IMPORTANT; This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting,
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mowerrelated injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer’s recommen
dations for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope,
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless neces
sary, and then, turn slowly and gradu
ally downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
16
20
25
26
30
46
If
Page 3
SAFETY RULES
I. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Page 4
SAFETY RULES
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops white going uphill,
disengage blades, shift into reverse
and back down slowly.
® Do not turn on slopes unless neces
sary, and then, turn slowly and gradu
ally downhill, if possible.
^kbook for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED,
, CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
At CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
Ak CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
AkWARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro
ductive harm,
AkWARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center.
We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the “SAFETY RULES”.
1.25 GALLONS
UNLEADED
REGULAR
SAE 30(ABOVE 32°F)
(Below 32°F)
RJ19LM
EXHAUST;.009”-,oil”
1ST 1.1
2ND 2,2
3RD 3.4
4TH 4.3
5TH 5.5
REVERSE: 1.7
FRONT: 14 PSI
3 AMPS BATTERY
5 AMPS HEADLIGHTS
MIN. CCA; 190
CASE SIZE:U1R
27-35 FT. LBS
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain
ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance" and “Storage” sections of this
owner’s manual,
AWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brushcovered or grass-covered land unless
the engine’s exhaust system is equipped
with a spark arrester meeting applicable
local or state laws (if any). If a spark
arrester is used, it should be maintained
in effective working order by the opera
tor.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest authorized service
center/Department (See REPAIR PARTS
section of this manual).
Page 6
UNASSEMBLED PARTS
Seat
Keys
(2) Keys
(1) Washer
17/32 X 1-3/16 X 12 Gauge
(1)Knob
Slope Sheet
Page 7
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVETRACTOR FROM
CARTON
• Remove all accessible loose parts
and parts cartons from carton.
• Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
• Check for any additional loose parts
or cartons and remove,
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower
steering shaft. Align mounting holes in
extension and lower shafts and install
5/16 hex bolt and locknut. Tighten
securely,
• Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Steering Wheel Insert
^Bolt
- 3/8 Lock Washer
"Large Flat Washer
Steering Wheel
Tabs
Steering Boot'
r
____
Adapte
5/16 Locknut“""
Lower Steering
Shaft
HOWTO SET UPYOURTRACTOR
Extension Shaft
—5/16 Hex Bolt
CHECK BATTERY
• Lift seat pan to raised position and
open battery box door.
• If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one hour
at 6-10 amps. (See "BATTERY" in
Maintenance section of this manual for
charging instructions).
Page 8
Seat Pan-
Battery Box
.Label
Door —
Terminal'
'Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
• Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
• Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
• Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
• Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position
and sit in seat.
• Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its
adjusted position,
• Raise seat and tighten adjustment
knob securely.
Seat Shoulder
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N)
position.
• Roll tractor forward off skid.
• Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
A WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
• Be sure all the above assembly steps
have been completed,
• Check engine oil level and fill fuel tank
with gasoline.
• Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
• Place gear shift lever in neutral (N)
position.
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Start the engine. After engine has
started, move throttle control to idle
position.
• Depress clutch/brake pedal into full
“BRAKE” position and hold. Move
gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and
slowly drive tractor off skid.
• Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
• Turn ignition key to “OFF” position.
Continue with the instructions that follow.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
Page 9
CHECKTIRE PRESSURE
The tires on your tractor were overin
flated at the factory for shipping pur
poses. Correct tire pressure is important
for best cutting performance,
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS”
section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See “TO ADJUST
BRAKE” in the Service and Adjustments
section of this manual.
^CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR. WE WISH TO
ASSURE THAT YOU RECEIVETHE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING
CHECKLIST:
/ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened -securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.
Page 10
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
changing its position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
11
Page 12
I Sâfrry SUSSES 1
yy
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
• Depress clutch./brake pedal into full
“BRAKE” position and hold.
• Place parking brake lever in “EN
GAGED” position and release pres
sure from clutch/brake pedal. Pedal
should remain in “BRAKE” position.
Make sure parking brake will hold
tractor secure.
Throttle/Chokr
Control
Clutch7''T^ _ \
Brake
Pedal 1 \ \
“Brake
Position
i '1
" 1
1
.
“Disengaged'
Position
Attachment Clutch
Lever “Engaged”
/ Position
I ¡^Ignition Key
' “Disengaged”
** Position
Parking
/Brake
“Engaged”
,. J Position
'' f ..
