Poulan 166120 User Manual

T)d Moi' i'. . .J -

OWNER'S MANUAL

MODEL NO. HD14542A

14.5 HP 42 Inch

Lawn Tractor

Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Storage

• Troubleshooting

• Repair Parts

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

Poulan

166120 9.21.98 JH

PRINTED !N U.S.A.

IMPORTAMI
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SAFETY RULES

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INSTRUCTIONS Ci

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ÍT AND!

SERIOU

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INJURY

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GENERAL Of

Read, understai
and on the rr

iiifiiiio,! iifiici'i“ iir m. shine*
Lie .<1 Hi- C ira Oi Ol..)e^ 1-. _ucl. as 10*1--. i jys, Wl.e, etc.,

whrh' ul j be pic't ri uj: <nd thrown n/blade
Be * ur*-the ircdis tl it Of ither people t etrr^ mowing Stop

m-i^nino if anyon., ciuers ihe area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.
Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.

Slow down before turning.
Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging

chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of

alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into

a trailer or truck.

ERATION

Line before

m all ins

startinq.

'uctr

ie manue

miliar with theOnly allow responsible adults, who ai

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.

Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.

Use extra care with grass catchers or other attachments.
These can change the stability of the machine.

Keep all movement on the slopes stow and gradual. Do not
make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause
sliding.

• Do not try to stabilize the machine by putting your foot on the
ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN
Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that

children will remain where you last saw them. .

t p children out < t>hi mowing ar r 'noun 'erthe watchful

r It 1 r -.nother rc j n ihk adul>

3i- alert and mm ni-'-hine off if children ent . the aiea

• Before and when backing, look behind and down for small

children.

• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE --

• Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.

Use only an approved container.
Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not
smoke.

Never refuel the machine indoors.
Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.

• Never tamper with safety devices. Check their proper
operation regularly.

• Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.

• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec
essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as
required.

Look for this symbol to point out im
portant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR

A.

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental

A

starting when setting up, transporting,
adjusting or making repairs.

A WARNING A

The engine exhaust from this product con
tains chemicals known to the State of Califor

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATiONS on your purchase of a r,evi tractor.
It has been designed, engineered and rnartufactured to
give you the best possible dependability and performance.

Should you experience any problem you cannot easily

remedy, plerase contact your nearest authorized service
center/department. We have competent, welirfrained tech
nicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always obsen/e the “SAFETY RULES”.

O' ffl

NE CAPACn

IFICATÍONí

: ALLOW Í

3pSF/i

!
1

j OIL CAPACITY:
1 SPARK PLUG: UPAMPION «iJ'ullrf

(GAP: ,030")

SAE 5W-30 (bGiow 32'^F)

___________________

3W1LLBE FOUND

ON A PLATE UNDER THE SEAT.

ilALNUMBERAND

IN A SAFE PLACE

F'lR PI TIRE RH LRFNCC

CUSTOMER RESPONSIBILITIES

« Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring forand
using your tractor.

• Follow the instructions under “Customer Responsibili

ties” and “Storage” sections of this owner’s manual.

VALVE CLEARANCE:

GROUND SPEED (MPH):

TIRE PRESSURE: FRONT; 14 PSI

CHARGING SYSTEM;

BATTERY: AMP/HR: 25

BLADE BOLT TOROUE: 27-35 n. LBS.

INTAKE: .005“ - .007"
EXHAUST: .009"-.011"

FORWARD:

1st 1.1

2nd 1.4
3rd 2.2
4th - 3.3

5th 4,4
6th 4.9

REVERSE: 1.4

REAR; 12 PSI

3 AMM- f-Ai iFHY
5 AMPS HEADLIGHTS

MIN. CCA: 190
CASE SIZE: U1R

WARNING; This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicablelocal or state’laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest authorized service center/department (See RE
PAIR PARTS section of this manual).

In the state of California the above is required by law
(Section 4442 of the California Public Resources Code),
ether states may have similar laws. Federal laws apply on
federal lands.

ie--ir:K5$3=S3iR ;ï

SAFETY RULES.. ........ .. ........................................2

PRODUCT SPEaFICAFIONS 3

CUSTOMER RESPONSIBILITIES ....................3, 1S~19

WARRANTY ............................................................... 4

ASSEMBLY

..

...............................

....................................6-8

OPERATION............................................................. 9-14

MAiNTENANCF SCHEDULE

SERVICE AND ADJUSTMENTS ...................... .-.ALTS

STORAGE

...........

....................... ........................

TROUBLESHOOTING......,,. , 270?

REPi'Af f Ahl , UiAUTOR

f . ORDERireG/SERVICE................ BACK COVER

........... 1.S

...........

........

..........................30-45

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than FHP manufactured transaxle/transmission components, battery
(except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these­items. . -

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the
purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the
purchaser unless such return is requested by Frigidaire Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must
be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of
original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in
accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to
alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions; Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard
hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

Frigidaire Home Products
Service Department
P.O. Box 1687

Orangeburg, SC 29116 USA

giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights

which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

In Canada contact:

Frigidaire Home Products
7075 Ordan Drive
Mississauga, Ontario
L5T 1L6

...

.....

..26

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Seat

Steering Wheel

Steering

Sleeve

Manual

Parts Bag

Parts bag contents not shown full size

(2) Shoulder Bolts

(2) Washers 17/32

X 15/16 X 12 Gauge

Steering
Wheel
Insert

(2) Gauge

Wheels

Steering
Extension
Shaft

o

(2) Center-

lock Nuts

@

(2) Washers 3/8

X 7/8 X 14 Gauge

Steering Wheel

Adapter

Slope Sheet

(2) Keys

ASSEMBLY

Your rit-w fio.rSv,!- j i iHon : 'foiiblf-d ot the factor/ with c xception of those parts left unassembled for shipping purposes.
To eriiiire c:Yo ann proper opaiaiion of y.ur Irocror all pans and fiardware you assemble must be tightened securely. Use
the correct looic a" noccccor-/ to irisurt, piopei tightness.

TOOLS Rr«JOf»FD f OR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.

(1) 3/4" Socket w/drive ratchet Utility knife
(1) 9/16" wrench Tire pressure gauge
(2) 1/2" wrenches

When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 5).

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and
push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing
straight forward.

• Slide steering wheel adapter onto steering shaft exten
sion.

• Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.

• Snap steering wheel insert into center of steering

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKIDTHAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Opera
tion section for location and function of con
trols)

• Press lift leverplungerand raise attachment lift lever to

its highest position.

• Release parking brake by depressing clutch/brake

pedal.

• Place freewheel control In freewheeling position to
disengage transmission (See “TO TRANSPORT” in

the Operation section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against

tractor.

ASSLiVlBLT

HOW TO SET UP YOUR TRACTOR

CHECK B4T? £RY (See Fig. 2)

• Lift seat pan to raised position and open battery box

door.

• If this battery is pul into sen/ice after month and year
indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in CUSTOMER RESPONSIBILITIES
section of this manual for charging 'nstructions).

SEAT PA!

LABLE

BATTERY
BOX DOOFT"

TERMINAL

FIG. 2

TERMINAL

I NIA L L

[IF. FX' c.,

Th IT ill)' vrlIf ( I <

proper position when operating mower. Be sure they are

prop! 11/ H~)M .lecitorn LTt ( ^timi.r. oi. w. I pM.'riTunce.

.f I I r t! it

i/hon

Dperating mow

pthe mower d'

in

• Assemoie gauge wneeis witn tractor on a TiaL level
surface.

• Adjust mower to desired cutting height (See ‘TO AD
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).

• With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16
locknut and tighten securely. ——'

• Repeat for opposite side installing gauge-wheel in

same adjustment hole.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder

bolt.Tighten shoulder bolt securely.
Assemble adjustment bolt, lockwasherand flat washer

loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way
down.

Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT

SPECIFICATIONS” on page 3 of this manual.

