Poulan 2001-01, 177110 User Manual

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Page 1

OWNER'S MANUAL

MODEL NO. 271470

13.5 HP 38 INCH LA WN TRAC T OR

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Troubleshooting

For Parts and Service, contact our authorized distributor:

call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886

• Repair Parts

177110 Rev. 1 01.30.01 RH

PRINTED IN U.S.A.

Page 2

TABLE OF CONTENTS

Safety Rules .........................................2

Product Specifications .......................... 5

Assembly ..............................................7

Operation ............................................10

Maintenance Schedule ......................16

Maintenance.......................................16

Service and Adjustments .................... 2 0

Storage ...............................................25

Troubleshooting .................................26

Repair Parts ........................................30

Warranty .............................................46

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERA TION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from

serious injury.

II. SLOPE OPERA TION

Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes and changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope.

DO NOT:

•

Do not

sary, and then, turn slowly and gradually downhill, if possible.

•

Do not

embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•

Do not

traction could cause sliding.

•

Do not

putting your foot on the ground.

Tall grass can hide obstacles.

gradual

. Do not make sudden

straight

turn on slopes unless neces-

mow near drop-offs, ditches, or

mow on wet grass. Reduced try to stabilize the machine by

slow

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15° MAX.

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

CUT OUT ON DOTTED LINES

THIS IS A 15° SLOPE

Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

SIGHTING

GUIDE

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

Page 3

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of one (1) year from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1.This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.

2.Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products.

3.Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4.The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.

5.This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6.Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.

7.In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

Electrolux Home Products a division of WCI Outdoor Products, Inc. Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA

In Canada contact: Electrolux Home Products a division of WCI Outdoor Products, Inc 7075 Ordan Drive Mississauga, Ontario L5T 1K6

SAFETY RULES

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and

down

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

for small children.

IV . SER VICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS W ARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

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SAFETY RULES

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Look for this symbol to point out

important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

TRACTOR -- MODEL NUMBER 271470

MOWER DECK

KEY PART NO. NO. DESCRIPTION

1 170280 Mower Housing Assembly 2 72140506 Bolt, Carriage 5/16-18 x 3/4 3 138017 Bracket Asm. Fram Sway Bar 4 169970 Bracket, Asm. Deck Sway

5 4939M Retainer, Spring 6 130832 Asm. Suspension Rear 8 850857 Bolt, Hex 3/8-24 x 1-1/4 Gr 8 9 10030600 Washer, Lock, Hlcl Sprg 3/8 10 140296 Washer, Hard Blade Mower

11 134148 Blade, Mower, Mulching 38" 13 137645 Shaft and Bearing Assembly

14 128774 Mandrel Housing, Vented 15 110485X Ball Bearing, Mandrel 16 140329 Stripper, Mower, Vented 19 132827 Bolt, Shoulder 21 73680500 Nut, Crownlock 5/16-18 23 137607 Bracket, Mower Deflector 24 105304X Cap, Sleeve 25 123713X Spring, Deflector 26 110452X Nut, Push 27 106736X428 Shield, Deflector 28 19111016 Washer 11/32 x 3/4 x 16 Ga 29 106735X Rod, Hinge 30 157722 Screw, Thdro Washer Hd 31 129963 Washer, Spacer 32 153532 Pulley, Mandrel 33 137266 Nut, Flangelock 9/16 36 131494 Pulley, Idler, Flat 40 73680600 Nut Crownlock 3/8-16 45 4497H Retainer, Spring 53 130840 Brake Assembly 54 133943 Washer Hardened 55 133840 Idler Arm Assembly

Bar

Vented

(Includes Key Number 15)

KEY PART NO. NO. DESCRIPTION

56 165723 Spacer, Retainer 67 149846 Knob 68 144200 Belt 69 76020312 Pin, Cotter 3/32 x 3/4 86 7631J Runner, LH 87 128772 Runner, RH 88 19111216 Washer 11/32 x 3/4 x 16 Ga 89 19131612 Washer 13/32 x 1 x 12 Ga 107 133502 Spacer, Retainer 108 133503 Stiffener, Idler Arm 109 74760640 Bolt, Hex Head 3/8-16 x2-1/2 110 142587 Upstop Deck Front 38" 113 17060512 Screw 5/16-18 x 3/4 122 131289 Rod, Brake, LH 123 169971 Rod, Brake, RH 146 165891 Bolt Carriage Idler 148 169022 Spring Return Idler 149 165898 Retainer Spring Yellow Zinc 150 19091216 Washer 9/32 x 3/4 x 16 Ga. 151 169670 Bracket Clutch 152 172758 Cable Clutch 38 In 153 169674 Washer Flat 3/8” Type B 154 169675 Spring Retainer 155 169671 Spring Retention Lever 156 169672 Spacer 157 169669 Rod Clutch 158 17720410 Screw Hex Thd Cut