' - ^
\ Gearshift
Lever
STOPPING
MOWER BLADES -
• To stop mower blades,move attach
ment clutch lever to “DISENGAGED”
position,
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full “BRAKE” position.
• Move gearshift lever to neutral (N)
position.
ENGINE-
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.
• Turn ignition key to “OFF” position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition
switch in any position other than "OFF"
will cause the battery to be discharged,
(dead),
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc,
TO USETHROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging
and mower performance.
TO MOVE FORWARD AND BACK
WARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
• Move gearshift lever to desired
position.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful
life of your transaxle.
12
Page 13
TO ADJUST MOWER CUTTING HEIGHT
'Fhe |3osiiion of the attachment Hit lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
® The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hoi months. For healthier and
better looking lawns, mow often and
after moderate growth.
® For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine,
• Select desired height of cut,
• Start mower blades by engaging
attachment clutch control,
A CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
.....
Attachment Clutch Lever
' . ^ Engaged’’ Position
F , I Attachemnt
- I X Lift Lever
I \ High Position
Low
Position
TO OPERATE ON HILLS
A CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills,
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you resiari movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.),
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
’Disengaged"
tosition
ft\, ,/
MJ
Deflector
Shield
13
Page 14
BEFORE STARTING THE ENIGNE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces
sary, add oil until “FULL” mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starling (See “OIL
VISCOSITY CHART” in the Mainte
nance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0'’C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
^WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
eroblems, the fuel system should be
emptied before storage of 30 days or
onger. Drain the gas tank, start the
engine and let it run until the fuel lines
end carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
ar carburetor cleaner products in the fuel
:ank or permanent damage may occur.
ACAUTION; Fill to bottom of gas tank
filer neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
jse gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place gear shift lever in neutral (N)
position.
• Move attachment clutch to “DISEN
GAGED” position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
• Insert key into ignition and turn key
clockwise to “START” position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and
above)
• When engine starts, move the throttle
control to the fast position,
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
• When engine starts, allow engine to
run with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast
position. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
• The attachments can also be used
during the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual.
14
Page 15
MOWING TIPS
• Tire chains cannoi be used when the
mower housing is attached to tractor,
• Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of
this manual.
• The left hand side of mower should be
used for trimming.
® Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu
tion of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce toad and
possible fire hazard from dried
clippings. Make first cut relatively
high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
h ( I t )|k PI J _)
r ! h Am Eift 1 F tf > ^ 1 f ^
R M ¡r F. 1 Flip f
✓
✓
✓
✓
✓
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as
instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and
help your engine run better and last
longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
> Check tire pressure.
» Check operator presence and
interlock systems for proper operation.
• Check for loose fasteners.
jj'
A/ oY V vCP/'
SERVICE DATES
✓
✓
✓
✓
✓
✓
.
✓
✓
✓
✓ 3
✓
✓
✓
✓
✓ .3
✓
(2,refertomaintenance “ENGINE”
SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
✓
✓
✓
pi/( lir t lo i*- tl 'li IXII L
LUBRICATION CHART
Page 17
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATiON
if tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad
justed. (See “TO ADJUST BRAKE” in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in a!! tires
(See “PRODUCT SPECIFICATIONS”
section of this manual).
® Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
» The attachment clutch should never
operate unless the operator is in the
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
> Raise mower to highest position to
allow access to blades.
' Remove hex bolt, lock washer and flat
washer securing blade.
• install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Trailing
__
Edge Up (' ,,
Lock Wa^tier
Hex Bolt
(Grade)\
lines on the bolt head.
C,f nter
( Idle
Hat //ashei
' Mandrel
Assembly
Star
Blade
I'-l-'iititicri by six*A Grade 8 tn-d* pari tx'lt '
TO SHARPEN BLADE
NOTE: We do not recommend sharpen
ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel Vi/ith the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
5/8” Bolt or Pin
Center Hole -
Blade
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. Floweve r, periodic charging of the battery with
an automotive charger will extend its life.
17
Page 18
» Keep battery and ierminais clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6R0 amperes for 1 hour.
NOTE: The original equipment battery on
/our tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
lot necessary.
ГО CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
;erminals can cause the battery to “leak”
Dower.
• Open battery box door.
' Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
> Clean terminals and battery cable ends
with wire brush until bright.
> Coat terminals with grease or petro
leum jelly.
> Reinstall battery (See “REPLACING
BATTERY” in the SERVICE AND
ADJUSTMENTS section of this
manual).
