Poulan 168301 User Manual

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OWNER'S MANUAL

MODEL NO. CHD14542A

14.5 HP 42 Inch
Lawn Tractor

Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Storage

• Troubleshooting

• Repair Parts

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

fili

Poulan

168301 1.29.99 TR

PRINTED IN U.S.A.

TABLE OF CONTENTS

SAFEif ........... ... .

PRODUCT SPECIFICATIONS .................... ..... . .

CUSTOMER RESPONSIBILITIES .............. .. p4 i ^

WARRANTY .. .. .4,12

ASSEMBLY

.

.............. . , -f H

operation . . ............................... SO

MAHTEWAMrr '.rriE<«i, F ..............................14

SFPYCfc FMCA JTllSiPtNlS ........................ 18-23

STORAGE . . ... ...................................24

11.OHM p. M ...

...

...............................

REFAIR FARI.. TRA( FOR... ............................28-41

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This vrarranty does not apply to the engine, other than FHP manufactured transaxle/transmission components, battery
(except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these
items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the
purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the
purchaser unless such return is requested by Frigidaire Home Products.

3. Battery Warranty; On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must
be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of
original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in
accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to
alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard
hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

Frigidaire Home Products

Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA

giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas

do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights

which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

In Canada contact:
Frigidaire Home Products

7075 Ordan Drive
Mississauga, Ontario
L5T 1K6

25-26

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Seat

Steering

Boot

Steering Wheel

Manual Parts Bag

Parts bag contents not shown fyll size

(2) Centerlock Nuts

(2) Shoulder Bolts

(2) Washers 3/8

X 7/8 X 14 Gauge

©

(2) Washers 17/32

X 15/16 X 12 Gauge

Steering
Wheel

'Adapter

(2) Keys

// (©

(2) Gauge
Wheels

Steering

Wheel Insert

ASSEMBLY

/' t I IK/V Ir J t. ' IM ‘|| > , ((• ■•‘-'f f Ifl- !-• HI ^ /Mil tr

T n “r* ir .f'ri jirupf I 41»-r Jtl I ■ t'f • ^¡¡pirt

the correct tools as necessary to insure proper tightness.

TtlOl S PFOillRED FOR ASSEMBLY

A c (: i wii If >. r i V i! iiijf ) h'l i> I- 1 I't. V laiiaaid
wrencfi sizes are iisiea.

(2) 1/2“ wrenches (1) 3/4" socketwith drive ratchet
(1) 9/16" wrench Phillips Screwdriver
Tire pressure gauge Utility knife

When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons
from carton (See page 5).

• Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

pile. II'' tiuwv pell lei' b t ' '-»lit i> d T'i f 1II’p e

lid InidwaK you a- f Tj i P .■ u ,r bf iKjhttried 'eh mU Ui

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and
push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing
straight forward.

• Slide steering wheel adapter onto steering shaft exten
sion.

• Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.

• Snap steering wheel insert into center of steering
wheel.

• Remove protective materials from tractor hood and
grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFFSKID (See Operation section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to
its highest position.

• Release parking brake by depressing clutch/brake
pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor toward off skid.

• Remove banding holding discharge guard up against

tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

BA| itFiV (See ^iq S|

Lift S00i p3fi to rsisGcj p

li'KIt

|t tH;: 1' nt~ 1C' 'CC ct!"'’ *' r‘L 0' ■* ,r

¡r J'f, 'V- i-rbi* (lab«^' fc'0i00 beP ^0- ‘-ir t.i!-)

charqe battery for mimmum ot one hour at 6 10 amps
(Soc BATIF R L ■ in CUSTOMER RECFCNSIBILiTIFC
sectiori ot this manual tor charging instructions).

SEAT PAN

BATTERY

BOX DOOR

TERMINAL-

if' !• I I" Uiil ll ?.L 1 y I (.X

LABEL

■TERMINAL

FIG. 2

ASSFPBIt (,AijGE #HFELS TQ MOWEB

DFC §■ Trc|

The gauge wheels are designed to keep the mow/er deck in

proper position when operating rnowBr, Be sur© they are

. pfiC-rU r-1|' I . .p.i ruifT'in iwet >pri''imrP o

® M ^chiblf uiUjf who«-' >v h taiLi n » il f

surface.

i Ad|dSt rno Vet to dt..!-u Ui ing he yiu (5cb lu hIj

JUST MOWER GUTTiriG HEIGHT in tt.p Oporannn

section of this manual).

» With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16
locknut and tighten securely.

• Repeat for opposite side installing gauge wheel in
same adjustment hole.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder bolt securely.
Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which

allows you to press dutch/brake pedal all the way
down.

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment bolt securely.

ASSEMBLY

CHECK TIRE PRESSURE

Til*- t'l* iIf!. '.iirli » fi >i .n- t‘: .11 ;h‘ 1 If 1, f jr

; t IE ('I i'i piiip-■,- ' 1,1 Hif I'le ' Ji' I 'mr jIi !iiM •!
if' t( ,, , ¡1^ ‘ > , .! <

' Rf-ijii ,* ii|t- ( i> jSUtf' ti> Fol ,fiiii¥n iN 'PFI* «nt'CT

CHECK DECK LE¥ELNESS

For best cutting results, mower housing should be properly
leveled. See ‘TO LEVEL yOWER HOUSING” in the
Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See “TO ADJUST
BRAKE” in the Service and Adjustments section of this
manual.

T CHECKLIST

f 1’^’ t‘u iNL ,( I'P wn/,'

TPAI nf KA H /c H Tn ^ L'Tf TtlATYO , 1F> f <v[
THE BEST PERFORMANCE AND SA TIS FA CTION FROM

TH i- 0>I ,J >1 . f h u' '1 / '

PLF^ L!‘^'IFU r/_ ‘C^!! ''

/ eii as^trr.oiy irtcuuic-ns hdv& been ocnpleteo
/ ftu t,friaiMinQ LiO- 1,1. "i1o 1
/ Battery is properly prepared and charged, (yinimum

1 hour at 6 amps).
/ Seat is adjusted comfortably and tightened securely.
/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

/ Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

/ Be sure brake system is in safe operating condition.

8

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

a á%

(§)

ENGINE ON

i

FUEL

WARNING

STOP

n;

♦

REVERSE FORWARD

a|

OIL PRESSURE

LIGHTS ON

iSir

MOWER HEIGHT

PARKING BRAKE

LOCKED

i

3;

©

FAST SLOW

01

OVER TEMP

LIGHT

■ UNLOCKED

1U

t

If

MOWER LIFT

ATTACHMENT REVERSE NEUTRAL

CLUTCH ENGAGED

*

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

R N H L SI

HIGH LOW

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

PARKING BRAKE

FREEWHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

C ompa'fe !r>e >liustrfa'on£ wi?h yr-j“ rfaciorto familiarize yourself with the locations of various controls and adjustments. Save

this manual for future reierence.

IGNITION

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH POSITION - Turns the headlights on.
THROTTLE/CHOKE CONTROL - Used for starting and

controlling engine speed.
CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine.

