Page 1
SELF-PROPELLED
ROTARY LAWN MOWER
172787 Rev. 7 05.15.03 BY Printed in U.S.A.
Page 2
TABLE OF CONTENTS
Safety Rules ..........................................2-3
Assembly...............................................4-8
Operation.............................................9-17
Maintenance......................................18-21
Service and Adjustments...................21-25
Storage..............................................25-26
Troubleshooting .................................27-28
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
Look for this symbol to point out
im por tant safety precautions. It means
CAU TION!!! BECOME ALERT!!!
YOUR SAFE TY IS INVOLVED.
WARNING: In order to prevent ac ci den tal starting when setting up,
trans port ing, ad just ing or making repairs,
always dis con nect spark plug wire and
place wire where it can not contact plug.
WARNING: Engine exhaust, some of its
constituents, and certain vehicle com po nents contain or emit chem i cals known to
the State of Cal i for nia to cause can cer and
birth defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of Cal i for nia to cause can cer and birth
defects or oth er re pro duc tive harm. Wash
hands after handling.
CAUTION: Muffl er and other engine
parts become extremely hot during
operation and remain hot after engine has
stopped. To avoid severe burns on contact,
stay away from these areas.
I. GENERAL OPERATION
• Read, understand, and follow all
in struc tions on the machine and in the
manual(s) before starting. Be thor ough ly
familiar with the controls and the proper
use of the machine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the dis charge opening at all times.
• Only allow responsible individuals, who
are familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could
be picked up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop ma chine if anyone
enters the area.
• Do not operate the mower when bare foot or wearing open sandals. Al ways
wear substantial foot wear.
• Do not pull mower backwards unless
absolutely nec es sary. Always look down
and behind before and while moving
backwards.
• Do not operate the mower without
proper guards, plates, grass catcher or
oth er safety protective devices in place.
• See manufacturer’s instructions for
proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
• Stop the blade(s) when crossing grav el
drives, walks, or roads.
• Stop the engine (motor) whenever you
leave the equip ment, before clean ing the
mower or unclogging the chute.
• Shut the engine (motor) off and wait until
the blade comes to complete stop before
removing grass catcher.
• Mow only in daylight or good artifi cial
light.
• Do not operate the machine while under
the infl uence of alcohol or drugs.
• Never operate machine in wet grass. Always be sure of your footing: keep a fi rm
hold on the handle and walk; never run.
• Disengage the self-propelled mech a nism
or drive clutch on mowers so equipped
before starting the engine (motor).
• If the equipment should start to vi brate
abnormally, stop the engine (motor) and
check immediately for the cause. Vibration is generally a warning of trouble.
• Always wear safety goggles or safe ty
glasses with side shields when op er at ing
mower.
2
Page 3
II. SLOPE OPERATION
Slopes are a major factor related to slip
and fall accidents which can result in
severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not
mow it.
DO:
• Mow across the face of slopes: nev er
up and down. Exercise extreme caution
when changing direction on slopes.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the op er a tor
is not alert to the presence of children.
Children are often attracted to the ma chine
Never
and the mowing activity.
that children will remain where you last
saw them.
• Keep children out of the trimming area
and under the watchful care of an oth er
re spon si ble adult.
• Be alert and turn machine off if chil dren
enter the area.
• Before and while walking back wards,
down
look behind and
• Never allow children to operate the machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
for small chil dren.
assume
IV. SERVICE
• Use extra care in handling gasoline and
other fuels. They are fl ammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow engine
to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open fl ame, such as a water heater.
• Never run machine inside a closed area.
• Never make adjustments or repairs with
the engine (motor) running. Dis con nect the
spark plug wire, and keep the wire away
from the plug to prevent ac ci den tal star ting.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check
their proper operation reg u lar ly.
• Keep machine free of grass, leaves, or other
debris build-up. Clean oil or fuel spillage.
Allow machine to cool before storing.
• Stop and inspect the equipment if you
strike an object. Repair, if nec es sary,
before restarting.
• Never attempt to make wheel height adjustments while the engine (mo tor) is running.
• Grass catcher components are sub ject
to wear, dam age, and de te ri o ra tion,
which could expose moving parts or
allow objects to be thrown. Frequently
check com po nents and replace with
man u fac tur er’s recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when ser vic ing them.
• Do not change the engine governor setting or overspeed the engine.
CONGRATULATIONS on your purchase of a new Lawn Mower. It has been designed,
en gi neered and manu fac tured to give you the best pos sible de penda bil ity and per form ance.
Should you experience any prob lems you can not easily remedy, please contact your
nearest authorized service center. They have com pe tent, well trained tech ni cians and
the proper tools to service or repair this unit.
• Read the SAFETY RULES and this Operator's Manual in its entirety before you attempt to assemble or operate your new lawn mower to insure proper operation and to
prevent injury to yourself and others. Save this manual for future reference.
• Your new lawn mower has been assembled at the factory with the exception of those
parts left unassembled for shipping purposes. To ensure safe and proper operation
of your lawn mower, all parts and hardware you assemble must be tightened securely.
Use the correct tools as necessary to ensure proper tightness.
• All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have
been placed in the parts bag.
3
Page 4
02584-bs_quantum
02583-bs_classic
01737-honda
TO REMOVE MOWER FROM CARTON
02579-briggs
• Remove all loose parts from carton.
• Remove lawn mower hous ing with care. Avoid touch ing blade under hous ing. Always
wear gloves or other protection when working under or lifting mower.
THINGS TO KNOW BE FORE YOU ASSEMBLE OR OPERATE YOUR LAWN
MOW ER
Do I have a side or rear discharge lawn
mower?
Look for the grass discharge opening on
your mower. If the opening is on the right
side of the mower housing, it is a side
discharge mower. If the opening is at the
back of the mower housing, it is a rear discharge mower. Only rear discharge lawn
mowers have a grass catcher in clud ed with
the mower. Approved grass catchers for
side discharge mow ers may be purchased
from your nearest au tho rized dealer.
Do I have a mulching lawn mower?
Look for the grass discharge opening on
your mower. Raise the discharge guard
(rear door on rear discharge mowers). If
the opening is closed off by a plate, then
your lawn mower is mulcher ready. To
convert to a discharging mower, see the
Operation section of this manual.
FRONT
What is the right and left side of the
lawn mower?
When right hand (RH) or left hand (LH) is
mentioned in this man ual, it means when
you are in the operating po si tion (stand ing
be hind the handle).
What kind of engine is on my lawn
mower?
When learning how to operate your new
lawn mower, you will need to know what
kind of engine powers the mower. A decal
on the engine will indicate the man u fac tur er and type or brand name of the
engine.
BRIGGS & STRATTON ENGINES
02579-briggs
02585-bs_sprint
02579-briggs
LEFT
HAND
SIDE
BACK or REAR
(Op er at ing Position)
RIGHT
HAND
SIDE
ASSEMBLY
CAUTION: Do not operate this lawn
mower without the discharge guard or an
entire approved grass catcher in place.