/-BELTS
Check V-belts for deterioration and wear
liter 100 hours of operation and replace
f necessary. The belts are not adjustable.
Replace belts if they begin to slip from
«ear.
FRANSAXLE COOLING
\eep transaxle free from build-up of dirt
rnd chaff which can restrict cooling.
ENGINE
-UBRICATION
Only use high quality detergent oil rated
«ith API service classification SR or SJ.
Select the oil’s SAE viscosity grade
according to your expected operating
emperature.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil In a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove cap from end of drain valve
and install the drain tube onto the
fitting.
• Unlock drain valve by pushing inward
slightly and turning counterclockwise.
• To open, pull out on the drain valve.
• After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
• Remove the drain tube and replace
the cap onto to the end of the drain
valve.
• Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS"
section of this manual.
• Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at “FULL” line on
dipstick.
Oil Drain Valve
ЮТЕ: Although multi-viscosity oils
5W30, 10W30 etc.) improve starting in
:old weather, these multi-viscosity oils
vill result in increased oil consumption
vhen used above 32“F. Check your
mgine oil level more frequently to avoid
)ossible engine damage from running
ow on oil.
18
Page 19
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating.
• Remove screws from blower housing
and lift housing and dipstick tube
assembly off engine.
• Cover oil fill opening to prevent entry of
dirt.
• use compressed air or stiff bristle
brush to thoroughly clean engine
cooling fins.
• To reassemble, reverse above proce
dure.
Screws ■
Dipstick Tub
Assembi /
Blower Housing
TO SERVICE CARTRIDGE
• Remove cartridge nut.
• Carefully remove cartridge to prevent
debris from entering carburetor. Clean
base carefully to prevent debris from
entering carburetor.
• Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartridge,
• Reinstall cartridge, nut, precleaner,
cover and secure with knob(s).
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Cover
Knob'^
Foam Pre
Cleaner
Base
Cover
Cartridge
dlLlt
Paper
Cartridge
Spark
Plug
Engine
Cooling Fins
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
• Remove knob(s) and cover.
ro SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
> Wash it in liquid detergent and water,
> Squeeze it dry in a clean cloth.
’ Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
' If very dirty or damaged, replace pre
cleaner.
‘ Reinstall pre-cleaner over cartridge.
' Reinstall cover and secure with
knob(s).
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in “PRODUCT SPECIFICATIONS”
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure
tor, replacement is required,
• With engine cool, remove filter and
plug fuel line sections,
• Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
• Be sure there are no fuel line leaks and
clamps are properly positioned.
• Immediately wipe up any spilled
gasoline.
Clamp-
Fuel Filter
Clamp
19
Page 20
CLEANING
» Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
* Protect painted surfaces with automo
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a short
ened engine life.
SERVICE AND ADJUSTMENTS
A CAUTION: Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift lever in neutral (N) position,
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key “OFF” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
viewer will be easier to remove from the
ight side of tractor.
■ Place attachment clutch in “DISEN
GAGED” position.
• Move attachment lift lever forward to
lower mower to its lowest position.
• Roll belt off engine pulley.
> Remove small retainer spring, and lift
clutch spring off pulley bolt.
■ Remove large retainer spring, slide
collar off and push housing guide out of
bracket.
• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
■ Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
Suspension Arms
• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
TO INSTALL MOWER
• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with dis
charge guard to right side of tractor.
• Lower lift lever to its lowest position,
• Install mower in reverse order of
removal instructions.
Page 21
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See “PROD
UCT SPECIFiC.ATIONS" -section of this
manual). If tires are over or
underinflated, you will not properly adjust
your mower.
SIDE-TO-StDE ADJUSTMENT
• Raise mower to its highest position.
» At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance “A” on
both sides of mower should be the
same or within 1/4" of each other.
» If adjustment is necessary, make
adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjust
ing.
3ottom edge of
Tiower to ground
Bottom edge of
mower to ground
Check adjustment on right side of tractor.
Measure distance “D” directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjust
ments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut “E”
on both front links an equal number of
turns.
• When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nuts “F”
against trunnion on both front links.
•To raise front of mower, loosen nut “F”
from trunnion on both front links.
Tighten nut “E” on both front links an
equal number of turns.
• When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nut “F” against
trunnion on both front links.
• Recheck side-to-side adjustment.
Mandrel
,1
itDl
Lift Link Adjustment Nut
-RONT-TO-BACK ADJUSTMENT
MPORTANT: Deck must be level side-to
ride. If the following front-to-back
idjustment is necessary, be sure to
rdjust both front links equally so mower
vill stay level side-to-side.