PARKING BRAKE - Locks clutch/brake pedal into the

brake position.

FIG. 5

GEAR SHIFT LEVER - Selects the speed and direction of
tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.

IGNITION SWITCH - Used for starting and stopping the
engine.

10

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision safety
mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SE r PARKING BRAKE (See Fig 6)

Your tractor is equipped with an operator presence sensing
switch. When engine is running, any atternpt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.

• Depress clutch/brake pedal into full “BRAKE” position
and hold.

• Place parking brake lever in “ENGAGED” position and

release pressure from clutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake

will hold tractor secure.

THROTTLE/CHOKE
CONTROL

“BRAKE

POSITION

CLUTCH/BRAKE PEDAL
“DRIVE” POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades, move attachment clutch lever to
“DISENGAGED” position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.

• Move gearshift lever to neutral (N) position.

ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to “backfire”.

• Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

ATTACHMENT CLUTCH

' LEVER "ENGAGED"

POSITION

"DISENGAGED"
POSITION

PARKING BRAKE
“ENGAGED”
POSITION

GEAR
SHIFT
LEVER

“DISENGAGED”
POSITION

C.AUTiON ctop tractor com
pleted, as descr ¡bed above, befn. e leav

A

ing the operator s posit'on; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle,

• Operating engine at less than full throttle reduces the
battery charging rate.

• Full throttle otters the best bagging and mower perfor
mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 6)

The direction and speed of movement is controlled by the
gearshift lever.

• Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6)

The position of the attachment lift lever determines the
cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired
position.

The cutting height range is approximately 1 -1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

TO OPERATE MOWER (See Fig. 7)

Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch
control.

• TO STOP MOWER BLADES - disengage attachment

11

clutch control.

OPERATION

CailTIOM D.'i mit opferatp thn
«itric.<rt eitt li 'S-.i" erstire »,aich*ri

A

TO OPERATE ON HILLS

A

Choose the slowest speed before starting up or down
hills.

Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to

slower position.
If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking
brake.

Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.

T0 restart movement, slowly release parking brake and
clutch/brake pedal.

Make all turns slowly.

TO TRANSPORT

Raise attachment lift to highest position with attach
ment lift control.

When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).

1» rro^PtH et^uipprd thr di-

*h^rae ci'jaid pii plare

CAUTION: Do not drive up or down hills
with slopes greater than 15° and do not
drive across any slope.

N. •< )i-,v ii » i iifiM ilicTi .1^' 0 h, jfid

h ,vith * i »- ¡«i f ,* >'•

ir ct'i, U"' 'iMrnfi . ' 'A I < >1 1 ./i/nr. rc r,' J'l. •

Ahll* ‘ luj. > îllG M ' liO(

Viltti lif <■ 'f.ur'f ,l'ij . Tl r-IJ rr iu'.c riir<t«i| ,1 yrijl
t! J .or

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

e The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a fev*,' seconds,

remove and read oil level. If necessary, add oil until

“FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART’ in the
Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili
ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32“F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

WARNING; Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.

CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any

A

spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

12

OPERATION

~iu SrAHf iser f!f| ^'1

'/'hFl I ct iliiO f'l' • 11 J II i r ifl Ml , nr,|t I I l> fill -iiqili

has run out of fuel, it will take extra cranking time to move

f .c-i ,rom ih -1IK- f • fh- 'nir ^
' .iluh Mil (t) »Mil •!, depif^ iutcrkuiat

pedal and set parking brake.

*■ Plac • -*■!' l-.f.'ir OSitiwn

• Move attachment clutch to “DISENGAGED” position.
® Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to “START’
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec
onds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does not
start, move the throttle control back to the choke
position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast

position.

• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle
control in the choke position until the engine runs

roughly, then move throttle control to fast position. This

may require an engine warm-up period from several

^ seconds to several minutes, depending on the tem

perature.

• The attachments can also be used during the engine
warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.

'l It - V ¡1 til L( St i'/'l i \ II ti m 1. t h .li^nc

attached to tractor.

Ml Mi I r.( i<H h< .fi[i r‘ It,, r i<-n i< r MH'A'ing

performance. See “TO LEVEL MOWER HOUSING” in

tl'b ji' If m ^ii|i>-tr.-,H,f ' tv.'i r.f tfii^ m ifi iai

The left he de we

Ml f J t 11 — J lUi irifi I

[•nve t 3 th^-i I 'ipping-: ire dMcharged ontu the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of
clippings and more uniform cutting.

When mowing large areas, start by turning to the right
so that dippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 8).

If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip
pings. Make first cut relatively high; the second to the
desired height.

Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.

Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis
charge of material. Regulate ground speed by select
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.

When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

13

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

i IN DATES
AS YOU COMPLETE
REGULAR SERVICE

Check BraKe Operation
Check 1 ire Pressure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubrication Chart
Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level
Change Engine Oil
Clean Air Filter
Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must main

tain tractor as instructed in this manual.
Some adjustments will need to be made periodically to

properly maintain your tractor.
All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and
interlock systems for proper operation.

• Check for loose fasteners.

✓
✓

✓
✓

✓

-

>ATES

✓
✓

✓ 7

✓ 4

✓

✓

✓
✓ e
✓

✓
✓

✓ s

✓ ,6

✓

1^2.3 ✓

✓ 2

✓ 2

✓

t/l2

✓ 2

✓ ✓

✓ 2

✓

5 - if equipped with adjustable system.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

LUBRICATION CHART

©SPINDLE ZERK

©FRONT WHEEL

BEARING ZERK

©ATTACHMENT

CLUTCH
PIVOT(S)

©SAE 30 OR 10W30 MOTOR OIL
©GENERAL PURPOSE GREASE
©REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

14

SPINDLE ZERK©

FRONT WHEEL©

BEARING ZERK

GEARSHIFT ©
PIVOTS

ENGINE ®

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte
nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See “TO ADJUST BRAKE” in the Service and Adjust
ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD

UCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemi

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are
working properly. If your tractor does not function as
described, repair the problem immediately.

• The engine should not start unless the clutch/brake
pedal is fully depressed and attachement clutch control
is in the disengaged position.

• When the engine is running, any attempt by the opera
tor to leave the seat without first setting the parking
brake should shut off the engine.

• When the engine is running and the attachment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should neveroperate unless the
operator is in the seat.

FIG. 9

TO SHARPEN BLADE (See Fig. 10)

NOTE: We do not recommend sharpening blade -but if you

do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even
tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, ora cone balancer. (When using a cone

balancer, follow the instructions supplied with bal

ancer.)

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

BLADE CARE

For best results mower blades must be kept sharp. Re

place bent or damaged blades.

BLADE REMOVAL (See Fig. 9)

• Raise mower to highest position to allow access to
blades.

• Remove hex bolt, lock washer and flat washer securing
blade.