These guards are for your protection and
are required by the American National
Standards Institute and Consumer Products Safety Com mis sion.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with spark plug.
TECUMSEH
EN GINES
®
HONDA
ENGINES
HOW TO SET UP YOUR LAWN
MOW ER
UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage con trol cables.
2 POSITION / “ADJUSTABLE” HANDLES
• Raise handles until lower handle section
locks into place in operating position.
4
Page 5
Operator presence
control bar
Upper handle
LIFT
UP
LIFT UP
Mowing
position
Lower handle
3 POSITION “EURO” / “EZ” HANDLES
• Raise lower handle section to operating
position and align hole in handle with
one of three height positioning holes.
• Insert handle bolt through handle and
bracket and secure with knob.
• Repeat for opposite side of handle.
3 POSITION “EURO”
Handle
adjustment
bracket
Knob
Bolt
3 POSITION “QUICK” HANDLES
• Raise lower handle section to operating
position and squeeze the bottom ends
of lower handle towards each other until
the pin in handle can be inserted into
one of the three height adjustment holes.
3 POSITION “QUICK”
Handle pin
SQUEEZE
Handle
ad just ment
bracket
ALL HANDLES
• Raise upper handle section into place on
lower han dle, remove protective padding
and tighten both handle knobs.
• Remove handle padding holding operator pres ence control bar to upper handle.
• Your lawn mower handle can be adjusted for your mowing comfort. Refer to
“ADJUST HANDLE” in the Service and
Adjustments section of this manual.
NOTE: For shipping purposes, the rear
wheels on your lawn mower may not be
adjusted to the same position as the front
wheels. Before operating mower adjust all
wheels to the same cutting height.
Knob
3 POSITION “EZ”
Bolt
Handle
ad just ment
brack et
INSTALL REAR WHEELS
(HIGH WHEEL MOWERS ONLY)
Some high wheel models require wash ers
which will be pro vid ed in a parts bag. If provided, install washers on the axle fi rst as shown.
• Install one (1) rear wheel on the axle of
rear wheel adjuster.
• Install 3/8-16 locknut and tighten securely.
• Repeat procedure for other rear wheel.
Flanged
locknut
5
Wheel
assembly
Axle
Wave
Washers
Page 6
AS SEM BLE GRASS CATCHER
(REAR DISCHARGE MOWERS ONLY)
IMPORTANT: If your model lawn mower
is mulcher ready, the mulcher plate or plug
must be removed before using mower as
a bagger. To convert mower to bagging or
discharging, see the Operation section in
this manual.
Look at the different grass catcher illustrations that follow. Determine which type
of grass catcher you have and follow the
appropriate instructions.
“FABRIC TOP” GRASS CATCHERS
TO ASSEMBLE AND ATTACH GRASS
CATCH ER
• Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
• Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
• Lift the rear door on the mower housing.
• For HINGE BRACKET mounted catcher,
place the grass catch er frame onto the
formed tabs on the rear door hinge
bracket.
• For HANDLE BRACKET mounted
catcher, place frame side hooks into
slots in handle brackets.
• For DOOR PIVOT PIN mounted catcher,
place the grass catcher frame hooks
onto the door pivot pins.
• For DOOR SLOT mounted catcher,
place the grass catcher frame hooks into
the slots of the rear door.
NOTE: The grass catcher is secured to the
lawn mower housing when the rear door is
lowered onto the grass catcher frame.
HINGE BRACKET MOUNTED
Hinge bracket
Formed tabs
HANDLE BRACKET MOUNTED
Handle bracket hooks Rear
door
Catcher frame side hook
DOOR PIVOT PIN MOUNTED
Pivot pins Grass
Rear
door
Rear door
Grass
catcher
frame
Grass
catcher
handle
catcher
handle
Catcher frame
Vinyl
bindings
Catcher frame hook
DOOR SLOT MOUNTED
Rear door slots
Grass
catcher
han dle
Rigid
bottom
Catcher frame hook
6
Page 7
“HARD TOP” GRASS CATCH ER
ASSEMBLE FRAME AND BAG
• Thread upper tubular frame into hem of
bag as shown. Be sure angled ends of
frame point downwards.
• Slip lower frame into tubular upper frame
as shown.
• Slip vinyl bindings over frame.
• Install two (2) blunt pointed screws in
front holes and tighten securely.
Sharp pointed screws
(Rear and side holes)
PULL CATCH ER
BAG FOR WAR D T
REMO
VE SLACK
Catcher bag and frame
O
Blunt pointed screws
Catcher top
(Front holes)
Hem
Start here
Upper tubular frame
Upper tubular
frame
Vinyl bindings
Lower frame
ASSEMBLE TOP TO FRAME AND BAG
NOTE: For ease of assembly, place
catcher top upside down on work sur face.
• Nest bag and frame assembly into
catcher top.
• Install two (2) sharp pointed screws into
rear holes fi rst
and tighten se cure ly.
• Pull catcher bag forward on frame to
remove slack.
• Install two (2) remaining sharp point ed
screws in side holes and tighten securely.
• Align lower frame and catcher top front
holes.
TO ATTACH HARD TOP CATCHER
• Open the rear door on mower hous ing.
• Place frame side hooks into slots in
handle brackets.
• Release rear door, allowing it to nest into
top of catcher.
Rear door
Grass catcher
frame hook
CAUTION: Under normal usage, the
Handle bracket
slots
catcher material is subject to de te ri o ra tion
and wear and should, therefore, be
checked frequently for replacement. Any
replacement catcher should be checked to
ensure compliance with original man u fac tur er's spec i fi ca tions.
CAUTION: Do not run lawn mower
with out the discharge guard (rear door),
approved grass catcher, clipping de fl ec tor
or mulcher plate in place. Never attempt
to operate mower with the dis charge guard
(rear door) removed or propped open.
7
Page 8
SPARK PLUG BOOT
On some models a spark plug boot is
packed loose in the parts bag. If your
model has the boot, install on spark plug
wire and reconnect spark plug wire to
spark plug.
Spark plug
IMPORTANT: The engine alternator will
not charge a discharged battery.
ALL UNITS:
At the end of the mowing season the
battery should be charged for 48 hours to
protect the battery during winter storage.
CAUTION: Always dis con nect the
en gine connector (male) from the battery
connector (female) to prevent ac ci den tal
start ing when trans port ing or stor ing your
lawn mower after the season.
HANDLE-MOUNTED KEY SWITCH
Boot
TO PRE PARE BATTERY
(ELECTRIC START MODELS ONLY)
NOTE: Your battery must be charged
before you can start your lawn mower.
UNITS WITH HANDLE-MOUNTED KEY
SWITCH ONLY:
• Con nect battery charger con nec tor
(male) to harness con nec tor (fe male).
UNITS WITH DECK-MOUNTED BATTERY
or TRIMPLATE-MOUNTED KEY SWITCH:
• Disconnect engine connector (male)
from battery con nec tor (female).
• Connect battery charger connector
(male) to bat tery connector (fe male).
