Poulan 163598 User Manual

■

OWNER'S MANUAL

MODEL NO. CHD145H42C

14.5 HP 42 Inch Lawn Tractor

• Assembly

• Operation

• Customer Responsibilities

• Serwice and Adjustments

• Storage

• Troubleshooting

• Repair Parts

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from pravk

sly built engines. Before v

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Poulati

163598 1.5.98 JH

PRINTED IN U.S.A.

THIS CUTTIN(

)BSERVETHE

lafe Opi

lACHINE I )LLOWINC

RULES

¡ration Practices for Ride-On

-E OF AMPUTATIN INSTRUCTIONS C

HAND5

)ULD Rl

AND FEET AND THROWING

ISULT IN SERIOUS INJURY

I. GENERAL OPERATION

Read, understand, and follow all jctions in the manual and on the machine before starting.

'ho are familiar with the

instructions, to operate the machine.

( |f r >r>( d'e- 1 *t'fc 1 ‘I f, nS rocks, toys, wire, etc., wtiK ii a W I u U«. r.j inrown by the blade.

Dt £.ur- the are is, •'I rrofjtO i people before mowing. Stop much.re if ,^hv jn<- enters tlr -trea.

Nti/f r :an / ä^^-irnaerr lor« me n, III r yfrst «Ws db.« jiutely necessary. Always

lonk d wfi c*nd bf-hind and while backing. Be awjre at *Ftj irower diachargf- direction and do not point

It H jii,'ii - Ltd lot • mower without either the

entim grds~ cafi her c th« quard in place. Slow lirwn betoio yrninq Nev lea <=■ => rur nina macnine unattended. Always turn off

Diaat^. s<=t patfing ^lou -ngine, and remove keys

betör“ di'imcüniing. Turn oif blades when nui mowing. Stop engine before removing grass catcher or unclogging

chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into

a trailer or truck.

!l. SLOPE OPERATION Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

» Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes s/owand gradúa/. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT; « Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do noi mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

, 1 qi • t If < lai'V'i if ii’t .f<f i..i tt I ,f i,i rleri fot! f

■ ill- i' I • ' 1‘iTii t, -t ,, f. 0 -hi . leU 1' thr-

,i.arr»r,f i ,ri tht nc/'A'ih'j Mil' .a lime thrtt

n.'rtn-i wH 'mfiriwh'i" «»I «'t >S--r>

fci.. • -5 , V. • f-'i, : -if

'are ..I another rpspif’..-.blfc acTIh

‘ b'- a‘->l and turn maUiiiiL uf1 if • tiildieii ei. f 1 -n.- aiea

• Before and when backing, look behind and down for small children.

• Never cariy children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

Look for this symbol to point out im

portant safety precautions. It means

A A

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

A WARNING A

The engine exhaust from this product con tains chemicafs known to the State of Califor nia to cause cancer, birth defects, or other reproductive harm.

1 liL/^I •Gr'i» • V i>ii I •'! ! ' ( t > 1 A li ). !' I

It ii?s biion d“. lulled c etiinefr- j , i>: i>’t m_

give you the best possible dependability and performance. Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service center/department. We have competent, well-trained tech nicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will ► I, V.'*- you to ass-fiit ‘e a * iiaiia \er' umijp- c/

A.w4\s obsei'/e tlio ‘SAT E i Y RUi L

yODEL NUMBER

CHD145H42C

SERIAL NUMBER

DATEOFPURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your unit.

• Follow the instructions under “Customer Responsibili

ties” and “Storage” sections of this owner’s manual.

rRoniu:; ' -^FCiFiCATécms

HORSEPOWER: GASOLINE CAPACIT'

AND TYPE: OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F)

OIL CAPACITY: W/ FILTER: 3.5 PINTS

SPARK PLUG: (GAP: .030")

VALVE CLEARANCE: INTAKE: .005" - .007"

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY BATTERY: AMP/HR: 25

BLADE BOLT TORQUE: 30-35 FT LBS.

: GALLONS JNLEADED REG

f ‘ (. <1 ,

W ' 1 hll 1 Hi L 1* PiNi CHAMPION RJ19LM

EXHAUST: .009"-.011"

REAR: 10 PSI

5 AMPS HEADLIGHTS MIN. CCA: 190

CASE SIZE: U1R

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/department (See RE

PAIR PARTS section of this manual).

mF fe . i II' '*'*

F ; i-L* I«.* ii j'lf- „

EFBBl '> ............................

ril4 FlATiof* .................................