• Install new or resharpened blade with trailing edge up
towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY,

CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON

MANDREL ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in
exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

15

CUSTOMER RESPONSIBILITIES

IRAiSAItr i-OOLING

Keep transaxle free from build-up of dirt and chaff which

r iTi T-tri'*- 'o"ling.

kiMGmt

LUBRICATION

Only use high quality detergent oil rated with API service
classification SF, SG, or SH. Select the oil’s SAE viscosity
grade according to your expected operating temperature.

SAE VISCOSITY GRADES

op

-20“ 0“

X -30‘^

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

20“ -10“ 0“ 10“ 20“ 30“ 40“

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least
once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 11 and 12)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH.

Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

Remove drain plug.

After oil has drained completely, replace oil drain plug
and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” on page 3 of this

manual.

Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate

reading. Keep oil at “FULL” line on dipstick.

30” 32” 40°

FIG. 11

eo” 80“ 100“

AIR FILTER (See Fig. 13)

Your engine will not run proper

V, i--th t'HtiI ^ 11- lL » I -iflrtr

t' 'll < ' ^ -h./ - ' p

hour- ' I < lO'ii j I— I

Set If- I r'f ,|, r ht'i'. ifi f. Lif . > j i-t^

• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.
If very dirty or damaged, replace pre-cleaner.
Reinstall pre-cleaner over cartridge.
Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

Remove cartridge nut.

Carefully remove cartridge to prevent debris from
entering carburetor. Clean base carefully to prevent
debris from entering carburetor.

• Clean cartridge by tapping gently on flat surface. If
very dirty or damaged, replace cartridge.

• Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.

/ using

5V©r

15 hours

Jirt\

iir

lOT

' 'Oriilg " ‘ . r <

(>' Ì '•‘i II ho 11*. Ui H I

OndDkiii

filte

Deri

16

CUSTOMER RESPONSIBILITIES

CLEAN AIR SCREEN (See Fig. 14)

fiir screen must be kept free o* dirt am chaff to prevent

engine damage from overheating. (' ieeri with a wire- brush
or compressed air to remove dirt and stubborn dried gum

fibers.

ENGINE COOUNG FINS (See Fig. 14)

Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.

• Remove screws from blower housing and lift housing
and dipstick tube assembly off engine.

• Cover oil fill opening to prevent entry of dirt.

• Use compressed air or stiff bristle brush to thoroughly
dean engine cooling fins.

• To reassemble, reverse above procedure.

IN-I IMF f FP» fFR fw-«.

ill fu I Mr*-1 .uuMh I I'l < I jhc . I t li ( , ‘ or- I. ' I, I

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

ktip-' ^fi f r ■ . , - I *1 lit-, iw plug fui^l '!!i

<• Pkf e 11- w lel tilirf iH pj«-iii >n III i‘. •! line with arrow

p Jil. II 'I I rt 'Vb .<1

® b-¡i.eic ,.(f no uc liiii Rdt., jid tiamps are

properly pobitioned.

• Immediately wipe up any spilled gasoline.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign
matter.

• Keep finished surfaces and wheels free of all gasoline,
oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” on page 3 of this manual.

17

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brate pedal lully ar^d set

A

Place gearshift lever In neutral fN| position
Place attachment clyich iri ‘ DISENGAGED t«
Turn ignition key “OFF’ and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark piug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 16)

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in “DISENGAGED” position.

• Move attachment lift leverforward to lower mowerto its
lowest position.

Roil belt off engine pulley.
Disconnect clutch rod from clutch lever by removing
retainer spring.
Disconnect anti-sway bar from chassis bracket by
removing retainer spring.
Disconnect suspension arms from rear deck brackets

by removing retainer springs.

Disconnect front links from deck by removing retainer

springs. .

Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 16)

• Raise attachment lift lever to its highest position.

• Slide mower undertractorwith discharge guard to right
side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mowerwhile tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See
“PRODUCT SPECIFICATIONS” on page 3 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height
from bottom edge of mowerto ground. Distance “A” on

both sides of mower should be the same or within 1 /4"
of each other.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment

nut on that side.

• To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Three full turns of adjustment nut will change
mower height about 1/8".

• Recheck measurements after adjusting.

CLUTCH ROD

SUSPENSION
ARMS

RETAINER
SPRING

ANTI-SWAY BAR

CLUTCH LEVER

RETAINER
SPRING

ENGINE
PULLEY

FRONT
LINK

RETAINER
SPRINGS
(BOTH SIDES)

RETAINER
SPRINGS
(BOTH SIDES)

FIG. 16

18

SERVICE AND ADJUSTMENTS

“FX bTi r / ‘ I AL li I ’l.'tF r- . ,

liT b, i ' rbf'r'i T'" :

¡‘i i E -- f-r. / hf Li'i.t t I b

FOilMl. ) .VILI '^<^1

SlUh.

To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1 /8" to

1/2" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis
tance “D” directly in front and behind the mandrel at bottom
edge of mower housing as shown.

• Before making any necessary adjustments, check that

• If links are not equal in length, adjust one link to same

• To lower front of mower loosen nut “E” on both front

• When distance “D” is 1/8" to 1/2" lower at front than

• To raise front of mower, loosen nut “F” from trunnion on

• When distance “D" is 1/8" to 1/2" lower at front than

• Recheck side-to-side adjustment.

1 AHl i!' < K Mb .1 bF I t <b'

both front links are equal in length. Both links should
be approximately 10-3/8".

length as other link.
links an equal number of turns.

rear, tighten nuts “F” against trunnion on both front
links.

both front links. Tighten nut “E” on both front links an
equal number of turns.

rear, tighten nut “F” against trunnion on both front links.

i Figs. 19 and 20)

'bf ( I i['t

'L ' 7ML ii I I

TH FRONT LINKS

LEVEL SIDE-TO-

TO ::fpt ace Mowrr m>:m belt

fig 1)

If r '(1 V-1 bi, f - F t-i niavoei'F' > ri «ithout tools.

>ti -in f vm i unace L j -ig. f irking brake.

BELT REMOVAL -

Rtri.vf p-f-vi ‘rnoi rr j <o( I' ' REMOVE

M' ’ "'FM I 1,1 c ' M i! ..r ,

' V/ rr i f I . fi Lv in m iii'i I (.1 tiCj jIiO .uler pulleys.

• Pull belt aw?/trc;m mov.iri
BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and inside all belt

guides.

• Install mower in reverse order of removal instructions.

FIG. 20

TO ADJUST BRAKE (See Fig. 22)

Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and
nut “A” on brake rod.

• If distance isotherthan 1-1/2", loosen jam nut and turn
nut “A” until distance becomes 1-1/2". Retighten jam
nut against nut “A”.

• Road test tractorfor proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au

thorized service center/department.

19

SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig. 23)

Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See “TO REMOVE MOWER” in this
section of this manual.)

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keep
ers.

• Pull belt toward front of tractor and remove downwards

from around engine pulley.

• Install new belt by reversing above procedure.

iRANSAALt Ob A ft SHIFT LtVfcH

APJnSTrUiuhr rTf.- Fi'j
Tf «■ '. ill ' h' I|i I t.t h li-ccr .1 ’"lib Hi. ii hill I*- r

I 111 1 -il'i ,1 ItJ'i ||. t 1 ,lf f 1'11-lti >. UiH 111

preset at the factory; however, if adjustment is needed,
proceed rullu/i/c.

• Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move freely, the

transaxle is in neutral.

• Loosen adjustment bolt in front of the right rear wheel.

• Position the gear shift lever in the neutral (N) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjust

ment bolt, move mower deck height to the lowest

FIG. 24

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straightforward, remove steer
ing wheel and reassemble per instructions in the Assembly
section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.

20

SERVICE AND ADJUSTMENTS

rt" REMOVE WHEEL FOR REPAIRS

(See Fig. 25)

“ Block up axle eecurely.
® Renoae rexie cov'er, retrihirig ring and washers to

aliow wheel ren loval real wheel contains a square key

- Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.

• Replace washers and snap retaining ring securely in
axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

WASHERS

RETAINING
RING

TO REMOVE CABLES, REvEIBSE ORDER ­« BLACK i;ab!e tirst from chassis and then from the fully

charged battery.

• RED cable last from both batteries.

POSITIVE TERMINAL

CHASSIS'

NEGATIVE TERMINAL

'CABLES

CHARGED
BATTERY

AXLE COVER

SQUARE KEY
(REAR WHEEL ONLY)

FIG. 25

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 26)

CAUTION: Lead-acid batteries gener
ate explosive gases. Keep sparks, flame
and smoking materials away from bat

A

If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" inthe CUSTOMER RESPON
SIBILITIES section of this manual).

If “jumper cables” are used for emergency starting, follow
this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short
against chassis.

• Connect one end of the BLACK cable to the NEGA-

I iVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

teries. Always wear eye protection
when around batteries.

POSITIVE TERMINAL

NEGATIVE TERMINAL

FIG. 26

REPLACING BATTERY (See Fig. 27 and 28)

CAUTION: Do not short battery termi

nals by allowing a wrench or any other

object to contact both terminals at the

A

same time. Before connecting battery,
remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected

first to prevent sparking from acciden
tal grounding.

Lift seat pan to raised position and open battery box

door.

Disconnect BLACK battery cable first then RED battery

cable and carefully remove battery from tractor.

Install new battery with terminals in same position as

old battery.

First connect RED battery cable to positive (+) terminal

with hex bolt and keps nut as shown. Tighten securely.
Connect BLACK grounding cable to negative (-) termi

nal with remaining hex bolt and keps nut. Tighten

securely.
Close battery box door.

21

SEAT PAN -

BATTERY
BOX DOOR

SERVICE AND ADJUSTMENTS

TO REPtWF HOtiO mn GRILL ASSEMBLY (S?e cis)

•' Raise hood.

® Unsnap headlight wire connector.

. ta.id fO'ii.tt.)-i f..i i ,r orkjod at sides, tiittoward

Of ylilfc mi'i lilt i 11 0 ub • Jf

• TorepLce reverie abc'-e pfnc“dures.

FIG. 27

HEX

BOLT

TIVE

(BLACK) CABLE

FIG. 28

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the
grill.

• Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS ÄND RELAYS

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.

FIG. 29

22

SERVICE AND ADJUSTMENTS

ENGINE

Maintenance, repair, or replacement of the emission con
trol devices and systems, which are being done at the
customers expense, may be performed by any non-road

engine repair establishment or individual. Warranty repairs

must be performed by an authorized engine manufacturer's

service outlet.

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 30)

The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever
from slow to choke position. Slowly move lever from
choke to fast position.

• Check that holes “A” in governor control lever and hole
in governor plate line-up. If holes “A” are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned. Tighten clamp screw securely.

Tfi ADiUST tARBUHfcTOR

The carburetor has t

tilflH '|Oi V K(»t r-f

“i-r-tm- t'-'

t- ll-p>-|cttUft

Ml r, .r.p.- O i M ^ f

may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

'equired to compensate for differences in fuel,

iii'ui_ L.r I 'ji' h i: - t ifl.ijr-1. I lit-' .. r,' I rl

''liQin iri3,.il

cessary. However, minor adjust-

5rlii I

,nd adjust-

;t - da

23

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

GAUTfON Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

A

or spark. Allow the engine to coo!
before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor
oughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.

• Clean entire tractor (See “CLEANING” in the Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re

placement instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Customer Responsibilities

section of this manual.

• Be sure that ail nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require
recharging.

• To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Cus
tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

• If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

ENGINE

EUELSfbILW

tM*'. .'f>T Lb ' ‘ ' . vn > I. f I Ml I' * Mi_ /f- , I I I M

DFHUbR - r-q irj fcicfcrjlia! hUiiL

'.riltM MAHi' U( H - { .'RFuRElOR г ii^L Га ГЕ»^
lUfcL H‘ .. E и I -■ IG <>itRif]! -> ГI JhM’at Ml ,0
Lz-FLIitortol iriu МГ TL i HA ^LuOMGL ClEiILEu

FUELS (CALI ED 'jASOHOL Uh USING ETHANOL OR

METHANOL) CmiJ r. i Th-i'T i.lOtoTURE WHICH LEAUb
TO SEPARAl ION AfiM FORMATION op A<"IDS DUBIfJO
STORAGE АС1ЫС GA'~ CAN DAMAGE THE FUEL
SYSTEM OF AN EUGIfJE WHILE IN ^>ГОНАЬР

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and
carburetor are empty.

• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor
age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel .stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine
oil. (See “ENGINE” in the Customer Responsibilities
section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to “START” position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.

IMPORTANT; NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

24

TROUBLESHOOTING POINTS

PROBLEM

Will not start

10.

Hard to star! 1.

Engirie will not turn over

CAUSE

1.

Out of fue!. 1. Fill fuel tank.

2.

Engine not “CHOKED” properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6.

Dirty fuel filter. 6. Replace fuel filter.

7. Water in fuel.

CORRECTION

2.

See “TO START ENGINE” in Operation section.

3.

Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

7.

Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

8. Check all wiring.

9. See “To Adjust Carburetor” in Service Adjustments

section.

Engine valves out of adjustment. 10. Contact an authorized service center/department.

Dirty air filter. 1. Clean/replace air filter.

2. Bad spark plug. 2.

Weak or dead battery.

3.

4.

Ditty fuel filter. 4. Replace fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7.

Carburetor out of adjustment. 7.

Replace spark plug.

3. Recharge or replace battery.

5. Drain fuel tank and refill with fresh gasoline.

6. Check all wiring.

See “To Adjust Carburetor” in Service Adjustments
section.

8.

Engine valves out of adjustment. 8. Contact an authorized service center/department.

1.

Ciutch/brake pedal not depressed.

2. Attachment clutch is engaged. 2.
3, Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals. 5.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty Ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

1.

Depress ciutch/brake pedal.
Disengage attachment clutch.
Recharge or replace battery.

3.

Replace fuse.

4.

Clean battery terminals.

Check/replace solenoid or starter.

Engine cMcks but will not 1. Weak or dead battery. 1. Recharge or replace battery.

start

Loss of power 1.