ALL UNITS:
• Plug battery charger into 110 volt A.C.
outlet.
• Leave battery charger connected for 24
hours before starting your engine for the
fi rst time.
UNITS WITH HANDLE-MOUNTED KEY
SWITCH ONLY:
• After charging, disconnect harness
connector (female) from bat tery charger
connector (male).
Connect your battery charger to charge
battery after each use.
IMPORTANT: The engine will not recharge
your battery.
Engine
connector
(male)
Battery
charger
connector (male)
Harness
connector
(female)
Charger
DECK-MOUNTED BATTERY
Engine
connector
(Male)
connector
Battery connector (Female)
TRIMPLATE-MOUNTED KEY SWITCH
Charger connector
(male)
Battery connector
(female)
Battery
charger
Battery
charger
(Male)
UNITS WITH DECK-MOUNTED BATTERY
or TRIMPLATE-MOUNTED KEY SWITCH:
• After charging, connect engine con nec tor
(male) to bat tery connector (female).
Your engine has an integral alternator for
partial charging. Connect your battery
charger to charge battery as re quired.
Engine
connector (male)
8
Battery charger
Page 9
OPERATION
The operation of any lawn
mower can result in foreign
objects thrown into the
eyes, which can result in
severe eye damage. Always
wear safety glasses or eye shields while
operating your lawn mower or performing
any ad just ments or repairs. We recommend standard safety glasses or a wide
vision safety mask worn over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL
MODELS WITH REMOTE THROTTLE
Engine speed is con trolled by the throttle
control located on the upper handle.
• Move lever forward to FAST engine
speed for start ing and better bagging.
• Move lever backward for SLOW engine
speed.
• Some models have engines equipped
with a choke feature. Move the lever all
the way forward to the CHOKE position
when starting a cold engine.
BRIGGS & STRATTON CLASSIC or SPRINT
ENGINE MOUNTED SPEED CONTROL
Spark
plug
Engine
speed
Primer (if equipped)
BRIGGS & STRATTON QUANTUM
ENGINE MOUNTED SPEED CONTROL
Engine speed control lever
control lever
Primer (if
equipped)
FAST
SLOW
CHOKE
(START)
Remote
throttle
control
MODELS WITH ENGINE MOUNTED
SPEED CONTROL
The engine speed is controlled by a lever
located at the carburetor on the engine.
HIGH or FAST position is for starting
en gine, normal cutting and better grass
bag ging. LOW or SLOW position is for
light cutting, trimming and fuel economy.
TECUMSEH
ENGINE MOUNTED SPEED CONTROL
Engine speed
control lever
Primer (if equipped)
MODELS WITH FIXED SPEED ENGINES
Engine speed was set at the factory for
optimum per form ance. Engine speed is
not adjustable.
9
Page 10
TO ADJUST CUTTING HEIGHT
Adjust cutting height to suit your re quire ments. Me di um position is best for most
lawns. Raise wheels for low cut and lower
wheels for high cut.
MODELS WITH “SINGLE POINT”
WHEEL HEIGHT ADJUSTERS
• All 4 wheels are adjusted by a single lever.
• Pull adjuster lever toward wheel. To
raise mower, move lever forward to
desired position. To lower mow er, move
the lever toward the rear.
Height
adjuster lever
LEVER
BACKWARD
TO LOWER
MOWER
FOR MULCHING MOWERS ONLY
Most mulching mowers are shipped ready
to be used as a mulcher.
“REAR DISCHARGE ONLY” MOWERS
Some models have a seperate mulcher
plug, other models have the mulcher plug
built into the rear door. To convert to bagging or discharging, the plate or plug (if
so equipped) must be removed from the
dis charge open ing of the lawn mower.
• Open rear door and remove mulcher
plate or plug (if so equipped). Store
mulcher plate or plug in a safe place.
• You can now install grass catcher or
optional clipping defl ector accessory.
• To return to mulching operation, install
mulcher plate or plug into discharge
opening of mower.
CAUTION: Do not run your lawn mower
without mulcher plate/plug in place or ap proved clipping defl ector or grass catch er
in place. Never attempt to op er ate the
lawn mower with the rear door removed or
propped open.
LEVER
FORWARD
TO RAISE
MOWER
MODELS WITH “QUICK ADJUST”
WHEEL HEIGHT ADJUSTERS
NOTE: For shipping purposes, the rear
wheels on your lawn mower may not be
adjusted to the same position as the front
wheels. Before operating mower adjust all
wheels to the same cutting height.
• Raise wheels for low cut and lower
wheels for high cut.
• Adjust cutting height to suit your requirements. Me di um position is best for most
lawns.
• To change cutting height, squeeze adjuster
lever to ward wheel. Move wheel up or
down to suit your re quire ments. Be sure
all wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
LOWER WHEELS
FOR HIGH CUT
Plate tab
MULCHER "PLATE"
Slots
Mulcher
plate tabs
MULCHER "PLUG"
RAISE WHEELS FOR LOW CUT
Lever
Mulcher plug
10
Page 11
MULCHER PLUG BUILT INTO REAR DOOR
“SIDE DISCHARGE ONLY” MOWERS
MULCHER PLATE TYPE
To convert to bagging or discharging,
mulcher plate must be removed from underside of lawn mower.
• Remove the four (4) screws and lock
nuts securing the mulcher plate to the
mower.
• Store mulcher plate and hardware in a
safe place.
• Mower can now be used for side
discharging or op tion al grass catcher
accessory can be attached.
• To return to mulching operation, simply
reinstall mulcher plate and tighten hardware securely.
• Position lock lever over hinge brack et as
shown and raise lever to lock mulcher
plug in place.
• Allow discharge guard to rest against
lock lever.
• To return to discharging or bagging
operation, simply lower lock lever and
remove mulcher plug from mower.
CAUTION: Do not run your lawn mower
without discharge guard, ap proved grass
catcher or mulcher plate or plug in place.
Raise
discharge
guard
Hinge bracket
Lock
lever
“down”
Mulcher plug
position
Screw and
lock nut
Mulcher plate
MULCHER PLUG TYPE “A”
To convert to mulching operation, mulcher
plug must be installed into discharge opening of mower.
• Raise discharge guard and work
mulcher plug into discharge opening of
mower.
RAISE LEVER
TO LOCK
LOWER LEVER
TO UNLOCK
11
Page 12
MULCHER PLUG TYPE “B”
To convert to mulching operation, mulcher
plug must be installed into discharge open ing of mower.
• Open discharge guard.
• Insert tab of mulch plug into housing
opening.
• Align hooks of mulch plug over hinge
rod of discharge guard. Push mulch plug
down until mulch plug is seat ed in housing opening.
CAUTION: Do not run your lawn mower
without discharge guard, ap proved grass
catcher or mulcher plug in place.
“COMBI-CUT” MOWERS
Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging
or discharging:
REAR BAGGING
• Open rear door and remove mulcher
plate. Store mulcher plate in a safe
place.
• You can now install grass catcher.