- - 130794 Mandrel Assembly (Includes

- - 171665 Mower Deck, Complete

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

1/4-20x5/8 Key Numbers 12-15, 17-19,

31 and 33)

Page 5

MOWER DECK

158

151

152

157

153

TRACTOR -- MODEL NUMBER 271470

146

4 2

3 8

113

148

108

150

154

107

156

153

155

123

122

109

110

PRODUCT SPECIFICA TIONS

GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR

OIL TYPE SAE 30(ABOVE 32°F) (API-SF/SJ): SAE 5W-30

OIL CAPACITY: 3 PTS SPARK PLUG: CHAMPION

(GAP: .030”) RJ19LM VALVE INTAKE: .005”-.007” CLEARANCE: EXHAUST:.009”-.011” GROUND SPEED FORWARD: (MPH): 1ST 1.1

TIRE FRONT: 14 PSI PRESSURE: REAR: 12 PSI

CHARGING 3 AMPS BATTERY

(Below 32°F)

2ND 2.2 3RD 3.4 4TH 4.3 5TH 5.5

REVERSE: 1.7

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/Department (See REPAIR PARTS section of this manual).

SYSTEM: 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 25

BLADE BOLT 27-35 FT. LBS

MIN. CCA: 190 CASE SIZE:U1R

TORQUE:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and

2 15

performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained

technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

149

9 8

Page 6

UNASSEMBLED PARTS

Steering

Wheel Insert

(1) Hex Bolt 5/16-18 x 1-1/4

Steering Wheel

Adapter

Steering Wheel

(1) Locknut 5/16-18

(1) Hex Bolt

3/8-16 x 1

(1) Large Flat Washer

(1) Lockwasher 3/8

Steering Extension

Steering

Boot

Shaft

LIFT ASSEMBLY

TRACTOR -- MODEL NUMBER 271470

KEY PART NO. NO. DESCRIPTION

1 159460 Wire Asm Inner W/plunger 2 159471 Shaft Asm Lift 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer Pltd 21/32 X 1 X 21ga 6 120183X Bearing Nylon Blk 629 Id 7 125631X Grip Handle Fluted Blk 8 122365X Button Plunger Red 11 139865 Link Lift LH 12 139866 Link Lift RH 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 130171 Trunnion Blk Zinc 18 73800800 Nut Lock w/Wsh 1/2-13 UNC 19 139868 Arm Suspension Rear 20 163552 Retainer Spring Zinc 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/8-24

Keys

(2) Keys

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1)Knob

Slope Sheet

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Page 7

LIFT ASSEMBLY

31 32

TRACTOR -- MODEL NUMBER 271470

31 32

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).

TO REMO VETRACT OR FROM CARTON

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

Steering Wheel Insert

Bolt

3/8 Lock Washer Large Flat Washer

• Remove all accessible loose parts and parts cartons from carton.

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

Steering Wheel

Tabs

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRA CTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten

Steering Boot

Adapter

5/16 Locknut Lower Steering

Shaft

Extension Shaft

5/16 Hex Bolt

Tab Slots

securely.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

HOW T O SET UP YOUR TRACT OR

CHECK BATTERY

• Lift seat pan to raised position and open battery box door.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

Page 8

Seat Pan

Battery Box Door

Terminal

Label

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit in seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Seat

Seat Pan

Flat Washer

Adjustment Knob

Shoulder Bolt

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO R OLL TRA CTOR OFF SKID (S ee Operation section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACT OR OFF SKID (See Operation section for location and function of controls)

WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Depress clutch/brake pedal into full “BRAKE” position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

• Turn ignition key to “OFF” position.

Continue with the instructions that follow.