CHECK DECK LEVELNESS

For best cuttino results, mower housing should be properly
leveled. See““TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your traotor, check to see
that the brake is properly adjusted. See ‘TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.

ASSEMBLY

'CHEC KLM

BfP'ORE '

TRACTOR, WE WISH TOA, SSURE THAT YOU

THEBESTi OERFORMANCt
THIS QUAI

PLE \t E PEVlt W iHF tail OW'Nl CHEC^USP

/ All assembly instructions have been completed.

fOU OPFRATE

> 1 1 FF,< //' *■ H !

AND ENJOY YC

it !> f\ II F At / '

✓ No remaining loose parts in carton.
/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).
/ Seat is adjusted comfortably and tightened securely.
/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HO W TO USE YOUR TRACTOR, PA Y
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

/ Be sure brake system is in safe operating condition.

)UR NE

RECEñ Æ

ONFRC M

■W

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY

CAUTION OR

WARNING

STOP

REVERSE FORWARD

©

ENGINE ON ENGINE OFF

® l\l

Í

FUEL

CHOKE

Ik

Í R N H L (®)|I

OIL PRESSURE CLUTCH

iji

MOWER HEIGHT

DIFFERENTIAL

LOCK

FAST

a|

LIGHTS ON

© (©

PARKING BRAKE

LOCKED

SLOW

01

. OVER TEMP.

LIGHT

UNLOCKED

REVERSE NEUTRAL HIGH LOW

MOWER LIFT

*

ATTACHMENT ATTACHMENT

)LUTCH ENGAGED CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY IGNITION

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE

(SEE SAFETY RULES SECTION)

Tih

FREEWHEEL

(Automatic Models only)

OPERMiON

KNOW YOUR TRACTOR

READ THIS OWNER'S; MANUAL AND SAFETRULES BEFORE OPEIHHiHG ¥OIT'P^'

Compare the iilustrations wiifi youf tractorto farnijiariee yourself with the locations of various controls and adjustments Save
this manual for future reference.

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER; Used to engage the

mower blades, or other attachments mounted to your
tractor.

LIGHT SWITCH; Turns the headlights on and off.

THROTTLeCHOKE CONTROL - Used for starting and

controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and

braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

FIG. 6

GEAR SHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LIFT LEVER - Used to raise and lower the
mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER; Used to release attachment lift

lever when changing its position. . ...

IGNITION SWITCH: Used for starting and stopping the
engine.

10

OPERATION

The operatiors of anÿ' tractor can reçoit In foreign obiects thiOtt-'n îrno ihe eyes, «hich can
result in severe eve damage. Always wear safety glasses or eye shields while operating
your tractor or performing any ad|ustmeoîs or repairs. We recommend a wide vistori
safety mask over spectacles or standard safety glasses.

HO¥#TOOSL iOURTFiAClGR

TO SE r PARKING BRAKE (See Fig. 7)

Your tractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.

• Depress clutch/brake pedal into full “BRAKE” position
and hold.

• Place parking brake lever in “ENGAGED” position and

release pressure from clutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.

STOPPING (See Fig. 7)

MOWER BLADES ^
* To stop mower blades.move attachment clutch leverto

“DISENGAGED” position.
3ROUND DRIVE ■■
» To stop ground drive, depress clutch/brake pedal into

full “BRAKE” position.

• Move gearshift lever to neutral (N) position.
ENGINE ■
' Move throttle control to slow position.
'JOTE: Failure to move throttle control to slow position and

illowing engine to idle before stopping may cause engine

0 “bacidire”.

Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

Never use choke to stop engine.

MPORTANT: LEAVING THE IGNITION SWITCH IN ANY
'OSmON OTHER THAN "OFF" WILL CAUSE THE
lATTERY TO BE DISCHARGED, (DEAD).

MOTE; under certain conditions wnen tractor is standing...;
idle with the engine running, hot engine exhaust gases' may-­rause “browning” o; grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com
pletely, as described above, before leav

A

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7>-''

Always operate engine at full throttle, '■ .

• Operating engine at less than full throttle reduces the
battery charging rate.

• Full throttle offers the best bagging and mower perfor
mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 7)

The direction and speed of movement is controiled by the

gearshift lever.

• Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT; BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)

The position of the attachment lift lever determines the
cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired
position.

The cutting height range is approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

11

tjpmMrm

TO OPE

Your tract!or is equipped w
ing switch. Any attempt by
with the erigine running and
will shut 0ft the engine.

• Select

A

BATE MOWE

th an operator presence

the operator to leave thi

iheattachiT.ent dutch егн

: desired height o

Ptdit Niu . by fi'jjgi Ip dtld timo.i djicli

control.
TO STOP MOWER BLADES - disengcge attachment

dutch control.

CAUTION Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis
charge guard in place.

TO OPERATE ON HILLS

AU 5 S' »"/ • I • i b > 'Г

hills with slopes greater than 15° and

<1v not . 'SC ГГ, 'iopi

hills,. "■ " ■ ■

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push dutch/brake
pedal quickly to brake position and engage parking
brake,

• Move gearshift lever to 1 si gear. Be sure you have

allowed room for tractor to roll slightly as you restart
movement.

• To restart movement, slowly release parking brake and

dutch/brake pedal.

• Make all turns slowly.

-J

vnr 'J( • 1' I <r< I [ “( r • I If I" If

TO TRANSPORT

• Raise attachment lift to highest position with attach
ment lift control.

• When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).

12

^:‘PERAT«ON

CHECK ENGINE OIL LEVEL (See Fig. 12)

• The engine in your tractor has been shipped, from the

i I IJ ' rn ii It > ' !• ■ I I •(, / It I I II

• I ' ' h f nil I ' "* v-'iti , I I j| i It f ’ gr' 111 I

• Remove oil fill cap/dipstick and wipe clean, reinsert the

uif Ri t iiid ,( ft li . jp tight V ill f >r ri ff-« ( nas,
IP hilt r- ^ní1 oil leveF If nr^‘ ■■ 1'i itiduiunhl

“MLL ruiri Oil'iipt^tick K reach, a [Jo nouiveriiil

• f-or c sId weather uneration y ju ah. uU rhcnge oil for
i-j‘If r-larting f i»IL vhCitSI fh CHART in the
CiiatoifiOf Rfcsp jn&ibiiities stction oi this m^tnual)

» To change engine oil, see the Customer Responsibili

ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT; WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

WARNING; Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage instruc

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent
damage may occur.

CAUTION; Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or

A

use gasoline near an open flame.

TO START ENGINE (See Fiq. 7)

nqin

the

tim 3r if if

sngine

When ting th

run out of fUi

from the tani

" ai - I iT t ‘iperaiiiiQ p ifijii • (i.jtffi brake

I •-(* ti U(J e. r. ■thiij til ■' I

» Ftarc u'^ar ahitt k vei in neutial (N; pc citron

• k/ove oitarhmf nt r'utrh to TiISFhc ¿GFD pocition

» throTtle ''ontml t' '-hokr pj-ition

NOTE. Betore „lartmu, tcjd tfit warm eriu ci.ld Uaning

procedures btlow.

• Insert key into ignition and turn key clockwise to “ST ART”
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec
onds per minute. If the engine does not start after _
several attempts, move throttle control to fast positiofi',

wait a few minutes and tty again. If engine stilfdoesmot

start, move the throttle control back to the choke

position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast

position.

• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle
control in the choke position until the engine runs
roughly, then move throttle control to fast position. This
may require an engine warm-up period from several
seconds to several minutes, depending on the tem
perature.