MAINTEN&NC'^ crHFPlILP . ...

>. ».I; .Vi'l i . .......................2t,F24

l^roPAC t . ... .............................2S

l*-eispi , .........................26-27

REP4IF1 FAMT'' ? -I* ..

W,>.RHAl^n ... . ............................ .49

........................... 15

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than AYR manufactured fransaxle/transmission components, battery

(except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find

to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the

Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must

be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of

original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in

accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard

hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

unless such return is requested by American Yard Products.

American Yard Products In Canada contact: Service Department American Yard Products

P.O. Box 1687 1580 Trinity Drive, Units 5-8

Orangeburg, SC 29116 USA Mississauga, Ontario

L5T 1L6

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Seat

■

/■ Steering

Boot"

Steering Wheel

yanual Parts Bag

Parts bag contents not shown foil size

(2) Centerlock Nuts

(2) Shoulder Bolts

(2) Washers 3/8

X 7/8 X 14 Gauge

(2) Washers 17/32

X 15/16 X 12 Gauge

(2) Gauge Wheels

Steering

Wheel

' Adapter

Slope Sheet

Steering

Wheel Insert

ASSFMBLY

Your new tractor has been

To ensure safe and proper

f ■ ii I- i 'i' I •! .1 I, ii/icLoiK'fi OT ihuse parii -eft unassembled for shipping purposes.

I Pi ill S ,• '• I't I I 1» II .arid r,MOW .ix 'ku M semble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

^ maimED for /

/ (jcl-et >."'<^ri( t -1 * «!< 1 t.-.--r. ,iv I- , ir r Tict’ijHi'i

wr, nch -■ f. I .i'-r- !

! ) 7/'f • w » p'Ilf' (I) ~'c <- r, t .vit'-dri'/feratchci

(1) 9/ie“wren*'h Phillips F‘revdn'f r ( I i/T' wrericheo im ji*- ^jaJuG Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTOw

• Remove -t'i arcf^isibie loose parts and parts cations

from carton (See page 5).

• Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFFSWD

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steering shaft exten sion.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

» Snap steering wheel insert into center of steering

wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Operation

section for location and fuoctiors of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing ciutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See ‘TO TRANSPORT” in

the Operation section of this manual).

• Roll tractor backwards off skid.

• Remove banding holding discharge guard up against tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNE lY (See Figs. 2 and 3)

CAUTION: Do not short battery termi nals by allowing a wrench or any other

object to contact both terminals at the

• Remove cardboard packing from seat pan and lift seat pan to raised position.

• Open battery box door and remove protective plastic.

• Remove terminal protective caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to positive {+) terminal

with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) termi

nal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

• Close battery box door.

Open battery box door for:

• Inspection for secure connections (to tighten hard

ware).

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging .

same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden tal grounding.

FIG.3

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

Remove cardboard packing on seat pan. Place seat on seat pan and assemble shoulder bolt. Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten. Tighten shoulder bolt securely. Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

Get off seat without moving its adjusted position. Raise seat and tighten adjustment bolt securely.

POSITIVE

(RED) CABLE

DISCARD TERMINAL PROTECTIVE CAPS

LOCK WASHER

FLAT

WASHER

HEX BOLT

NEGATIVE (BLACK) CABLE

FIG. 2

ASSEMBLE

Г*‘. í' f -t ,'¡4 ' t

The gauge wheels are designed to I proper position when operating me

prcpMl/ddfu tt jte«'. Ч.. b,niinjwerperfo.tfipnce

As ni-!t • < I* t ~rto> on о Hat le/el surrace.

Adju J m Hver lo desired cutiing nerahi (bee ‘Tu AD

JUb I CUTTING HE-IGHl’“in itie Operator^ sec lion n< »hi= manual)

® With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16 locknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

I the mower deck i

•. Be sure they ar

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT

SPECIFICATIONS” on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

i M|^r If FijH PROPER OP hi L

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed

correctly.