2. Corroded battery terminals. 2. Clean battery terminals.
Loose or damaged wiring.

3.

4.

Faulty solenoid or starter. 4.

Cutting too much grass/too fast.

2.

Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4.

Dirty air filter. 4. Clean/replace air filter.

5. Low oil level/dirty oil.

6.

Faulty spark plug. 6, Clean and regap or change spark plug.

7.

Dirty fuel filter. 7.

8. Stale or dirty fuel.

9. Water in fuel.

Check all wiring.

3.
Check/replace solenoid or starter.

1.

Set in “Higher Cut” position/reduce speed.

5. Check oil level/change oil.

Replace fuel filter.

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10.

Spark plug wire loose.

11.

Dirty engine air screen/fins. 11.

12.

Dirty/clogged muffler.

13. Loose or damaged wiring.

14.

Carburetor out of adjustment. 14.

10. Connect and tighten spark plug wire.
Clean engine air screen/fins.

12. Clean/replace muffler.

Check all wiring.

13.

See ‘To Adjust Carburetor” in Service Adjustments
section.

15.

Excessive vibration

Engine valves out of adjustment.

1.

Worn, bent or loose blade.

2.

Bent blade mandrel.

3.

Loose/damaged part(s).

15.

Contact an authorized service center/department.

1.

Replace blade. Tighten blade bolt.

2.

Replace blade mandrel.

3.

Tighten loose part(s). Replace damaged parts.

25

TROUBLESHOOTING POINTS

PROBLEM CAUSE

toqHie ccntiW'« to iun
whed tpisrator ifias.'es seat

with attachment clutcri

1, Faulty operator-safety presence control sysierii.

engaged

Poor cut - uneven 1. Worn, bent or loose blade.

Mower blades will not
rotate

Poor grass discharge

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Ciogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Wom/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

1 CORRECTION

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace Idler pulley.

4. Replace blade mandrel.

1. Place throttle control in “FAST” position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck,

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) not working

(if so equipped)

1. Switch is “OFF".

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

Battery will not charge 1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (it so equipped).

4. Faulty alternator.

Engine “backfires”
when turning engine

1. Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.

“OFF”

1. Turn switch “ON".

2. Replace bulb(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Move throttle control to “SLOW” position and allow
to idle for 30 seconds before stopping engine.

26

TRAC rOR MODEL NUMBER CHD14542A

IGNITION SWITCH

POSITION

OFF

RUN/LIGHT B + L

RUN B + L

START

CIRCUIT

G + M + L NONE

B + L + S

“MAKE”

A +Y

NONE

NONE

NOTE

YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

27

REPAIR PARTS

ELECTRICAL

TRACTOR--

21 22

REPAIR PARTS

;al

Kti

NO.

2

8 156417
16
19
20

21
22
24 4799J
25 146147

26

27
28
29

30
31
32 141226 Cover Sw Ignition
33 122147X Key Ign Molded Generic
40 166145 Harness Ign
41
42 131563
43 145673
44
48 140844 Ammeter Adapter Rectangular
52
70

hART

NC.

1

144925

74760412
153664 Switch Intlk Push-In

10090400
73350400 Nut Jam Hex 1/4-20 Unc
166181 Harness Socket Light

4152J Bulb, Light# 1156

166180 Fuse 15 Amp
73510400 Nut Keps Hex 1 /4-20 Unc
4207J

121305X Switch Plunger Nc Gray

140301 Switch Ign 4 Pos W/L P/L

12421IX Nut Ignition

71110408 Bolt Fin Hex 1/4-20uncx1/2

73640400 Nut Keps Hex 1/4-20 Unc
141940 Protection Loop

166659 Harness Engine

DESCRIPTION
Battery 12 Volt 25 Amp

Bolt Hex Hd 1/4-20unc X 3/4
Case Battery

Washer Lock 1/4

Cable Battery 6ga 11" Rad

Cable Battery 6 Ga 44" Red W/16 Wire

Cable Ground 6ga 12' black

Cover Temminal Red
Solenoid

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

29

REPAIR PARTS

CHASSIS Ami ENCLOSURES

TRACTOR - - MODEL NUMBER CHD14542A

30

REPAIR PARTS

TRACTOR

CHASSIS AND ENCLOSURES

MODEL NUMBER CHD14542A

KEY
NO.

11
12 145660 Clip Tinnerman Grile P/L
13
14 17490608 Screw Thdrol. 3/8-16 x 1/2 Ty-Tt
15 74180512
16
17 159639X428
18

20 156437
23
24 74780616
25 19131312
26 73800600
28 157373
29 140273X599 Lens Grille Private label
30
31
33
34 105475X428
35 72110606
37 17490508
38 139886
39
51 73800400
52 19091416
53
54
55 144696
57 74780412

58
140
145

PART
NO. DESCRIPTION

1 165480 Chassis
2 140356
3

17490612 Screw Thdrol. 3/8-16 x 3/4 Ty-Tt

4 19131216 Washer 13/32 x 3/4 x 16 Ga.

5 155272

6

155923

8

155138

9 161937X011 Dash Private Label

10 72140608 Bolt RdHd Sqnk. 3/8-16 Unc x 1

155927 Panel Asm. Dash Lh
169117X010

73510500 NutKeps 5/16-18 Unc

126938X
124028X

166886X428
136619
105476X428

139887 Bracket Asm. Pvt. Rh Mwr. Rear

144697
161464 Screw Hex Wshd 8-18 X 7/8

150127 Air Duct Private Label
158418
156524
5479J

Drawbar Stretch 94

Bumper Hood/Dash

Saddle Fender Shift Flat

Clip Retainer Slide-On

Panel Dash Rh
Screw Mach Trhd 5/16-18 Unc x 3/4
Hood Pnt Steel Private Label

Bumper Hood
Plate Mtg Battery/Fuel Tank
Bushing Snap Nyl. BIk Fuel Line
Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5
Washer 13/32 x 13/16 x 12 Ga.
Nut Lock Hex w/lnsert 3/8-16 UNC

Grill Private table BIk

Fender
Bracket Fender
Footrest Pnt. LH
Footrest Pnt. RH
Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4
Screw Thdrol 5/16-18 x 1/2
Bracket Asm. Pvt. Lh Mwr. Rear

Nut Lock Hex W/lns. 1/4-20

Washer 9/32 x 7/8 x 16 Ga.

Bracket Grille LH
Bracket, Grille RH

Bolt Fin Hex 1/4-20 x .75
Bracket Suspension Front

Rod Pivot Chassis/Hood
Plug Btn BIk

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

31

REPAIR PARTS

DRIVE

TRA^.TOP - ^ MODEL NUMBER CHD14542A

32

REPAIR PARTS

DRIVE

TRACTOR - - MODEL NUMBER CHD14542A

KEY PART KEY

NO. NO.

