw firmly and maintain control. The saw will tend to push back toward you.

WARNING:

down to undercut. The saw cannot be controlled in this position. Always make your first cut on the compression side of the log. The compression side of the log is where the pressure of the log’s weight is concentrated.

First cut on compression side of log

Second cut

First cut on compression side of log

Never turn saw upside

Second cut

BUCKING WITHOUT A SUPPORT

Overcut through log.

Roll the log over and finish with a second overcut.

Watch for logs with a compression side to prevent the saw from pinching. See illustration for cutting logs with a compression side.

of the diameter of the

1/3

BUCKING USING A LOG OR SUPPORT STAND

Remember your first cut is always on the compression side of the log. (Refer to the illustration below for y our first and second cut)

Your first cut should extend diameter of the log.

Finish with your second cut.

Usingalogforsupport

of the

1/3

Cut

Turn s aw wooden wedge to force cut open.

Overcutting begins on the top sideof thelog with the bottom of the saw against the log.

and use a plastic or

OFF

1stCut

Page 12

Cut

2ndCut

Using a support stand

Cut

1stCut

Cut

LIMBING AND PRUNING

WARNING:

against kickback. Do not allow the moving chain to contact any otherbranches or objects at the nose of the guide bar when limbing or pruning. Allowing such contact can result in serious injury.

WARNING:

to limb or prune. Do not stand on ladders, platforms, a log, or in any position which can cause you to lose your balance or control of the saw.

Be alert for and guard

Never climb into a tree

IMPORTANT POINTS

Work slowly, keeping both hands firmly gripped on the saw. Maintain secure footing and balance.

Watch out for springpoles. Springpoles are small size limbs which can catch the saw chain and whip toward you or pull you off balance. Use extreme caution when cutting small size limbs.

Be alert for springback. Watch out for branches that are bent or under pressure. Avoid being struck by the branch or the saw when the tension in the wood fibers is released.

Keep a clear work area. Frequently clear branches out of the way to avoid tripping over them.

LIMBING

Always limb atreeafter it is cut down. Only then can limbing be done safely and properly.

Leave the larger limbs underneath the felled tree to support the tree as you work.

Start at thebase of the felled treeand work toward the top, cutting branches and limbs. Remove small limbs with one cut.

Keep the tree between you and the chain. Cut from the side of the tree opposite the branch you are cutting.

Remove larger, supporting branches with thecutting techniques described in BUCKING WITHOUT A SUPPORT.

Always use an overcut to cut small and freely hanging limbs. Undercutting could cause limbs to fall and pinch the saw.

PRUNING

WARNING:

shoulder height or below. Do not cut if branches are higher than your shoulder.Get a professional to do the job.

Make your first cut through the bottom of the limb.

Next make a 2nd cut all the way through the limb. Then cut a third

overcut leaving a 1 to 2 inch collar from the truck of the tree.

Third cut

Collar

Limit pruning to limbs

of the way

1/3

Second cut

First cut

Pruning technique

SERVICE

WARNING:

plug before performing maintenance except for carburetor adjustments.

We recommend all service and adjustments not listed in this manual be performed by an authorized or Master Service Dealer.

Disconnect the spark

Page 13

MAINTENANCE SCHEDULE

Lubricate bar

sprocket hole After each use.......

Check:

Fuel mixture level Before each use....

Bar lubrication Before each use.......

Chain tension Before each use.......

Chain sharpness Before each use....

For damaged parts Before each use..

For loose caps Before each use......

For loose fasteners Before each use...

For loose parts Before each use......

Inspect and Clean:

Bar Before each use................

Complete saw After each use.......

Air filter Every 5 hours*.............

Chain brake Every 5 hours*........

Spark arrestor screen

and muffler Every 25 hours*.........

Replace spark plug Replace fuel filter

* Hours of Operation

Yearl y. Yearl y...

AIR FILTER

CAUTION

or other flammable solvent to avoid creating a fire hazard or producing harmful evaporative emissions.

Do not clean filter in gasoline

Cleaning the air filter:

A dirty air filter decreases engine performance and increases fuel consumption and harmful emissions. Always clean after every 5 hours of operation.

Clean the cover and the area around it to keep dirt and sawdust from falling into the carburetor chamber when the cover is removed.