To obtain the best cutting results, the
nower housing should be adjusted so
hat the front is approximately 1/8" to 1/2"
ower than the rear when the mower is in
is highest position.
Both Front Links Should be Equal in Length
21
Page 22
ro REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on
evel surface. Engage parking brake.
BELT REMOVAL ^
• Remove mower from tractor (See “TO
REMOVE MOWER” in this section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
> Pull belt away from mower.
BELT INSTALLATION -
• Install new belt in reverse order of
removal.
> Make sure belt is in all pulley grooves
and inside all belt guides.
> Install mower in reverse order of
removal instructions.
Mandrel
Pulley
^ulley
With Parking Brake “Engaged”
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
• Remove mower (See “TO REMOVE
MOWER” in this section of this manual.)
• Remove belt from stationary idler and
clutching idler,
• Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
• Pull belt toward front of tractor and
remove downwards from around
engine pulley.
• Install new belt by reversing above
procedure.
ro ADJUST BRAKE
/our tractor is equipped with an adjust-
ible brake system which is mounted on
he right side of the transaxle,
f tractor requires more than six (6) feet
Topping distance at high speed in
lighest gear, then brake must be adusted.
■ Depress clutch/brake pedal and
engage parking brake.
‘ Measure distance between brake
operating arm and nut “A” on brake rod.
' If distance is other than 1-1/2", loosen
jam nut and turn nut “A” until distance
becomes 1-1/2". Retighten jam nut
against nut “A”.
Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized
service center/department.
TO ADJUST STEERING WHEEL ALIGN
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
22
Page 23
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toein or camber, contact your nearest
authorized service center/department.
TO REMOVE WHEEL FOR REPAIRS
® Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only; align grooves in
rear wheel hub and axle. Insert square
key.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE; To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retaining
Axle
Cover
Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY
^ CAUTION: Lead-acid batteries
generate explosive gases. Keep sparks,
‘lame and smoking materials away from
oatteries. Always wear eye protection
when around batteries.
!f your battery is too weak to start the
sngine, it should be recharged. (See
BATTERY" in the MAINTENANCE
section of this manual),
f “jumper cables" are used for emergency
starting, follow this procedure;
MPORTANT; Your tractor is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
/our tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
• BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
Positive Terminal
.\....
...
....
.
Negative Terminal
r
Chassis
Cables
Positive--
Terminal
REPLACING BATTERY
ACAUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
• Lift seat pan to raised position and
open battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor,
• Install new battery with terminals in
same position as old battery.
• First connect RED battery cable to
positive {+) terminal with hex bolt and
keps nut as shown. Tighten securely.
• Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten se
curely.
• Close battery box door.
—Charged
Battery
Negative
Terminal
23
Page 24
Seat Pan-
Battery
Box Door -
>s Nut -
Hex Bolt
ro REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
> Close hood.
NTERLOCKS AND RELAYS
..oose or damaged wiring may cause
/our tractor to run poorly, stop running, or
jrevent it from starting.
> Check wiring. See electrical wiring
diagram in the Repair Parts section.
ro REPLACE FUSE
Replace with 20 amp automotive-type
jlug-in fuse. The fuse holder is located
/ehind the dash.
ro REMOVE HOOD AND GRILL AS
SEMBLY
' Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
’ To replace, reverse above procedure.
Hood
I Headlight Wire
Connector
ENGINE
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at
the factory and adjustment should not be
necessary. Check adjustment as
described below before loosening cable.
If adjustment is necessary, proceed as
follows:
• With engine not running, move throttle
control lever from slow to choke
position. Slowly move lever from
choke to fast position.
• Check that holes “A” in governor
control lever and hole in governor
plate line-up. If holes “A” are not
aligned, loosen clamp screw and
move throttle cable until holes are
aligned. Tighten clamp screw
securely.
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude
or load. If the carburetor does need
adjustment, see engine manual.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest AUTHO
RIZED service center/department, which
has proper equipment and experience to
make any necessary adjustments.
24
Page 25
STORAGE
Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
A CAUTION: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
• Clean entire tractor (See “CLEANING”
in the Maintenance section of this
manual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual),
• Lubricate as shown in the Mainte
nance section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
“TO CLEAN BATTERY AND TERMI
NALS” in the Maintenance section of
this manual).
• After cleaning, leave cables discon
nected and place cables where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposites from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.