1

2 146682 Spring, Brake Return
3 123666X Pulley, Transaxle
4

12000028
121520X Strap, Torque

5
6 17490512

8 165619

10 76020416

11 105701X Washer, Shift Plate

13 74550412
14 10040400 Washer Lock
18 74780616
19 73800600

21 106933X Knob

22 130804 Rod, Brake
24 73350600 Nut, Hex Jam 3/8-16

106888X Spring, Rod, Brake

25
26 19131316
27 76020412

145204 Rod, Brake, Park

28
29 71673

30 130807

127275X

31

32 74760512 Bolt Hex Hd 5/16-18 UNC x 3/4

155071

34

120183X Bearing Nylon

35
36 19211616

1572H

37
38 131494
39 74760644
40 4470J Spacer

41 165838

42 19131312
47 127783 Pulley, Idler

154407

48
49 123205X Retainer, Belt
50 74760624

51

73680600

52 73680500

53 10571 OX Link, Clutch
55 105709X Spring, Return, Clutch
56

74760620
57 130801 V-Belt, Drive
58 127274X Keeper, Belt, Transaxle, R.H.

DESCRIPTION

Transaxle Peerless, Model 206-545C
(Order parts from transaxle
manufacturer)

Ring, Retainer
Screw, Hex, Washer, Thread Rolling

5/16-18 X 3/4
Rod, Shifter
Pin, Cotter 1/8x1

Bolt 1/4-28 UNF Gr. 8 w/Patch
Bolt, Fin Hex 3/8-16 Unc x 1 Gr. 5

Locknut 3/8-16

Washer 13/32 x 13/16 x 16 Gauge
Pin, Cotter 1/8 X 3/4

Cap, Plunger
Bracket, Transaxle, L.H.
Keeper, Belt, Transaxle, L.H.

Shaft, Foot Pedal
Washer 21/32 x 1 x 16 Gauge

Pin,Roll 3/16 X 1

Idler, Flat

Bolt, Hex 3/8-16x2-3/4
Keeper, Belt

Washer 13/32 x 13/16 x 12 Gauge
Bellcrank Asm Clutch
Bolt, Hex 3/8-16 X 1-1/2

Nut, Crownlock 3/8-16

Nut, Crownlock 5/16-18

Bolt, Fin, Hex 3/8-16unc x 1-1/2

- ■ NO.

59

61

62
63 140186 Pulley, Engine
64 71170764 Bolt, Hex 7/16-20 X 4 Gr. 5
65 10040700 Washer, Lock Hvy HIcI Spr 7/16
66
70 134683
72 19132012
74
75 121749X Washer 25/32 x 1-1/4 x 16 Ga.
76 12000001
77
78 121748X Washer 25/32 x 1-5/8 x 16 Ga.
79 2228M Key Woodruff #9 3/16 x 3/4
80

81 165594

82
83 19171216 Washer 17/32 x 3/4 x 16 Gauge
84

85 150360 Nut 1/4-28

89 139964X428
90 124346X Nut, Washer Head, Self-Thread 1/4

96 4497H Retainer Spring 1" Ziinc/Cad
112 19091210 Washer 9/32 x 3/4 x 10 Ga.
113 127285X Strap Torque L.H. Lt
116 72110610
145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5
150

151

156
158 165589 Bracket Shift Mount
159 165494 Hub Tapered Flange Shift LT
160 19292016 Washer 29/32 x 1-1/4 x 16 Ga.

161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

162 73680400 Nut Crownlock 1/4-20 Unc
163
164 19091010 Washer 5/8 x .281 x 10 Ga.
165
166
168
169 165581 Plate Fastening LT

171

NOTE: All component dimensions give in U.S. inches.

PART
NO. DESCRIPTION

140312
17490612 Screw, Hex Washer Head, Thd.,

8883R Cover, Foot Pedal

154778 Keeper, Belt Engine F-Proof

137057

123583X Key Square

131486 Shift Arm
123782X
166228 Link, Transaxle

165850
19133210 Washer 13/32 x 2 x 10 Ga.
166002

74780416

165623
166880 Screw 5/16-18 X 5/8
165492

17490608 Screw Thdrol 3/8-16 x 1/2 TY-TT

1 inch = 25.4 mm.

Retainer, Belt
Roll. 3/8-16x3/4

Guide Belt Mower RH
Washer 13/32 x 1-1/4 x 12 Ga.
Spacer, Split

E-Ring

Shaft, Assembly, Cross Tapered
Spring, Torsion

Console, 6 Speed

Bolt, RdHd Sq Neck 3/8-16 x 1,25
Bushing Bellcrank Grnd
Washer Srrted 5/16 ID X 1 X .125

Bolt Hex Fin 1/4-20 Unc x 1 Gr. 5
Bracket Pivot Lever
Bolt Shoulder 5/16-18 x .561

33

REPAIR PARTS

TRACTOR - - MODEL NUMBER CHD14542A_

STEERING ASSEMBLY

^

---------

-63

~ 11

-3S

—41

-37

-36

34

REPAIR PARTS

STEERING ASSEMEt /

TRACTOR ■ MODEL NUMBER CUT iCCT/

KEY

■ PART

NO. NO.

DESCRIPTION

1 140044

154427

2
3 156483
4

157473
5 6266H WasherThrust .75 x 1.230
6 121748X Washer 25/32 X 1-5/8 X 16 Ga
7

19272016 Washer 27/32 X 1-1/4 X 16 Ga

8 12000029 Ring Klip «5304-75

9 3366R Bearing Col Strg BIk

10 156438
11 10040600 Washer Lock Hvy Hid Spr 3/8
13 154779 Bearing Axle STLT/GT
15

73901000
17 156546
18 57079 Washer Thrust 515x 750x 033
19 160395

22 165857 Screw Hex Wshhd Torx
23 165851 Shaft Asm Pittman
25 154406
26 126847X Bushing Link Drag BIk Lr
27 136874 Gear Sector 22 Teeth
28 19131416 Washer 13/32 x7/8x 16 Ga.
29 17490612
30 76020412 Pin Cotter 1/8 X 3/4 Cad
32 130465 Rod Tie Wire Form 19 75 Mech
36 155099 Bushing Steering
37 152927 Screw

140045 Cap Wheel Steer Ayp

38
39 19133808
40 781 OH Lock Nut
41 100711L Adapter Wheel Strg

42 145054 Boot Shaft Steering

121749X Washer 25/32 X 1-1/4 X 16 Ga

43

44

153720 Shaft Extension Steering Non-Adj

121232X Cap Spindle FrTop BIk

46
47 6855M Fitting Grease
51 73800500
54 74780520 Bolt Fin Hex 5/16-18 Unc 6 x 1-1/4
62 156594 Kit Steering Asm Service
63

74780616

65 154780 Spacer Axle

154404

66
67 74781044 Bolt tin Hex 5/8-11 UNC x 2-3/4

154429

68
79 19132012 Washer 13/32 x 1-1/4 x 12 Ga.
80

74950612 Bolt Hex Nylon 3/8-16 x 3/4

Wheel Steering Ayp/P/L BIk
Axle Asm Fr LT W/gzks 38/42
Spindle Asm LH
Spindle Asm RH

Link Drag

Nut Lock Flange 5/8-11 Unc
Shaft Asm Strg Private Label

Support Shaft

Bracket Steering

Screw Thdrol 318-16x314 Ty-tt

Washer 13/32 x 2-3/8 x 8 Ga

Nut Lock Hex W/lns. 5/16-18 Unc P

Bolt in Hex 3/8-16unc x 1 Gr. 5
Bearing Arm Pittman
Brace Axle

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

REPAIR PARTS

DECALS

TRACTOR - - 42A

KEY

NO.