• The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See ‘TO

ADJUST CARBURETOR” in the Service and Adjustments

section of this manual.

lylf

wil

MOWING TIPS

® Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing

p - h * Ml I t ‘ ‘ Llr ''L L l'1> ‘TT (’ Wt ‘tl ImP, r,

ill '.mil H* Si !!i IM, ft -CfltllUiril

• ”lv 'eft h »rid siiJf- of mower snoula be used fur ir>m
rriing.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 9).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip
pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to

dry before mowing.

tv- o. ’<< ii'j'i' lU'i il '■ till- ‘Vp I f I vi’iu I •

assure better mowing performance and proper dis
charge of material. Regulate ground speed by select
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.

i/.IS-.ll nijui tiriu tin n ‘ |i . I , 'lie Him p'Bvj

>f -I >' II ' ‘ I' I . .•(!,< l>- p« ,i r 1 , ilCtr or

the- jtl J- f ifif in ti-liVI ilSWt

14

C miOME:R RESPOMSIBfLri'it:!'

%

«^5

MAINTENANCE

:hedule

;l in dates

s YOU COMPLETE
BUiJkR SERVICE

• ' U, ' , r
Check Tire Pressure

( n-< i- '□‘-r ir [• f ence and

Interlock Systems

T

Check for Loose Fasteners

R
A

Sharpen/Replace Mower Blades

C

Lubrication Chart

T

Check Battery Level

0

Clean Battery and Terminals

R

Check Transaxle Cooling
Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level
Change Engine Oil

Clean Air Filter

E

Clean Air Screen

N

G

Inspect Muffler/Spark Arrester

I

Replace Oil Filter (If equipped)

N

Clean Engine Cooling Fins

E

Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

3 - If equipped with oil filter, change oil every 50 hours.
4 ' Replace blades more often when mowing in sandy soil.

✓

✓

✓

✓

— —

✓ 4

✓

✓ e

✓
✓

^2,3

✓ 2

✓ 2

-

✓

✓

✓

✓

✓ 5

✓

✓

'

✓

✓ 2

✓

✓

✓ 2

✓

5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.

Some adjustments will need to be made periodically to
properly maintain your tractor.

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.

BEFORE EACH USE

> Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and
interlock systems for proper operation.

' Check for loose fasteners.

LUBRICATION CHART

©SAE 30 OR 10W30 MOTOR OIL
©GENERAL PURPOSE GREASE
©REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS- VISCOUS LUBRI

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY, POW
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

15

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte
nance.

BRAKE OP¥hfii\im

If tractor if-q-jiit-o more ih.m six (6) feet stopping distance
at high spec a in highest gear, then brake must be adjusted.
(See “TO ADJLiST BRAKE” in the Service and Adjust
ments section of this manual).

TIRES

• Maintain proper air pressure in al! tires (See “PROD
UCT SPECIFICATIONS” on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire seaiant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are
working properly. If your tractor does not function as
described, repair the problem immediately.

• The engine should not start unless the clutch/brake

pedal is fully depressed and attachement clutch control
is in the disengaged position.

• When the engine is running, any attempt by the opera

tor to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the attachment dutch

is engaged, any attempt by the operator to leave the
seat should shut oft the engine.

• The attachment clutch should never operate unless the

operator is in the seat.

TO SHARPEN BLADE (See Fig. 11)

NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even
tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal
ancer).

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground,
if blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

BLADE CARE

For best results mower blades must be kept sharp. Re
place bent or damaged blades.

BLADE REMOVAL (See Fig. 10)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lockwasherandflatwashersecuring

blade.

• Install new or resharpened blade with trailing edge up
towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY,

CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON
MANDREL ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

16

глргтттв RFSPr.NSIBfl mi £

г-,л ' Tf

actor

cient

зг по

■ with

i лЦ. '

И I p !i tit •' lii j ft mild ils ripgn

charging s;

tten

Иг

течет, peris

f I ivf- v,ii i'qr I '/

Stem which is suffi“
die charging of the

I extend its life.

• Keep battery bolts tight.

» h eep 'Гпа11 -t tn>ie‘ open

• Recharge at b-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.

« Open battery box door.

• Disconnect BLACK battery cable first then RED bat
tery cable and remove battery from tractor.

® Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush
until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY" in the
SERVICE AND ADJUSTMENTS section of this
manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

NOTE: Al
improve St
will result i n increased oil ^consTjinption when used <

32°F, Che

possible eingine damage fГОГП

though multi-vis ty oils (5W30, 10W3(

ailing in cold wc
ck your engine (

jathe

jr, these rriulti-viscosi

3if le^

/el more frequently to aV'

1 trt ). 1 ft ' '

J ©i
tyc

abc

oils

( .t th- > I tffC , -vf W _ tlf'M n, . ; - n .. ! ■ It > ,
ontt ay( anfthi If iuo. in •tn

Check the crafi' r •. < (,i! ewf i.t, -Mitiny ttit ^-ngine
and after each eight (8) hours of operation, f ighten oil nil

cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 12)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH.

Be sure tractor is on level surface.
Oil will drain more freely when warm. .
Catch oil in a suitable container. . . ^ .

Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

Remove drain plug.

After oil has drained completely, replace oil drain plug
and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. Fol* approximate capacity see
“PRODUCT SPECIFICATIONS” on page 3 of this
manual.

Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service
classification SF, SG, or SH. Select the oil’s SAE viscosity
grade according to your expected operating temperature.

SAE VISCOSITY GRADES

ЕИКТПИ

-20° 0° 30° 32° 40°

°F

°C -30° 20° -10° 0° 10° 20° 30° 40°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

60°

80° 100°

FIG. 12

17

СиьТСШЕ.И RESPONSIBILITIES

iff

13)

Your

the foam pre-cl

Clear

tion 0

hours

TO SERVICE PRE-CLEANER

TO SERVICE CARTRIDGE

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

©v©ry S03SOn.

of operation ore

service air ci€

hem ( l( hl( ri( ) ^uг! f IVi-r.

Slide foam pre-cleaner off cartridge.

Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

If very dirty or damaged, replace pre-cleaner.
Reinstall pre-cleaner over cartridge.
Reinstall cover and secure with knob(s).

Remove cartridge nut.

Carefully remove cartridge to prevent debris from en
tering carburetor. Clean base carefully to prevent
debris from entering carburetor.

Clean cartridge by tapping gently on flat surface. If very

dirty or damaged, replace cartridge.

Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

noiengine will

ner more often

roperly us

■ I I

ice paper

■25 hou

r m il e

on, wnicheverc

jnder dusty conditions

fiite

'ery 100

KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE, DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.

CLFAM AIR SCREEM fSee Fig. 14)

A'r m.rteiri must be kept tree cf dirt end ctialf to prevent
eugir'e da.'-^riage fior.'i c'serheating. Csear. //iti- 's .vire bn.r.-h
or compre.ssed uii to ra'iio'vt dirt and stubborn dried gum

iiDBiS.

ENGINE CtiOLING FINS (See- fig. 14|: ■ ■ ■

Remove any du dirt or i .i fnan t r gri. cooling fins to^

prevent engine fn n overheating.

• Remove .<;• mw- frori tiowe: hnimrig and lift housing
and dipstitf tube u- je.rblv off enume.

• Cover oil fill opr -iinq to prevent e itr/ ot dirt.

» Use compress^ J a»'or Riff btiRIt bmsh to thoroughly

clean engine cooling fins.

» To reassemble, reverse above procedure.

18

CUSTOMER RESPONSIBILITIES

SPARK PLUGS

Replace spark plugs at the beginning of each mo¥/ing

season or after every 100 hours of operation, whichever
occurs first. Spark plug tyoe and gao setting are shown in

“PRODUCT SPECIFICATIONS” on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 15)

The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.

• With engine cool, remove filter and plug fuel line

sections.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter. "

• Keep finished surfaces and wheels free of all gasoline,
oil, etc. ' - ■ - - ^

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.

19

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch «n “DISENGAGED” position.

• Turn iguitiun key and remove kev.

• Make cure, the blades and all moving parts have completely stopped. ' . '■

• Disconnect spark plug '»'ire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 16)

Mower will be easierto remove from the right side of tractor.

• Place attachment clutch in “DISENGAGED” position.