TRACTOR -- MODEL NUMBER 271470

DECALS

KEY PART

1 177109 Decal Lower Dash 2 176394 Decal Engine 3 171828 Decal Hood 4 171829 Decal Fender 5 145005 Decal Battery Danger 7 171830 Decal Steering 8 156867 Decal, Oper sdl P/L Gear 11 156439 Decal Fender Dnger

WHEELS AND TIRES

5,8

4,10

3,9

KEY PART

12 4900J Decal, Clutch/Brake Eng 13 146046 Decal V-Belt Dr Sch tractor 15 136832 Decal V-Belt sch

- - 138311 Decal Handle Lft Height

- - 177110 Owner’s Manual, English

- - 177111 Owne r’s Manual, Spanish

KEY PART NO. NO. DESCRIPTION

1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X427 Rim Asm 6"front White Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (front Wheel

8 106108X427 Rim Asm 8"rear White Service 9 124635X Tire Rear 10 7152J Tube Rear (Service Item Only) 11 104757X428 Cap Axle Blk 1 50 X 1 00

- - 144334 Sealant, Tire ( 10 oz. Tube) NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Adjust (Lift Handle)

Only)

Page 9

SEAT ASSEMBLY

13 17

TRACTOR -- MODEL NUMBER 271470

9 7

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS”

section of this manual.

CHECK FOR PROPER POSITION OF ALL BEL TS

9 7

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

BEFORE YOU OPERATE AND ENJOY Y OUR NEW TRACTOR, WE WISH TO ASSURE THA T Y OU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

All assembly instructions have been completed.

No remaining loose parts in carton.

Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

Seat is adjusted comfortably and tightened securely.

All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are still secure and wires are properly clamped.

CHECKLIST

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded gasoline.

Become familiar with all controls - their location and function. Operate them

before you start the engine.

Be sure brake system is in safe operating condition.

KEY PART NO. NO. DESCRIPTION

1 127427 Seat 2 140551 Brack et Pv t St 3 71110616 Bolt Fin Hex 3/8-16unc x 1 4 19131610 Washer Flat 13/32 x1 x10 Ga 5 145006 Clip Push-In Hinged 6 73800600 Locknut Hex W/Wsh 3/8-16 7 124181X Spring Seat Cprsn 2 250 Blk 8 17000616 Screw 3/8-16 x 1 9 19131614 Washer 13/32 x 1 x 14 Ga 10 174894 Pan Seat 11 166369 Knob Seat Adj. Wingnut 12 121246X Bracket Mounting Switch

KEY PART NO. NO. DESCRIPTION

13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sht 1/4-20x1-1/2 15 134300 Spacer Split 28x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1/4 Lge Flg Gr 5 21 171852 Bolt Shld 5/16-18 Unc 22 73800500 Nut Lock Hex W/Ins 5/16-18 24 19171912 Washer 17/32 x1-3/16x12 Ga 25 127018X Bolt Shoulder 5/16-18 x 62

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

Page 10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT

WARNING

REVERSE FORWARD FAST SLOW

LIGHTS ON

PARKING BRAKE

LOCKED

OVER TEMP

LIGHT

UNLOCKED

MOWER LIFT

ATTACHMENT

CLUTCH ENGAGED

REVERSE NEUTRAL HIGH LOW

PARKING BRAKE

ENGINE

TRACTOR -- MODEL NUMBER 271470

KEY PART NO. NO. DESCRIPTION

1 170551 Control Th/ch 2 17720410 Screw Hex Thd Cut 1/4-20x5/8 T 3 - - - - - - Engine Briggs Model 28R707-1147-E1

4 137348 Muffler 13 165291 Gasket Eng 1 313 Id Tin Plated 14 148456 Tube Drain Oil Easy 16 11050600 Washer Lock Ext Tooth 3/8 23 169837 Shield Browning 29 137180 Kit Spark Arrestor (Flat Scrn) 31 109202X Tank Fuel Front 1 25 32 140527 Cap Asm Fuel 33 123487X Clamp Hose Blk 37 137040 Line Fuel 20" 38 148315 Plug Drain Oil Easy 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4 45 17000612 Screw Hex Wsh Thdrol 3/8-16 46 19091416 Washer 9/32 x 7/8 x 16 ga 62 10040500 Washer Lock Hvy Hlcl Spr 5/16 72 71070512 Screw Hexhd Cap 5/16-18 x 3/4 78 17060620 Screw 3/8-16 x 1-1/4 81 73510400 Nut Keps Hex 1/4-20 UNC

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

(Order parts from Engine Manufacturer)

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

Page 11

ENGINE

TRACTOR -- MODEL NUMBER 271470

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Attachment Clutch Lever

Throttle/Choke Control

Ignition Switch

Light Switch

Lift Lever Plunger

Attachment Lift Lever

OPTIONAL EQUIPMENT

Spark Arrester

Clutch/ Brake Pedal

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. A TTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

Height Adjustment Indicator

Page 12

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

TRACTOR -- MODEL NUMBER 271470

STEERING

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “EN-

GAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

Throttle/Choke Control

Clutch/ Brake Pedal

“Brake” Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attachment clutch lever to “DISENGAGED” position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full “BRAKE” position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.