10 167376

PART

NO.

1 166265

145005

2

167374

3

158169

4

165352

5

157140

6
7 101892X

167375

8
9 166221

WHEELS & TIRES

KEY

DESCRIPTION

Decal, Fender Si Lawn Tret 13 158168 Decal, Wheel Steering
Decal, Bat Dan/Poi P/L Symbols 15
Decal, Hood RH 16 158166 Decal, Fender
Decal, Deck
Decal, Engine
Decal, Danger Fender (E/F)
Decal, Clutch/Brk (E/F) 168302 Manual Owner's (Fr)
Decal, Hood LH
Decal, Engine Replcmnt C42 Grass Catcher
Decal, Panel, Dash

NO.

19 157163 Decal, Saddle Open Inst. Gear E/F

Available accessories (not included with tractor):

KEY
NO.

10 7152J

11

NOTE: All component dimensions given in U.S. inches

PART
NO.

160396 Decal, V-Belt Schematk

138311
168301

MK42 Mulching Kit w/Blades

PART

NO.

1

59192

2

65139

106222X

3

59904

4

106732X427

5
6

278H

7

9040H
8 106108X427
9 106268X

104757X
144334

1 inch = 25.4 mm.

DESCRIPTION

Decal, Handle UR Height Adz
Manual Owner"s (Eng)

DESCRIPTION

Cap Valve Tire

Stem Valve
Tire FTs 15X60-6 Service
Tube Front (Service Item Only)

Rim Asm 6" (Front White Service)

Fitting Grease (Front Wheel Only)

Beanng hlange (Front Wheel Only)

Rim Asm 8" (Rear White Service)
Tire R Ts 18x9 5-8 C Sen/ice
Tube Rear (Service Item Only)

Cap Axle Bik 1 50 X 1 00

Sealant, Tire (10 oz. Tube)

36

REPAIR PARTS

£ - >EMBLY

TRACTOR - - MODEL ^vMiiBFR CHD14542A

KEY PART
NO. NO.

1 140116
2 140551
3 74760616
4 19131610
5 145006
6 73800600
7 124181X
8 17490616
9 19131614

10 155925

12 121246X
13 121248X

DESCRIPTION

Seat
Bracket Pivot Seat

Bolt Hex 3/8 - 16 X 1
Washer 13/32 X 1 “
Clip Push-In Hinged
Nut Lock Hex w/Wsh 3/8-16 Unc
Spring Seat Cprsn 2 250 BIk Zi
Screw Thdrol 3/8-16 X 1 l y-tt
Washer 13/32 X 1 X 14 Ga
Pan Seat

Bracket Mounting Switch
Bushing Snap BIk Nyl 50 Id

KEY PART
NO. NO.

14 72050412
15 134300
16 121250X
17 123976X

18 124238X
21 153236
22 73800500
23 74780814
24 19171912
25 127018X
26 10040800

NOTE: All component dimensions given

1 inch = 25.4 mm.

DESCRIPTION

Bolt Rdhd Sht Nk 1/4-20 x 1-1/2
Spacer SplH 28x 96 Yel Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Cap Spring Seat
Bolt Shoulder 5/16-18 UNC
Nut Lock Hex W/lns 5/16-18 Unc P
Bolt Fin Hex 1/2-13 X 7/8 Gr 5
Washer 1 7/32 X 1 -3/16 X 12 Ga
Bolt Shoulder 5/16-18 X 62
Washer Lock Hvy Hid Spr 1/2

37

in U.S. inches

REPAIR PARTS

LIFT

TRACTOR - - MODEL NUMBER CHD14542A

KEY

NO.

1112139865

13

PART
NO.

1 159460
2 159471

105767X

3
4

12000002 E-ring Truarc #5133-62
19211621

5
6 120183X Bearing Nylon
7 109413X

124526X Button Plunger Black

8

139866

4939M Retainer Spring

DESCRIPTION
Wire Asm Inner W/Plunger

Shaft Asm Lft RH

Pin Groove 17 130171
Washer Pltd 21/32 X 1 X 21 Ga
Grip Handle Matte

Link Lift LH

Link Lift RH

KEY

NO.

15 127218
16 73350800 Nut Jam Hex 1/2-13 Unc

18
19 139868
20 163552

31 140302

32

PART
NO.

73680800 Nut Crownlock 1/2-13 unc

73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S

1 men = ZÜA mm

DESCRIPTION

Link Front
Tnunnion BIk Enc
Arm Suspension Rear

Retainer Spring

Bearing Pvt. Lift Spherical

38

REPAIR PARTS

ENGINE

TRACTOR MODEL NUMBER CHD14542A

KEY

NO.

13 165291 Gasket Eng 1 313 Id Tin Plated
14
15
16

23

29

31
32

PART

NO.

1

140310 Control Th/ch 23.5 Lh Flag 33 123487X Clamp Hose BIk

2

17720410

3 Engine Briggs Model 287707 37

4

137352

13280324 Nipple Pipe 3/8 Npt X 3" 46 19091416
13200300
11050600 Washer Lock Eat Tooth 3/8 72 71070512
159880 Shield Brn/Dbr Guard 78 17490620
137180 Kit Spark Arrestor (Flat Scm)
161911
140527

DESCRIPTION

Screw Hex Thd Cut 1/4-20x5/8 T 35 17490512 Screw Thdrol 5/16-18 x 3/4 TYT
(Order parts from engine

manufacturer)
Muffler Exhaust B&S

Elbow Std 90 Degree 3/8-18 Npt 62

Tank Fuel Front 2.00 Gal

Cap Asm Fuel

KEY

NO.

38

40
44 17490412

81 128861 Nut Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches

PART
NO. DESCRIPTION

137040 Line Fuel

Plug Oil Drain (Order From Engine

124028X

10040500 Washer 5/16

1 inch = 25.4 mm.

Manufacturer)
Bushing Snap Nyl BIk Fuel Line
Screw Hexwsh Thdrol 1/4-20x3/4
Washer 9/32 X7/8X 16 Ga

Screw 5.16-18 X 3/4
Screw Thdroi 3/8-16x1-1/4 TYTT

39

REPAIR PARTS

MOWER DECK

TRACTOn -MODEL NUMBER CHD14542A

-^67

40

REPAIR PARTS

TRACTOR - - MODEL NUMBER CHD14542A

MOWER DECK

KEY PART KEY PART
NO.

NO. DESCRIPTION NO.

NO.

