Poulan 168301 User Manual

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OWNER'S MANUAL
MODEL NO. CHD14542A
14.5 HP 42 Inch Lawn Tractor
• Operation
• Customer Responsibilities
• Service and Adjustments
• Storage
• Troubleshooting
• Repair Parts
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
fili
Poulan
168301 1.29.99 TR
PRINTED IN U.S.A.
TABLE OF CONTENTS
SAFEif ........... ... .
PRODUCT SPECIFICATIONS .................... ..... . .
CUSTOMER RESPONSIBILITIES .............. .. p4 i ^
WARRANTY .. .. .4,12
ASSEMBLY
.
.............. . , -f H
operation . . ............................... SO
MAHTEWAMrr '.rriE<«i, F ..............................14
SFPYCfc FMCA JTllSiPtNlS ........................ 18-23
STORAGE . . ... ...................................24
11.OHM p. M ...
...
...............................
REFAIR FARI.. TRA( FOR... ............................28-41
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This vrarranty does not apply to the engine, other than FHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Frigidaire Home Products.
3. Battery Warranty; On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Frigidaire Home Products
Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
In Canada contact: Frigidaire Home Products
7075 Ordan Drive Mississauga, Ontario L5T 1K6
25-26
CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Seat
Steering
Boot
Steering Wheel
Manual Parts Bag
Parts bag contents not shown fyll size
(2) Centerlock Nuts
(2) Shoulder Bolts
(2) Washers 3/8
X 7/8 X 14 Gauge
©
(2) Washers 17/32
X 15/16 X 12 Gauge
Steering Wheel
'Adapter
(2) Keys
// (©
(2) Gauge Wheels
Steering
Wheel Insert
ASSEMBLY
/' t I IK/V Ir J t. ' IM ‘|| > , ((• ■•‘-'f f Ifl- !-• HI ^ /Mil tr
T n “r* ir .f'ri jirupf I 41»-r Jtl I ■ t'f • ^¡¡pirt
the correct tools as necessary to insure proper tightness.

TtlOl S PFOillRED FOR ASSEMBLY

A c (: i wii If >. r i V i! iiijf ) h'l i> I- 1 I't. V laiiaaid wrencfi sizes are iisiea.
(2) 1/2“ wrenches (1) 3/4" socketwith drive ratchet (1) 9/16" wrench Phillips Screwdriver Tire pressure gauge Utility knife
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from carton (See page 5).
Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.

BEFORE ROLLING TRACTOR OFF SKID

pile. II'' tiuwv pell lei' b t ' '-»lit i> d T'i f 1II’p e
lid InidwaK you a- f Tj i P .■ u ,r bf iKjhttried 'eh mU Ui

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.
Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing straight forward.
Slide steering wheel adapter onto steering shaft exten sion.
Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFFSKID (See Operation section for location and function of controls)

Press lift lever plunger and raise attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Place gearshift lever in neutral (N) position.
Roll tractor toward off skid.
Remove banding holding discharge guard up against
tractor.
ASSEMBLY

HOW TO SET UP YOUR TRACTOR

BA| itFiV (See ^iq S|

Lift S00i p3fi to rsisGcj p
li'KIt
|t tH;: 1' nt~ 1C' 'CC ct!"'’ *' r‘L 0' ■* ,r
¡r J'f, 'V- i-rbi* (lab«^' fc'0i00 beP ^0- ‘-ir t.i!-)
charqe battery for mimmum ot one hour at 6 10 amps (Soc BATIF R L ■ in CUSTOMER RECFCNSIBILiTIFC sectiori ot this manual tor charging instructions).
SEAT PAN
BATTERY
BOX DOOR
TERMINAL-
if' !• I I" Uiil ll ?.L 1 y I (.X
LABEL
■TERMINAL
FIG. 2
ASSFPBIt (,AijGE #HFELS TQ MOWEB
DFC §■ Trc|
The gauge wheels are designed to keep the mow/er deck in
proper position when operating rnowBr, Be sur© they are
. pfiC-rU r-1|' I . .p.i ruifT'in iwet >pri''imrP o
® M ^chiblf uiUjf who«-' >v h taiLi n » il f
surface.
i Ad|dSt rno Vet to dt..!-u Ui ing he yiu (5cb lu hIj
JUST MOWER GUTTiriG HEIGHT in tt.p Oporannn
section of this manual).
» With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16 locknut and tighten securely.
• Repeat for opposite side installing gauge wheel in same adjustment hole.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.
Remove cardboard packing on seat pan. Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely. Assemble adjustment bolt, lock washer and flat washer
loosely. Do not tighten. Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which
allows you to press dutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.
ASSEMBLY