Attachment Clutch

Lever “Engaged”

Position

Ignition Key

“Disengaged” Position

Parking Brake “Engaged” Position

Gearshift Lever

“Disengaged” Position

• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty grass catcher , etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

KEY PART NO. NO. DESCRIPTION

1 140044X428 Steering Wheel 2 154427 Axle Assembly STMP Dropped STL 3 156483 Spindle Assembly, L.H. 4 157473 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Gauge 7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 8 12000029 Ring, Klip 9 3366R Bearing, Steering Column 10 169832 Draglink 11 10040600 Washer, Lock 13 136518 Spacer Bearing Axle Front 15 145212 Hexflange Lock 17 156546 Shaft Assembly, Steering 18 57079 Washer, Thrust .515 x .750 x .033 19 160395 Support, Shaft 22 165857 Screw, Hex Wshhd 23 165851 Pittman Shaft Assembly 25 154406 Bracket, Steering 26 126847X Bushing, Link, Drag 27 136874 Gear, Sector 28 19131416 Washer 13/32 x 7/8 x 16 Gauge 29 17060612 Screw, 3/8-16 x 3/4 30 76020412 Pin 32 130465 Rod, Tie 36 155099 Bushing, Steering 37 152927 Screw 38 140045X428 Cap, Steering Wheel 39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge 40 7810H Gripco Nut 41 100 711L Adaptor, Steering Wheel 42 145054X428 Boot, Steering 43 121749X Washer 25/32 x 1-1/4 x 16 Gauge 44 153720 Shaft Extension Steering 46 121232X Cap, Spindle 47 6855M Fitting, Grease 51 73800500 Nut lock Hex w/Ins 5/16-18 54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4 62 167902 Kit Steering Asm Service 63 74780616 Bolt Fin Hex 3/8-16 x 1-1/4 65 160367 Spacer Brace Axle 66 154404 Bearing Arm Pittman 67 72140618 Bolt, Rdhd Sq 3/8-16 UNC x 2-1/4 68 169827 Axle, Brace 79 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 80 74950612 Bolt Hex Nylon 3/8-16 x 3/4 82 169835 Bracket Susp Chassis Front 85 133835 Fastener Christmas Tree

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

Page 13

STEERING

TRACTOR -- MODEL NUMBER 271470

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

8 6 9

7 9

9 5

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Clutch Lever “Engaged” Position

Attachemnt Lift Lever High Position

Low Position

“Disengaged” Position

TO OPERATE ON HILLS CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

Deflector Shield

Page 14

BEFORE ST ARTING THE ENIGNE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO ST AR T ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER ST AR TING (50° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

TRACTOR -- MODEL NUMBER 271470

GROUND DRIVE

KEY PART NO. NO. DESCRIPTION

1 - - - - - - Transaxle Dana D4360-139

2 146682 Spring Return Brake T/a Zinc 3 123666X Pulley Transaxle 18/20" tires 4 12000028 Ring Retainer # 5100-62 5 121520X Strap Torque 30 Degrees 6 17060512 Screw 5/16-18 x 3/4 7 162240 Bracket Saddle Shift T/a 8 131679 Rod Shf Sdl LY/YT Str Blk 10 76020416 Pin Cotter 1/8 x 1 Cad 11 105701X Washer Plate 388 Sq Hole 12 19151216 Washer 15/32 x 3/4 x 16ga 13 74550412 Bolt 1/4-28unf Gr8 W/Patch 14 10040400 Washer Lock Hvy Helical 1/4 15 74490544 Bolt Hex Flghd 5/16-18 x Gr. 5 18 74780616 Bolt Fin Hex 3/8-16 UNC x 1 Gr. 5 19 73800600 Nut Lock Hex W/Ins. 3/8-16 Unc 21 106933X Knob Rd 1/2-13 Plstc Thds 22 130804 Rod Brake Blk Zinc 26 840 24 73350600 Nut Hex Jam 3/8-16 Unc 25 106888X Spring Rod Brake 2 00 Zinc 26 19131016 Washer 13/32 x 5/8 x 16 Ga 27 76020412 Pin Cotter 1/8 x 3/4 Cad 28 145204 Rod Brake Parking Lt/Yt 29 71673 Cap Brake Parking 30 174973 Bracket Mtg Transaxle 32 74760512 Bolt Hex Hd 5/16-18unc x 3/4 34 155071 Shaft Asm Pedal Foot 35 120183X Bearing Nylon Blk 629 Id 36 19211616 Washer 21/32 x 1 x 16 Ga 37 1572H Pin Roll 3/16 x 1" 38 131494 Pulley Idler Flat 39 74760644 Bolt Fin Hex