• Move attachment lift lever forward to lower mowerto its

lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever by removing

retainer spring.

• Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

• Disconnect suspension arms from rear deck brackets

by removing retainer springs.

• Disconnect front links from deck by removing retainer

springs.

• Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND L.H. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR.

TO INSTALL MOWER (See Fig. 16)

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right

side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

20

SFRV1CF -4ND Mxnmmmi

C:

Iw9

■¥l

ro

Adjust the mower while tra
driveway. Make sure tii

“PRODUCT SPECIFICATI

• «- s t 0^ u ri!

Olii

)r

pari

to on page

d, you will n

level ground or

f inflated (See

of this manual).

^pOï sy dd'US'

your mower,
SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)

e Raise mower to its highest position.
» At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance “A” on
both sides of mower should be the same or within 1 /4"
of each other.

• if adjustment is necessary, make adjustment on one
side of mower only.

» To raise one side of mower, tighten lift link adjustment

nut on that side.

• To lower one side of mower, loosen iift link adjustment
nut on that side.

NOTE; Three full turns of adjustment nut will change
mower height about 1/8".

» Recheck measurements after adjusting.

FRONT -TO-BACr
IMPORTANT: DECK MUST B

THE FOLLOWING FRONT-Tt

NECESSARY, BE SURE TO AC
EQUALLY SO MOWER Wl

SIDE.

A,CK ADJUST D1EU1 (Sq&

LEVE

-BACH

ÎIDEto'
\DJUS'
TH FR(
LEVEL

Ì snd 20

-SIDE, II
VENT !i

IT LlNKf

5IDE-TO

f i tot.', :.i 1 'urii.ifj -ijit i H V . icutinc

shoijiiJ hi- ddjU'ieu so that the front i - jpp-« > irrofei /1 /fc" to

u2" Kmti thai. tht. it-ii wntti the ti.r' (t- is iti <is higtiest

posmori.

Check adjustment on right side of tractor. Measure dis
tance “D” directly in front and behind the mandrel at bottom
edge of mower housing as shown.

• Before making any necessary adjustments, check that
both front links are equal in length. Both links should be
approximately 10-3/8".

• If links are not equal in length, adjust one link to same ‘

length as other link. - - .

• To lower front of mower loosen nut “E” on both front
links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than
rear, tighten nuts “F” against trunnion on both front
links.

• To raise front of mower, loosen nut “F” from trunnion on
both front links. Tighten nut “E” on both front links an

equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than
rear, tighten nut “F” against trunnion on both front links.

• Recheck side-to-side adjustment.

sp RViCF i N1

TlJ »«JOWER BLARr nHWE Bt L t

(See Fig. 21)

,rii'i<i •<>•.• 'I'll i :.'e belt may be replaced without tools.

vel surface. Engage parking brake.

BFt.! F.Ffiitm'Ai

» Fr'.'ns.'e from tractor (See “TO REMOVE

MOWER' in ft section of this manual).

• Wori-' belt utf bc.Th mandrel pulleys and idler pulleys.

• Pull b-elt away from mower.

BELT ¡rJSTALLATiON ^

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and inside all belt
guides.

• Install mower in reverse order of removal instructions.

TO ADJUST BRAKE (See Fig. 22)

Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and

nut “A” on brake rod.

• If distance isotherthan 1-1/2", loosen jam nut and turn
nut “A” until distance becomes 1-1/2". Retighten jam

nut against nut “A”.

• Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au
thorized service center/department.

TO REPLACE MOTION DRIVE BELT (See Fig. 23)

Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.

• Remove mower (See “TO REMOVE MOWER" in this

section of this manual.)

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep
ers.

• Pull belt toward front of tractor and remove downwards

from around engine pulley.

• Install new belt by reversing above procedure.

22

L p . ,.|.p t 1, f , r ’;ir| M; ■ " ,

ADJU

IT steennq

¡* |E it'l E

section of

FR

Fho front wheel tO0""in end

yi nr |i hr* >KI Ulfr-O. ZUCI i Ih;^ front

Wfi fli .i' I. r, | / rrf-r t jiifnt /f.ijf II ,t .ii lfli,iri7-'r'

i 1-1 It t n It h‘

---------

I

TEERING WHEEL

Tfossbsrs sre not horizc

^

UDI©

IÌ A

GHirfFr? I ÌNFAOF

•insta

¿Wfcih ff

ih^i .| I r_[i|e Oh

; in the

y MC

Ì0 noniÌ

JURTWEi^n |*3e“figò ^''lA ano s'^Hl

TIh iion do ii( Hid In-’!i n( no ii/i/hHiihf yi it srnitlev'S

!C in fht n htfd'(fli (!(■ n qr iri fiof Ilio, f fi--oiui tment is

ore at It tif f tri. rv howtwer i1 arijustnani is utefler.,
proceed d fotl'.w^.

® Make sure transaxle is in neutral (N).

• Loosen two locknuts on tie rod.

• Turn center rod until gearshift lever falls into neutral
lock gate on fender console.

® Tighten locknuts securely.

REMO¥E WHEEL FOR REPAIR:

wheel I
not los

* Repair tire and reassemble.

n f <i i uni wht o | ..,iii y lOtgii- 1.1 ovfs ih H 01 n .ihef-1 huo

O'd 1, k "qu '(o k‘ /

- - A'.isfioH ,n ! ,if|_ mt ,|iiir/j r *ig sr curdy ir

axle groove.

• Replace axle cover.

In^edt 'ii qiih ! >‘io hUd ptevclii tl > nro.i iis ii
dtwTdd [ fro ta'ar .in ly n o pur'h-' -i d !n'. r< youi ! i-r j|
piii' u e^ik i. f 'lt srdi tii -I o p io lilt t iif div l oi -iiirp

cor'-.siorr

WASHERS

RETAINING
RING

i To aiiow

quare

FIG. 25

SQUARE KEY
{REAR WHEEL ONLY)

SEilwlcr Ar^L^ %y ^L-‘;rytNTt

[' ^ M NG!NE Aif f h> ‘4* ^ i ^ f > F .

(See Fig. 26)

CAUTION; Lead-acid batteries gener
ate explosive gases. Keep sparks, flame

and smoking materials away from bat

A

If your battery is too weak to start the engine, it should be
recharged. (See “BATTERY" in the CUSTOMER RESPON
SIBILITIES section of this manual).

If “jumper cables” are used for emergency starting, follow

this procedure;

IMPORTANT; YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis.

• Connect one end of the BLACK cable to the NEGA

TIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully

charged battery.

• RED cable last from both batteries.

teries. Always wear eye protection
when around batteries.

REPLAa^« nAi 1 -IMS. 2/ arid 28)

CAUTION: Do not short battery termi
nals by allowing a wrench or any other
object to contact both terminals at thi
same time. Before connecting battery
remove metal bracelets, wristwatch
bands,rings,etc.

A

Positive terminal must be connected

first to prevent sparking from acciden
tal grounding.

Lift seat pan to raised position and open battery box

door.
Disconnect BLACK battery cable first then RED battery

cable and carefully remove battery from tractor.
Install new battery with terminals in same position,as.

old battery.
First connect RED battery cable to positive (+) terminal

with hex bolt and keps nut as shown, i ighten securely.
Connect BLACK grounding cable to negative (-) termi

nal with remaining hex bolt and keps nut. Tighten
securely.

Close battery box door.

• , /VAW. R.S . „ ,h« S

SEAT PAN.

BATTERY _
BOX DOOR

ImOw

HHN

POSITIVE TERMINAL NEGATIVE TERMINAL

CHASSIS-

CABLES

~-_CHARGED

BATTERY

POSITIVE TERMINAL

FIG. 26

NEGATIVE TERMINAL

FIG. 27

24

SERVICrE AND ADi

1 u ^TIVIE NT'S

lEPL■ACE HEADIJGHT BUL

a.is6 I'

Lill bii!