CHECK TIRE PRESSURE

Til*- t'l* iIf!. '.iirli » fi >i .n- t‘: .11 ;h‘ 1 If 1, f jr
; t IE ('I i'i piiip-■,- ' 1,1 Hif I'le ' Ji' I 'mr jIi !iiM •! if' t( ,, , ¡1^ ‘ > , .! <
' Rf-ijii ,* ii|t- ( i> jSUtf' ti> Fol ,fiiii¥n iN 'PFI* «nt'CT

CHECK DECK LE¥ELNESS

For best cutting results, mower housing should be properly leveled. See ‘TO LEVEL yOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
T CHECKLIST
f 1’^’ t‘u iNL ,( I'P wn/,'
TPAI nf KA H /c H Tn ^ L'Tf TtlATYO , 1F> f <v[ THE BEST PERFORMANCE AND SA TIS FA CTION FROM
TH i- 0>I ,J >1 . f h u' '1 / '
PLF^ L!‘^'IFU r/_ ‘C^!! ''
/ eii as^trr.oiy irtcuuic-ns hdv& been ocnpleteo / ftu t,friaiMinQ LiO- 1,1. "i1o 1 / Battery is properly prepared and charged, (yinimum
1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. / All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
/ Be sure brake system is in safe operating condition.
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
a á%
(§)
ENGINE ON
i
FUEL
WARNING
STOP
n;
REVERSE FORWARD
a|
OIL PRESSURE
LIGHTS ON
iSir
MOWER HEIGHT
PARKING BRAKE
LOCKED
i
3;
©
FAST SLOW
01
OVER TEMP
LIGHT
■ UNLOCKED
1U
t
If
MOWER LIFT
ATTACHMENT REVERSE NEUTRAL
CLUTCH ENGAGED
*
ATTACHMENT
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
CLUTCH DISENGAGED
R N H L SI
HIGH LOW
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
PARKING BRAKE
FREEWHEEL
(Automatic Models only)
OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

C ompa'fe !r>e >liustrfa'on£ wi?h yr-j rfaciorto familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reierence.
IGNITION
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH POSITION - Turns the headlights on. THROTTLE/CHOKE CONTROL - Used for starting and
controlling engine speed. CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine.
PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
FIG. 5
GEAR SHIFT LEVER - Selects the speed and direction of tractor.
ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.
IGNITION SWITCH - Used for starting and stopping the engine.
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SE r PARKING BRAKE (See Fig 6)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any atternpt by the operator to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full “BRAKE” position and hold.
Place parking brake lever in “ENGAGED” position and
release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
THROTTLE/CHOKE CONTROL
“BRAKE
POSITION
CLUTCH/BRAKE PEDAL “DRIVE” POSITION
FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -
• To stop mower blades, move attachment clutch lever to “DISENGAGED” position.
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal into full “BRAKE” position.
Move gearshift lever to neutral (N) position.
ENGINE-
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.
Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
ATTACHMENT CLUTCH
' LEVER "ENGAGED"
POSITION
"DISENGAGED" POSITION
PARKING BRAKE “ENGAGED” POSITION
GEAR SHIFT LEVER
“DISENGAGED” POSITION
C.AUTiON ctop tractor com pleted, as descr ¡bed above, befn. e leav
A
ing the operator s posit'on; to empty
grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle,
Operating engine at less than full throttle reduces the battery charging rate.
Full throttle otters the best bagging and mower perfor mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 6)

The direction and speed of movement is controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6)