40 4470J Spacer S p lit 395 x 59 Bzp

(Order parts from transaxle Manufacturer)

3/8-16 UNC x 2-3/4 Gr. 5

KEY PART NO. NO. DESCRIPTION

41 165838 Keeper Belt Idler 42 19131312 Washer 13/32 x 13/16 x 12 Ga 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Asm. Clutch 49 123205X Retainer Belt Style Spring 50 74760624 Bolt Hex Hd 3/8-16unc x1-1/2 51 73680600 Nut Crownlock 3/8-16 UNC 52 73680500 Nut Crown Lock 5/16-18 53 105710X Link Clutch 7 66 55 105709X Spring Return Clutch 6 75 56 74760620 Bolt Fin Hex 3/8-16 unc x 1-1/4 57 160855 V-Belt Gd Drive 9530 59 169691 Keeper Belt Centerspan 61 17060612 Screw 3/8-16 x 3/4 62 8883R Cover Pedal Blk Round 63 140186 Pulley Eng Cl Mech 38deg 64 71170764 Bolt Hex 7/16-20 x 4 Gr 5 65 10040700 Washer Lock Hlcl Spr 7/16 66 154778 Keeper Belt Engine FP 70 134683 Guide Belt Mower Drive RH 72 19132012 Washer 13/32 x 1-1/4 x12 Ga 74 109502X Spacer Axle 75 121749X Washer 25/32 x 1-1/4 x16 Ga 76 12000001 E-ring #5133-75 77 123583X Key Square 2 0 x 1845/ 1865 78 121748X Washer 25/32 x1-5/8 x 16 Ga 112 19091210 Washer 9/32 x 3/4 x 10 Ga 113 127285X Strap Torque LH LT 116 72110610 Bolt Rdhd Sq Neck 3/8-16 x 1.25 150 165850 Bushing Bellcrank GRD Drive 151 19133210 Washer 13/32 x 2 x 10 Ga. 170 173898 Keeper Belt Transaxle Gear 202 72110612 Bolt Carr . Sh 3/ 8-16 x 1-1/2 Gr. 5

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

Page 15

GROUND DRIVE

112

170

TRACTOR -- MODEL NUMBER 271470

113

42 56

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

212

42 40

120

116

202

150

151 51

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

119

Page 16

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure Check Operator Presence and

Interlock Systems

Check for Loose Fasteners

R A

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil Clean Air Filter

Clean Air Screen

N G

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

EVERY 8 HOURS

12,3

2 2

BEFORE EACH USE

EVERY 50 HOURS

EVERY 100 HOURS

5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.

BEFORE STORAGE

SERVICE DATES

LUBRICA TION CHART

Spindle

Zerk

Front Wheel Bearing Zerk

SAE OR 10W30 MOTOR OIL

REFER TO MAINTENANCE “ENGINE”

SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

Spindle

Zerk

Front Wheel

Bearing Zerk

Engine

TRACTOR -- MODEL NUMBER 271470

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 169831 Chassis 2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 6 155924X014 Saddle Slkscr Flt LT 8 155138 Clip Retainer Slide-On 9 168347X011 Dash 10 72140608 Bolt Rdhd Sqnk 3/8-16unc X 1 11 155927 Panel Dash LH 12 145660 Clip Tinnerman Grille P/L 13 172107X010 Panel Slkscr Dash RH 15 74180512 Screw Mach TRHD 5/16-18 unc x 3/4 16 73510500 Nut Keps 5/16-18 Unc 17 159639X417 Hood Asm 18 126938X Bumper Hood 24 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 25 19131312 Washer 13/32 X 13/16 x 12 Ga 26 73680600 Nut Hex Lock W/Ins. 3/8-16 Unc 28 150407 Grille/Lens Asm 29 150209X599 Lens Headlight Bar Clear 30 169465X417 Fender 31 136619 Bracket Fender Repl 109873x 33 105476X417 Footrest Pnt Lh 34 105475X417 Footrest Pnt Rh 35 72140606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 169834 Bracket Asm Pivot Mower Rear 51 73800400 Nut Lock Hex w/Ins 1/4-20 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 144697 Bracket, Grille LH 54 161464 Screw 55 144696 Bracket, Grille RH 57 74780412 Bolt Hex 1/4-20 x 3/4 58 150127 Air Duct P/L 145 156524 Rod Pivot Chassis/Hood 206 170165 Bolt Shoulder 5/16-18 208 17670608 Screw thdrol 3/8-16 x 1/2 209 17000612 Screw Hex Wsh Thdrol 3/8-16 212 156494 Inse rt Le ns R ef le ct ive

- - 5479J Plug Button Blk 359 Dia Choke

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

Page 17

TRACTOR -- MODEL NUMBER 271740

CHASSIS AND ENCLOSURES

208

206

209

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

212

205

209

145

208

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Trailing Edge Up

Lock Washer

Hex Bolt (Grade)*

*A Grade 8 heat treated bolt can be identified by six lines on the bolt head.