CHECK bhAKfc bVSiElW

ATei \'oit leem ow (c uaei Uc ^cu i-eck . thdi the hrjte F propf ip adju~(efl - £ f O ADJU£ '

BRAI* F-’in ihe Serve* ..rid Adiu^t i “n^ '^eUion "if ihi'^

manual.

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFACTION FROM THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ All assembly instructions have been completed.

No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum

1 hour at 6 amps). Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory). Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers. Check wiring. See that all connections are still secure

and wires are properly clamped.

Before driving tractor, be sure freewheel control is in

drive position.

WHILELEARNING HOWTO USE YOUR TRACTOR, PA Y

EXTRA ATTENTION TO THEFOLLOWING IMPORTANT

ITEMS:

/ Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

Become familiar with all controls - their location and

function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

It is important to purge the transmission before operat

ing your tractor for the first time. Follow proper starting

and transmission purging instructions (See‘TO START

ENGINE” and “PURGE TRANSMISSION” in the Op

eration section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

X I

BATTERY

ÉÈ.

CAUTION OR

WARNING

STOP

4 X

REVERSE FORWARD

FAST SLOW

Í a| a

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

/51

Ifl l\l ái #

FUEL

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

R N H L (®)|I

REVERSE NEUTRAL HIGH

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

-4^

OPtRATlOW

K MOW OIÜH

r'r ni* ríf . < mctHk H h 4b / HULE:SBEFOREOPE-«i»- «YObtO«/' lY

iff 111-' -It i uHi-*vii‘ IÎ ' '/Ï i> i.iriili 'i.ii Í íiwiththfei:jcat!orisofv'ario.jscoritrolsariciad|íjstrfients-

!, m at i 'nr lutiite tote r

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH POSITION - Turns the headlights on.

THROTTLeCHOKE CONTROL ~ Used for starting and controlling engine speed.

FREE WHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

PARKING BRAKE - Locks dutch/brake pedal into the brake position.

MOTION CONTROL LEVER direction of tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

IGNITION SWITCH - Used for starting and stopping the engine.

Selects the speed and

■■■

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments cr repairs We recommerid a wide vision safety

mask over the spectacles or standard safety gjasse-

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor is equipped with an operator presence sensing

switch When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine

• Depress clutch/brake pedal into full “BRAKE” position and hold.

• P'ace parsing brake lever in “ENGAGED” position and release pressure from clutcn/brake pedal. Pedal should

rernain in “BRAKE*' position. Make sure parking brake

will hold tractor secure.

THROTTLE/CHOKE

CONTROL

“BRAKE” POSITION

CLUTCH/BRAKE PEDAL “DRIVE ” POSITION

FIG. 9

STOPPING (See Fig. 9j

MOWER BLADES -

• Move attachment clutch lever to “DISENGAGED” po sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com pletely, as described above, before leav

ing the operator's position; to empty grass catcher, etc.

ATTACHMENT CLUTCH LEVER ENGAGED" POSITION

"DISENGAGED" POSITION

PARKING BRAKE

“ENGAGED”

POSITION

“DISENGAGED” POSITION

MOTION CONTROL LEVER

TO USE THBOTTl F CONTROL (See Fig. 9)

Aiwa/s ooe^'ile ergTc a”: ■uH thrurt’e

• Operating engine at less than full throttle reduces the batiery charging rate.

• Full throttle otters the best bagging and mower perfor mance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 9)

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

NOTE: The effort to move the motion control lever will

reduce after the first few hours of use. This is normal.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 9)

The position of the attachment lift lever determines the

cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1 -1 /2 to 4". The

heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER (See Fig. 10)

Yourtractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the dis charge guard in place.

OPF RATION

ÏC

“ ■! . till, li^li ! I If

all" Mf ^ ,< h -1 if'

Iv'i' r'>iMr f‘ii. i->/f I'n ' h f .0 i/«r,g

ii< ,ii - ' I I < < ‘ g ' r-)' 'V>'hl 1. U'afiC r-

the Service and Adjustments section of this manual.

1 ' 'f ■ I i ’ d. ‘ I " j '-r' r- a S'* d ■fi'' tf '-i-

Dfive so that dippings are discharged onto the area that has been cut Have ihe cut area îu the right oi îtie machine. This *ill result p a more even distribution oi clippings and more uniform cutting.