• To convert to mulching or discharging
operation, install mulcher plug into rear
discharge opening of mower, mak ing
sure all tabs are seated properly.
opening
HooksHousing
Mulch plug
Ta b
Hinge rod
Slots
Mulcher
plate tabs
SIDE DISCHARGING
• Mulcher plate must be installed into rear
discharge open ing of mower (see above
instructions).
• Open mulcher door and install dis charge
defl ector under door as shown.
• Mower is now ready for discharging
operation.
• To convert to mulching or bagging
operation, dis charge defl ector must be
removed and mulcher door must be
closed.
12
Mulcher door
Page 13
Open mulcher door
Discharge
defl ector
SIDE DISCHARGING
• Mulcher plug must be installed into rear
discharge opening of mower.
• Open mulcher door and install discharge
defl ector under door as shown.
• Mower is now ready for discharging
operation.
• To convert to mulching or bagging
operation, discharge defl ector must be
removed and mulcher door must be
closed.
Open mulcher door
“MULTI-CUT” MOWERS
Your lawn mower was shipped ready to be
used as a mulcher. Some models have a
seperate mulcher plug, other models have
the mulcher plug built into the rear door.
To convert to bagging or discharging:
REAR BAGGING
• If equipped with a seperate mulcher
plug, lift rear door and remove mulcher
plug. Store mulcher plug in a safe place.
• Lift rear door and install grass catcher.
• To convert to mulching or discharging
operation, remove grass catcher, install
mulcher plug (if equipped), and close
rear door.
Mulcher plug
(if equipped)
Discharge
defl ector
13
Page 14
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR “COMBI-CUT” OR
“MULTI-CUT” LAWN MOWER
FOR MULCHING -
• Rear mulcher plate installed and rear
door closed.
• Mulcher door closed.
FOR REAR BAGGING -
• Rear mulcher plate removed.
• Grass catcher installed.
• Mulcher door closed.
FOR SIDE DISCHARGING -
• Rear mulcher plate installed and rear
door closed.
• Discharge defl ector installed.
CAUTION: Do not run your lawn mower
without rear mulcher plate or plug in place
or approved grass catcher in place. Never
at tempt to op er ate the lawn mow er with the
rear door re moved or propped open.
GRASS CATCHER
(REAR BAGGING MODELS ONLY)
TO EMPTY GRASS CATCHER
• Simply open rear door and lift grass
catcher up and away from mower.
NOTE: Do not drag the bag when
emptying. It will cause unnecessary wear.
CAUTION: Under nor mal usage, the
catch er material is subject to de te ri o ra tion
and wear and should, therefore, be
checked frequently for replacement. Any
replacement catcher should be checked
to ensure compliance with original
man u fac tur er's spec i fi ca tions.
CAUTION: Do not run lawn mower
with out the rear door, ap proved grass
catcher or clip ping de fl ec tor in place.
Never at tempt to op er ate mower with the
rear door removed or propped open.
DRIVE CONTROL
FRONT WHEEL DRIVE
• Self-propelling is controlled by holding
the operator presence control bar down
to the handle and pushing the drive
control lever forward until it clicks; then
releasing the lever.
• Forward motion will stop when the operator presence control bar is released.
To stop forward motion without stopping
engine, release the operator presence
control bar slightly until the drive control
disengages. Hold operator presence
control bar down against handle to continue mowing without self-propelling.
• To keep drive control engaged when
turning corners, push down on handle
and lift front wheels off ground while
turning lawn mower.
Operator presence control bar
TO ENGAGE
DRIVE
CONTROL
DISENGAGED
REAR WHEEL DRIVE (SINGLE SPEED)
• To start forward motion, lift drive control
bar up to handle.
• To stop forward motion, release drive
control bar.
Operator pres ence con trol bar
Drive
control
DRIVE
CONTROL
OPERATOR PRESENCE CONTROL
BAR
Your lawn mower is equipped with an op er a tor presence control bar which re quires
the operator to be po si tioned behind the
lawn mower handle in order to start and
operate the lawn mower.
CAUTION: Federal reg u la tions require
an en gine control to be in stalled on this
lawn mower in order to min i mize the
risk of blade contact injury. Do not un der
any cir cum stanc es attempt to de feat the
func tion of the operator con trol. The blade
turns when the engine is running.
DRIVE
CONTROL
ENGANGED
DIS EN GAGED
DRIVE
CONTROL
REAR WHEEL DRIVE (MULTI-SPEED)
Your lawn mower provides multiple speeds to
let you select the speed that suits you best.
• Lower speeds are for slow, heavy/thick
grass cutting or trimming.
• Medium speeds are for normal grass
cutting or trimming.
• High is for light cutting and for ground
transport.
NOTE: Do not move speed control lever
unless the engine is running.
14
Page 15
TO OPERATE DRIVE SYSTEM
• With engine running, select ground
speed by moving speed control lever to
desired position.
• To start forward motion, pull drive control
bar back against handle.
• To stop forward motion, release drive
control bar.
IMPORTANT: Always keep drive control bar
fully engaged against handle when in use.
Drive speed
control lever
Operator pres ence con trol bar
Operator presence control bar
Drive
control
lever
DISENGAGED
DRIVE
CONTROL
Adjustment
button (on
underside)
TO
ENGAGE
DRIVE
CONTROL
“AUTOWALK” ADJUSTMENT
Over time, the drive control system may
become “loose”, resulting in decreased
speed. There is a button on the un der side
of the drive control housing to increase
tension on the drive cable. Pro ceed as
follows:
• Turn unit off and disconnect spark plug
wire from spark plug.
• Pull out button on underside of drive
control, then push button back in.
• Operate mower to test drive speed. If
there is no increase, your drive belt is
worn and should be re placed.
DRIVE
CONTROL
ENGANGED
DIS EN GAGED
DRIVE
CONTROL
“AUTOWALK” DRIVE CONTROL
• Self-propelling is controlled by hold ing
the operator presence control bar down
to the handle and pulling the drive control lever rearward to the handle. The
farther toward the handle the lever is
pulled, the faster the unit will travel.
• Forward motion will stop when either
the operator presence control bar or
drive control lever are released. To stop
forward motion without stop ping engine,
re lease the drive control lever only. Hold
op er a tor presence control bar down
against handle to con tin ue mowing without self-propelling.
NOTE: If after releasing the drive control the
mower will not roll backwards, push the mower
forward slightly to disengage drive wheels.
FRONT WHEEL DRIVE MODELS ONLY:
• To keep drive control engaged when
turning corners, push down on the
handle to lift the front wheels off the
ground while turning lawn mower.
“VARI-SPEED” DRIVE CONTROL
• Self-propelling is controlled by hold ing the operator presence control bar
down to the handle and pulling the drive
control bar up to the handle. The closer
to the handle the bar is pulled, the faster
the unit will travel.
• Forward motion will stop when either the
operator presence control bar or drive
control bar are released. To stop forward
motion without stop ping engine, re lease
the drive control bar only. Hold op er a tor
presence control bar down against
handle to con tin ue mowing without selfpropelling.