The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approximately 1 -1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO OPERATE MOWER (See Fig. 7)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment
11
clutch control.
OPERATION
CailTIOM D.'i mit opferatp thn «itric.<rt eitt li 'S-.i" erstire »,aich*ri
A
TO OPERATE ON HILLS
A
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to
slower position. If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
T0 restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attach ment lift control.
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position. Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
1» rro^PtH et^uipprd thr di-
*h^rae ci'jaid pii plare
CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
N. •< )i-,v ii » i iifiM ilicTi .1^' 0 h, jfid
h ,vith * i »- ¡«i f ,* >'•
ir ct'i, U"' 'iMrnfi . ' 'A I < >1 1 ./i/nr. rc r,' J'l.
Ahll* ‘ luj. > îllG M ' liO(
Viltti lif <■ 'f.ur'f ,l'ij . Tl r-IJ rr iu'.c riir<t«i| ,1 yrijl t! J .or

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)
e The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a fev*,' seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART’ in the Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibili ties section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32“F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING; Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
A
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
12
OPERATION
~iu SrAHf iser f!f| ^'1
'/'hFl I ct iliiO f'l' • 11 J II i r ifl Ml , nr,|t I I l> fill -iiqili
has run out of fuel, it will take extra cranking time to move
f .c-i ,rom ih -1IK- f • fh- 'nir ^ ' .iluh Mil (t) »Mil •!, depif^ iutcrkuiat
pedal and set parking brake.
*■ Plac • -*■!' l-.f.'ir OSitiwn
Move attachment clutch to “DISENGAGED” position. ® Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting
procedures below.
Insert key into ignition and turn key clockwise to “START’ position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, move the throttle control to the fast
position.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
When engine starts, allow engine to run with the throttle control in the choke position until the engine runs
roughly, then move throttle control to fast position. This
may require an engine warm-up period from several
^ seconds to several minutes, depending on the tem
perature.
The attachments can also be used during the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
'l It - V ¡1 til L( St i'/'l i \ II ti m 1. t h .li^nc
attached to tractor.
Ml Mi I r.( i<H h< .fi[i r‘ It,, r i<-n i< r MH'A'ing
performance. See “TO LEVEL MOWER HOUSING” in
tl'b ji' If m ^ii|i>-tr.-,H,f ' tv.'i r.f tfii^ m ifi iai
The left he de we
Ml f J t 11 — J lUi irifi I
[•nve t 3 th^-i I 'ipping-: ire dMcharged ontu the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that dippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 8).
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material. Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
13
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
i IN DATES AS YOU COMPLETE REGULAR SERVICE
Check BraKe Operation Check 1 ire Pressure
Check Operator Presence and
Interlock Systems
Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level Change Engine Oil Clean Air Filter Clean Air Screen
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main
tain tractor as instructed in this manual. Some adjustments will need to be made periodically to
properly maintain your tractor. All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
✓ ✓
✓ ✓
-
>ATES
✓ ✓
✓ 7
✓ 4
✓ ✓ e ✓
✓ ✓
✓ s
✓ ,6
1^2.3
✓ 2
✓ 2
t/l2
✓ 2
✓ 2
5 - if equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.

LUBRICATION CHART

©SPINDLE ZERK
©FRONT WHEEL
BEARING ZERK
©ATTACHMENT
CLUTCH PIVOT(S)
©SAE 30 OR 10W30 MOTOR OIL ©GENERAL PURPOSE GREASE ©REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
14
SPINDLE ZERK©
FRONT WHEEL©
BEARING ZERK
GEARSHIFT © PIVOTS
ENGINE ®
CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjust ments section of this manual).

TIRES

Maintain proper air pressure in all tires (See “PROD
UCT SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control chemi
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.
When the engine is running, any attempt by the opera tor to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should neveroperate unless the operator is in the seat.
FIG. 9

TO SHARPEN BLADE (See Fig. 10)

NOTE: We do not recommend sharpening blade -but if you
do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even tual damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, ora cone balancer. (When using a cone
balancer, follow the instructions supplied with bal
ancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

BLADE CARE

For best results mower blades must be kept sharp. Re
place bent or damaged blades.

BLADE REMOVAL (See Fig. 9)

Raise mower to highest position to allow access to blades.
• Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY,
CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON
MANDREL ASSEMBLY.
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
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