Also, experiance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of and engine
while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
• Turn ignition key to “START” position
for a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden
sation to form and will cause your
tractor to rust.
IMPORTANT: N ever cover tractor while
engine and exhaust areas are still warm.
Page 26
ROUBLESHOOTiNG CHART
PROBLEMCAUSE
Viil not start
lard to start
• Out of fuel.
• Engine not “CHOKED”
properly.
• Engine flooded.
• Bad spark plug.• Replace spark plug.
• Dirty air filter.• Clean/replace air filter.
• Dirty fuel filter.• Replace fuel filter.
• Water in fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of
adjustment.
• Dirty air filter.
• Bad spark plug.
• Weak or dead battery.• Recharge or replace
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.• See “To Adjust Carburetor”
• Engine valves out of
adjustment.
CORRECTION
• Fill fuel tank.
• See “TO START ENGINE"
in Operation section.
• Wait several minutes
before attempting to start.
• Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
• Check all wiring.
• See "fo Adjust Carburetor”
in Service Adjustments
section.
• Contact an authorized
service center/department.
• Clean/replace air filter.
• Replace spark plug.
battery.
• Replace fuel filter.
• Drain fuel tank and refill
with fresh gasoline.
• Check all wiring.
in Service Adjustments
section.
• Contact an authorized
service center/department.
Engine will not
urn over
Engine clicks but
vill not start
• Clutch/brake pedal not
depressed.
• Attachment clutch is
engaged.
• Weak or dead battery.• Recharge or replace
• Blown fuse.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty solenoid or starter.
• Faulty operator presence
switch(es).
• Weak or dead battery.• Recharge or replace battery.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty solenoid or starter.
• Depress clutch/brake
pedal.
• Disengage attachment
clutch.
battery.
• Replace fuse.
• Clean battery terminals.
• Check/replace ignition
switch.
• Check/replace solenoid or
starter.
• Contact an authorized
service center/department.
• Clean battery terminals.
• Check all wiring.
• Check/replace solenoid or
starter.
26
Page 27
TROUBLESHOOTING CHART
PROBLEM
Loss of power• Cutting too much grass/too
CAUSE
fast.
• Throttle in “CHOKE”
position.
• Build-up of grass, leaves
and trash under mower.
• Dirty fuel filter.• Replace fuel filter.
» Stale or dirty fuel.
• Water in fuel.• Drain fuel tank and carbure
• Spark plug wire loose.
• Dirty engine air screen/fins.• Clean engine air screen/fins.
• Dirty/clogged muffler.
• Loose or damaged wiring.• Check all wiring.
• Carburetor out of
adjustment.
• Engine valves out of
adjustment.
CORRECTION
• Set In “Higher Cut” position/
reduce speed.
• Adjust throttle control.
• Clean underside of mower
housing.
• Clean/replace air filter.
• Clean and regap or change
spark plug.
•,, Drain fuel tank and refill with
fresh gasoline.
tor, refill tank with fresh
gasoline and replace fuel
filter.
• Connect and tighten spark
plug wire.
• Clean/replace muffler.
• See “To Adjust Carburetor”
in Service Adjustments
section.
• Contact an authorized
service center/department.
Excessive
vibration
Engine continues
to run
when operator
leaves seat with
with attachment
clutch engaged
Poor cut - uneven• Worn, bent or loose blade.
• Worn, bent or loose blade.• Replace blade.
• Bent blade mandrel.
• Loose/damaged part(s).• Tighten loose part(s).
• Faulty operator-safety
presence control system.
• Mower deck not level.
• Buildup of grass, leaves,
and trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
27
Tighten blade bolt.
• Replace blade mandrel.
Replace damaged parts.
• Check wiring, switches and
connections. If not corrected,
contact an authorized
service center/department.
• Replace blade. Tighten
blade bolt.
• Level mower deck.
• Clean underside of mower
housing.
• Replace blade mandrel.
• Clean around mandrels to
open vent holes.
Page 28
rROiJB! t-iNnCTiHGChARr
‘ROBLEM
fowe* blad*»s «iH
C ' (
CAOSE
• ' )b'-tri II t'on ir. rllfit h
" h r s ^ i
’ Worn'damaged tnowei
drive belt.
• Frozen idler pulley,
• Frozen blade mandrel.
CORRECTION
• Remove obstruction.
• Replace mower drive belt.
• Replace idler pulley.
• Replace blade mandrel.