NOTE: If after releasing the drive control the
mower will not roll backwards, push the mower
forward slightly to disengage drive wheels.
FRONT WHEEL DRIVE MODELS ONLY:
• To keep drive control engaged when
turning corners, push down on the
handle to lift the front wheels off the
ground while turning lawn mower.
Operator presence control bar
15
Thumbscrew
DRIVE
CONTROL
ENGAGED
Drive
control bar
DRIVE
CONTROL
DISENGAGED
Page 16
“VARI-SPEED” ADJUSTMENT
Over time, the drive control system may
become “loose”, resulting in decreased
speed. There is a thumbscrew on the
un der side of the drive control housing to
increase tension on the drive cable. Pro ceed as follows:
• Turn unit off and disconnect spark plug
wire from spark plug.
• Rotate thumbscrew counter-clockwise to
tighten the drive cable.
• Operate mower to test drive speed.
• If condition fails to improve after the
above steps (forward speed remains
the same), your drive belt is worn and
should be re placed.
NOTE: If mower begins to "creep" forward,
the drive cable is too tight. Rotate thumbscrew clockwise to loosen drive cable.
BEFORE STARTING EN GINE
Read the engine manual packed with your
mower.
FILL ENGINE WITH OIL
Your lawn mower is shipped without oil in
the engine.
• Be sure mower is level and area around
oil fi ll is clean.
• Remove engine oil fi ller plug (oil fi ll cap/
dipstick on models so equipped).
• Slowly add oil. For type and grade of
oil to use, see “ENGINE” in the Maintenance section of this manual.
• Fill to the top of slot in fi ller hole (to
“FULL” line on dipstick on models so
equipped). Do not overfi ll.
• Replace plug (oil fi ll cap/dipstick on
models so equipped) and tighten.
• Check oil level before each use. Add oil
as needed.
• To change oil, see Maintenance section
of this manual.
FILL GASOLINE TANK
• Fill gasoline tank with fresh, clean, unleaded gaso line. DO NOT USE PREMIUM GASOLINE. BE CARE FUL NOT
TO OVERFILL TANK.
WARNING: Experience indicates that
al co hol blended fuels (called gaso hol or
using ethanol or metha nol) can at tract
mois ture which leads to sepa ra tion and
for ma tion of acids during storage. Acidic
gas can damage the fuel system of an
en gine while in stor age. To avoid engine
prob lems, the fuel system should be
emptied before stor age of 30 days or
longer. Drain the fuel tank, start the
engine and let it run until fuel lines and
car bu re tor are empty. Use fresh fuel next
season. See Stor age In struc tions for
ad di tion al in for ma tion. Never use en gine or
car bu re tor clean er prod ucts in fuel tank or
per ma nent dam age may occur.
TO START ENGINE
CAUTION: The mow er blade rotates
whenever the engine is running.
• Move engine speed control to FAST
position (or to CHOKE/START position
on models equipped with choke feature).
• If your mower has a primer, to start a
cold engine, push primer as many times
as in struct ed in the engine manual
packed with your mower. Use a fi rm
push. This step is not usually nec es sary
when start ing an engine which has
already run for a few minutes.
• Hold operator presence control bar
down against han dle.
MODELS WITH RECOIL START ER
• Pull starter handle quickly. Do not allow
starter rope to snap back.
MODELS WITH ELECTRIC START ER
• Push the engine start button (or turn the
key on models so equipped).
IMPORTANT: Do not crank engine more
than fi ve continous seconds between each
time you try to start. Wait 5 to 10 seconds
between each attempt.
ALL MODELS
• For engines equipped with choke, slowly
move engine speed control lever to
FAST after engine starts.
TO STOP ENGINE
• To STOP engine, release operator presence control bar.
NOTE: For engines with a primer, it may
be nec es sary to repeat priming steps
in cooler weather. In warmer weath er,
overpriming may cause fl ood ing and
en gine will not start. If you do fl ood
engine, wait a few minutes before
attempting to start and DO NOT repeat
priming steps.
Operator
presence
control bar
Recoil
starter handle
(side mount type)
16
handle
(center
Recoil
starter
mount
type)
Page 17
MOWING TIPS
• For most cutting conditions and bet ter
bagging per form ance, the engine speed
should be set in the FAST po si tion.
• Under certain conditions, such as when
mowing very tall grass, raise the mower
height on the fi rst cut to reduce pushing
effort, to avoid over heat ing the engine,
and to avoid leaving clumps of grass
clippings. Make the second cut to the
desired height.
• For extremely heavy cutting, reduce the
width of cut.
• For side discharge lawn mowers, cut in
a coun ter clock wise di rec tion, start ing at
the outside of the area to be cut, in order
to spread grass clip pings more evenly
and to put less load on the engine. To
keep clip pings off of walkways, fl ower
beds, etc., make the fi rst cuts in a clock wise direction.
• When using a rear discharge lawn
mower in moist, heavy grass, clumps
of cut grass may not enter the grass
catcher. Reduce ground speed (push ing
speed) and/or run the lawn mower over
the area a second time.
• If a trail of grass clipping is left on the
right side of a rear discharge lawn mower, mow in a clockwise direction with a
small overlap to collect the clippings on
the next pass.
• Pores in cloth grass catchers can become fi lled with dirt and dust with use
and the catcher will collect less grass.
To prevent this, regularly hose catcher
off with water and let dry before use.
MULCHING MOWING TIPS
(MULCHING MOWERS ONLY)
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See “CLEANING” in the
Maintenance sec tion of this manual.
• The special mulching blade will recut the
grass clip pings many times and reduce
them in size so that as they fall onto the
lawn they will disperse into the grass
and not be noticed. Also, the mulched
grass will bio de grade quickly to provide
nu tri ents for the lawn. Always mulch
with your highest engine (blade) speed
as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
in ter feres with the mulch ing ac tion. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the
grass blades. If the lawn is over grown it
will be nec es sary to raise the height of
cut to reduce pushing effort and to keep
from over load ing the engine and leav ing
clumps of mulched grass. For ex tremely
heavy mulch ing, reduce your width of
cut by over lap ping pre vi ous ly cut path
and mow slowly.
1/3 MAX
• Certain types of grass and grass
con di tions may re quire that an area be
mulched a second time to com pletely
hide the clip pings. When doing a sec ond cut, mow across or per pen dic u lar to
the fi rst cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
17
Page 18
MAINTENANCE
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to operator abuse or negligence. To receive full
value from the war ranty, operator must maintain mower as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
All adjustments in the Service and Adjustments section of this manual should be
checked at least once each season.
• Once a year, replace the spark plug,
clean or replace air fi lter element, and
check blade for wear. A new spark plug
and clean/new air fi lter element assures
proper air-fuel mixture and helps your
en gine run better and last longer.
• Follow the Maintenance Sched ule in this
manual.
BEFORE EACH USE
• Check engine oil level.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lu bri cants will
attract dust and dirt that will short en the life
LUBRICATION CHART
➀ Wheel
adjuster (on
each wheel)
➁ Engine oil
➀ Side dis-
charge mower
guard hinge rod
➀ Rear dis-
charge mower
rear door
hinge rod
➀ Handle bracket mounting pins
➀ Spray lubricant
See “ENGINE” in Maintenance section.