Remove the parts as illustrated below.

Wash the filter in soap and water.

Air Filter

Cylinder Cover Screws

Cylinder Cover

CLEANING THE SPARK ARRESTING SCREEN

Cleaning is required every 25 hours of operation or annually, whichever comes first.

Outlet Guide

Muffler

Backplate

Muffler

Gasket

Bolt Cover

Loosen and remove the locknut from the bolt cover.

Remove the bolt cover.

Loosen and remove the 2 muffler bolts. Remove the muffler, muffler gasket, outlet guide and backplate. Notice the orientation of these parts for reassembling.

Locate the 2 outlet cover screws on the muffler. Loosen and remove both screws.

Remove the outlet cover.

Outlet Cover

Screws

Spark Arresting

Screen

Remove spark arresting screen.

Clean the spark arresting screen with a wire brush. Replace screen if any wires are broken or screen is blocked after cleaning.

Reinstall spark arresting screen.

Reinstall outlet cover and 2 screws. Ensure outlet cover and both screws are reinstalled correctly(seeillustrations) to prevent damage to the saw. The exhaust outlet must face the chain brake (bar side) of the saw.

Exhaust

Outlet

Outlet Cover

Muffler

Bolts

Locknut

BACK VIEW OF

MUFFLER

Muffler

INSPECT MUFFLER AND SPARK ARRESTING SCREEN

WARNING:

product contains chemicals known to the State of California to cause cancer.

As the unit is used, carbon deposits build up on the muffler and spark arresting screen, and must be removed to avoid creating afire hazard or affecting engine performance. Replace the spark arresting screen if breaks occur.

The muffler on this

Exhaust Outlet must face chain

brake (bar side) of chain saw

Inspect the muffler gasket and replace if damaged.

Reinstall backplate, outlet guide, muffler gasket, and muffler using muffler bolts. Tighten until secure.

Reinstall bolt cover and locknut.

CARBURETOR ADJUSTMENTS

Your carburetor is equipped with limiter caps. Carburetor adjustment is a complicated task. We recommend that you take

Page 14

your unit to an Authorized Service Dealer. Damage will occurifyou turn the needles beyond the limiter stops.

BAR MAINTENANCE

If your saw cuts to one side, has to beforced through thecut, or been run with animproper amount of bar lubrication it may be necessarytoserviceyourbar. Awornbar willdamage your chain and make cutting difficult.

After each use, ensure ON/STOP switch is in the STOP position, then clean all sawdust from the guide bar and sprocket hole.

To maintain guide bar:

Move ON/STOP switch to the STOP position.

Loosen and remove chain brake nuts and chain brake. Remove bar and chain from saw.

Clean the oil holes and bar groove after each 5 hours of operation.

Remove Sawdust From

Guide Bar Groove

Sprocket Hole

Oil Holes

Add lubricant to sprocket hole after each use.

Burring of guide bar rails is a normal process of rail wear. Remove these burrs with a flat file.

When rail top isuneven, use aflat file to restore square edges and sides.

Replace guide bar when the groove is worn, the guide bar is bent or cracked, or when excess heating orburring of the rails occurs. If replacement is necessary, use only the guide bar specified for your saw in the repair parts list or on the decal located on the chain saw.

File Rail Edges

and Sides

Square

Correct GrooveWorn Groove

CHAIN SHARPENING

Chain sharpening is a complicated task that requires special tools. We recommended you refer chain sharpening to a professional chain sharpener.

IGNITION TIMING

Ignition timing is fixed and nonadjustable.

SPARK PLUG

The spark plug should be replaced each year to ensure the engine starts easier and runs better.

Loosen 3 screws on cylinder cover.

Remove the cylinder cover.

Pull off the spark plug boot.

Remove spark plug from cylinder and discard.

Replace with Champion RCJ--7Y spark plug and tighten with a 3/4 inch socket wrench (10-12 ft/lbs). Spark plug gap should be 0.025 inches.

Reinstall the spark plug boot.

Reinstall the cylinder cover and 3 screws (15-20 in/lbs).

Screws

Spark

Plug Boot

Spark

Plug

Cylinder

Cover

STORAGE

WARNING:

to cool, and secure the unit before storing or transporting in a vehicle. Store unit and fuel in an area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors or switches, furnaces, etc. Store unit with all guards inplace. Position so that any sharp object cannot accidentally cause injury to passersby. Store the unit out of reach of children.