*oor grass
iischarge
ieadlight(s)not• Switch is “OFF”.
rorking
if so equipped)• Faulty light switch.
lattery will not
:harge
• Engine speed too slow.
• Travel speed too fast.
• Wet grass.• Allow grass to dry before
• Mower deck not level.
® Low/uneven fire air
pressure.
• Worn, bent or loose blade.
• Buildup of grass, leaves
and trash under mower.
• Mower drive belt worn.
• Blades improperly installed.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
• Bulb(s) burned out.• Replace bulb(s).
• Loose or damaged wiring.
• Blown fuse.
• Bad battery cell(s).
• Poor cable connections.• Check/clean all connec
• Faulty regulator
(if so equipped).
• Faulty alternator.• Replace alternator.
• Place throttle control in
“FAST” position.
• Shift to slower speed.
mowing.
• Level mower deck.
• Check tires for proper air
pressure.
• Replace/sharpen blade.
Tighten blade bolt.
• Clean underside of mower
housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed
in this manual.
• Clean around mandrels to
open vent holes.
• Turn switch “ON”.
• Check/replace light switch.
• Check wiring and connec
tions.
• Replace fuse.
• Replace battery.
tions.
• Replace regulator.
Engine “backfires”
nhen turning
!ngine“OFF”
• Engine throttle control not
set at “SLOW” position
for 30 seconds before
stopping engine.
28
• Move throttle control to
“SLOW” position and allow
to idle for 30 seconds before
stopping engine.
Page 29
SCHEMATIC
TRACTOR - MODEL NUMBER ¿71470
IGNITION SWITCH
•‘MAKE ’
POSITION
RUN.'UGHTB-A.tA2-L
CIRCUIT
OFF
M-GaA1
RUNB-A1
STARTB + S f A1
NONE
NONE
NONE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM,
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE,
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
M^ILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM, AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
155071
35120183X
3619211616
371572HPin Roll 3/16 X 1"
131494Pulley Idler Flat
38
74760644Bolt Fin Hex
39
404470JSpacer Split 395 x 59 Bzp
DESCRIPTION
T ransaxle Dana D4360-13941
(Order parts from transaxle42
Manufacturer)
Spring Return Brake T/a Zinc-48154407
Screw 5/16-18 X 3/452
Rod Shf Sdl LY/YT Sir BIk55
Pin Cotter 1/8x1 Cad5674760620
Washer 15/32 x 3/4 x 16ga59169691
Nut Lock Hex W/lns. 3/8-16 Unc6510040700
Washer 13/32 x 5/8 x 16 Ga75
Rod Brake Parking Lt/Yt
Cap Brake Parking78
Bolt Hex Hd 5/16-18unc X 3/4113
Shaft Asm Pedal Foot
Bearing Nylon BIk 629 Id150 165850
Washer 21/32 x 1 x 16 Ga151 19133210
3/8-16 UNC X 2-3/4 Gr. 5
PART
KEY
NO. NO.
165838Keeper Belt Idler
19131312Washer 13/32 x 13/16 x 12 Ga
47127783
123205XRetainer Belt Style Spring
49
74760624Bolt Hex Hd 3/8-16unc xl-1/2
50
73680600
51
73680500Nut Crown Lock 5/16-18
10571OXLink Clutch 7 66
53
105709X
57160855
17060612Screw 3/8-16x3,14
61
628883R
6471170764
154778Keeper Belt Engine FP
7219132012
74109502X
121749X
7612000001
77123583XKey Square 2 0 x 1845/ 1865
121748X
112 19091210
127285X
116 72110610
170 173898
202 72110612
NOTE: All component dimensions given in U, b.
inches 1 inch = 25.4 mm
DESCRIPTION
Pulley Idler V Groove Plastic
Bellcrank Asm. Clutch
NutCrownlock 3/8-16UNC
Spring Return Clutch 6 75
Bolt Fin Hex 3/8-16 unc x 1-1/4
V-Belt Gd Drive 9530
Keeper Belt Centerspan
Cover Pedal BIk Round
Pulley Eng Cl Mech 38deg
Bolt Hex 7/16-20 X 4 Gr 5
Washer Lock Hid Spr7/16
Guide Belt Mower Drive RH
Washer 13/32 x 1-1/4 x12 Ga
Spacer Axle
Washer 25/32 x 1-1/4 x16 Ga
E-ring#5133-75
Washer 25/32 x1-5/8 x 16 Ga
Washer 9/32 x 3/4 x 10 Ga
Strap Torque LH LT
Bolt Rdhd Sq Neck 3./8-16 x 1.25
Bushing Bellcrank GRD Drive
Washer 13/32 x 2 x 10 Ga.
Keeper Belt Transaxle Gear
Boll Carr. Sh 3/8-16 x 1-1/2 Gr. 5
9R
Page 36
»TEERING
7
-----
! KAi;¡UK--i¥IUytLWUl¥l0tKZ/ 14/U
---
—-41
& I
1r::
36
Page 37
STEERING
TRACTOR - MODEL NUMBER 271470
KEY PART
NO. NO.
140044X428
1
154427
2
156483
3
4
157473
6266H
5
121748X
6
719272016
12000029
8
93366R
169832Draglink
10
10040600
11
13136518
145212
15
17156546
57079
18
19160395
165857
22
165851
23
154406
25
126847X
26
27136874
19131416
28
17060612
29
76020412Pin
30
32130465
36155099
152927Screw
37
140045X428
38
19133812
39
781 OHGripco Nut
40
100711L
41
145054X428
42
121749X
43
44153720
121232XCap, Spindle
46
476855M
73800500
51
74780520
54
167902
62
74780616
63
160367
65
154404
66
6772140618
169827
68
79
19132012
8074950612
82169835
133835
85
DESCRIPTION
Steering Wheel
Axle Assembly STMP Dropped STL
Spindle Assembly. L.H.
Spindle Assembly, B.H.
Bearing, Race. Thrust, Hardened
Washer 25/32 x H5/8 x 16 Gauge
Washer 27/32 x M/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Washer, Lock
Spacer Bearing Axle Front
Hexfiange Lock
Shaft Assembly, Steering
Washer, Thrust ,515 x .750 x .033
Support, Shaft
Screw, Hex Wshhd
Pittman Shaft Assembly
Bracket, Steering
Bushing, Link, Drag
Gear. Sector
Washer 13,'32 x 7/8 x 16 Gauge
Screw, 3/8-16 X 3/4
Rod, Tie
Bushing, Steering
Cap, Steering Wheel
Washer 13/32 x 2-3/8 x 12 Gauge
Adaptor. Steering Wheel
Boot, Steering
Washer 25/32 x 1-1/4 x 16 Gauge
Shaft Extension Steering
Fitting. Grease
Nut lock Hex w/lns 5/16-18
Bolt Fin Hex 5/16-18 UNO X 1-1/4
Kit Steering Asm Service
Bolt Fin Hex .3/8-16 X 1-1/4
Spacer Brace Axle
Bearing Arm Pittman
Bolt, Rdhd Sq 3/8-16 UNC x 2-1/4
Axle, Brace
Washer 13/32 x 1-1,'4 x 12 Ga,
Bolt Hex Nylon 3/8-16 x 3/4
Bracket Susp Chassis Front
Fastener Christmas Tree
NOTE: All component dimensions given in U. S. inches
1 inch = 25.4 mm
37
Page 38
ENGINE
TRACTOR - MODEL NUMBER 271470
OPTIONAL EQUIPMENT
Spark Arrester
38
Page 39
ENGINE
TRACTOR - MODEL NUMBER 271470
KEY
PART
NO.
NO.
1170551Control Th/ch
217720410
3
4
137348
165231Gasket Eng 1 313 Id Tin Plated
13
14148456
11050600Washer Lock Ext Tooth 3/8
16
169837Shield Browning
23
29137180
109202X
31
140527
32
123487X
33
37137040Line Fuel 20“
148315
38
124028XBushing Snap Nyl BIk Fuel Line
40
4417670412
17000612Screw Hex Wsh Thdro! 3/8-16
45
19091416
46
10040500Washer Lock Hvy Hid Spr 5/16
62
71070512Screw Hexhd Cap 5/16-18 x 3/4
72
17060620Screw 3/8-16 X 1-1/4
78
73510400Nut Keps Hex 1/4-20 UNC
81
: All component dimensions given in U. S.
NOTE
inches 1 inch = 25.4 mm
DESCRIPTION
Screw Hex Thd Cut 1/4'20x5/8 T
Engine Briggs Model 28R707-1147-El
(Order parts from Engine Manufacturer)
Muffler
Tube Drain Oil Easy
Kit Spark Arrestor (Flat Scrn)
Tank Fuel Front 1 25
Cap Asm Fuel
Clamp HoseBIk
Plug Drain Oil Easy
Screw Hexwsh Thdro! 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 ga
39
Page 40
5EAT ASSEMBLY
TRACTOR - MODEL NUMBER 271470
PART
CEY
NO.
10.
127427Seat
:
140551
s71110616
19131610
>
145006
73800600
124181X
17000616
:
19131614
174894Pan Seat
0
1166369
121246X
2
DESCRIPTION
Bracket Pvt St
Bolt Fin Hex 3/8-16unc x 1
Washer Flat 13/32 x1 xIO Ga
Clip Push-in Hinged
Locknut Hex W/Wsh 3/8-16
Spring Seat Cprsn 2 250 BIk
Screw 3/8-16 X 1
Washer 13/32 x 1 x 14 Ga
Knob Seat Adj. Wingnut
Bracket Mounting Switch
PART
KEY
NO.
NO.
121248X
13
1472050412
134300
15
121250X
16
123976X
17
171852
21
73800500
22
19171912
24
127018X
25
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
Washer 11/32 x 3./4 x 16 Ga156
Rod, Hinge
Screw, Thdro Washer Hd
Washer, Spacer
Pulley, Mandrel
Nut, Flangelock 9/16
Nut Crownlock 3/8-16
Retainer, Spring
Brake Assembly
WasherHardened
Idler Arm Assembly
KEY PART
NO.
NO.
67149846
68144200
6976020312
867631J
128772
8819111216
19131612
89
133502
109 74760640
142587Upstop Deck Front 38"
110
113 17060512
122
131289
169971Rod, Brake, RH
146 165891
169022
148
151169670
152
172758
169674
154 169675
169671
169672
157 169669
158 17720410
130794Mandrel Assembly (Includes
171665
NOTE; All component dimensions given in U, S.
inches 1 inch ~
DESCRIPTION
Spacer, Retainer
Knob
Belt
Pin, Cotter 3/32 X 3,14
Runner, LH
Runner. RH
Washer 11/32 x 3/4 x 16 Ga
Washer 13/32 x 1 x 12 Ga
Spacer. Retainer
Stiffener. Idler Arm
Bolt, Hex Head 3/8-16x2-1/2
Screw 5/16-18x3/4
Rod, Brake, LH
Bolt Carriage Idler
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16 6a
Bracket Clulch
Cable Clutch 38 In
Washer Flat 3/8" Type B
Spring Retainer
Spring Retention Lever
Spacer
Rod Clutch
Screw Hex Thd Cut
1/4-20x5/8
Key Numbers 12-15, 17-19,
31 and 33)
Mower Deck, Complete
25.4 mm
/It;
Page 46
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product
as manufactured is free from defects in materials and workmanship. For a period
of one (1) year from date of purchase by the original consumer purchaser, we will
repair or replace,
replacing parts, any part which we find to be defective due to materials or
workmanship. This Warranty is subject to the following limitations and exclusions,
1. This warranty does not apply to the engine, other than EHP manufactured
transaxle/transmission components, battery (except as noted below) or
components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or
attachment are the responsibility of the purchaser. Transportation charges for
any parts submitted for replacement under this warranty must be paid by the
purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty; On products equipped with a Battery, we will replace,
without charge to you, any battery which we find to be defective in manufac
ture, during the first ninety (90) days of ownership. After ninety (90) days, we
will exchange the Battery, charging you 1/12 of the price of a new Battery for
each full month from the date of the original sale. Battery must be maintained
in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes
is limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled,
adjusted, operated, and maintained in accordance with the instructions
furnished. This Warranty does not apply to any product which has been
subjected to alteration, misuse, abuse, improper assembly or installation,
delivery damage, or to normal wear of the product,
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters,
normal wear, normal adjustments, standard hardware and normal mainte
nance.
7. In the event you have a claim under this Warranty, you must return the product
to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please
contact:
at our option, without charge for parts or labor incurred in
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA
giving the model number, serial number and date of purchase of your product
and the name and address of the authorized dealer from whom it was purchHS0cJ
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME
TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES,
Some areas do not allow the limitation of consequential damages or limitations
of how long an implied Warranty may last, so the above limitations or exclusions
may not apply to you. This Warranty gives you specific legal rights, and you may
have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the
Magnuson-Moss Act of 1975.
In Canada contact:
Electrolux Home Products
a division of WCI Outdoor Products, Inc
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6
46
Page 47
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
Operate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradu
ally to prevent tipping or loss of control. Exercise extreme
A
caution when changing direction on slopes.
Page 48
Poutan
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