➁
of the self-lu bri cat ing bearings. If you feel
they must be lu bri cated, use only a dry,
pow dered graphite type lubricant sparingly.
18
Page 19
LAWN MOWER
Always observe safety rules when performing any main te nance.
TIRES
• Keep tires free of gasoline, oil, or insect
control chemi cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
BLADE CARE
For best results, mower blade must be kept
sharp. Re place bent or dam aged blades.
TO REPLACE BLADE
• Turn lawn mower. See engine manual
for proper direction of turning over the
engine.
• Use a wood block between blade and
mower housing to prevent blade from
turning when re mov ing blade bolt.
• Protect your hands with gloves and/or
wrap blade with heavy cloth.
• Remove blade bolt, lock washer and fl at
washer.
• Remove blade and blade adapter.
• In spect the key in side blade adapt er.
Re place adapt er if damaged.
IMPORTANT: Blade bolt is grade 8 heat
treated.
• In stall new or sharp ened blade with
trailing edge up toward the en gine.
• Position blade on blade adapter. Align
the two (2) holes in blade with raised
lugs of adapter.
• Reassemble blade bolt, lock washer
and fl at washer into blade adapter and
crankshaft in exact order as shown.
• Position block of wood between blade
and mower housing.
• Tighten blade bolt securely. Rec om mended tightening torque is 35-40 ft. lbs.
NOTE: We do not recommend sharpening
blade - but if you do, be sure the blade is
balanced.
Blade adapter
Key
Lockwasher
Blade
Crankshaft
keyway
TO SHARPEN BLADE
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and even tual damage
to lawn mower and engine.
• The blade can be sharpened with a fi le
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, drive a nail into
a beam or wall. Leave about one inch of
the straight nail exposed. Place center
hole of blade over the head of the nail. If
blade is bal anced, it should remain in a
hor i zon tal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
DRIVE COVER
Clean under the drive cover at least twice
a season. Scrape underside of cover with
a putty knife or similar tool to remove any
buildup of trash or grass.
DRIVE WHEELS
Check drive wheels each time before you
mow to be sure they move freely.
The wheels not turning freely means trash,
grass cuttings, etc. are in the drive wheel
area and must be cleaned to free drive
wheels.
If necessary to clean the drive wheels,
check both drive wheels.
• Remove hubcaps (if equipped), hairpin
cotters and washers (or fl ange locknut If
equipped with threaded axle) from both
drive wheels.
• Remove wheels from wheel adjusters.
• Remove any trash or grass cuttings from
inside the dust cover, pinion and/or drive
wheel gear teeth.
DRIVE WHEEL ASSEMBLY EXAMPLES
(FRONT WHEEL DRIVE)
Blade
bolt
Hardened
washer
Trailing edge
Crank
shaft
Blade adapter
19
Pinion
Washer (or fl ange locknut if equipped)
Dust
cover
Page 20
REAR WHEEL GEAR DRIVE ONLY:
• If you remove the drive pinions, wipe clean
with dry cloth. Re as sem ble dry. Do not
lubricate. Do not use oil or grease.
NOTE: The pinion gears, on both sides of
the mower, are the same, how ev er, they
must be installed cor rect ly. If in stalled
in cor rect ly, the drive system will not work.
• There are arrows embossed on both
sides of the pinion gear. With the arrow
at the top of the pinion, the arrow must
point towards the front of the mower.
If the arrow points to the rear of the
mower, turn the pinion around, then assemble to mower.
COR RECT IN COR RECT
Pinion
E-ring
Hubcap
Locknut
FRONT OF MOWER
Pawls
Wave
Washer
Dust cover
Washers
ALL MODELS:
• Put wheels back in place.
• If after cleaning, the drive wheels do not
turn freely, contact your nearest authorized
service center.
GEAR CASE (GEAR DRIVE MODELS)
• To keep your drive system working
properly, the gear case and area around
the drive should be kept clean and free
of trash build-up. Clean under the drive
cover twice a season.
• The gear case is fi lled with lubricant to the
proper level at the factory. The only time
the lubricant needs attention is if service
has been performed on the gear case.
ENGINE
Read the maintenance section of your
engine manual.
LUBRICATION
Change the oil after the fi rst two hours of
operation and every 25 hours there af ter or
at least once a year if the lawn mower is
not used for 25 hours in one year. Refer to
engine manual.
TO CHANGE ENGINE OIL
(SEE ENGINE MANUAL)
• Be sure lawn mower is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• For engines without dipstick, re move
bottom oil drain plug.
• For engines with oil fi ll cap/dipstick,
remove bottom drain plug or remove engine oil cap and turn mower on its side.
• After oil has drained completely, re place
oil drain plug and tighten se cure ly.
• Refi ll engine with oil. Pour slowly. Do
not overfi ll.
• Fill to top of slot inside of fi ller hole or
to “FULL” line on dipstick on models so
equipped. Keep oil at proper level.
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air fi lter.
Clean the element after every 25 hours of
operation or every season. Replace the air
fi lter every 100 hours of operation or every
season, whichever occurs fi rst. Service air
cleaner more often under dusty conditions.
See the maintenance section of your
engine manual.
MUFFLER
Inspect and replace corroded muffl er as it
could create a fi re hazard and/or damage.
SPARK PLUG
Replace spark plug at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs fi rst.
Set spark plug gap according to engine
manual specifi cations.
GEAR CASE WITH METAL HOUSING:
• If lubricant is required, use only Texaco
Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
GEAR CASE WITH PLASTIC HOUSING:
• If lubricant is required, use only ELF
Multis EP00. Do not sub sti tute.
20
Page 21
CLEANING
IMPORTANT: For best performance, keep
mower housing free of grass build-up and
trash. Clean the underside of your mower
after each use.
• Clean the underside of your lawn mower
by scraping to remove buildup of grass
and trash.
• Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
• Keep fi nished surfaces and wheels free
of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean your lawn mower unless the
electrical system, muffl er, air fi lter, and
carburetor are covered to keep water out.
Water in engine can shorten engine life.
GRASS CATCHER (IF SO EQUIPPED)
Grass catcher may be hosed with water
but must be dry when used.
CAUTION: Under nor mal usage, the
catch er material is subject to de te ri o ra tion
and wear and should therefore be checked
to ensure compliance with origi nal
manufacturer specifi cations.
SERVICE AND ADJUSTMENTS
CAUTION: Before performing any service or adjustments:
• Release operator presence control bar.
• Make sure the blade and all moving parts have com plete ly stopped.
• Disconnect spark plug wire from spark plug and place wire where it can not come in
contact with spark plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See “TO ADJUST CUTTING HEIGHT” in
the Operation sec tion of this manual.
TO ADJUST HANDLE
2 POSITION HANDLES
The handle can be mounted in a high or
low po si tion. The mounting holes in the
bottom of lower handle are off center for
raising or lowering the handle.