When mowing laige areas, start by turning to the right so that dippings will discharge away from shrubs, fences, driveway^, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig, 12),

If grass is extremely tali, it should be mowed twice to reduce ioad arid possible file hazard from dried clip pings yake first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material. Regulate ground speed by select

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired. When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

housing is

CiiSTOMFR RESPONSiBSl !T!ES

h < hi r

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

I Check Brake Operation

r- rir f I joce Fi te-ie--

Sharpen/Replace Mower Blades

Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil

Clean Air Filter

Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 ■ 2 - Service more often when operating in dirty or dusty conditions. 6 • 3 - if equipped with oil filter, change oil every 50 hours. 7 ■ 4 - Replace blades more often when mowing in sandy soil.

✓

✓ ✓ e ✓ ✓ ✓

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If equipp^ with adjustable system. Not required if equipped with maintenance-free battery. Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.

—

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check for loose fasteners.

LUBRICATION CHART

BEARING ZERK

CLUTCH PIVOT(S)

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

FRONT WHEEL®

■ BEARING ZERK

ENGINE©

CtlS70MFB RFSPHNSIBIUTIPS

A mil

ir П ;,-д

C I u" I'iltll Ml >-Atx| dt ihfclljr r г Д’Jl d

I d- r • -*| t< f- I bh^iT ifi th- >d!(i .-riri AdJII',.

iHt-n«' illifi C.| l4lb

'■ MairiTaiii p ojjn ги р.еь pii* m ali tires (See “PROD«- I tk-p iirpd free uf qd-iuline oil or insect control chemi-

• An i Э unp tfiiip Jffcf ruts, sharp objects and

NOTE 1 ^eal tife ропНиге_ and prevent flat tires due to

slo V lecl-b hre sealant тэ/ oe purchased from your local

parto aealcr иге ealant also prevents tire dry rot and

romosic 1

ob;

lj( 1 ^-,pf='- |F|r Д j jONS ri, nage 3 of this manual).

(als which ran harm, r jLbet

BLADE CARE

For best results mower blades must be kept sharp. Re

place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lockwasherandflatwashersecuring blade,

• Instali new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT; BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

afe

[V ri

ll *P ^ liljlrtl fO[ j.^.í I 4 dl_I if I r

hazard' that mav tire damage.

when performinq any mainte-

• Slide blade on to an unthreaded portion of the steel bolt

( i ) 'i ' ■ to, I i jr«i ^ S ■ I I M I I

ii|ti

I’ll

tll,r .

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

tb . nt*-t »• I / .<i • 1- -ntoifd b.iiwr.ii

CENTER

5/8“ BOLT OR PIN

BATTERY

Your tractor ha.s a batter/ charging system which is suffi cient for norma! use However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean

• Keep batierv bolts light.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

» Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “CONNECT BATTERY” in the Assembly section of this manual).

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8“ diameter steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal

ancer).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte

nance is not required forthe life of the transaxle. Should the

transaxle ever leak or require searicing, contact your near

est authorized service center/department.

+ 30 hidden pages

Poulan 163598 User Manual

CUSTOMER RESPONSIBILITIES

TABLE OF CONTENTS

Parts packed separately in carton

yanual Parts Bag

Parts bag contents not shown foil size

^ maimED for /

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTOw

BEFORE ROLLING TRACTOR OFFSWD

ATTACH STEERING WHEEL (See Fig. 1)

CONNE lY (See Figs. 2 and 3)

INSTALL SEAT (See Fig. 3)

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

BELTS

CHECK bhAKfc bVSiElW

OPERATION

r'r ni* ríf . < mctHk H h 4b / HULE:SBEFOREOPE-«i»- «YObtO«/' lY

OPERATION

STOPPING (See Fig. 9j

TO USE THBOTTl F CONTROL (See Fig. 9)

TO MOVE FORWARD AND BACKWARD (See

Fig. 9)

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 9)

TO OPERATE MOWER (See Fig. 10)

CiiSTOMFR RESPONSiBSl !T!ES

GENERAL RECOMMENDATIONS

BEFORE EACH USE

CtlS70MFB RFSPHNSIBIUTIPS

BLADE REMOVAL (See Fig. 13)

BATTERY

TO SHARPEN BLADE (See Fig. 14)

V-BELTS

TRANSAXLE COOLING

TRANSAXLE PUMP FLUID