Center Hole

Flat Washer

Mandrel Assembly

Star

Blade

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BLADE CARE

205

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as

5/8” Bolt or Pin

Blade

Center Hole

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, per iodic charging of the battery with an automotive charger will extend its life.

shown.

Page 18

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The or iginal equipment batter y on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, or SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

5W-30

-20° 0° 30° 40°

°F

-20° 0°

°C

-30°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-10°

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

SAE 30

32°

60°

10°

100°

80°

20° 30° 40°

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil.

• Remove cap from end of drain valve and install the drain tube onto the fitting.

• Unlock drain valve by pushing inward slightly and turning counterclockwise.

• To open, pull out on the drain valve.

• After oil has drained completely, close

and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the end of the drain valve.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

Oil Drain Valve

Closed and Locked Position

Cap

Drain Tube

ELECTRICAL

TRACTOR -- MODEL NUMBER 271470

KEY PART NO. NO. DESCRIPTION

1 144925 Battery 12 Volt 25 Amp 2 74760412 Bolt, Hex Head 1/4-20 unc x 3/4 8 156417 Case, Battery Mech Hinge 16 153664 Switch, Interlock Push-In 21 166181 Harness, Light Socket (Includes 4152J) 22 4152J Bulb, Light 24 4799J Cable, Battery, 6 Gauge, Red, 11" 25 146147 Cable, Battery, 6 Gauge, Red, W/16 Wire 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 UNC 28 4207J Cable, Ground, 6 Gauge, Black, 12" 29 121305X Switch, Plunger 30 175566 Switch, Ignition 33 140401 Key, Ignition 40 170217 Harness, Ignition 41 71110408 Bolt, Hex Head, Fin. 1/4-20 x 1/2 42 131563 Cover, Terminal, Red 43 175141 Solenoid 48 140844 Adaptor Ammeter Rectangular 52 141940 Protection Wire Loop

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

Page 19

ELECTRICAL

REPAIR PARTS

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

TRACTOR -- MODEL NUMBER 271470

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and

2221

stubborn dried gum fibers.

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

• Remove screws from blower housing

and lift housing and dipstick tube assembly off engine.

• Cover oil fill opening to prevent entry of dirt.

• Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins.

• To reassemble, reverse above procedure.

Screws

Dipstick Tube Assembly

Engine Cooling Fins

Blower Housing

Screws

Air Screen

Spark Plug

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under

dusty conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to remove excess oil.

• If very dirty or damaged, replace precleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with

knob(s).

TO SERVICE CARTRIDGE

• Remove cartridge nut.

• Carefully remove cartridge to prevent

debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor.

• Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge.

• Reinstall cartridge, nut, precleaner, cover and secure with knob(s).

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge.

Cover Knob

Foam PreCleaner

Base

Cover

Cartridge Nut

Paper Cartridge

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FIL TER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

• With engine cool, remove filter and plug fuel line sections.

• Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

Clamp

Fuel Filter

Page 20

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

SERVICE AND ADJUSTMENTS

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

SCHEMATIC

TRACTOR -- MODEL NUMBER 271470

RED

BATTERY

BLACK

CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key “OFF” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in “DISENGAGED” position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift

clutch spring off pulley bolt.

• Remove large retainer spring, slide collar off and push housing guide out of bracket.

• Disconnect anti-swaybar from chassis bracket by removing retainer spring.

• Disconnect suspension arms from rear deck brackets by removing retainer

• Disconnect front links from deck by removing retainer springs.

• Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

springs.