Pu

back into the hole in the backside of the grill.

• Close hood.

IMTFRI CPC irc 1:5^1

Loosi n. 'Jrn lue.., IV.Ill c: itk ^''.11? /our tractor to run

(jouri. i'ip .III ri'ou . I pievcrii If ■ton« starting.

t .iw f r wiiiric, .et^ eleanc. I wiring diagram in the

: h !• ill irt ■ t (Tit ii

TO Rt^LAfL rmii

F; pi. f wiii‘ )() .n.p ai'toriiolw ’ype plug-in fuse. The
tu'‘p f.ulik f lb loc.ited beh'nd the dash.

!b holder out of the hole in thi

11!.

Bpiacf

a bulb in holder and push bull

B backside of the

. 1 ei ure '

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 29)

• Raise hood.
' Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.

ENGINE

ADJUST THROTTLE CONTROL C

6 Fig. 30'

1 S0'

The

throttle controi has been preset at the facte )ry and

adj.i (II.era tiu Il(* II. I hi. . -I /

described below before loosening c;

necessary, prc^eed as follows;

• With engine not running, move throttle control lever

from slow to choke position. Slowly move lever from

choke to fast position.

e Check that holes “A” in governorcontrol lever and hole

in governor plate line-up. If holes “A" are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely.

TO ADJUST CARBURETOR ^ -

The carburetor has been preset at the factory and adjust
ment should not be necessary. However, minor adjust
ment may be required to compensate for differences in fuel,
temperature, altitude or load. If the carburetor does need
adjustment, see engine manual.

High speed stop is factory adjusted. Do not adjust ­damage may result.

IMPORTANT; NEVER TAMPER WITH THE ENGINE

GOVERNOR. WHICH IS FACTORY SET FOR PROPER
ENGINESPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

Che

ible.

djustmentas-

djustment i's

FIG. 29

FIG. 30

25

mmediately prepare your tractor for storage at the end of
he season or if the tractor will not be used for 30 days or

0 AOTfiJ» rtC/fK *r>r
g,3:c>iirt? 71 !3rl> insi>it » btiiWinq
«here fufiies. may reach an open flame

A

or spaik Allow the engine tt- cool
befs.e storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thor
oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

• Clean entire tractor (See “CLEANING” in the Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re

placement instructions in the Service and Adjustments
section of this manual).

• Lubricate as shown in the Customer Responsibilities

section of this manual.

• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during
long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see ‘TO

CLEAN BATTERY AND TERMINALS” in the Cus

tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery
terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

INGINE

FUEI Э I•EM

ah“, I r IMF ■ i “IT Г ,r,Ti‘. 'iM

Rl O- I I U .M M IF M и IN f a'l • 1/ I F Ilf I

I * ^ t'11 ftoi. 1 t)i„ F! ff ‘ ^ w r ,

Mill hi w.F Uh TAUI bUrtllj. i wflA(-fc -L- •

E 'FF PiFNCF .FJD.r ATE ГИ W .LfOnOl blEFiDED
FUEtu (> AlL^D 'T^~Oh3LOn i iflC FT4AMO OF!

МЕГНАМО-.' САП A1 TFl^r T MOIL Г UF.E WHICH LEADS
TO SFFAHATIOH AND copMAI |ON OF AC IDb DURINO
STORAiiE. A( I Die GAS CAFF DAMAGE THf" FUEL
.^-YSFFM Of- AFJ ENGWE WHILE IF, S lOHA'-F .

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and

carburetor are empty.

® Never use engine or carburetor cleaner products iirthe ‘

fuel tank or permanent damage may occur.,

• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See “ENGINE” in the Customer Responsibilities
section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hoie(s) into

cylinder(s).

• Turn ignition key to “START” position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems,

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust. .

IMPORTANT: NEVER COVERTRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

26

TROUBLESHOOTING POINTS

PROBLEM

Will not start 1. Out of fuel.

CAUSE

2. Engine not “CHOKED” properly.

3. Engine flooded.

4. Bad spark plug. 4.
Dirty air filter.

5.

6. Dirty fuel filter.

Water in fuel.

7.

RRECTION

Fill fuel tank.

1.

2.

See ‘TO START ENGINE” in Operation section. ■ . ■

3.

Wait several minutes before attempting to start.
Replace spark plug. -

5. Clean/replace air filter.

6. Replace fuel filter.

7.

Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

Hard to start

8. Loose or damaged wiring.

Carburetor out of adjustment.

9.

10. Engine valves out of adjustment.

Dirty air filter.

1.

2. Bad spark plug. 2.

Weak or dead battery.

3.

4. Dirty fuel filter.

5. Stale or dirty fuel. 5. Drain fuel tank and refill with fresh gasoline.

Loose or damaged wiring.

6.

7. Carburetor out of adjustment. 7.

8. Check all wiring.

9.

See “To Adjust Carburetor” in Service Adjustments

section.

10,

Contact an authorized service center/department.

1. Clean/replace air filter. ___

Replace spark plug.

3. Recharge or replace battery. ‘
4, Replace fuel filter.

6, Check all wiring.

See To Adjust Carburetor” in Service Adjustments
section.

Engine valves out of adjustment. 8. Contact an authorized service center/department.

8.

Engine will not turn over 1. Clutch/brake pedal not depressed. 1. Depress clutch/brake pedal.

2, Attachment clutch is engaged. 2, Disengage attachment clutch.

Weak or dead battery.

3.

4. Blown fuse.

Corroded battery terminals.

5,

Loose or damaged wiring. 6. Check all wiring.

6.

Faulty ignition switch. 7, Check/replace ignition switch.

7.

8. Faulty solenoid or starter. 8.

Recharge or replace battery.

3,

4.

Replace fuse.
Clean battery terminals.

5.

Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not
start

Loss of power

Excessive vibration

Weak or dead battery. 1. Recharge or replace battery.

1,

2. Corroded battery terminals.
Loose or damaged wiring.

3.

Faulty solenoid or starter. 4. Check/replace solenoid or starter.

4.

1. Cutting too much grass/too fast.

2. Clean battery terminals.
Check all wiring.

3.

1.

Set in “Higher Cut” position/reduce speed.

2. Throttle in “CHOKE” position. 2, Adjust throttle control.
Build-up of grass, leaves and trash under mower.3.Clean underside of mower housing.

3.

4. Dirty air filter.

5. Low oil level/dirty oil. 5.

Faulty spark plug. 6. Clean and regap or change spark plug.

6.

7. Dirty fuel filter.
Stale or dirty fuel. 8. Drain fuel tank and refill with fresh gasoline.

8.

Water in fuel. 9, Drain fuel tank and carburetor, refill tank with fresh

9.

4. Clean/replace air filter.
Check oil level/change oil.

7. Replace fuel filter.

gasoline and replace fuel filter.

Spark plug wire loose. 10, Connect and tighten spark plug wire.

10.

11. Dirty engine air screen/tins. 11. Clean engine air screen/tins.

12. Dirty/clogged muffler. 12.

13. Loose or damaged wiring. 13.

Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments

14.

Clean/replace muffler.
Check all wiring.

section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s).

3. Tighten loose part(s). Replace damaged parts.

27

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run
when operator leaves seat
with attachment clutch
engaged

Poor cut - uneven

Mower blades will not
rotate

Poor grass discharge

CAUSE

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

1. Obstruction In clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow,

2. Travel speed too fast,

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower,

8. Mower drive belt worn,

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

RRECTION

1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department. " ' .

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in “FAST' position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) not working
(if so equipped)

Battery will not charge

Loss of drive

Engine “backfires”

when turning engine

“OFF”

1. Switch is “OFF”,

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Freewheel control in “disengaged” position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment

or servicing.

1. Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.

1. Turn switch “ON”.

2. Replace bulb(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in “engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to “SLOW” position and allow

to idle for 30 seconds before stopping engine.