Before storing, drain all fuel from the unit. Start engine and allow to run until it stops.

Clean the unit before storing. Pay particular attention to the air intake area, keeping it free of debris. Use a mild detergent and sponge to clean the plastic surfaces.

Donot store theunit or fuel in a closed area where fuel vapors can reach sparks or an openflame from hot water heaters, electric motors or switches, furnaces, etc.

Store in a dry area out of the reach of children.

CAUTION

posits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose, or fuel tank during storage. Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to fuel mixture separation and formation of acids during storage. Acidic gas can damage the engine.

Stop engine and allow

Itisimportant toprevent gum de-

NEED ASSISTANCE?

Call 1--800--554--6723.

NEED SERVICE PART?

Contact your dealer or place of purchase.

Page 15

TROUBLESHOOTING TABLE

WARNING:

the recommended remedies below except remedies that require operation of the unit.

TROUBLE

Engine will not start or will run only a few seconds after starting.

Engine will not idle properly.

Engine will not accelerate, lacks power, or dies under a load. Engine smokes excessively.

LIMITED WARRANTY

ELECTROLUX HOME PRODUCTS NORTH AMERICA, Division of WCI Outdoor Products, Inc., warrants totheoriginal

purchaser that each new Poulan or Poulan Probrand gasoline chain sawis free from defects in material and workmanship and agrees to repair or replace under this warranty any defective gasoline chain saw as follows from the original date of purchase. 1 YEAR -- Parts and Labor, when used for Household purposes. 60 DAYS -- Parts and Labor, when used for Commercial, Professional, or Income Producing purposes. 30 DAYS -- Parts and Labor, if used for rental purposes. This warranty is not transferable and does not cover damage or liability caused by improper handling, improper maintenance, or the use of accessoriesand/orattachments not specifically recommended by ELECTROLUX HOME PRODUCTS NORTH AMERICAfor this chain saw.Additionally,thiswarranty does not cover damagecausedbyimproperhandling,improper maintenance, or if the saw is altered in any way which in our judgement affects its condition or operation. This warranty does not cover tune--up, spark plugs, filters, starter ropes, startersprings,chain sharpening, bars,chains, and other parts which wear and require replacement with reasonable use during the warrantyperiod.This warrantydoes not coverpredelivery set--up, installation of guide bar and chain, andnormaladjustmentsexplainedinthe operator’s manual such as carburetor adjustments and chain tension adjustments. This warranty does not cover transportation costs. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM

Always stop unit and disconnect spark plug before performing all of

CAUSE

Ignition switch off.

Engine flooded.

Fuel tank empty.

Spark plug not firing.

Fuel not reaching carburetor.

Carburetor requires adjustment

Crankshaft seals worn.

Air filter dirty.

Spark plug fouled.

Carburetor requires adjustment.

Toomuchoilmixedwith gasoline.

REMEDY

Move ignition switch to ON.

See “Difficult Starting” in Operation Section.

Fill tank with correct fuel mixture.

Install new spark plug.

Check for dirty fuel filter; replace. Check for kinked or split fuel line; repair or replace.

Contact an Authorized Service Dealer.

Clean or replace air filter.

Clean or replace plug and regap.

Contact an Authorized Service Dealer.

Empty fuel tank and refill with correct fuel mixture.

STATE TO STATE. NO CLAIMS FOR CONSEQUENTIAL OR OTHER DAMAGES WILL BE ALLOWED, AND THERE ARE NO OTHER EXPRESS WARR ANTIESEXCEPTTHOSEEXPRESSLY STIPULATED HEREIN.

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU.

ELECTROLUX HOME PRODUCTS NORTH AMERICA’S policy is to continuously improve its products. Therefore, ELECTROLU X HOME PRODUCTS NORTH AMERICA re-

servesthe right to change, modify,ordiscontinuemodels, designs, specifications, andaccessories of all products at any time without notice or obligation to any purchaser .