• Remove upper handle and all parts attached to lower handle.
• Remove hairpin cotters from lower
handle bracket mount ing pin.
• Squeeze lower handle in to remove it
from mounting pins.
• Turn lower handle over to raise or lower
handle.
• Squeeze lower handle in and position
holes onto mount ing pins on handle
bracket.
• Reassemble hairpin cotters onto mount ing pins.
• Reassemble upper handle and all parts
removed from lower handle.
Offcenter
hole
HIGH POSITIONLOW POSITION
TURN LOWER
HANDLE OVER
TO ADJUST HEIGHT
21
Page 22
3 POSITION “EURO” OR “EZ”
The handle on your lawn mower has three
(3) height positions - adjust to height that
suits you.
• Remove knob and carriage bolt on one
side of the lower handle.
• While holding handle assembly, remove
knob and car riage bolt from opposite
side, align hole in handle with desired
hole in handle bracket and reassemble
bolt and knob and tighten securely.
• Align opposite side of handle with same
positioning hole and secure with bolt and
knob.
“EURO” ADJUSTMENT
Handle
adjustment
bracket
High
Medium
SQUEEZE
Low
Handle pin
Handle
adjustment
bracket
Knob
High
Med.
Low
“EZ” ADJUSTMENT
Bolt
Bolt
Handle
adjustment
bracket
“ADJUSTABLE” HANDLES
The upper handle may be adjusted to four
(4) different height positions.
• Loosen both handle knobs only enough
to allow the upper handle to pivot to the
desired adjustment position.
• Tighten both handle knobs securely.
Handle
knob
Handle
knob
Knob
3 POSITION “QUICK”
The handle on your lawn mower has three
(3) height positions - adjust to height that
suits you.
• Squeeze the bottom ends of lower
handle towards each other until the pin
in handle can be inserted into one of the
three height adjustment holes.
REAR DEFLECTOR (IF EQUIPPED)
The rear defl ector, attached between the
rear wheels of your mower, is provided to
minimize the pos si bil i ty that objects will
be thrown out of the rear of the mower
into the operator mowing position. If the
defl ector becomes dam aged, it should be
replaced.
22
Page 23
TO REMOVE / REPLACE DRIVE BELT
FRONT WHEEL GEAR DRIVE
• Remove drive cover. Remove belt from
gearcase pulley by pushing down on pulley and rolling belt off it.
• Turn lawn mower on its side with air fi lter
and carburetor up.
• Remove blade.
• Remove debris shield.
• Remove belt from engine pulley on
crankshaft.
• Install new belt by reversing above steps.
NOTE: Always use factory approved belt to
assure fi t and long life.
GEAR CASE WITH METAL HOUSING:
Drive
cover
PUSH DOWN
Belt
Belt keeper
FRONT WHEEL BELT DRIVE
• Remove drive cover by removing screw
at rear of cover.
• Remove belt from drive pulley.
• Remove hubcaps and nuts from both
front (drive) wheels. Remove wheels
and washers from wheel adjusters.
• At left (drive) wheel only, remove E-ring, pinion, roll pin, felt washer and dust cover.
Dust cover
Drive
cover
PUSH DOWN
Belt
GEAR CASE WITH PLASTIC HOUSING:
Drive
cover
PUSH DOWN
Belt
“AUTO WALK” OR “VARI-SPEED” ONLY
• Remove drive cover and belt keeper.
• Remove belt from gearcase pulley by
push ing down on pulley and rolling belt
off it.
• Turn lawn mower on its side with air fi lter
and car bu re tor down.
• Remove blade and debris shield.
• Remove belt from engine pulley on
crankshaft.
• Install new belt by reversing above steps.
NOTE: Always use factory approved belt to
assure fi t and long life.
Nut Washer
Hub
cap
E-ring
Felt
washer
Roll pin
Pinion
• Remove retainer clip from drive shaft on
left side of driven pulley.
• While holding driven pulley, slide drive
shaft to the right until belt can be removed from opening in housing.
• Pull belt free from idler and take out of
clutch frame.
• Reverse procedure to install new belt.
NOTE: When re-assembling pinion, be sure
that the felt washer is in place behind the roll
pin and that the roll pin is seated in the slots
on the bearing and in the back of the pinion.
Upper adjustment hole
Lower hole
(original and
new belt
position)
Drive shaft
23
Clutch
frame
Driven
pulley
Drive
pulley
Clutch
Idler
Retainer clip
pulley
Page 24
• When reinstalling the belt cover be sure
the front hook is under clutch frame.
Reinstall in rear of cover.
DRIVE BELT ADJUSTMENT (FRONT
WHEEL BELT DRIVE MODELS ONLY)
A misadjusted belt will wear faster. Be
sure to keep belt properly adjusted.
• After prolonged use and drive belt wear,
if the clutch lever has reached the top of
the slot in the clutch frame and the belt
is still loose, move adjustable idler pulley
to upper hole in clutch frame.
NOTE: When installing a new belt,
adjustable idler pulley must be returned
to lower hole (original position) in clutch
frame.
Clutch frame
Front
hook
• Turn lawn mower on its side. Make sure
air fi lter and carburetor are up.
• Use a wood block between blade and
mower hous ing to prevent blade from
turning when re mov ing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
• Remove blade bolt.
• Remove blade, attaching hardware (bolt,
lock wash er, hardened wash er), blade
adapter and debris shield. Note that the
debris shield has a tab which fi ts into the
housing hole.
• Remove drive belt from engine pulley;
discard old belt.
• Install new belt by reversing above steps.
NOTE: Always use factory approved belt to
assure fi t and long life.
• The recommended tightening torque is
35-40 ft. lbs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
Crankshaft
Housing hole
Blade
adapter
REAR WHEEL GEAR DRIVE
• Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
• Remove screws retaining drive cover
(not shown); and remove drive cover
from lawn mower housing.
• Remove drive cable from anchor, then
detach spring from idler arm assembly.
• Remove idler arm assembly from housing by removing hex nut; then remove
drive belt from drive pulley, belt keepers
and idler arm assembly.
Drive
pulley
Belt
keepers
Hex
nut
Drive cable anchor
Drive belt
Idler arm
assembly
Housing
hole
Hardened
washer
Ta b
Debris shield
Trailing edge
Lock-washer
ENGINE
CARBURETOR
The carburetor has been preset at the factory and ad just ment should not be necessary. However, minor ad just ment may be
required to compensate for differences in
fuel, temperature, altitude or load.
• The air fi lter must be assembled to the
car bu re tor when running engine.
• Best carburetor adjustment is obtained
when fuel tank is 1/4 full.
• In order for the engine to run, the operator
presence control bar must be held in the
operating position. There fore, and assistant will be required to hold the control bar
in the operating position when making fi nal
adjustment to the car bu re tor.
See the adjustment section of your engine
manual for further instructions.
24
Blade
bolt
Page 25
ENGINE SPEED
The engine speed has been factory set. Do
not attempt to increase engine speed as it
may result in personal injury. If you believe
the engine is running too fast or too slow, take
your lawn mower to an authorized engine
service center for repair and adjustment.