28

■ - MODEL NUMBER HD14542A

IGNITION SWITCH

POSITION CIRCUIT

OFF

RUN/LiGHT B + L

RUN

START

G + M + L

B + L

B + L + S

“MAKE”

NONE

A +Y

NONE
NONE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST,

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

29

ftl'-

REMOVABLE

CONNECTIONS

REPAIR PARTS

ELECTRICAL

22

REPAIR PARTS

:al

-UhAA^ HLAi-,.4‘a

KEY PART

NO. NO. DESCRIPTION

1 144925

2

74760412 Bolt Hex Hd 1/4-20unc X 3/4

8 156417 Case Battery Mech Hinge
16 153664 Switch Interlock Push-In
19

10090400 Washer Lock 1/4

20

73350400 Nut Jam Hex 1/4-20 Unc
21 136850 Harness Socket Light
22 4152J
24 4799J
25

146147 Cable Battery 6 Ga Red w/16 wire

26

108824X Fuse 30 Amp Auto Green

27

73510400 Nut Keps Hex 1 /4-20 Unc
28 4207J
29

121305X Switch Plunger Nc Gray

30 140301

12421IX Nut Ignition

31
32

141226 Cover Sw Key

33

122147X Key Ign Molded Generic

40 156442

41

71110408

42

131563 Cover Terminal Red

43

145673 Solenoid

44

73640400 Nut Keps BIk Fin Hex 1/4-20 Unc x 1/2

48

140844

52

141940 Protection Loop

70 140422 Harness Eng B&S 14 OHV Dual

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Battery 12 Volt 25 Amp

Bulb, Light# 1156

Cable Starter 6ga 11 “ Red

Cable Ground 6ga 12"black
Switch Ign 4 Pos W/L P/L

Harness Ign
Bolt Fin Hex 1/4-20uncx 1/2

Adapter Ammeter Rectangular

31

REPAIR PARTS

TRACTOR - -1

32

REPAIR PARTS

CHASSIS AND ENCLOSURES

KEY
NO. NO. DESCRIPTION

10
11 155927 Panel Asm. Dash Lh
12
13
14 17490608 Screw Thdrol. 3/8-16 x 1/2 Ty-Tt
15 74180512 Screw Mach Trhd 5/16-18 Unc x 3/4

16 73510500 Nut Keps 5/16-18 Unc
17
18 126938X Bumper Hood

20 156437
23 124028X

24 74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5
25 19131312
26 73800600 Nut Lock Hex w/lnsert 3/8-16 UNC
28 157373 Grill Private Lable BIk
29 140273 Lens Grille Private label
30
31
33
34
35
37 17490508 Screw Thdrol. 5/16-18 x 1/2 Tyt
38 139886 Bracket Asm. Pvt. Lh Mwr. Rear
39 139887 Bracket Asm. Pvt. Rh Mwr. Rear
51 73800400 Nut Lock Hex W/lns. 1/4-20
52 19091416 Washer 9/32 x 7/8 x 16 Ga.
53 144697 Bracket Grille LH
54 161464
55 144696 Bracket, Grille RH
57 74780412 Bolt Fin Hex 1/4-20 X .75
58 150127

140
145

NOTE: All component dimensions given in U.S. inches

PART

1 160393 Chassis WIdmt,
2 140356
3

17490612 Screw Thdrol. 3/8-16 x 3/4 Ty-Tt

4

19131216 Washer 13/32 x 3/4 x 16 Ga.
5 155272 Bumper Hood/Dash
6 155923 Saddle Fender Shift Flat
8 155138 Clip Retainer Slide-On
9

161937X011 Dash Private Label

72140608 Bolt RdHd Sqnk. 3/8-16 Unc x 1

145660

155934X010

159639X428 Hood Pnt Steel Private Label

157583X428
136619 Bracket Fender

105476X428

105475X428 Footrest Pnt. Rh Ms-428

72110606 Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4

158418 Bracket Suspension Front
156524 Rod Pivot Chassis/Hood
5479J

1 inch = 25.4 mm

Drawbar Stretch 94

Clip Tinnerman Grile P/L
Panel Dash Rh

Plate Mtg Battery/Fuel Tank
Bushing Snap Nyl. BIk Fuel Line

Washer 13/32 x 13/16 x 12 Ga.

Fender Asm LT w/Shift MS-428
Footrest Pnt. Lh Ms-428

Screw hex Wshd 8-18 x 7/8

Air Duct Private Label

Plug Btn BIk

33

REPAIR PARTS

. r./A ;:4^^ - ^ MO. L : Hr 1 HHIL/

34

REPAIR PARTS

DRIVE

. ‘ , -MQlxfl -‘.aiVibr'^

KEY

NO. NO.

3
4

5
6

8
10
11 10570IX Washer, Shift Plate
13
14 10040400 Washer 66 154778
18
19

21
22 130804 Rod, Brake 75 121749X
24 73350600 Nut 76 12000001 E-Ring
25
26
27
28 145204
29 71673
30
31 127275X
32
34
35 120183X
36
37
38 131494

39
40 4470J
41 165838 Keeper, Belt, Idler Fool-Proof 112 19091210 Washer 9/32 x 3/4 x 10 Gauge
42
47 127783
48
49 123205X
50
51 73680600
52 73680500 Nut Crown Lock 5/16-18 UNC 151 19133210 Washer 13/32 x 2 x 10 Ga.
53 10571 OX Link, Clutch

PART KEY

DESCRIPTION

1

2 146682

123666X Pulley, Transaxle 58 127274X Keeper Belt. R H.

12000028

121520X Strap, Torque

17490512 Screw, Thd., Roll. 5/16-18 x 3/4
141003 Rod Shifter Fender LT 63 140186 PulKy, EngifK
76020416 Pin, Cotter

74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 65 10040700 Washer
74780616 Bolt Fin Hex 3/8-16 UNC x 1. Gr5 70 134683 Guide Mower Drive Belt, R.H.

73800600 Nut 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga.

106933X Knob 74 137057

106888X Spring, Brake Rod 77 123583X Key, Square 2.0 x .1845/.1865
19131316 Washer 78 121748X Washer 25/32 x 1-5/8 x 16 Gauge

76020412

130807 Bracket, Transaxle 82 123782X Spring, Torsion

74760512

155071 Shaft Assembly, Foot Pedal 85 150360
19211616

1572H

74760644 Bolt

19131312 Washer 13/32 x 13/16 x 12 Ga. 113 127285X Strap Torque Lh Lt
154407 Bellcrank Clutch Grnd Drv StI 145 74490540 Bolt, Hex Flghd 5/16-18 Gr. 5
74760624 Bolt

Transaxle (See Breakdown)

Peerless 206-508B 56

Spring, Return, Brake 57 130801
Ring, Retainer

Pin
Rod, Parking Brake
Cap, Parking Brake, Black

Keeper, Belt, L.H. 83 19171216
Bolt 84

Bearing, Nylon 86 157480
Washer
Roll Pin

Pulley, Idler, Flat
Spacer, Split .395 x .59

Pulley, Idler, V-Groove, Plastic 116
Retainer, Belt 148 159103
Nut Crown Lock 3/8-16 UNC

■ PART

NO. NO.

105709X "jpriiiu ri.jich Return •

55

74760620

59 140312 Keeper Belt, Center Span

17490612

61

8883R Cover, Pedal

62

71170764

64

79 2228M Kev Woodruff #9 3/16 x 3/4

131486

80

161076

81

123793X

87 19212016
88 12000008 E-Ring

139964X428 Console, Shift, LT

89

124346X Nut. Self-Thding, Wsh Hd 1/4

90

4497H

96

72110610

122052X Spacer Retainer PM Mower

149

150935 Bushing Nylon Collered

150

NOTE:

1 inch = 25.4 mm.

DrS€R!f‘T!ON

bfiliFin.le* ’7-16x1-1/4

V ReH Ground Drive

Screw Thd , Roll. 3/8-16x3/4

Bolt. Hex Head, Fin.

t 4 Grade 5

Keeper, Beit, Engine^ Fool-Proof

Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Ga.

Arrfi, Shift
Shaft Assembly

Washer 17/32 x 3/4 x 16 Ga.
Tie Rod

Nut, Nylock
Bushing
Washer

Retainer Spring 1”

Bolt Rdhd Sqneck 3/8-16 x 1.25
Spacer

35

REPAIR PARTS

^

--------------

37-

hP-ii,rA>^r

-38

-63

-11

— 39

—41

-42

-37

-36

REPAIR PARTS

STEERIMG ASSEMBLY

KEY Г
NO.

1

140044
2 154427
3

156483
4

157473
5 6266H
6 121748X
7

19272016 Washer 27/32 X 1-1/4 X 16 Ga
8

12000029 Ring Klip #t5304-75
9 3366R

10

156438 Link Drag Extended Stamped

11

10040600 Washer Lock Hvy Hid Spr 3/8
13 154779
15 73901000 Nut Lock Flange 5/8-11 Unc
17

156546 Shaft Asm Strg

18 57079
19

124035X

20 126684X
22 71200410
23 127501

154406

25
26 126847X
27 136874
28

19131416

29 17490612
30 76020412 Pin Cotter 1/8 X 3/4 Cad
32

130465 Rod Tie Wire Form 19 75 Mech

36 155099 Bushing Steering
37 152927
38 140045 Cap Wheel Steer Ayp
39

19133808 Washer 13/32 x 2-3/8 x 8 Ga
40 781 OH
41 100711L
42 145054
43 121749X Washer 25/32 X 1 1/4 X 16 Ga
44 153720
46 121232X Cap Spindle FrTop BIk
47 6855M Fitting Grease
51

73800500 Nut Lock Hex W/lns. 5/16-18 Unc P
54 74780520 Bolt Fin Hex 5/16-18 Unc P
62 156594
63 74780616 Bolt Fin Hex 3/8-16unc x 1 Gr. 5
65 154780 Spacer Axle

154404

66
67

74781044 Bolt Fin Hex 5/8-11 Unc x 2-3/4
68 154429 Brace Axle

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Wheel Steering Ayp/kelch BIk
Axle Asm Fr
Spindle Asm LH

Spindle Asm RH

Bearing Race Thrust Harden
Washer 25/32 X 1-5/8 X 16 Ga

Bearing Col Strg BIk

Bearing Axle

Washer Thrust 515x 750x 033
Support Shaft

Washer Shim 1/4 X 5/8 X 062

Screw Hex Socket 1/4-20 x 5/8
Shaft Asm Pittman
Bracket Steering

Bushing Link Drag BIk LR
Gear Sector 22 Teeth
Washer 13/32 X 7/8 X 16 Ga
Screw Thdrol 3/8-16x3/4 Ty-tt

Screw

Nut Lock Center 3/8-24 Unf
Adapter Wheel Strg
Boot Dash P/L Steering

Extension Steering

Kit Steering Assembly Service

Bearing Arm Pittman

37

REPAIR PARTS

SEAT ASSEMBLY

, _ fc r.n - - . iUNLLr t'U . *-1/A

KEY
NO.

10

12
13
14

PART
NO.

1 140116

140551

2

74760616

3
4 19131610

145006 Clip Push In Hinged

5

73800600

6
7 124181X

17490616

8

19131614

9

155925 Pan Seat
121246X
121248X

72050412 Bolt Rdhd Sht Nk 1/4-20x1-1/2

DESCRIPTION

Seat 2300/1316 BIk/bIk AYPPL

Bracket Pivot Seat 8 720
Bolt Fin Hex 3/8-16 Unc x 1

Washer Flat 13/32 x 1 x 10 Ga

Nut Crownlock 3/8-16 Unc
Spring Seat Cprsn 2 250 BIk Zi 23
Screw Thdrol 3/8-16 X 1 Ty-tt

Washer 13/32 X 1 X 14Ga 25

Bracket Mounting Switch
Bushing Snap BIk NvI 50 Id

KEY

NO.

15 134300
16
17
18

21

22 73680500

24 19171912
26

38

PART
NO.

121250X
123976X
124238X
153236

74780814

127018X
10040800

NOTE: All component dimensions given in U.S. inchi

1 inch =

DESCRIPTION
Spacer Split 28x 96 Yel Zinc

Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Cap Spring Seat
Bolt Shoulder 5/16-18 Unc BIkz
Nut Crown Lock 5/16-18 '
Bolt Fin Hex 1/2-13 X 7/8 Gr 5
Washer 17/32 X 1 -3/16 X 12 Ga

Bolt Shoulder 5/16-18X62

Washer Lock Hvy Hid Spr 1/2

25.4 mm

REPAIR PARTS

DECALS

- MODEL NUMBER HD14542A

KEY
NO. NO. DESCRIPTION

10 165352 Decal HP Engine C42
11 160396 Decal V-Belt Sch
16 158169 Decal Mulch Bag Poulan
17 145005 Decal Btry Dngr/Psn P/L Sym

WHEELS AND TIRES

PART

1 158271

2 158168 Decal Steering Wheel Insert

158037 Decal Hood RH

3
4 158038
5 166265 Decal Fender Sd Lawn
7 158166 Decal Fender Logo
8 157141 Decal Caution Fender Eng/Sp LSB42
9 141897 Decal Clutch/brake Eng/Sp

Decal Saddle Inst. Oper Eng/Sp P/L

Decal Hood LH 166121

11

KEY PART

m. NO.

166221

19

138311
166120

Available acce:

LBD48
LC05
LA018

MK420

KEY PART
NO. NO.

1 59192

2 65139

3 106222X
4 59904
5 106732X427
6 278H
7 9040H
8 106108X427
9 106268X

10 7152J
11 104757X

144334

DESCRIPTION

Decal Replacement Engine
Decal Handle Lft Height Adjust
Manual Owner's English
Manual Owner's Spanish

3S not included with tractor:

42" Snow Blade
42" Snow Blower
Wheel Weights
Grass Catcher
Tire Chains
Mulch Kit w/Blades

DESCRIPTION

Cap Valve Tire
Stem Valve
Tire FTs 15X60-6 Service
Tube Front (Service Item Only)
Rim Asm 6“ front White Service
Fitting Grease (Front Wheel Only) '
Bearing Flange (Front Wheel Only)
Rim Asm 8" rear White Service

Tire R Ts 18 X 9.5-8 C Service
Tube Rear (Service Item Only)
Cap Axle BIk 1 50 X 1 00
Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

39

REPAIR PARTS

MOWER DECK

REPAIR PARTS

MOWER DECK

KEY PART
Ш.

10 140296 Washer Hard Blade Mower Vented 68
11

12
13
14
15 110485X Bearing Ball Mandrel 75 12000029 Ring Klip #15304-75
16 140329
17
18
19 132827

20 159770 Baffle Vortex 42

21 73680500 Nut Crownlock 5/16-18 UNC
22 134753 Stiffener Bracket 42“ deck 82
23 131267 Bracket Deflector Mower 42" 83 120958X
24 105304X Cap Sleeve 80x 112 BIk Mower 84 156084 Keeper Belt Idler
25 123713X
26 110452X Nut Push Phos & Oil
27 130968 Shield Deflector Mower 42" BIk
28
29 131491 Rod Hinge 42" 6 75 Wig 113 17490512 Screw Thdrol 5/16-18 x 3/4
30 157722 Screw Thdrol Washer Head 114 73510500
31 129963
32 153535 Pulley Mandrel 42"
33 137266 Nut 9/16 Top Lock FIng
34 72110614 Bolt Rdhd 3/8-16uncx1-3/4 Gr5 118 73930600
35 133835 Fastner Christmas Tree 119 19121414
36
37 19131316 Washer 13/32 x 13/16 x 16 Ga 121
40 73680600 Nut Crownlock 3/8-16 UNC 128
41
43
44
45
46
48
49
5051131340

NO. DESCRIPTION NO. NO.

1 164961 Mnwer Housing 52
2

72140506

3 138017 Bracket Asm Fr Sway Bar 38/42 54 133943

4

133440 Bracket Asm Deck 42" sway Bar 55 155046 Arm Idler 42" mower LT/YT
5 4939M Retainer Spring 56 122052X
6 13083? Arm Suspension Rear 58

850857

8
9

10030600
138498 Blade High Perf 42" 71 142427

129895
137645
128774

72110610
72140505

19111016

131494

133551
140083 Rod Clutch Secondary W/nibs 141 6266H Washer Thrust .75 x 1.230
140088

4497H

137729
133944
155066

69180

Bolt Rdhd Sqnk 5/16-18unc X3/4 53 131845

Bolt 3/8-24 X 1 1/4 59
Washer Lock Hvy 3/8 67 162132

Bearing Ball 72
Shaft Asm W/lower Bearing 73 127847
Housing Mandrel Vented

Stripper Mower Vented 76

Bolt Rdhd Sqnk 3/8-16 X 1-1/4 77
Bolt Rdhd Sqnk 5/16-18 X 5/8 78

Bolt Shoulder

Spring Torsion Deflector 2 52

Washer 11/32 X 5/8 X 16 Ga

Washer Spacer Mower Vented

Pulley Idler Flat 3 060 120 19171512 Washer 17/32 x 15/16 x 12 Gauge

Rod Pivot W/nibs
Guard Mandrel LH Black

Spring Retainer 1" Zinc/cad
Screw Hex Thd Cut
Washer Hardened Smaller
Roller Asm Cam Follower 42" dec
Bolt Shldr 10-24 Zinc Gr 5 42"
Nut Lock #10-24 Unc

KEY

’ PART

DESCRIPTION ■ ■ ;

139888

140086 Spring Torsion Brakes 42"
141043

144200

131870 Spring Return

74

121748X Washer 25/32 X 1-5/8 X 16 Ga
128903 Bolt Shoulder 3/8-16 Unc 1 44

127845 Keeper Spring 4 000

160570 Lever Asm Clutch Primary P/L
79 127498 Bushing 747 Od X 794 Lg Brass
80 153701 Spring Clutch Mower

81 73350600

142028 Trunnion Adj

72140620

85

92 73800600

111

155197 Bracket Gauge Wheel Lh

112 155198 Bracket Gauge Wheel Rh

72110504

115
116 4898H Bolt Shoulder
117

105455X Wheel Gauge BIk

143723
153390

132 19132203

" " 130794 Mandrel Asm Service (Includes Key

164962 Deck Serv (Std. Deck - Order

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Bolt Shoulder 5/16-18 Unc BIkz
Arm Asm Pad Brake
Washer Hardened

Spacer Retainer Pm Mower
Guard TUV Idler

Knob Rd 7/16-14
V-Belt Mower
Rod Clutch Primary 38/42 —

Arm Clutch Secondary

Nut Hex Jam 3/8-16 Unc

Washer Sintered

Bolt Rdhd Sqnk 3/8-16x2-1/2
Nut Lock Hex w/lns 3/8-16 Unc

Nut Keps 5/16-18 Unc

Bolt Carr 5/16-Unc x 1/2

Nut Centerlock 3/8-16 Unc
Washer 3/8 x 7/8 x 14 Gauge

Bracket Extruded Gauge Wheel
Washer Felt
Washer 13/32 x 1 -3/8 x 3 Ga.

Nos. 8-10, 12-15, 31 and 33)

seperately gauge wheel
components 111-121.)

43

REPAIR PARTS

Alitjhht MLllvibFh

^ P-ANSAXLE PEERLESS - MODEL NUMBER 206-508B

iMODELand SERIAL

NUMBERS HERE

mj 4=

42''^©

44

REPAIR PARTS

TRANSü.'íí^í. t RERLESS - MODEL NUMBER 206-508B

PART REF PART

REF
rie. 10.

DESCRIPTION

NO.

NO. DESCRIPTION _

1 772147 Transaxle Cover 41A 790079 Brake Lever
2 780086A
3 770128 Transaxle Case
4 776395 Countershaft 43 792075 Locknut 5/16-24
5 776409 Output Shaft 44 790025 Brake Pad Holder

778364 Spur Gear (38 teeth)

6

6A 778369 Spur Gear (15 teeth) 46 786086 Brake Lever Bracket

7

778330

8 792180 Shift Key 48 774691

792047 Woodruff Key #9 49 778356 Spur Gear (29 teeth)

8A

784352

9

10 784378
11 778334
12 778309
13 778368

14 778367 Bevel Pinion (13 teeth) (Incl. 13)
15 778370
17

786188 Drive Pin
786102

18

792077

20
21 792078
22 792079 Spring 65
25 792073A

25A 792177

26 792125
27 792035
28 788040
29 780072

29A 780160

780051 Thrust Washer (.762 ID) 77

29B
29C 780199

780108

30

780001 Washer (.056 wide) 83 778338

31

31A 780195 Flat Washer (.062 wide)

32 788083 Oil Seal 5/8" 150
34 780194
35 780193

35A 780197

36 790075
37 790007 Brake Pad Plate

799021 Brake Pad (pkg of 2)

38
39 786026 Dowel Pin

792076A Flat Washer

40

Needle Bearing 5/8" 42 792073A Screw 1/4-20 X 1-1/4"

Spur Gear (11 teeth) 47 774690 Axle (11-15/16" long)

Shift Collar
Shift Rod & Fork 51 778354 Spur Gear (23 teeth)

Bevel Gear (30 teeth) 52 778352 Spur Gear (19 teeth)
Input Bevel Pinion (13 teeth)

Bevel Gear (13 teeth) (Incl. 14) 54 778346 Spur Gear (15 teeth)
Ring Gear (43 teeth) 57
Spacer

Ball 5/16" dia
Set Screw 3/8-16 x 3/8" 61 778345

Screw 1/4-20 x 1-1/4" 66 776422

Screw 1/4-20 X 1-3/8" 67 776396
Retaining Ring (pkg of 2) 69
Retaining Ring

Retaining Ring 71 788069
Washer 71B 788092 “0” Ring
Washer

Anti-Rotation Washer 79
Washer 82 778333 Bevel & Spur Gear (30 & 13 teeth)

(USE AS NEEDED) 85

Bushing 157 788088
Flanged Bushing 180 730229A
Flanged Bushing 3/4" 900 794691 Replacement Transaxle
Brake Disk

42A 792085A

786066 Spacer

45

50 778338 Spur Gear (27 teeth>

778350 Spur Gear (16 teeth)

53
56

778355

778337 Spur Gear (13 teeth)
58 778353
59 778351
60 778349

780189

792170 Retaining Ring
786187

70

780090

76

788078A Inverted Retaining Ring
792144 Spring

792154 Oil Fill Plug

87 788089 Oil Seal 9/16"

788093A Liquid Gasket RTV Silicone

NOTE: All component dimensions given in U.S. inches

1 inch =

Screw 1/4-20x2-1/4"

Axle (16-1/2" long)

Spur Gear (11 teeth)

Spur Gear (17 teeth)

Spur Gear (21 teeth)
Spur Gear (24 teeth)
Spur Gear (25 teeth)
Washer

Input Shaft
Shifter & Brake Shaft

Spacer.890
Square Cut Ring

Washer

Spur Gear (27 teeth)

Oil Sea! 3/4"

Gear Oil 80W90

25.4 mm

45

r-iarr.

SUUUtSTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPE- ^ '

4^

-4

1

pur

ONLY RIDE AND DOWN HILL,
NOT ACROSS HILL

Ou t,

\

Operate your Tractor yp and down the face of slopes (not
greater than 15°), never across the face. Make turns gradu

A

ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes. i

Poulan