U.S. EPA/CALIFORNIA

EMISSION CONTROL

WARRANTY STATEMENT

YOUR WARRANTY RIGHTS ANDOBLIGATIONS: The U.S. Environmental Protection

Agency/California Air Resources Board and

POULAN/W EEDEATER, DIVISION OF WCI OUTDOOR PRODUCTS are pleased to ex-

plain the emissions control system warrantyon your year 2000--2003 small off--road engine. In California, all new small off--roadengines must be designed, built, and equipped to meet the State’s stringent anti--smog standards. POU-

LAN/WEED EATER must warrant the emis-

sion control system on your small off--roadengine for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your small off--road engine engine. Your emission control system

Page 16

includes parts such as the carburetor and the ignition system. Where a warrantable condition exists, POULAN /W EED EATER will repair your small off--road engine engine at no cost to you. Expenses covered under warranty include diagnosis, parts and labor. MANUFAC- TURER’S WARRANTY COVERAGE: If any emissionsrelated parton your engine (aslisted under Emissions Control Warranty Parts List) is defective or a defect in thematerials or workmanship of the engine causes the failure of such an emission related part, the part will be repairedor replaced by POULAN/WEEDEAT-

ER. OWNER’S WARRANTY RESPONSIBI-

LITIES: As the small off- -road engine engine owner , you are responsible for the performance of the required maintenance listed in your Owner’s Manual. POULAN/WEEDEAT-

ER recommends that you retain all receipts

covering maintenance on your small off- -road engine, but POULAN /WEED EATER cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small off-road engine engine owner, you should be aware that POULAN /W EED EATER may deny you warranty coverage if your small off-roadengineengine or a part of it has faileddue to abuse, neglect, improper maintenance, unapproved modifications, or the use of parts not made or approved by the original equipment manufacturer. Y ouareresponsible forpresenting your small off--road engine to a POULAN/

WEED EATER authorized repair center as

soon as a problem exists. Warranty repairs should be completed in a reasonable amount of time, not to exceed 30days. If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call POULAN /

WEED EATER at 1--800--554--6723. WAR-

RANTY COMMENCEMENT DATE: The warranty period begins on the date the small off--road engine is purchased. LENGTH OF COVERAGE: This warrantyshall be for aperiod of two years from the initial date of purchase. WHAT IS COVERED: REPAIR OR REPLACEMENT OF PARTS. Repair or replacement of any warranted part will be performed at no charge to the owner at an approved POULAN/WEED EATER servicing center. If you have any questions regarding your warranty rights and responsibilities, you

should contact yournearestauthorizedservice center or call POULAN/WEED EATER at

1--800--554--6723 WARRANTY PERIOD:

Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted for 2 years. Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the periodof time up to thefirst scheduled replacement point for that part. DIAGNOSIS: The ownershall not be charged for diagnostic labor which leads to the determination that a warranted part is defective if thediagnostic work is performed at an approved POULAN/WEED

EATER servicing center. CONSEQUENTIAL

DAMAGES: POULAN/WEED EATER may

be liable for damages to other engine components caused by the failure of a warranted part still under warranty. WHAT IS NOT COV- ERED: All failures caused by abuse, neglect, or improper maintenance are not covered. ADD--ON OR MODIFIED PARTS: The use of add--on or modified parts can be grounds for disallowing a warranty claim. POULAN/WEED

EATER is not liable to cover failures of war-

ranted parts caused by the use of add--on or modified parts. HOW TO FILE A CLAIM: If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorizedservicecenter or call POULAN/WEED EATER at

1--800--554--6723. WHERE TO GET WAR-

RANTY SERVICE: Warranty services or repairs shall be provided at all POULAN/WEED

EATER service centers. call: 1--800--554--6723 MAINTENANCE, RE-

PLACEMENT AND REPAIR OF EMISSION RELATED PARTS:AnyPOULAN/WEED

EATERapproved replacement part used inthe

performance of any warranty maintenance or repair on emission related parts will be provided without charge to the owner if the part is under warranty. EMISSION CONTROL WARRANTY PARTS LIST : Carburetor, Ignition System: Spark Plug (covered up to maintenance schedule), Ignition Module, Muffler including catalyst. MAINTENANCE STATEM ENT:Theowner is responsible forthe performance of all required maintenance as defined in the owner’s manual.

This engine is certified to be emissions compliant for the following use:

Moderate (50 hours) Intermediate (125 hours) Extended (300 hours)

Poulan 2001-03 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual