Poulan 182770 User Manual

Page 1
IMPORTANT MANUAL Do Not Throw Away
OWNER'S MANUAL
MODEL:
PPR20H42STA
Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury.
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
WARNING:
182770 2.2.02 RD
Printed in U.S.A.
Page 2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing road­ways.
Use extra care when loading or unloading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them­selves and others from serious injury.
Keep machine free of grass , leaves or other debris build­up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes not make sudden changes in speed or direction.
Tall grass can hide obstacles.
slow
and
gradual
. Do
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly the slope.
DO NOT:
Do not
slowly and gradually downhill, if possible.
Do not
The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
sliding.
Do not
the ground.
Do not
turn on slopes unless necessary, and then, turn
mow near drop-offs, ditches, or embankments.
mow on wet grass. Reduced traction could cause
try to stabilize the machine by putting your foot on
use grass catcher on steep slopes.
straight
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Never
assume that children
down
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build­up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
2
down
for small
Page 3
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless absolutely necessary. Al­ways look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Look for this symbol to point out im­portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: In order to prevent acciden- tal starting when setting up, transport­ing, adjusting or making repairs, al­ways disconnect spark plug wire and place wire where it cannot contact spark plug.
CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the low­est possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and cer­tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
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Page 4
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 2.0 GALLONS AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER 4.0 PINTS
W/O FILTER 3.75 PINTS
SPARK PLUG: CHAMPION RC12YC (GAP: .040")
GROUND SPEED (MPH): Forward: 0-5.5
Reverse 0-2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 28
MIN. CCA: 230 CASE SIZE: U1R
BLADE BOLT TORQUE: 27–35 FT. LBS.
CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under the "Customer Responsi­bilities" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal com­bustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov­ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual).
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ...................... 4, 16-19
ASSEMBLY ................................................................ 6-8
OPERATION ............................................................. 9-15
MAINTENANCE SCHEDULE ....................................... 16
SERVICE AND ADJUSTMENTS .............................20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ............................................. 27-28
REPAIR PARTS - TRACTOR .................................. 30-45
WARRANTY ................................................................ 46
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UNASSEMBLED PARTS
Steering Wheel
Steering Sleeve
Seat
Steering
Wheel Insert
(1) Washer 17/32 x 1-3/16 x 12 Gauge
Steering Extension Shaft
(1) Knob
(1) Hex Bolt
3/8-16 x 1
Slope Sheet
Steering Adapter
(1) Large Flat Washer
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Lock washer 3/8
(1) Locknut
5/16-18
(2) Keys
(1) Oil Drain Tube For Future Use
(2) Mulch Blades
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Page 6
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
Utility knife Pliers (1) 9/16" wrenches Tire pressure gauge (2) 1/2" wrenches When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the steering wheel).
INSERT
3/8 HEX BOLT
3/8 LOCK WASHER
LARGE FLAT WASHER
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.
Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align mount­ing holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.
Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
STEERING WHEEL
ADAPTER
5/16 LOCKNUT
LOWER STEERING SHAFT
STEERING BOOT
TABS
EXTENSION SHAFT
5/16 HEX BOLT
TAB SLOTS
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
Lift seat pan to raised position.
If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions).
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Page 7
ASSEMBLY
SEAT PAN
LABLE
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls)
Press lift lever plunger and raise attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Place freewheel control in freewheeling position to disengage transmission (See “TO TRANSPORT” in the Operation section of this manual).
Roll tractor forward off skid.
Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Opera­tion section, page 10, for location and func­tion of controls)
WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been completed.
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged" po­sition.
Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to its highest position.
Start the engine. After engine has started, move throttle control to idle position.
Release parking brake.
Slowly move the motion control lever forward and slowly drive tractor off skid.
Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
FLAT WASHER
ADJUSTMENT KNOB
SHOULDER BOLT
FIG. 3
7
Page 8
ASSEMBLY
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG. 4).
TO SET UP YOUR MOWER FOR MULCHING
Remove high performance blades and install mulcher blades, (see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section of this manual).
TO INSTALL MULCHER PLATE (See Fig. 4)
NOTE: If you installed the mulching blades you will need to install
the mulcher plate.
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.
DEFLECTOR SHIELD
FIG. 4
MULCHER PLATE
LATCH HOOKS
TO CONVERT TO BAGGING OR DISCHARGING
NOTE: The mulcher blades will discharge and bag grass, but
for best bagging and discharging install the high performance blades.
Remove mulcher plate and mulcher blades and install high performance blades, (see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section of this manual).
Store mulcher blades and mulcher plate in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
3
CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC­TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum 1
hour at 6 amps).
Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition. It is important to purge the transmission before operating
your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Opera-
8
tion section of this manual).
Page 9
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE
FUEL CHOKE MOWER HEIGHT
REVERSE FORWARD FAST SLOW
LIGHTS ON
PARKING BRAKE
LOCKED
OVER TEMP
LIGHT
UNLOCKED
MOWER LIFT
P
ATTACHMENT
CLUTCH ENGAGED
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
REVERSE NEUTRAL HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
15
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
(Automatic Models only)
15
FREE WHEEL
15
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Page 10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
THROTTLE CONTROL
CLUTCH/BRAKE PEDAL
FREE WHEEL CONTROL
CHOKE CONTROL
AMMETER
ATTACHMENT CLUTCH LEVER
IGNITION SWITCH
LIGHT SWITCH POSITION
LIFT LEVER PLUNGER
ATTACHMENT LIFT LEVER
HEIGHT ADJUSTMENT INDICATOR
PARKING BRAKE
MOTION CONTROL LEVER
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH POSITION: Turns the headlights on and off.
AMMETER - Indicates charging (+) or discharging (-) of battery.
CHOKE CONTROL - Used when starting a cold engine.
THROTTLE CONTROL: Used for controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the brake position.
FIG. 5
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off. MOTION CONTROL LEVER: Selects the speed and
direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
10
Page 11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full “BRAKE” position and hold.
Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.
CHOKE CONTROL LEVER
THROTTLE CONTROL LEVER
"BRAKE" POSITION
CLUTCH/BRAKE PEDAL "DRIVE" POSITION
ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION
IGNITION KEY
"DISENGAGED" POSITION
PARKING BRAKE "ENGAGED" POSITION
MOTION CONTROL LEVER
PARKING BRAKE "DISENGAGED" POSITION
FIG. 6
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com­pletely, as described above, before leav­ing the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower perfor­mance.
TO USE CHOKE CONTROL (See Fig. 6)
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD (See Fig. 6)
The direction and speed of movement is controlled by the motion control lever.
Start tractor with motion control lever in neutral (N) position.
Release parking brake.
Slowly move motion control lever to desired position.
STOPPING (See Fig. 6)
MOWER BLADES -
To stop mower blades,move attachment clutch lever to “DISENGAGED” position.
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal into full “BRAKE” position.
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.
Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
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Page 12
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 7)
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE:Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height (See “TO AD­JUST MOWER CUTTING HEIGHT” in the Operation section of this manual).
With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.
Repeat for opposite side installing gauge wheel in same adjustment hole.
3/8-16 LOCKNUT
GUAGE WHEEL MOUNTING BRACKET
3/8 WASHER
GAUGE WHEEL
SHOULDER BOLT
FIG. 7
TO OPERATE MOWER (See Fig. 8)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
"ENGAGED" POSITION
ATTACHMENT LIFT LEVER HIGH POSITION
ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION
LOW POSITION
DEFLECTOR SHIELD
FIG. 8
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT (See Figs. 5 and 9)
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.
Raise attachment lift to highest position with attach­ment lift control.
Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
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Page 13
OPERATION
FIG. 9
TOWING CARTS AND OTHER ATTACH­MENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibilities section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sepa­ration and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 5)
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Be sure freewheel control is in the transmission engaged position.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and below)
When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
13
Page 14
OPERATION
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmission should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Release
the parking brake and let the clutch/brake slowly return to operating position.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
The attachments can be used during the engine warm­up period after the transmission has been warmed up and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
PURGE TRANSMISSION
CAUTION: Never engage or disengage freewheel lever while the engine is run­ning.
To ensure proper operation and performance, it is recom­mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel­oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.
Place tractor safely on level surface with engine off and parking brake set.
Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.
Move motion control lever to neutral (N) position. Shut­off engine and set parking brake.
Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this section of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
Your tractor is now purged and now ready for normal operation.
MOWING TIPS
Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 10).
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip­pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper dis­charge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting perfor­mance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
14
FIG. 10
Page 15
OPERATION
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.
The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 11). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
MAX 1/3
FIG. 11
15
Page 16
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and Interlock Systems
T
Check for Loose Fasteners
R A
Sharpen/Replace Mower Blades
C
Lubrication Chart
T
Check Battery Level
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
E
Clean Air Filter
N
G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions.
BEFORE EACH USE
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
EVERY 8 HOURS
EVERY 25 HOURS
EVE
3
4
1,2
1,2
2
2
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.
À
FRONT WHEEL
BEARING ZERK
RY 50 H
EVE
5
1
,
2
2
2
À
SPINDLE
ZERK
RS
U
O
RY 100 HO
EVERY SEASON
S
UR
BEFORE STORAGE
SERVICE DATES
LUBRICATION CHART
À
SPINDLE
ZERK
À
FRONT WHEEL
BEARING ZERK
Á
ENGINE
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
À
GENERAL PURPOSE GREASE
Á
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI­CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW­DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
16
Page 17
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte­nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control chemi­cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are work­ing properly. If your tractor does not function as described, repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.
When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
TRAILING EDGE UP
BLADE
CENTER HOLE
LOCK WASHER
FLAT WASHER
BLADE BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
MANDREL ASSEMBLY
STAR
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even­tual damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
CENTER HOLE
BLADE REMOVAL (See Fig. 12)
Raise mower to highest position to allow access to blades.
Remove blade bolt, lock washer and flat washer secur­ing blade.
Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.
Reassemble blade bolt, lock washer and flat washer in exact order as shown.
Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
17
5/8" BOLT OR PIN
BLADE
FIG. 13
Page 18
CUSTOMER RESPONSIBILITIES
BATTERY
Your tractor has a battery charging system which is suffi­cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the
battery to “leak” power.
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY” in the SERVICE AND ADJUSTMENTS section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.
Inspect cooling fan to be sure fan blades are intact and clean.
Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.
SAE VISCOSITY GRADES
SAE 30
5W-30
-20 0 30 40
F C
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20 0
-10
32
10
60
80
20 30 40
100
FIG. 14
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 14 and 15)
Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
OIL DRAIN VALVE
CLOSED AND LOCKED POSITION
DRAIN YELLOW CAP
TUBE
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte­nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.
FIG. 15
Unlock drain valve by pushing inward and turning coun­terclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.
Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.
18
Page 19
CUSTOMER RESPONSIBILITIES
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.
AIR FILTER (See Fig. 16)
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
Remove knobs and cover.
TO SERVICE PRE-CLEANER
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge.
Reinstall precleaner cartridge, cover and secure with knobs.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.
With engine cool, remove filter and plug fuel line sec­tions.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
CLAMP
FUEL FILTER
FIG. 17
CLAMP
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
KNOBS
COVER
FOAM PRE-CLEANER
CARTRIDGE
FIG. 16
19
Page 20
SERVICE AND ADJUSTMENTS
WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER (See Fig. 18)
Mower will be easier to remove from the right side of tractor.
Place attachment clutch in “DISENGAGED” position.
Move attachment lift lever forward to lower mower to its lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift clutch spring off pulley bolt.
Remove large retainer spring, slide collar off and push housing guide out of bracket.
Disconnect anti-swaybar from chassis bracket by re­moving retainer spring.
Disconnect suspension arms from rear deck brackets by removing retainer springs.
Disconnect front links from deck by removing retainer springs.
Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC­TOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.
TO INSTALL MOWER (See Fig. 18)
Raise attachment lift lever to its highest position.
Slide mower under tractor with deflector shield to right side of tractor.
Lower lift lever to its lowest position.
Connect front links to mower deck and secure with retainer springs..
Connect suspension arms to rear deck brackets and secure with retainer springs.
Connect anti-swaybar to chassis bracket and secure with retainer spring.
Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.
Install belt onto engine pulley.
SMALL RETAINER SPRING
CLUTCH SPRING
RETAINER SPRING
ANTI-SWAY BAR
COLLAR
HOUSING GUIDE
Fig. 18
LARGE RETAINER SPRING
SUSPENSION ARMS
BRACKET
20
SQUARE HOLE
ENGINE PULLEY
FRONT LINK
RETAINER SPRINGS (BOTH SIDES)
DEFLECTOR SHIELD
Page 21
SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD­UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.
If adjustment is necessary, make adjustment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Three full turns of adjustment nut will change mower height about 1/8".
Recheck measurements after adjusting.
BOTTOM EDGE OF MOWER TO GROUND
BOTTOM EDGE OF MOWER TO GROUND
Before making any necessary adjustments, check that both front links are equal in length.
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut “E” on both front links an equal number of turns.
When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.
To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns. The two front links must remain equal in length.
When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.
Recheck side-to-side adjustment.
MANDREL
"D"
"D"
FIG. 21
“A” “A”
GROUND LINE
FIG. 19
SUSPENSION ARM
LIFT LINK ADJUSTMENT NUT
FIG. 20
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO­SIDE.
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
NUT "F"
TRUNNION
FRONT LINKS
NUT "E"
FIG. 22
21
Page 22
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 23)
The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
Work belt around both mandrel pulleys and idler pulleys.
Make sure belt is in all pulley grooves and inside all belt guides.
Install mower (See "To Install Mower" in this section of manual).
IDLER PULLEYS
MANDREL PULLEYS
FIG. 23
TO ADJUST BRAKE (See Fig. 24)
Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.
If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and nut “A” on brake rod.
If distance is other than 1-9/16", loosen jam nut and turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A”.
Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au­thorized service center/department.
WITH PARKING BRAKE “ENGAGED”
NUT
1-9/16”
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST­MENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT
“A”
JAM NUT
OPERATING ARM
FIG. 24
TO REPLACE MOTION DRIVE BELT (See Fig. 25)
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.
BELT REMOVAL -
Remove mower (See “TO REMOVE MOWER” in this section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
Remove belt from stationary idler and clutching idler.
Remove belt downward from around engine pulley.
Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.
Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
Carefully work new belt down around transmission cooling fan and onto the input pulley.
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll around the top groove of engine pulley.
Install belt through stationary idler and clutching idler.
Make sure belt is in all pulley grooves and inside all belt guides and keepers.
Install mower (See “TO INSTALL MOWER” in this section of manual).
22
Page 23
SERVICE AND ADJUSTMENTS
ENGINE PULLEY
CLUTCHING IDLER
STATIONARY IDLER
TRANSMISSION INPUT PULLEY
FIG. 25
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMIS­SION” in the Operation section of this manual.
TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 26)
The motion control lever has been preset at the factory and adjustment should not be necessary.
Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.
Start engine and move motion control lever until tractor does not move forward or backward.
Hold motion control lever in that position and turn engine off.
While holding motion control lever in place, loosen the adjustment bolt.
Move motion control lever to the neutral (N) (lock gate) position.
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satisfied.
MOTION CONTROL LEVER
NEUTRAL LOCK GATE
ADJUSTMENT BOLT
FIG. 26
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer­ing wheel and reassemble per instructions in the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe­in or camber, contact your nearest authorized service center/department.
TO REMOVE WHEEL FOR REPAIRS (See Fig. 27)
Block up axle securely.
Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
Replace washers and snap retaining ring securely in axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
RETAINING RING
AXLE COVER
SQUARE KEY (REAR WHEEL ONLY)
WASHERS
23
FIG. 27
Page 24
SERVICE AND ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY (See Fig. 28)
WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from bat­teries. Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Customer Responsibili­ties section of this manual).
If “jumper cables” are used for emergency starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully charged battery.
RED cable last from both batteries.
REPLACING BATTERY (See Figs. 29 and 30)
CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden­tal grounding.
Lift seat pan to raised position.
Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.
Install new battery with terminals in same position as old battery.
First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal.
Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.
SEAT PAN
WEAK OR DEAD BATTERY
FULLY CHARGED BATTERY
FIG. 28
FIG. 29
TERMINAL COVER
POSITIVE (RED) CABLE
KEPS NUT
NEGATIVE (BLACK) CABLE
FIG. 30
TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
24
HEX BOLT
Page 25
SERVICE AND ADJUSTMENTS
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31)
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedure.
HOOD
HEADLIGHT WIRE CONNECTOR
Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.
Replace air cleaner cover assembly and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.
High speed stop is factory adjusted. Do not adjust - damage may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
STOP
FIG. 31
ENGINE
TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32)
The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:
With engine not running, move throttle control lever to fast position.
Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL (See Fig. 33)
The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:
With engine not running, move choke control (located on dash panel) to full choke position.
Loosen knob and remove cover assembly from air cleaner.
SWIVEL
CLAMP SCREW
CLAMP SCREW
FIG. 32
FIG. 33
25
Page 26
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See “CLEANING” in the Customer Responsibilities section of this manual).
Inspect and replace belts, if necessary (See belt re­placement instructions in the Service and Adjustments section of this manual).
Lubricate as shown in the Customer Responsibilities section of this manual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery may require recharging.
To help prevent corrosion and power leakage during long periods of storage, battery cables should be discon­nected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Customer Respon­sibilities section of this manual).
After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank.
Start the engine and let it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor­age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Customer Responsibilities section of this manual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into cylinder(s).
Turn ignition key to “START” position for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from dust and dirt.
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.
26
Page 27
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
Hard to start 1. Dirty air filter. 1. Clean/replace air filter.
Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.
2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.
3. Engine flooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.
10. Engine valves out of adjustment. 10. Contact an authorized service center/department.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5. Drain fuel tank and refill with fresh gasoline.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.
8. Engine valves out of adjustment. 8. Contact an authorized service center/department.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery. start 2. Corroded battery terminals. 2. Clean battery terminals.
Loss of power 1. Cutting too much grass/too fast. 1. Set in “Higher Cut” position/reduce speed.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8. Drain fuel tank and refill with fresh gasoline.
9. Water in fuel. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments section.
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
27
Page 28
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.
Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”. (if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Battery will not charge 1. Bad battery cell(s). 1. Replace battery.
Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.
Engine “backfires” 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow when turning engine position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine. “OFF”
2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator (if so equipped). 3. Replace regulator.
4. Faulty alternator. 4. Replace alternator.
2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.
3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.
28
Page 29
SCHEMATIC
TRACTOR - - MODEL NUMBER PPR20H42STA
A
AMMETER
(OPTIONAL)
RED
B
G
L
IGNITION
SWITCH
BLACK
RED
BLACK
BATTERY
RED
FUSE
WHITE
RED
M
STARTER
BLACK
SOLENOID
S
M
A1
CLUTCH / BRAKE
(PEDAL UP)
WHITE
A2
SEAT SWITCH
(NOT OCCUPIED)
WHITE
BLACK
BLACK
HOUR
ATT'MENT CLUTCH
BLACK
(CLUTCH OFF)
BLACK
BLACK
GROUNDING
CONNECTOR
METER
BLUE
(OPTIONAL)
FUEL LINE
BLACK
IGNITION
UNIT
SPARK
PLUG
GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
IGNITION SWITCH
CIRCUITPOSITION
OFF
M+G+A1
B+A1RUN/LIGHT
B+A1RUN
B + S + A1START
“MAKE”
NONE
A2+L
NONE
NONE
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
ORANGE
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
RED
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL
BROWN
ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS
NON-REMOVABLE
CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
ALTERNATOR
BLACK
HEADLIGHTS
29
Page 30
ELECTRICAL
TRACTOR - - MODEL NUMBER PPR20H42STA
22
24
27
43
27
42
25
41
27
27
26
79
21
40
16
16
33
30
D.C. AMPERES
8
45
52
29
28
27
2
90
1
30
Page 31
ELECTRICAL
TRACTOR - - MODEL NUMBER PPR20H42STA
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 176689 Box Battery Fender 16 176138 Switch Interlock 21 175685 Harness Socket Light 22 4152J Bulb, Light # 1156 24 4799J Cable Battery 25 146147 Cable Battery 6 Ga Red w/16 wire 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable Ground 6ga 12 black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign Molded Generic 40 179720 Harness Ign 41 71110408 Bolt Fin Hex 1/4-20uncx 1/2 42 131563 Cover Terminal Red 43 178861 Solenoid 45 121433X Ammeter Rectangular 52 141940 Protection Loop 90 180449 Cover Terminal Battery
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
Page 32
CHASSIS
26
30
25
TRACTOR - - MODEL NUMBER PPR20H42STA
17
159
24
18
24
25
31
26
3
5
5
53
51
52
55
57
58
212
12
29
28
208
11
208
9
208
207
26
3
35
3
3
33
3
142
10
64
37
3
3
54
219
20
145
37
23
219
1
13
206
2
3
142
3
14
38
3
35
14
34
26
208
32
Page 33
CHASSIS
TRACTOR - - MODEL NUMBER PPR20H42STA
KEY PART NO. NO. DESCRIPTION
1 174619 Chassis 2 176554 Drawbar 3 17060612 Screw 3/8-16 X .75 5 155272 Bumper Hood/Dash 9 168337X012 Dash P/L 10 72140608 Bolt Carriage 3/8-16 x 1 11 174996 Panel Dash Lh 12 145660 Cl ip Tinnerman 13 172105X010 Panel Dash Rh 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 159639X428 Hood LT/PL 18 126938X Bumper Hood 20 180679 Plate Mtg Battery Fuel Tank 23 124028X Bushing 24 74780616 Bolt Fin Hex 3/8-16 x 1 Gr 5 25 19131312 Washer 13/32 X 13/16 X 12 Ga 26 73800600 Nut Lock Hex W/Ins 3/8-16 Unc 28 179844 Grille/Lens Asm 29 170472X599 Lens LT/PL 30 169470X428 Fender Footrest STLT Pnt 31 136619 Bracket Fender 33 179716X428 Footrest Pnt Lh 34 179717X428 Footrest Pnt Rh 35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 37 17490508 Screw Thdrol 6/16-18 x 1/2 TYT 38 175710 Bracket Asm Pivot Mower Rear 51 73800400 Nut Lock Hex W/Ins 1/4-20 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 144697 Bracjet Grukke Lh 54 161464 Screw Hex Wshd 8-18 x 7/8 55 144696 Bracket Grille Rh 57 74780412 Bolt Hex 1/4-20 x 3/4 58 174930 Duct Air 64 154798 Dash Lower STLT 142 175702 Plate Reinforcement STLT 145 156524 Rod Pivot Chassis/Hood 159 169473X428 Cupholder 206 170165 Bolt Shoulder 5/16-18 207 17670508 Screw Thdrol 5/16-18 x 1/2 208 17670608 Screw Thdrol 3/8-16 x 1/2 212 156229 Insert Lens Relect 219 17000512 Screw 5/16-18 x 3/4
- - 5479J Plug BTN Blk
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
Page 34
DRIVE
TRACTOR - - MODEL NUMBER PPR20H42STA
197
89
69
81
57
169
21
198
164
161
14
163
159
158
162
83
59
61
168
41
56
51
63
66
65
64
212
50
70
116
202
150
48
16
77
15
96
26
32
30
95
1
52
10
16
77
8
26
74
30
25
75
82
26
19
52
165
24
156
29
62
32
250
166
78
36
76
35
71
38
28
22
73
200
16
34
39
37
16
26
84
27
250
27
49
47
120
199
36
151 51
35
53
55
34
Page 35
DRIVE
TRACTOR - - MODEL NUMBER PPR20H42STA
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle Hydro Gear 314-0510
(Order Parts From Transaxle
Manufacturer) 8 165619 Rod Shift Hydro LT 10 76020416 Pin Cotter 1/8 x 1 CAD 14 10040400 Washer Lock Hvy Helical 15 74490544 Bolt, Hex FLGHD 5/16-18 Gr. 5 16 73800500 Nut Lock Hex W/Ins 5/16-18 Unc P 19 73800600 Nut Lock Hex W/Wsh 3/8-16 Unc 21 140845 Knob, Round 1/2-13 22 169498 Rod, Brake Hydro 24 73350600 Nut 25 106888X Spring, Brake Rod 26 19131316 Washer 27 76020412 Pin Cotter 1/8 x 3/4 CAD. 28 175765 Rod, Parking Brake 29 71673 Cap, Parking Brake 30 169592 Bracket, Transaxle 32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 34 175578 Shaft, Foot Pedal 35 120183X Bearing, Nylon 36 19211616 Washer 37 1572H Pin, Roll 38 179114 Pulley, Composite 39 74760648 Bolt, Fin Hex 3/8-16 x 3 41 175556 Keeper, Belt Idler 47 127783 Pulley, Idler, V-Groove 48 154407 Bellcrank Clutch Grnd Drv STL 49 123205X Retainer, Belt 50 74760624 Bolt 51 73680600 Nut Crownlock 3/8-16 UNC 52 73680500 Nut Crownlock 5/16-18 UNC 53 105710X Link, Clutch 55 105709X Spring, Return, Clutch 56 17060620 Screw 3/8-16 x 1-1/4 57 140294 V-Belt, Ground Drive 59 169691 Keeper, Center Span 61 17120614 Screw 3/8-16 x .875 62 8883R Cover, Pedal 63 175410 Pulley, Engine 64 71170764 Bolt, Hex 65 10040700 Washer
KEY PART NO. NO. DESCRIPTION
66 154778 Keeper Belt Engine 69 142432 Screw 70 134683 Guide Belt 71 169183 Strap Torque Lh Hydro 73 169182 St rap T orque Rh Hydro 74 137057 Spacer, Axle 75 121749X Washer 25/32 x 1-1/4 x 16 Gauge 76 12000001 E-Ring 77 123583X Key, Square 78 121748X Washer 25/32 x 1-5/8 x 16 Gauge 81 165596 Shaft Asm. Cross Hydro 82 123782X Spring Torsion T/A 83 19171216 Washer 17/32 x 3/4 x 16 Ga. 84 169594 Link Transaxle 89 169373X428 Console, Hydro 95 170201 Control Asm Bypass Hydro 96 4497H Retainer Spring 1" Zinc/Cad 116 72140608 Bolt RDHD SQNK 3/8-16 UNC x 1 120 73900600 Nut Lock Flg 3/8-16 Unc 150 175456 Spacer Retainer 151 19133210 Washer 13/32 x 2 x 10 Ga. 156 166002 Washer Srrted 5/16 ID x 1.125 158 165589 Bracket Shift Mount 159 165494 Hub Tapered Flange Shift Lt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 162 73680400 Nut Crownlock 1/4-20 Unc 163 74780416 Bolt Hex Fin 1/4-20 Unc x 1 Gr 5 164 19091010 Washer 5/8 x .281 x 10 Ga 165 165623 Bracket Pivot Lever 166 166880 Screw 5/16-18 x 5/8 168 165492 Bolt Shoulder 5/16-18 x .561 169 165580 Plate Fastening Lt 197 169613 Nyliner Snap-In 5/8" ID 198 169593 Washer Nyl 7/8 ID x .105 199 169612 Bolt Shoulder 5/16-18 Unc 200 72140508 Bolt Rdhd Sqnk 5/16-18 Unc x 1 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr 5 212 145212 Nut Hex flange Lock 250 17060612 Screw Thdrol. 3/8-16 x .75
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
Page 36
TRACTOR - - MODEL NUMBER PPR20H42STA
STEERING ASSEMBLY
38
63
11
39
41
42
37
37
36
1
44
51
91
43
29
29
15
15
54
88
71
68
29
17
68
82
29
15
46
8
6
2
87
5
3
11
40
10
13
65
32
33
34
35
67
46
8
6
67
67
87
5
4
43
43
6
8
36
Page 37
TRACTOR - - MODEL NUMBER PPR20H42STA
STEERING ASSEMBLY
KEY PART NO. NO. DESCRIPTION
1 159944X428 Wheel Steering 2 172393 Axle Asm Cast Iron LT 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 X 1-5/8 X 16 Ga 8 12000029 Ring Klip #t5304-75 10 175121 Link Drag 11 10040600 Washer Lock Hvy Hlcl Spr 3/8 13 136518 Spacer Brg Axle Front 15 145212 Nut Hex Flange Lock 17 177876 Shaft Asm Steering 29 17060612 Screw 3/8-16 x .75 32 171888 Rod Tie 33 19111216 Washer 11/32 x 3/4 x 16 Ga 34 10040500 Washer Lock Hvy Hlcl Spr 5/16 35 73540500 Crownlock Nut 5/16-24 Unf 36 155099 Bushing Strg 37 152927 Screw 38 159946X428 Insert Cap Strg Wh 39 19132411 Washer 13/32 X 1-1/20 X 11 Ga 40 7810H Lock nut 41 159945 Adaptor Wheel Strg 42 145054X428 Boot Steering Dash 43 121749X Washer 25/32 X 1 1/4 X 16 Ga 44 153720 Extension Steering Shaft LR/LT 46 121232X Cap Spindle Fr Top Blk 51 73800500 Nut Lock Hex w/Ins 5/16-18 54 74780520 Bolt Fin Hex 5/16-18 Unc x 1-1/4 63 74780616 Bolt Fin Hex 3/8-16unc x 1 Gr. 5 65 160367 Spacer Brace Axle 67 72140618 Bolt Rdhd Sq 3/8-16 Unc x 2-3/4 71 175146 Steering Asm 68 169827 Axle, Brace 82 169835 Bracket Susp Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x .14 88 175118 Bolt Shoulder 7/16-20 Unc 91 175553 Cl ip St eer ing
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
37
Page 38
SEAT ASSEMBLY
14
TRACTOR - - MODEL NUMBER PPR20H42STA
1
8
9
7
10
8
9
7
5
6
22
24
16
25
15
11
13
17
KEY PART NO. NO. DESCRIPTION
1 171683 Seat 2 140551 Bracket Pivot Seat 8 720 3 71110616 Bolt Fin Hex 3/8-16unc X 1 4 19131610 Washer 13/32 X 1 X 10 Ga 5 145006 Clip Push-In 6 73800600 Nut Hex w/Ins. 3/8-16 Unc 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Screw 3/8-16 x 1.5 Smgml 9 19131614 Washer 13/32 X 1 X 14 Ga. 10 174894 Pan Seat 11 166369 Knob Seat 12 121246X Bracket Mounting Switch
12
2
5
4
3
KEY PART NO. NO. DESCRIPTION
13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sqnk 1/4-20x1-1/2 15 134300 Spacer Split 28x 88 16 121250X Spring Cprsn 17 123976X Nut Lock 1/4 Lge Flg Gr 5 Zinc 21 171852 Bolt Shoulder 5/16-18 Unc 22 73800500 Nut Hex Lock W/Ins 5/16-18 24 19171912 Washer 17/32 X 1-3/16 X 12 Ga. 25 127018X Bolt Shoulder 5/16-18 X 62
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
21
38
Page 39
DECALS
TRACTOR - - MODEL NUMBER PPR20H42STA
11
2
9
5
14
16
4
KEY PART NO. NO. DESCRIPTION
1 157032 Decal Oper 2 176303 Decal Fender Auto 3 176308 Decal Hood LH 4 177020 Decal Side Panel Logo 5 180710 Decal HP Engine 8 179128 Decal Deck "B" 42" 9 172740 Decal Fender Logo 10 157140 Decal Fender Danger E/F 11 172743 Decal Ins Strg Whl 12 170563 Decal Mower Warn Keep Hand
Away
3
4
12
8
10
1
KEY PART NO. NO. DESCRIPTION
14 160396 Decal V-Belt Schematic 16 176307 Decal Hood Rh 20 145005 Decal Bat Dan/Psn
- - 169210 Decal By Pass Lt Hydro
- - 179768X428 Pad Footrest LH
- - 179769X428 Pad Footrest RH
- - 138311 Decal Handle Lft Height Adjust
- - 173587 Decal Fend Reflector Rh
- - 173589 Decal Fend Reflector Lh
- - 182770 Manual Owner's (English)
- - 182771 Manual Owner's (French)
2
20
WHEELS AND TIRES
1
2
6
5,8
7
4,10
3,9
11
KEY PART NO. NO. DESCRIPTION
1 59192 Cap Valve Tire 2 65139 Stem Valve 3 170455 Tire F T 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X421 Rim Asm 6"front Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (Front Wheel nly) 8 106108X421 Rim Asm 8"rear Service 9 170456 Tire R T 20x10-8 Service 10 7152J Tube Rear (Service Item Only) 11 104757X421 Cap Axle Blk 1 50 X 1 00
- - 144334 Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
Page 40
ENGINE
TRACTOR - - MODEL NUMBER PPR20H42STA
2
1
3
32
25
26
14
38
17
17
16
44
46
13
81
5
62
72
8
10
6
31
112
29
40
41
OPTIONAL EQUIPMENT
Spark Arrester
33
33
37
45
23
4
40
Page 41
ENGINE
TRACTOR - - MODEL NUMBER PPR20H42STA
KEY PART NO. NO. DESCRIPTION
1 170771 Control, Throttle 2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 3 - - - - - - - Engine Briggs Model 407777
(Order Parts from Engine Mfg.) 4 149723 Muffler, Asm. Twin Lo-Tone 5 160589 Pipe Exhaust Intek 20 RH 6 159955 Pipe Exhaust Intek 20 LH 8 171877 Bolt 5/16-18 UNC x 3/4 w/Sems 10 162797 Shield Browing B&S Intek II 13 165391 Muffler Gasket 14 148456 Tube Drain Oil Easy 16 11050600 Washer, Lock Ext tooth 3/8 17 17060624 Screw 3/8-16 x 1-1/2 23 169837 Sh ield , Browning/Debris Guard 25 145996 Control Choke 26 73920600 Nut Keps 3/8-24 UNF 29 137180 Arrester, Spark 31 180645 Tank, Fuel 32 140527 Cap Gauge, Fuel 33 123487X Clamp, Hose Blk 37 137040 Line, Fuel 7.5 38 148315 Plug Drain Oil Easy 40 124028X Bushing Snap Nyl Blk Fuel Line 41 139277 Stem Tank Fuel 44 17670412 Screw Hex Wsh Thdrol 1/4-20 x 3/4 45 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4 46 19091416 Washer 9/32 x 7/8 x 16 Ga. 62 10040500 Washer Lock Hvy Hlcl Spr 5/16 72 71070512 Screw Hex Hd Cap 5/16-18 x 3/4 81 73510400 Nut Keps Hex 1/4-20 Unc 112 3645J Bushing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
Page 42
MOWER DECK
158
151
TRACTOR - - MODEL NUMBER PPR20H42STA
68
157
153
67
156
155
40
37
36
40
143
152
117
153
119
116
154
34
1
147
113
118
44
142
111
114
115
159
46
53
48
147
52
142
2
16
56
55
51
50
15
14
49
144
40
54
150
59
146
32
31
30
37
33
45
145
21
148
2
21
132
21
20
18
91
94
29
28
106
105
104 103
21
101
23
182
102
102
24
183
95
132
25
26
103
104
105
106
27
3
149
4
13
5
6
19
21
10
9
18
114
115
118
11
119
8
113
112
117
116
42
Page 43
MOWER DECK
TRACTOR - - MODEL NUMBER PPR20H42STA
KEY PART NO. NO. DESCRIPTION
1 165892X421 Mower Deck Assembly, 42" 2 72140506 Bolt 3 138017 Bracket Asm Fr. Sway Bar 3/42 4 165460X Bracket Asm Deck 42" Sway Bar 5 4939M Reta iner S pring 6 178024 Bar Sway Deck 8 850857 Bolt 3/8-24 x 25 Grade 8 patched 9 10030600 Washer, Lock 10 140296 Washer, Hardened 11 134149 Blade, Mulching 42” Std
138498 Blade Mower 42” Hi-Lift Std 13 137645 Shaft Assembly, Mandrel, Vented 14 128774 Housing, Mandrel, Vented 15 110485X Bearing, Ball, Mandrel 16 174493 Stripper, Mandrel Deck 18 72140505 Bolt, Carriage 5/16-18 x 5/8 19 132827 Bolt, Shoulder 20 159770 Baffle, Vortex 21 73680500 Nut 23 177563 Bracket, Deflector Mower 42" 24 105304X Cap, Sleeve 80 x 112 Blk Mower 25 123713X Spring, Torsion, Deflector 2 52 26 110452X Nut, Push Phos & Oil 27 130968X428 Shield, Deflector 42" Blk 28 19111016 Washer 11/32 x 5/8 x 16 Gauge 29 131491 Rod, Hinge 42" 6 75 W/G 30 173984 Screw Thdrol 31 129963 asher, Spacer Mower Vented 32 173436 Pu lley, Ma ndrel 33 178342 Nut, Toplock 34 72110614 Bolt 36 173438 Pulley, Idler, Flat 37 19131316 Washer 13/32 x 13/16 x 16 Gauge 40 73680600 Nut 44 140088 Guard, Mandrel, LH 45 4497H Retainer 46 137729 Screw, Thdrol 1/4-20 x 5/8 T 48 133944 Washer, Hardened 49 174284 Roller Assembly, Cam Follower 50 131340 Bolt, Shoulder #10-24 Grade 5 51 69180 Locknut 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Arm, Idler 56 122052X Spacer, Retainer 59 173442 Guard TUV Idler 67 171598 Knob Round
KEY PART NO. NO. DESCRIPTION
68 144959 V-Belt, 42" Mower 91 180532 Bracket Asm Noseroller LH 94 132264 Roller Nose 38 & 42 95 180533 Bracket Asm Noseroller RH 101 136420 Mulcher Cover 102 71081010 Screw, Pan Hd Phillip 10-24 x 5/8 103 19061216 Washer, Flat 104 10071000 Washer, Lock 105 160793 Latch Assembly 106 2029J Nut, Weld 111 179292X421 Bracket, Gauge, Wheel LH 112 179293X421 Bracket, Gauge, Wheel RH 113 17060510 Screw 3/8-16 x .625 114 73510500 Nut Keps 5/16-18 Unc 115 72110505 Bolt Carr 5/16-18 x 5/8 116 4898H Bolt, Shoulder 117 165746 Wheel, Gauge 118 73930600 Nut Centerlock 3/8-16 119 19121414 Washer 3/8 x 7/8 x 14 Ga. 132 17060612 Screw 3/8-16 x .75 142 165890 Arm Spring Brake Mower 143 157109 Bracket Arm Idler 42" 144 173441 Keeper Belt 42" Clutch Cable 145 173437 Pulley Idler Flat 146 173443 Bolt Carriage Idler 147 131335 Spring Extension 148 169022 Spring Return Idler 149 165898 Re tain er Sp rin g Yel low 150 19091216 Washer 9/32 x 3/4 x 16 Ga. 151 169670 Bracket Clutch Cable 152 169676 Clutch Cable 42" 153 169674 Washer Flat 3/8" Type B 154 169675 Sp ring R etai ner 155 169671 Spring Retention LVR CLTCH CAB 156 169672 Spacer Clutch Cable 157 169669 Rod Clutch Cable 3/8" 158 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 159 72140614 Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4 182 179126 Rod Roller Nose 183 163552 Re taine r Spr ing
- - 130794 Mandrel Assembly (Includes Housing Shaft and Shaft Hardware Only - Pulley Not Included)
- - 172559 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
Page 44
MOWER LIFT
TRACTOR - - MODEL NUMBER PPR20H42STA
7
37
38
11
40
41
36
13
4
12
8
5
1
3
6
2
13
6
5
4
13
13
19
31 32
31 32
19
44
20
15
20
20
16
15
17
18
20
Page 45
MOWER LIFT
TRACTOR - - MODEL NUMBER PPR20H42STA
KEY PART NO. NO. DESCRIPTION
1 159460 Wire Asm Inner/Sprg W/plunger LT 2 159471 Shaft Asm Lift RH w/Inf 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer 21/32 X 1 X 21 Ga 6 120183X Bearing Nylon Blk 629 Id 7 125631X Grip Handle 8 170770 Button Plunger 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M Reta iner S pring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion 18 73800800 Nut Lock W/Wsh 1/2-13 Unc 19 139868 Arm Suspension Rear 20 163552 Re tain er Spr ing 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/8 - 24 36 155097 Pointer Height Indicator 37 123935X Plug Hole Blk 1.485/1.515 Dia. 38 17060516 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x 1-1/2 10 Ga. 41 155098 Indicator Height STLT
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
Page 46
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main­tained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc. Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA
In Canada contact:
Electrolux Canada Corp. 7075 Ordan Drive Mississauga, Ontario L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN­TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
46
Page 47
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
47
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Page 48
PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit.
FOR SERVICE OR REPLACEMENT PARTS:
1. Consult your dealer/place of purchase.
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under saws for Chain Saws or under lawn mowers for Trimmers, Brushcutters, and Blowers).
3. For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number. b. Description of part.
NOTE: Electrolux Home Products provides parts and service through its authorized distribu-
tors and dealers; therefore, all requests for parts and service should be directed to your local dealer(s). The philosophy of Electrolux Home Products is to continually improve all of its products. If the operating characteristics or the appearance of your product differs from those described in this Manual, please contact your local local dealer for updated information and assistance.
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