Small Retainer Spring

Clutch Spring

Retainer Spring

Anti-Sway Bar

Collar

Suspension Arms

8 3

2 4

Square Hole

Engine Pulley Front Link

Retainer Springs (Both Sides)

AMMETER

(OPTIONAL)

RED

IGNITION

SWITCH

BLACK

IGNITION SWITCH

CIRCUITPOSITION

OFF

M+G+A1

B+A1RUN/LIGHT B+A1RUN

B + S + A1START

“MAKE”

NONE

A2+L NONE NONE

RED

FUSE

WHITE

SOLENOID

CLUTCH / BRAKE

(PEDAL UP)

WHITE

BLACK

HOUR

METER

(OPTIONAL)

BLUE

FUEL SHUT-OFF SOLENOID

(IF SO EQUIPPED)

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

FUEL LINE

ORANGE

NOTE

BLACK

CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM

LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM

WHITE

ATT'MENT CLUTCH

(CLUTCH OFF)

IGNITION

UNIT

RED

BLACK

DIODE

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

BROWN

NON-REMOVABLE

STARTER

SEAT SWITCH

(NOT OCCUPIED)

GROUNDING

CONNECTOR

SPARK

PLUG

GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

ALTERNATOR

HEADLIGHTS

CONNECTIONS

REMOVABLE

CONNECTIONS

BLACK

Housing Guide

Large Retainer Spring

Bracket

Page 21

TROUBLESHOOTING CHAR T

PROBLEM CAUSE CORRECTION

Mower blades will • Obstruction in clutch • Remove obstruction. not rotate mechanism.

• Worn/damaged mower • Replace mower drive belt. drive belt.

• Frozen idler pulley. • Replace idler pulley.

• Frozen blade mandrel. • Replace blade mandrel.

Poor grass • Engine speed too slow. • Place throttle control in discharge “FAST” position.

• Travel speed too fast. • Shift to slower speed.

• Wet grass. • Allow grass to dry before

mowing.

• Mower deck not level. • Level mower deck.

• Low/uneven tire air • Check tires for proper air

pressure. pressure.

• Worn, bent or loose blade. • Replace/sharpen blade.

Tighten blade bolt.

• Buildup of grass, leaves • Clean underside of mower and trash under mower. housing.

• Mower drive belt worn. • Replace mower drive belt.

• Blades improperly installed. • Reinstall blades sharp edge

down.

• Improper blades used. • Replace with blades listed

in this manual.

• Clogged mower deck vent • Clean around mandrels to holes from buildup of grass, open vent holes. leaves, and trash around mandrels.

Headlight(s) not • Switch is “OFF”. • Turn switch “ON”. working • Bulb(s) burned out. • Replace bulb(s). (if so equipped) • Faulty light switch. • Check/replace light switch.

• Loose or damaged wiring. • Check wiring and connec-

tions.

• Blown fuse. • Replace fuse.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge of mower to ground

Ground Line

Suspension Arm

Bottom edge of mower to ground

Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8".

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.

• To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.

• Recheck side-to-side adjustment.

Mandrel

“D”

Both Front Links Should be Equal in Length

“D”

Battery will not • Bad battery cell(s). • Replace battery. charge • Poor cable connections. • Check/clean all connec-

tions.

• Faulty regulator • Replace regulator. (if so equipped).

• Faulty alternator . • Replace alternator.

Engine “backfires” • Engine throttle control not • Move throttle control to when turning set at “SLOW” position “SLOW” position and allow engine “OFF” for 30 seconds before to idle for 30 seconds before

stopping engine. stopping engine.

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Nut “F”

Tr unnion

Nut “E”

Front Links

Page 22

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See “TO REMOVE MOWER” in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and inside all belt guides.

• Install mower in reverse order of removal instructions.

Idler Pulleys

8 3

Mandrel Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and nut “A” on brake rod.

• If distance is other than 1-1/2", loosen jam nut and turn nut “A” until distance becomes 1-1/2". Retighten jam nut against nut “A”.

• Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department.

With Parking Brake “Engaged”

1-1/2"

Nut “A”

Jam Nut

Operating Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

• Remove mower (See “TO REMOVE MOWER” in this section of this manual.)

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers.

• Pull belt toward front of tractor and remove downwards from around engine pulley.

• Install new belt by reversing above procedure.

Engine Pulley

Clutching Idler

Stationary Idler

Transaxle Pulley

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.

TROUBLESHOOTING CHAR T

PROBLEM CAUSE CORRECTION

Loss of power • Cutting too much grass/too • Set in “Higher Cut” position/

fast. reduce speed.

• Throttle in “CHOKE”•Adjust throttle control. position.

• Build-up of grass, leaves • Clean underside of mower and trash under mower. housing.

• Dirty air filter. • Clean/replace air filter.

• Low oil level/dirty oil. • Check oil level/change oil.

• Faulty spark plug. • Clean and regap or change

spark plug.

• Dirty fuel filter. • Replace fuel filter.

• Stale or dirty fuel. • Drain fuel tank and refill with

fresh gasoline.