STORAGE
THROTTLE CONTROL
If it becomes necessary to adjust or
replace the throttle control, see the adjustment section of your engine man ual.
Immediately prepare your lawn mower for
storage at the end of the season or if the
unit will not be used for 30 days or more.
CAUTION: Never store the lawn mower
with gaso line in the tank inside a build ing
where fumes may reach an open fl ame
or spark. Allow the engine to cool before
storing in any enclosure.
LAWN MOWER
When lawn mower is to be stored for a period of time, clean it thor oughly, remove all
dirt, grease, leaves, etc. Store in a clean,
dry area.
• Clean entire lawn mower (See “CLEAN ING” in the Maintenance section of this
manual).
• Lubricate as shown in the Main te nance
section of this manual.
• Be sure that all nuts, bolts, screws, and
pins are securely fas tened. Inspect
moving parts for damage, breakage and
wear. Replace if necessary.
• Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
HANDLE
Your handle may be folded for storage as
shown.
NOTE: The upper handle may have an
"anti-fold" bracket located on the right side
of the handle. This bracket prevents the
upper handle from folding forward, which
helps protect control cable(s) from damage.
• Squeeze the bottom ends of lower
handle towards each other until handle
clears the handle brackets and swing
handles forward over mower.
• Loosen upper handle mounting hard ware enough to allow upper handle to be
folded back.
IMPORTANT: When folding handles for
storage or transportation, be sure to fold
handles as shown or you may damage the
control cables.
SQUEEZE
TO FOLD
Lower handle
Operator presence
control bar
Upper handle
Lower
handle
FOLD
FORWARD
FOR
STORAGE
Mowing
position
2 POSITION / “ADJUSTABLE” HAN DLES
When setting you handles up from the
storage position, the lower handle will au to mat i cal ly lock into mow ing position.
3 POSITION HANDLES
When setting up your handle from the storage position, the lower han dle will require
manually locking into the mowing position.
3 POSITION “EURO”
Handle
adjustment
bracket
Knob
Bolt
25
Page 26
Knob
3 POSITION “EZ”
Bolt
Handle
ad just ment
brack et
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in min i miz ing the formation
of fuel gum deposits during stor age. Add
stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found
on stabilizer container. Run engine at least
10 min utes after adding stabilizer to allow
the stabilizer to reach the car bu re tor. Do
not drain the gas tank and car bu re tor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean oil. (See “ENGINE” in the
Maintenance section of this manual).
3 POSITION “QUICK”
Handle pin
SQUEEZE
Handle
ad just ment
bracket
ENGINE
FUEL SYS TEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel fi lter,
fuel hose, or tank during storage. Also,
experience indicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and car bu re tor are empty.
• Never use engine or carburetor cleaner
prod ucts in the fuel tank or permanent
damage may occur.
CYLINDER
• Remove spark plug.
• Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
• Pull starter handle slowly to dis trib ute oil.
• Replace with new spark plug.
BATTERY (IF EQUIPPED)
Disconnect the battery from the engine
connector and charge battery 48 hours.
OTHER
• Do not store gasoline from one sea son
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your unit indoors and
cover it to protect it from dust and dirt.
• Cover your unit with a suitable pro tec tive
cover that does not retain mois ture. Do
not use plastic. Plas tic cannot breathe,
which allows con den sa tion to form and
will cause your unit to rust.
IMPORTANT: Never cover mower while
engine and exhaust areas are still warm.
CAUTION: Never store the lawn mow er
with gaso line in the tank in side a build ing
where fumes may reach an open fl ame
or spark. Allow the engine to cool before
storing in any en clo sure.
26
Page 27
TROUBLESHOOTING - See appropriate section in manual unless directed
to an authorized Service Center.
PROBLEM CAUSE CORRECTION
Does not start 1. Dirty air fi lter. 1. Clean/replace air fi lter.
2. Out of fuel. 2. Fill fuel tank.
3. Stale fuel. 3. Drain fuel tank and refi ll tank
with fresh, clean gasoline.
4. Water in fuel. 4. Drain fuel tank and refi ll tank
with fresh, clean gasoline.
5. Spark plug wire is 5. Connect wire to plug.
disconnected.
6. Bad spark plug. 6. Replace spark plug.
7. Loose blade or broken 7. Tighten blade bolt or
blade adapter. replace blade adapter.
8. Control bar in released 8. Depress control bar to
position. handle.
9. Control bar defective. 9. Replace control bar.
10.Fuel valve lever (if so 10. Turn fuel valve lever
equipped) in OFF position. to the ON position.
11.Weak battery (if equipped). 11.Charge battery.
12.Disconnected battery 12.Connect battery to engine.
connector (if equipped).
Loss of power 1. Rear of lawn mower 1. Raise cutting height.
housing or cutting blade
dragging in heavy grass.
2. Cutting too much grass. 2. Raise cutting height.
3. Dirty air fi lter. 3. Clean/replace air fi lter.
4. Buildup of grass, leaves, 4. Clean underside of mower
and trash under mower. housing.
5. Too much oil in engine. 5. Check oil level.
6. Walking speed too fast. 6. Cut at slower walking speed.
Poor cut – 1. Worn, bent or loose blade. 1. Replace blade. Tighten
uneven blade bolt.
2. Wheel heights uneven. 2. Set all wheels at same
height.
3. Buildup of grass, leaves 3. Clean underside of
and trash under mower. mower housing.
Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten
vibration blade bolt.
2. Bent engine crankshaft. 2. Contact a qualifi ed service
center.
Starter rope 1. Engine fl ywheel brake is on 1. Depress control bar to
hard to pull when control bar is released. upper handle before
pulling starter rope.
2. Bent engine crankshaft. 2. Contact a qualifi ed service
center.
3. Blade adapter broken. 3. Replace blade adapter.
4. Blade dragging in grass. 4. Move lawn mower to cut
grass or to hard surface.
Grass catcher 1. Cutting height too low. 1. Raise cutting height.
not fi lling 2. Lift on blade worn off. 2. Replace blade.
(If so equipped) 3. Catcher not venting air. 3. Clean grass catcher.
27
Page 28
TROUBLESHOOTING - See appropriate section in manual unless directed
to an authorized Service Center.
PROBLEM CAUSE CORRECTION
Hard to push 1. Grass is too high or wheel 1. Raise cutting height.
height is too low.
2. Rear of lawn mower 2. Raise rear of lawn mower
housing or cutting blade housing one (1) setting
dragging in grass. higher.
3. Grass catcher too full. 3. Empty grass catcher.
4. Handle height position not 4. Adjust handle height to suit.
right for you.
Loss of drive 1. Belt wear. 1. Check/replace drive belt.
or slowing of 2. Belt off of pulley. 2. Check/reinstall drive belt.
drive speed 3. Drive cable worn or broken. 3. Replace drive cable.
4. “Loose” drive control system. 4. Adjust drive control.
Loading...