DESCRIPTION

1 164961 Mower Housing 52
2 72140506
3 138017
4

138440
5 4939M
6 130832
8 850857 Bolt 3/8-24 X 1 1/4 59
9 10030600

10 140296 Washer Hard Blade Mower Vented 68

11

138498 Blade
12 129895 Bearing Ball
13 137645 Shaft Asm WAower Bearing 73 127847
14

128774 Housing Mandrel Vented
15 110485X Bearing Ball Mandrel
16 140329 Stripper Mower Vented 76 128903 Bolt Shoulder3/8-16 Unc 1 44
17 72110610
18 72140505 Bolt Rdhd Sqnk 5/16-18 X 5/8 78 160570
19 132827

20 159770
21 73680500
22 134753 Stiffener Bracket 42" deck

131267 Bracket DeflectorMower42"

23

24 105304X Cap Sleeve 80x 112 BIk Mower

123713X Spring Torsion Deflector 2 52

25
26 110452X Nut Push Phos & Oil
27 130968

19111016 Washer 11/32 X 5/8 X 16 Ga

28
29 131491 Rod Hinge 42" 6 75 Wig

157722 Screw Thdrol Washer Head

30
31

129963

32 153535

137266 Nut 9/16 Top Lock FIng

33

72110614 Bolt Rdhd 3/8-16uncx1-3/4 Gr. 5 118

34

133835 Fastner Christmas Tree

35

131494 Pulley Idler Flat 3 060

36
37 19131316
40 73680600 Nut Crownlock 3/8-16 UNC
41 133551 Rod Pivot W/nibs 132 19132203
43 140083 Rod Clutch Secondary W/nibs
44

140088

4497H

45
46 137729 Screw Hex Thd Cut 164962
48 133944 Washer Hardened Smaller
49 155066
50

131340

51

69180 Nut Lock #10-24 Unc NOTE: All component dimensions given in U.S. inches

Bolt Rdhd Sqnk 5/16-18unc X3/4 53 131845
Bracket Asm Fr Sway Bar 38/42
Bracket Asm Deck 42" sway Bar 55
Retainerspring

Arm Suspension Rear 58
Washer Lock Hvy 3/8

Bolt Rdhd Sqnk 3/8-16 X 1-1/4
Bolt Shoulder 79

Baffle Vortex 42 80 153701
NutCrownlock 5/16-18 UNC 81 73350600

Shield Deflector Mower 42" BIk

Washer Spacer Mower Vented
Pulley Mandrel 42" 116 4898H

Washer 13/32x 13/16x 16Ga 121 143723

Guard Mandrel LH Black 130794
Spring Retainer 1" Zinc/cad

Roller Asm Cam Follower 42" dec
Bolt Shoulder 10-24 Zinc Gr 5 42"

139888

54

133943
155046

56 122052X Spacer Retainer Pm Mower

140086
141043

67

162132
144200

71

142427

72

131870

74 121748X
75 12000029 Ring Klip #t5304-75

77

127845

127498

82

142028
83 120958X Washer Sintered
84

156084

85 72140620
92

73800600

111 155197 Bracket Guage Wheel Lh

112

155198

17490512 Screw Ghdrol 5/16-18 x 3/4

113
114 73510500

115 72110504

105455X

117

73930600 Nut Centerlock 3/8-16 UNC

119 19121414
120 19171512 Washer 17/32 x 15/16 x 12 Ga.

128

153390

141

6266H

Bolt Shoulder 5/16-18 Unc BIkz
Arm Asm Pad Brake
Washer Hardened
Arm Idler 42" mower LT/YT

Spring Torsion Brakes 42"
Guard TUV Idler
Knob Rd
V-Belt Mower
Rod Clutch Primary 38/42
Spring Return

Arm Clutch Secondary
Washer 25/32 X 1-5/8 X 16 Ga

KeeperSpnng4000
Lever Asm Clutch Primary
Bushing 747 Od X 794 Lg Brass
Spring Clutch Mower
Nut Hex Jam 3/8-16 Unc
Trunnion Adj

Keeper Belt Idler
BoltRdhdSqnk 3/8-16x2-1/2
Nut Lock Hex w/lns. 3/8-16 UNC.

Bracket Gauge Wheel Rh
Nut Keps 5/16-18 UNC

Bolt Carriage 5/16-18 UNC x 1-1/2
Bolt Shoulder
Wheel Gauge

Washer 3/8 x 7/8 x 14 Ga.

Bracket Extruded Guage Wheel

Washer Felt
Washer 13/32 x 1 -3/8 x 3 Ga.
Washer Thrust .75 x 1.230

Mandrel Asm Service (Includes Key
Nos. 8-10, 12-15, 31 and 33)
Deck Serv (Std. Deck - Order
separately gauge wheel
components Key Nos. 111-121)

41

SERVICE

^ecuMSErt

Issued January 1980
Revised January 1991

WARRANTY

^tCUMSEH

LIMITED WARRANTIES

FOR

NEW PEERLESS GEAR POWER TRAIN COMPONENTS

A. Products Warranted

Peerless Gear and y achine Division of Tecums :t Products Company (“Tecumseii”), subject to the limitations contained below, will,
at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein
means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train Component),

EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon
examination by any Tecumseh Authorized Service Outlet or by Tecumseh’s factory in Grafton, Wisconsin, to be DEFECTIVE IN
yATERIAL AND/OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within
TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and
Series 1100 angle drive and ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used
forcommercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted
for NINETY (90) BAYS ONLY, and must be received by Tecumseh or by a T ecumseh Authorized Service Outlet forsuch examination within
90 days from the date of sale to the original purchaser. New Power Train Components Incorporated in equipment used for rental purposes
are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY (30) DAYS
ONLY, and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to the original
purchaser.

B. Products And Items Not Warranted

1. Alterations or Modifications of Power Train Components.

2. Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer’s Manual.

This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or
workmanship as delivered to the original purchaser. This warranty does not cover defects caused by depreciation or damage caused by
normal wear, accidents, improper maintenance, improper use or abuse of the product, failure to follow the instructions contained in an

Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and replacement of service

items which are not defective shall be paid for by the original purchaser.

C. Securing Warranty Service

Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh Registered Service
Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh, c/o Service
Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, Wisconsin 53024. Warranty service can only be
performed by a T ecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton, Wisconsin. At the time of requesting warranty
service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any charges for making service
calls and/or for transporting the product to and from the place where the inspection and/or warranty work is performed. The purchaser
shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components and/or part(s) of
the Power Train Components submitted for inspection and/or warranty work.

D. Limitation of Damages and Implied Warranties

The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh nor any of its
affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power Train Component or any of its
parts, other than as set forth herein,

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT THAT

EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN DURATION TO THE PERIODS

OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY

INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES. Some states do not allow limitations on how long an
implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may

not apply to you. This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state.

E. No Dealer Warranty

Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obligations

or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller or dealer of part(s) of a Power Train
Component has no authority, whatsoever, to make any representations or promises on behalf of Tecumseh or to modify the terms or
limitations of Tecumseh’s warranty in any way.

42

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL.
NOT ACROSS HILL

Operate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradu
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.

Poulan