• Water in fuel. • Drain fuel tank and carbure-

tor, refill tank with fresh gasoline and replace fuel filter.

• Spark plug wire loose. • Connect and tighten spark

plug wire.

• Dirty engine air screen/fins. • Clean engine air screen/fins.

• Dirty/clogged muffler. • Clean/replace muffler.

• Loose or damaged wiring. • Check all wiring.

• Carburetor out of • See “To Adjust Carburetor”

adjustment. in Service Adjustments

section.

• Engine valves out of • Contact an authorized adjustment. service center/department.

Excessive • Worn, bent or loose blade. • Replace blade. vibration Tighten blade bolt.

• Bent blade mandrel. • Replace blade mandrel.

• Loose/damaged part(s). • Tighten loose part(s).

Replace damaged parts.

Engine continues • Faulty operator-safety • Check wiring, switches and to run presence control system. connections. If not corrected, when operator contact an authorized leaves seat with service center/department. with attachment clutch engaged

Poor cut - uneven • Worn, bent or loose blade. • Replace blade. Tighten

blade bolt.

• Mower deck not level. • Level mower deck.

• Buildup of grass, leaves, • Clean underside of mower

and trash under mower. housing.

• Bent blade mandrel. • Replace blade mandrel.

• Clogged mower deck vent • Clean around mandrels to

holes from buildup of open vent holes. grass, leaves, and trash around mandrels.

Page 23

TROUBLESHOOTING CHAR T

PROBLEM CAUSE CORRECTION

Will not start • Out of fuel. • Fill fuel tank.

• Engine not “CHOKED”•See “TO START ENGINE” properly. in Operation section.

• Engine flooded. • Wait several minutes

before attempting to start.

• Bad spark plug. • Replace spark plug.

• Dirty air filter. • Clean/replace air filter.

• Dirty fuel filter. • Replace fuel filter.

• Water in fuel. • Drain fuel tank and

carburetor, refill tank with fresh gasoline and replace fuel filter.

• Loose or damaged wiring. • Check all wiring.

• Carburetor out of adjustment. • See “To Adjust Carburetor”

in Service Adjustments section.

• Engine valves out of • Contact an authorized adjustment. service center/department.

Hard to start • Dirty air filter. • Clean/replace air filter.

• Bad spark plug. • Replace spark plug.

• Weak or dead battery. • Recharge or replace

battery.

• Dirty fuel filter. • Replace fuel filter.

• Stale or dirty fuel. • Drain fuel tank and refill

with fresh gasoline.

• Loose or damaged wiring. • Check all wiring.

• Carburetor out of adjustment. • See “To Adjust Carburetor”

in Service Adjustments section.

• Engine valves out of • Contact an authorized adjustment. service center/department.

Engine will not • Clutch/brake pedal not • Depress clutch/brake turn over depressed. pedal.

• Attachment clutch is • Disengage attachment engaged. clutch.

• Weak or dead battery. • Recharge or replace

battery.

• Blown fuse. • Replace fuse.

• Corroded battery terminals. • Clean battery terminals.

• Loose or damaged wiring. • Check/replace ignition

switch.

• Faulty solenoid or starter. • Check/replace solenoid or

starter.

• Faulty operator presence • Contact an authorized switch(es). service center/department.

Engine clicks but • Weak or dead battery. • Recharge or replace battery. will not start • Corroded battery terminals. • Clean battery terminals.

• Loose or damaged wiring. • Check all wiring.

• Faulty solenoid or starter. • Check/replace solenoid or

starter.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

Square Key (Rear Wheel Only)

TO START ENGINE WITH A WEAK BATTERY

CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If “jumper cables” are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.

• Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both batteries.

Positive Terminal

Chassis

Positive Terminal

Negative Terminal

Cables

Charged Battery

Negative Te r minal

REPLACING BATTERY

CAUTION: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding.

• Lift seat pan to raised position and open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

• Close battery box door.

Page 24

Seat Pan

Battery Box Door

Positive (Red) Cable

Keps Nut

Negative (Black) Cable

Hex Bolt

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

Hood

Headlight Wire Connector

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position.

• Check that holes “A” in governor control lever and hole in governor plate line-up. If holes “A” are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

Holes “A”

Governor Control Lever

Clamp Screw

Governor Control Plate

TO ADJUST CARBURET OR

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, see engine manual. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest AUTHORIZED service center/department, which has proper equipment and experience to make any necessary adjustments.

Throttle Cable

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING”

in the Maintenance section of this manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Mainte-

nance section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage.

Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to “START” position

for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Poulan 2001-01, 177110 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual