Poulan 161608 User Manual

OWNER'S MANUAL

MODEL NO. HD145H42G

14.5 HP 42 Inch Lawn Tractor

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Storage

• Troubleshooting

• Repair Parts

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

161608 08.01.97 KFSW PRINTED IN U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING

SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mow ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or un clog ging chute.

• Mow only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence of alcohol or drugs.

• Watch for trafﬁ c when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other at tach ments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are ﬂ ammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine

to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open

ﬂ ame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper op er a tion regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, dam age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's rec om mend ed parts, when nec es sary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

Look for this symbol to point out im por tant safety precautions. It means CAUTION!!! BE COME ALERT!!! YOUR SAFE TY IS IN VOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent ac ci den tal starting when setting up, trans port ing, adjusting or making re pairs.

WARNING

The engine exhaust from this prod uct con tains chem i cals known to the State of Cal i for nia to cause can cer, birth defects, or other re pro duc tive harm.

CONGRATULATIONS on your purchase of a new tractor. It has

been designed, engineered and manu fac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.

MODEL

NUMBER HD145H42G SERIAL NUMBER ____________________________________ DATE OF PURCHASE __________________________ THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE

UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PUR-

CHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under “Customer Re spon si bil i ties” and “Stor age” sec tions of this own er’s manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 14.5 GASOLINE CAPACITY 2 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 3.5 PINTS

W/O FILTER: 3.0 PINTS SPARK PLUG: CHAMPION RJ19LM (GAP: .030") VALVE CLEARANCE: INTAKE: .005" – .007"

EXHAUST: .009" – .011" GROUND SPEED (MPH): FORWARD: 0.0 - 5.7

REVERSE: 0.0 - 2.7 TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS BATTERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE: U1R BLADE BOLT TORQUE: 30–35 FT. LBS.

WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the mufﬂ er is available through your nearest au tho rized service center/department (See RE PAIR PARTS section of this manual).

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

3

SAFETY RULES ............................................................ 3

PRODUCT SPECIFICATIONS....................................... 3

CUSTOMER RESPONSIBILITIES...................... 3, 15-19

WARRANTY................................................................. 50

ASSEMBLY ................................................................. 6-9

OPERATION ........................................................... 10-14

INDEX

A

Adjustments:

Brake............................................................ 22

Carburetor ...................................................25

Mower

Front-To-Back......................................... 21

Side-To-Side...........................................21

Throttle Control Cable.................................. 24

Air Filter, Engine....................................................18

Air Screen, Engine ................................................18

Assembly ............................................................ 6-9

B

Battery:

Charging........................................................7

Cleaning ......................................................17

Starting with Weak Battery ...........................23

Storage ........................................................26

Terminals.....................................................17

Belt:

Motion Drive

Removal/Replacement............................. 22

Mower Belt(s)

Removal/Replacement............................. 22

Blade:

Sharpening .................................................16

Replacement ...............................................16

Brake Adjustment..................................................22

C

Carburetor Adjustment..........................................25

Controls, Tractor...................................................11

Customer Responsibilities .............................. 15-19

Engine:

Air Filter...................................................18

Air Screen ................................................18

Cooling Fins ............................................18

Engine Oil ...........................................13,17

Fuel Filter................................................. 19

Spark Plug(s)...........................................19

Tractor:

Battery ..................................................... 17

Blade ....................................................... 16

Lubrication Chart .....................................15

Maintenance Schedule.............................15

Tire Care ..........................................7,16,23

Transaxle..................................................17

Cutting Height, Mower..........................................12

E

Electrical:

Interlocks and Relays ...................................24

Schematic ....................................................29

Wiring Diagram............................................ 30

Engine:

Air Filter.......................................................18

Air Screen ....................................................18

Cooling Fins ................................................18

Oil Change ..................................................17

Oil Level....................................................... 13

Oil Type...................................................13,17

Preparation ..................................................13

Starting ........................................................14

Storage ........................................................26

Filter:

Air Filter.......................................................18

Fuel.............................................................. 19

Fuel:

Type.............................................................13

Storage ........................................................26

Fuse......................................................................24

Hood Removal/Installation....................................24

Leveling Mower Deck............................................ 21

Lubrication:

Chart............................................................15

Engine.......................................................... 17

Maintenance Schedule..........................................15

Mower:

Adjustment, Front-to-Back...........................21

Adjustment, Side-to-Side ............................ 21

Blade Replacement....................................... 16

Blade Sharpening ........................................ 16

Cutting Height.............................................. 12

Installation ...................................................20

Operation ....................................................13

Removal.......................................................20

Mowing Tips.........................................................14

Mufﬂ er ..................................................................19

Spark Arrester ..........................................3,40

Oil:

Cold Weather Conditions........................13,17

Engine.......................................................... 17

Storage .......................................................26

Operation ........................................................ 11-14

Operating Mower .................................................13

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND AD JUST MENTS ............................ 20-25

STORAGE.................................................................... 26

TROU BLE SHOOT ING............................................27-28

REPAIR PARTS - TRACTOR .................................30-47

PARTS ORDERING/SERVICE ........................................

Options:

Spark Arrester ...........................................3,40

P

Parking Brake.................................................. 11-12

Parts Bag ................................................................5

Parts, Replacement/Repair .............................. 30-47

Product Speciﬁ cations. ...........................................3

F

Repair Parts .................................................... 30-47

R

S

Safety Rules ............................................................3

Seat......................................................................... 7

Service and Adjustments ................................ 20-25

Carburetor.................................................... 25

Fuse ............................................................24

H

L

M

Hood Removal/Installation...........................24

Motion Drive Belt

Removal/Replacement............................. 22

Mower Belt(s)

Removal/Replacement............................. 22

Mower Adjustment

Front-to-Back.......................................... 21

Side-to-Side ...........................................21

Mower Removal/Installation......................... 20

Tire Care ..............................................7,16,23

Slope Guide Sheet ................................................51

Spark Plug(s)........................................................19

Speciﬁ cations .........................................................2

Starting the Engine.......................................... 13-14

Steering Wheel................................................... 6,23

Stopping the Tractor..............................................12

Storage .................................................................26

T

Throttle Control Cable Adjustment........................24

Tires.............................................................. 7,16,23

Troubleshooting Chart .................................... 27-28

Transaxle......................................................... 30-47

O

Warranty..................................................................3

Wiring Diagram..................................................... 30

Wiring Schematic.................................................. 29

W

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16 x 1

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Lockwasher 3/8

(1) Locknut

5/16-18

Parts packed separately in carton

Seat

Steering

Sleeve

Steering Wheel

(1) Shoulder Bolt 5/16-18

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Hex Bolts 1/4-20 x 3/4

(2) Washers 9/32 x 5/8 x 16 Gauge

(1) Hex Bolt 1/2-13 x 1

(1) Lock Washer 1/2

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

Manual

Parts Bag

Parts bag contents not shown full size

(2) Shoulder Bolts

(2) Washers 17/32 x 15/16 x 12 Gauge

Steering Wheel Insert

Slope Sheet

(2) Gauge Wheels

Steering Extension Shaft

(2) Center-

lock Nuts

(2) Washers 3/8 x 7/8 x 14 Gauge

Steering Wheel Adapter

(2) Keys

5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.

(1) 3/4" Socket w/drive rachet Utility knife (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches (1) 9/16" wrench When right or left hand is mentioned in this man ual, it means when you

are in the operating po si tion (seated be hind the steer ing wheel).

TO REMOVE TRACTOR FROM CAR TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page

5).

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels ﬂ at.

• Check for any additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKID

STEERING WHEEL

ADAPTER

5/16 LOCKNUT

INSERT

3/8 HEX BOLT

3/8 LOCK WASHER

LARGE FLAT WASHER

STEERING BOOT

EXTENSION SHAFT

5/16 HEX BOLT

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mount ing holes in extension and lower shafts and install 5/16 hex bolt and lock nut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steer ing shaft ex ten sion.

• Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapter.

• Assemble large ﬂ at washer, 3/8 lock washer, 3/8 hex bolt and tighten se cure ly.

• Snap steering wheel insert into center of steer ing wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND RE MOVE ANY STA PLES IN SKID THAT MAY PUNC TURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

LOWER STEERING SHAFT

FIG. 1

TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)

• Press lift lever plunger and raise attachment lift lever to its highest po si tion.

• Release parking brake by depressing clutch/brake ped al.

• Place freewheel control in free wheel ing po si tion to dis en gage transmission (See “TO TRANSPORT” in the Operation section of this manual).

• Roll tractor backwards off skid.

• Remove banding holding discharge guard up against tractor.

6

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, re move metal bracelets, wristwatch bands, rings, etc.

SEAT PAN

Positive terminal must be connected ﬁ rst to prevent sparking from ac ci den tal grounding.

• Remove cardboard packing from seat pan and lift seat pan to raised po si tion.

• Open battery box door.

• Remove terminal protective caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to pos i tive (+) terminal with hex bolt, ﬂ at wash er, lock washer and hex nut as shown. Tighten securely.

• Connect BLACK grounding cable to neg a tive (-) ter mi nal with remaining hex bolt, ﬂ at wash er, lock washer and hex nut. Tighten securely.

• Close battery box door.

Open battery box door for:

• Inspection for secure connections (to tighten hard ware).

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging .

BATTERY BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoul der bolt.

• Assemble adjustment bolt, lock washer and ﬂ at washer loosely. Do not tighten.

• Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

DISCARD TERMINAL PRO TEC TIVE CAPS

POSITIVE (RED) CABLE

HEX NUT

NEGATIVE (BLACK) CABLE

FIG. 2

LOCK WASHER

FLAT WASHER

HEX BOLT

7

SEAT PAN

SHOULDER BOLT

ADJUSTMENT BOLT

SEAT

FLAT WASHER

LOCK WASHER

FIG. 4

ASSEMBLY

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure

optimum mower performance.

• Assemble gauge wheels with tractor on a ﬂ at level surface.

• Adjust mower to desired cutting height (See “TO AD JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual).

• With mower in desired height of cut po si tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in appropriate hole with shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16 lock nut and tight en se cure ly.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

GAUGE WHEEL MOUNTING BRACKET

3/8-16 LOCKNUT

3/8 WASH ER

GAUGE WHEEL

17/32 WASH ER

SHOULDER BOLT

FIG. 5

CHECK TIRE PRESSURE

The tires on your tractor were overinﬂ ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

See the ﬁ gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inﬂ ated. (For shipping purposes, the tires were over-

inﬂ ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/front-to-rear for best

cutting results. (Tires must be properly inﬂ ated for leveling).

✓ Check mower and drive belts. Be sure they are routed properly around pulleys

and inside all belt keepers.

✓ Check wiring. See that all connections are still secure and wires are properly

clamped.

✓ Before driving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

✓ Engine oil is at proper level. ✓ Fuel tank is ﬁ lled with fresh, clean, regular unleaded gas o line. ✓ Become familiar with all controls - their location and function. Operate them

before you start the engine.

✓ Be sure brake system is in safe operating condition. ✓ It is important to purge the transmission before op er at ing your tractor for

the ﬁ rst time. Follow proper starting and transmission purging instructions (See “TO START EN GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).

CHECK FOR PROPER POSITION OF ALL BELTS

8

OPERATION

(Hy

y)

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL

REVERSE FORWARD FAST SLOW

LOCK

PARKING BRAKE

LOCKED

UNLOCKED

P

REVERSE NEUTRAL HIGH LOW

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

PARKING BRAKE

IGNITIONATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

dro Models onl

9

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.

CLUTCH/ BRAKE PEDAL

THROTTLE/CHOKE CONTROL

ATTACHMENT CLUTCH LEVER

PARKING BRAKE

LIGHT SWITCH POSITION

IGNITION SWITCH

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

MOWER HEIGHT ADJUSTMENT POSTITIONS

MOTION CONTROL LEVER

FREEWHEEL CONTROL

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER : Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL - Used for starting and control-

ling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and brak ing the

tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake posi-

tion. MOTION CONTROL LEVER: Selects the speed and di rec tion

of tractor.

FIG. 6

ATTACHMENT LIFT LEVER - Used to raise and lower the mower

deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when

changing its position.

IGNITION SWITCH: Used for starting and stopping the engine. FREEWHEEL CONTROL - Disengages transmission for pushing

or slowly tow ing the trac tor with the engine off.

10

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over the spectacles or stan dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “ENGAGED” position and re lease pressure from clutch/brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.

ATTACHMENT CLUTCH LEVER

THROTTLE CONTROL

“BRAKE” PO SI TION

CLUTCH/BRAKE PEDAL “DRIVE” POSITION

STOPPING (See Fig. 7)

MOWER BLADES -

• Move attachment clutch lever to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• Depress clutch/brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “back ﬁ re”.

• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent un author ized use.

• Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

“ENGAGED” POSITION

“DIS EN G A G E D ” POSITION

PAR K ING BRAKE “EN GAGED” PO SI TION

GEARSHIFT LEVER

“DISENGAGED” POSITION

FIG. 7

CAUTION: Always stop tractor com plete ly, as described above, before leav ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle of fers the best bagging and mower per for mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 7)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired po si tion.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the ﬁ rst cut relatively high; the second to desired height.

11

OPERATION

TO OPERATE MOWER (See Fig. 8)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch con trol.

CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the dis charge guard in place.

"ENGAGED"

AT TACH MENT CLUTCH LEVER "DISENGAGED" PO SI TION

POSITION

ATTACHMENT LIFT LEVER "HIGH" PO SI TION

"LOW" POSITION

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PED AL IS DEPRESSED.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 9 and 6 )

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment lift control.

• Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

FIG. 8

FIG. 9

12

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

• The engine in your tractor has been shipped, from the factory, already ﬁ lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil ﬁ ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overﬁ ll.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Customer Responsibilities sec tion of this manual).

• To change engine oil, see the Customer Re spon si bil i ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OP ER AT ING IN TEM PERA TURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank ﬁ ller neck. Do not over ﬁ ll. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open ﬂ ame.

TO START ENGINE (See Fig. 7)

When starting the engine for the ﬁ rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to choke position.

Note: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than ﬁ fteen sec onds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the tem per a ture.

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Re lease the parking brake and let the clutch/brake slowly re turn to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

13

OPERATION

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating tractor for the ﬁ rst time. This procedure will remove any trapped air inside the transmission which may have de vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this sec tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) po si tion, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for ﬁ ve (5) seconds. Move lever to full reverse position and hold for ﬁ ve (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this sec tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately ﬁ ve (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately ﬁ ve (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal op er a tion.

MOWING TIPS

• Tire chains cannot be used when the mower hous ing is attached to tractor.

• Mower should be properly leveled for best mowing per for mance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, drive ways, etc. After one or two rounds, mow in the opposite direction making left hand turns until ﬁ nished (See Fig.

10).

• If grass is extremely tall, it should be mowed twice to reduce load and possible ﬁ re hazard from dried clip pings. Make ﬁ rst cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of ma te ri al. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.

14

FIG. 10

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

T

Check for Loose Fasteners

R

Sharpen/Replace Mower Blades

A

Lubrication Chart

C

Check Battery Level/Recharge

T

Clean Battery and Terminals

0 R

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air Filter

E

Clean Air Screen

N

Inspect Muffler/Spark Arrester

G

I

Replace Oil Filter (If equipped)

N

Clean Engine Cooling Fins

E

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil.

BEFORE EACH USE

✔ ✔

✔

S

IR

F

✔✔ ✔

✔

S

R

U

O

H

8

2

Y

T

R

E

V

E

4

✔ ✔

6

✔ ✔ ✔

✔

1 2,3

,

1

2

✔

2

✔

R

U

H

5

2

Y

E

V

E

✔

U

O

H

0

5

Y

R

E

V

E

7

S

R

U

N

O

S

H

A

0

E

0

1

R

E

V

E

S

R

Y

O

F

E

B

✔

S

E

G

A

R

O

T

S

SERVICE DATES

✔

5

✔

1

,

2

✔

2

✔

2

✔

5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air ﬁ lter, and check blades and belts for wear. A new spark plug and clean air ﬁ lter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check for loose fasteners.

LUBRICATION CHART

2

SPINDLE ZERK

2

FRONT WHEEL BEARING ZERK

1

ATTACHMENT CLUTCH PIVOT(S)

1

SAE 30 OR 10W30 MOTOR OIL

2

GENERAL PURPOSE GREASE

3

REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL

NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

SPINDLE ZERK

FRONT WHEEL BEARING ZERK

15

ENGINE

2

3

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any main te nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT SPECIFICATIONS” on page 3 of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

BLADE REMOVAL (See Fig. 11)

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and ﬂ at washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

• Reassemble hex bolt, lock washer and ﬂ at washer in exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

TO SHARPEN BLADE (See Fig. 12)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a ﬁ le or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er).

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the

MANDREL

BLADE

FLAT WASHER

LOCK WASHER

ASSEMBLY

TRAILING EDGE

bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE

5/8" BOLT OR PIN

BLADE

FIG. 12

BATTERY

Your tractor has a battery charging system which is suf ﬁ cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to

“leak” power.

• Open battery box door.

• Disconnect BLACK battery cable ﬁ rst then RED bat tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “CONNECT BATTERY” in the As sem bly sec tion of this manual).

HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 11

16

CUSTOMER RESPONSIBILITIES

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling ﬁ ns of transmission should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling ﬁ ns for dirt, grass clippings and other ma te ri als. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling ﬁ ns.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and ﬂ uid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classiﬁ cation SF, SG, or SH. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

SAE 30

5W-30

-20¡ 0¡ 30¡ 40¡

¡

F

¡

C

-30¡

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-20¡ 0¡

-10¡

32¡

10¡

60¡

80¡

20¡ 30¡ 40¡

100¡

TO CHANGE ENGINE OIL (See Fig. 13) Determine temperature range expected before oil change. All oil must meet

API service classiﬁ cation SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil ﬁ ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Reﬁ ll engine with oil through oil ﬁ ll dipstick tube. Pour slowly. Do not overﬁ ll. For approximate capacity see “PRODUCT SPECIFICATIONS” on page 3 of this manual.

• Use gauge on oil ﬁ ll cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

OIL FILL CAP¦DIPSTSICK

OIL DRAIN PLUG

FIG. 13

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve start-

ing in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil ﬁ ll cap/dipstick securely each time you check the oil level.

17

CUSTOMER RESPONSIBILITIES

AIR FILTER (See Fig. 14A)

Your engine will not run properly using a dirty air ﬁ lter. Clean the foam pre-cleaner after every 25 hours of op er a tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs ﬁ rst.

Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover. TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

• If very dirty or damaged, replace pre-cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove cartridge nut.

• Carefully remove cartridge to prevent debris from en ter ing carburetor. Clean base carefully to prevent debris from entering carburetor.

• Clean cartridge by tap ping gen tly on ﬂ at surface. If very dirty or damaged, replace cartridge.

• Re in stall cartridge, nut, precleaner, cover and secure with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

ENGINE OIL FILTER (See Fig. 14B)

Replace the engine oil ﬁ lter every season or every other oil change if the tractor is used more than 100 hours in one year.

• Unscrew old ﬁ lter by turning counterclockwise. Use a suitable container to catch oil.

• Apply a thin coating of new engine oil to rubber gasket on replacement oil ﬁ lter.

• Install replacement oil ﬁ lter by turning clockwise until rubber gasket contacts mounting surface, then tighten ﬁ lter an ad di tion al 1/2 to 3/4 turn.

• Fill crankcase with new oil (See “TO CHANGE EN GINE OIL” in this section of this manual). For ap prox i mate capacity see “PROD UCT SPECIFICATIONS” on page 3 of this manual.

• Start engine and check for oil leaks. Correct any leaks before placing engine into full operation.

COVER KNOB

COVER

FOAM PRE-CLEANER

CAR TRIDGE NUT

PAPER CARTRIDGE

BASE

FIG. 14A

CLEAN AIR SCREEN (See Fig. 14A)

Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum ﬁ bers.

OIL FILTER

FIG. 14B

ENGINE COOLING FINS (See Fig. 15)

Remove any dust, dirt or oil from engine cooling ﬁ ns to prevent engine damage from overheating.

• Remove screws from blower housing and lift housing and dipstick tube assembly off engine.

• Cover oil ﬁ ll opening to prevent entry of dirt.

• Use compressed air or stiff bristle brush to thoroughly clean engine cooling ﬁ ns.

• To reassemble, reverse above procedure.

SCREWS

DIPSTICK TUBE AS SEM BLY

BLOWER HOUS ING

SCREWS

AIR SCREEN

18

00626

ENGINE COOLING FINS

FIG. 15

SPARK PLUG

CUSTOMER RESPONSIBILITIES

MUFFLER

Inspect and replace corroded mufﬂ er and spark arrester (if equipped) as it could create a ﬁ re hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs ﬁ rst. Spark plug type and gap setting are shown in “PROD UCT SPECIFICATIONS” on page 2 of this manual.

IN-LINE FUEL FILTER (See Fig. 16)

The fuel ﬁ lter should be replaced once each season. If fuel ﬁ lter becomes clogged, ob struct ing fuel ﬂ ow to car bu re tor, re place ment is re quired.

• With engine cool, remove ﬁ lter and plug fuel line sections.

• Place new fuel ﬁ lter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

FUEL FILTER

FIG. 16

CLAMP

CLEANING

• Clean engine, battery, seat, ﬁ nish, etc. of all foreign matter.

• Keep ﬁ nished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, mufﬂ er, air ﬁ lter and car bu re tor are covered to keep water out. Water in engine can result in a shortened engine life.

19

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key “OFF” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 17)

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in “DISENGAGED” position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever by removing retainer spring.

• Disconnect anti-sway bar from chassis bracket by re mov ing re tain er spring.

• Disconnect suspension arms from rear deck brackets by removing retainer springs.

• Disconnect front links from deck by removing retainer springs.

• Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE R.H. AND L.H. SUS PEN SION ARMS MUST BE REMOVED FROM TRACTOR.

TO INSTALL MOWER (See Fig. 17)

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

CLUTCH ROD

SUS PEN SION ARMS

RE TAIN ER SPRING

ANTI-SWAY BAR

CLUTCH LEVER

RE TAIN ER SPRING

EN GINE PUL LEY

RETAINER SPRINGS (BOTH SIDES)

FIG. 17

20

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inﬂ ated (See “PROD UCT SPECIFICATIONS” on page 2 of this manual). If tires are over or underinﬂ ated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link ad just ment nut on that side.

• To lower one side of mower, loosen lift link ad just ment nut on that side.

NOTE: Three full turns of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING

FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO AD JUST BOTH FRONT LINKS EQUAL LY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

BOTTOM EDGE OF MOWER TO GROUND

Check adjustment on right side of tractor. Measure dis tance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjustments, check that both front links are equal in length. Both links should be ap prox i mate ly 10-3/8".

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.

• To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.

• Recheck side-to-side adjustment.

A

GROUND LINE

A

MANDREL

FIG. 18

SUSPENSION ARM

"D"

FIG. 20

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

LIFT LINK ADJUSTMENT NUT

FIG. 19

NUT "E"

NUT "F"

21

FRONT LINKS

TRUNNION

FIG. 21

SERVICE AND ADJUSTMENTS

01510

01513

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 22)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See “TO REMOVE MOW ER” in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and in side all belt guides.

• Install mower in reverse order of removal instructions.

MANDREL PULLEY

IDLER PULLEYS

FIG. 22

TO ADJUST BRAKE (See Fig. 23)

Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and nut “A” on brake rod.

• If distance is other than 1-3/4", loosen jam nut and turn nut “A” until distance becomes 1-3/4". Retighten jam nut against nut “A”.

• Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au tho rized service center/department.

WITH PARKING BRAKE “ENGAGED”

NUT “A”

JAM NUT

OPERATING ARM

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST MENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 23

TO REPLACE MOTION DRIVE BELT (See Fig. 24)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

• Remove mower (See “TO REMOVE MOWER” in this section of this manual.)

• Remove upper belt keeper.

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

• Pull belt toward front of tractor and remove downward from around engine pulley.

• Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TAB.

ENGINE PULLEY

CLUTCHING IDLER

STA TION ARY IDLER

LOCATOR TABS

UPPER BELT KEEPER

TRANS MIS SION INPUT PULLEY

FIG. 24

22

SERVICE AND ADJUSTMENTS

TO AD JUST STEER ING WHEEL ALIGN MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 25)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING RING

AXLE COVER

SQUARE KEY (REAR WHEEL ONLY)

FIG. 25

23

SERVICE AND ADJUSTMENTS

TO START ENGINE WITH A WEAK BAT TERY (See Fig. 26)

CAUTION: Lead-acid batteries gen er ate ex plo sive gases. Keep sparks, ﬂ ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.

If your battery is too weak to start the engine, it should be recharged. If “jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYS TEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRAC TOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.

• Connect one end of the BLACK cable to the NEGA TIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable ﬁ rst from chassis and then from the fully charged battery.

• RED cable last from both batteries.

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 27)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

POSITIVE TER MI NAL

CHASSIS

POSITIVE TER MI NAL

FIG. 26

NEGATIVE TER MI NAL

CABLES

CHARGED BATTERY

NEGATIVE TER MI NAL

HOOD

HEADLIGHT WIRE CONNECTOR

FIG. 27

24

SERVICE AND ADJUSTMENTS

ENGINE

TO AD JUST THROTTLE CON TROL CABLE (See Fig. 28)

The throttle control has been preset at the factory and ad just ment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position.

• Check that holes “A” in governor control lever and hole in governor plate line-up. If holes “A” are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

TO AD JUST CARBURETOR (See Fig. 29)

The carburetor has been preset at the factory and ad just ment should not be necessary. However, minor ad just ment may be required to compensate

GOVERNOR CONTROL LEVER

01041

GOVERNOR CONTROL PLATE

ACCELERATION TEST -

• Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (counter clock wise) 1/8 turn. Repeat test and continue to adjust, if nec es sary, until engine ac cel er ates smooth ly.

High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVER SPEED ING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER EQUIP MENT AND EXPERIENCE TO MAKE ANY NEC ES SARY ADJUSTMENTS.

HOLES “A”

CLAMP SCREW

THROTTLE CABLE

FIG. 28

for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in (clock wise) de creases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out (counter clock wise) in creases the sup ply of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RE SULT IF SCREW IS TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

• Air cleaner assembly must be assembled to the car bu re tor when making carburetor adjustments.

• Be sure the throttle control cable is adjusted properly (see above).

• With engine off turn idle mixture valve in (clock wise) closing it ﬁ nger tight and then turn out (counter clock wise) 1 full turn.

FINAL SETTING -

• Start engine and allow to warm for ﬁ ve minutes. Make ﬁ nal adjustments with engine running and shift/motion control lever in neutral (N) position.

• Move throttle control lever to slow position. With ﬁ nger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

• While still holding throttle lever against idle speed screw, turn idle mix ture valve in (clockwise) until en gine begins to die and then turn out (counter clock wise) until engine runs rough. Turn valve to a point midway be tween those two positions. Release throttle lever.

THROT TLE LEVER

IDLE SPEED SCREW

IDLE MIXTURE VALV E

FIG. 29

25

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine ﬂ ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air ﬁ lter. 5. Clean/replace air ﬁ lter.

6. Dirty fuel ﬁ lter. 6. Replace fuel ﬁ lter.

7. Water in fuel. 7. Drain fuel tank and carburetor, reﬁ ll tank with fre

gasoline and replace fuel ﬁ lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments

section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

Hard to start 1. Dirty air ﬁ lter. 1. Clean/replace air ﬁ lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel ﬁ lter. 4. Replace fuel ﬁ lter.

5. Stale or dirty fuel. 5. Drain fuel tank and reﬁ ll with fresh gasoline.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments

section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Engine will not turn over 1. Clutch/brake pedal not depressed. 1. Depress clutch/brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery. start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Set in “Higher Cut” position/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air ﬁ lter. 4. Clean/replace air ﬁ lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel ﬁ lter. 7. Replace fuel ﬁ lter.

8. Stale or dirty fuel. 8. Drain fuel tank and reﬁ ll with fresh gasoline.

9. Water in fuel. 9. Drain fuel tank and carburetor, reﬁ ll tank with fresh

gasoline and replace fuel ﬁ lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/ﬁ ns. 11. Clean engine air screen/ﬁ ns.

12. Dirty/clogged mufﬂ er. 12. Clean/replace mufﬂ er.

13. Loose or damaged wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments

section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

13. Check all wiring.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade.Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

27

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”. (if so equipped) 2. Bulb(s) burned out. 2. Replace bulb(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.

Engine “backﬁ res” 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow when turning engine position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine. “OFF”

28

TRACTOR - - MODEL NUMBER HD145H42G

SCHEMATIC

RED

BATTERY

BLACK

A

AMMETER

(OPTIONAL)

RED

B

G

IGNITION

SWITCH

BLACK

RED

FUSE 30 AMP.

WHITE

RED

M

STARTER

BLACK

SOLENOID

S

M

L

AY

CLUTCH / BRAKE

(PEDAL UP)

WHITE

SEAT SWITCH

(NOT OCCUPIED)

WHITE

BLACK

HOUR

ATT'MENT CLUTCH

(CLUTCH OFF)

BLACK

GROUNDING

CONNECTOR

BLACK

METER

BLUE

(OPTIONAL)

FUEL LINE

BLACK

CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM

IGNITION

UNIT

TWIN CYL. ENGINES)

28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

SPARK

PLUG

GAP

(2 PLUGS ON

A

G

Y

ML

IGNITION SWITCH

CIRCUITPOSITION

OFF

G + M + L

B + LRUN/LIGHT

B + LRUN

B + L + SSTART

S

B

“MAKE”

NONE

A + Y

NONE

FUEL SHUT-OFF

SOLENOID

ORANGE

NOTE

BLUE

LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM

DIODE

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

ALTERNATOR

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM.

BROWN

THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE

HEADLIGHTS

BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

29

BLACK

ELECTRICAL

24

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

22

21

42

41

70

33

32

31

30

19

20

43

44

25

20

44

19

26

40

16

15

48

52

29

8

4

3

2

1

6

28

30

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

KEY PART NO. NO. DESCRIPTION

1 144925 Battery 12 Volt 25 Amp 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 3 19091016 Washer 9/32 X 5/8 X 16 Ga 4 10040400 Washer Lock Hvy Helical 1/4 6 73220400 Nut Fin Hex 1/4-20 Unc 8 156417 Case Battery Mech Hinge 15 147688 Fastener Snap-In 16 153664 Switch Interlock Push-In 19 10090400 Washer Lock 1/4 20 73350400 Nut Jam Hex 1/4-20 Unc 21 136850 Harness Socket Light 22 4152J Bulb, Light # 1156 24 4799J Cable Starter 6ga 11" Red 25 146147 Cable Battery 6 Ga Red w/16 wire 26 108824X Fuse 30 Amp Auto Green 28 4207J Cable Ground 6ga 12"black 29 121305X Switch Plunger Nc Gray 30 140301 Switch Ign 4 Pos W/L P/L 31 124211X Nut Ignition 32 141226 Cover Sw Key 33 122147X Key Ign Molded Generic 40 156442 Harness Ign 41 71110408 Bolt Fin Hex 1/4-20uncx 1/2 42 131563 Cover Terminal Red 43 145673 Solenoid 44 73640400 Nut Keps Blk Fin Hex 1/4-20 Unc x 1/2 48 140844 Adapter Ammeter Rectangular 52 141940 Protection Loop 70 140422 Harness Eng B&S 14 OHV Dual

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

31

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

CHASSIS AND ENCLOSURES

14

26

30

25

31

17

24

29

18

20

58

53

23

12

51

28

54

52

55

57

24

25

26

3

11

3

9

15

14

3

4

5

37

3

8

3

33

26

3

145

37

14

3

1

13

3

4

14

3

6

16

35

37

10

2

38

3

35

34

3

39

140

26

32

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 159530 Chassis Wldmt. 2 140356 Drawbar Stretch 94 3 17490612 Screw Thdrol. 3/8-16 x 3/4 Ty-Tt 4 19131216 Washer 13/32 x 3/4 x 16 Ga. 5 155272 Bumper Hood/Dash 6 155923 Saddle Fender Shift Flat 8 155138 Clip Retainer Slide-On 9 147627X011 Dash Private Label 10 72140608 Bolt RdHd Sqnk. 3/8-16 Unc x 1 11 155927 Panel Asm. Dash Lh 12 145660 Clip Tinnerman Grile P/L 13 155934X010 Panel Dash Rh 14 17490608 Screw Thdrol. 3/8-16 x 1/2 Ty-Tt 15 74180512 Screw Mach Trhd 5/16-18 Unc x 3/4 16 73510500 Nut Keps 5/16-18 Unc 17 159639X428 Hood Pnt Steel Private Label 18 126938X Bumper Hood 20 156437 Plate Mtg Battery/Fuel Tank 23 124028X Bushing Snap Nyl. Blk Fuel Line 24 74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5 25 19131312 Washer 13/32 x 13/16 x 12 Ga. 26 73800600 Nut Lock Hex w/Insert 3/8-16 UNC 28 157373 Grill Private Lable Blk 29 140273 Lens Grille Private label 30 140001X428 Fender Asm LT w/Shift MS-428 31 136619 Bracket Fender 33 105476X428 Footrest Pnt. Lh Ms-428 34 105475X428 Footrest Pnt. Rh Ms-428 35 72110606 Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4 37 17490508 Screw Thdrol. 5/16-18 x 1/2 Tyt 38 139886 Bracket Asm. Pvt. Lh Mwr. Rear 39 139887 Bracket Asm. Pvt. Rh Mwr. Rear 51 73800400 Nut Lock Hex W/Ins. 1/4-20 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 144697 Bracket Grille LH 54 17030814 Screw Lock Spider #8 x 7/8 55 144696 Bracket, Grille RH 57 74780412 Bolt Fin Hex 1/4-20 x .75 58 150127 Air Duct Private Label 140 158418 Bracket Suspension Front 145 156524 Rod Pivot Chassis/Hood

- - 5479J Plug Btn Blk NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

33

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

DRIVE

51

57

146

71

61

16

77

145

18

96

16

95

26

19

32

94

30

89

69

81

108

3

52

1

103

16

169

109

10

171

8

160

26

164

98

77

21

97

25

2

161

73

147

14

163

82

19

159

24

74

165

29

30

158

75

162

83

156

62

52

22

59

168

42 61

166

61

93

36

32

35

42

40

38

16

42

41

78

56

28

104

76

105

34

84

42

39

37

26

66

27

157

64

63

65

27

49

47

50

26

51

36

72

35

70

116

50

150

48

151 51

53

55

34

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

DRIVE

KEY PART NO. NO. DESCRIPTION

1 140607 Transaxle (See Breakdown) Hydro Gr Model

0310-0500 2 142431 Spring, Return, Brake 3 144698 Pulley, Transmission 8 141003 Rod, Shift 10 76020416 Pin, Cotter 1/8 x 1 15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 16 73800500 Nut, Lock Hex w/Ins 5/16-18 UNC 18 74780616 Bolt Hex 3/8-16 UNC x 1 Gr.5 19 73800600 Nut, Lock Hex w/Wsh 3/8-16 UNC 21 106933X Knob Rd. 1/2-13 Plstc. Thds. Blk. 22 145627 Rod, Brake 24 73350600 Nut 25 106888X Spring, Rod, Brake 26 19131316 Washer 13/32 x 13/16 x 16 Ga. 27 76020412 Pin, Cotter 1/8 x 3/4 28 145204 Rod, Parking Brake 29 71673 Cap, Parking Brake 30 130807 Bracket, Transmission 32 74760512 Bolt Hex 5/16-18 UNC x 3/4 34 155071 Shaft, Foot Pedal 35 120183X Bearing, Nylon 36 19211616 Washer 37 1572H Pin, Roll 38 123674X Pulley, Idler, Flat 39 74760644 Bolt 40 4470J Spacer, Split 41 154777 Keeper, Belt 42 19131312 Washer 13/32 x 13/16 x 12 Ga. 47 127783 Pulley, Idler, V-Belt 48 154604 Asm, Bell Crank 49 123205X Retainer, Belt 50 74760624 Bolt 51 73680600 Nut 52 73680500 Nut Crownlock 5/16-18 53 105710X Link, Clutch 55 105709X Spring, Return, Clutch 56 74760620 Bolt, Hex 3/8-16 UNC x 1-1/4 57 141416 V-Belt, Drive 59 140312 Keeper, Belt, Center 61 17490612 Screw, Thdrol 3/8-16 x 3/4 Type TT 62 8883R Cover, Pedal 63 140186 Pulley, Engine

KEY PART NO. NO. DESCRIPTION

64 71170764 Bolt Hex 7/16 x 4 Gr. 5 65 10040700 Washer 66 154778 Keeper, Belt Engine 69 142432 Screw 70 134683 Guide, Belt, Mower Drive RH 71 141417 Strap, Torque, Lh 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 73 141418 Strap, Torque, Rh 74 121199X Spacer, Split 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 76 12000001 Ring, E 77 123583X Key, Square 78 121748X Washer 25/32 x 1-5/8 x 16 Ga. 81 156048 Asm, Shaft 82 123782X Spring, Torsion 83 19171216 Washer 17/32 x 3/4 x 16 Ga. 84 141423 Rod, Tie 86 71208 Bushing, Steering Rod 87 19212016 Washer 21/32 x 1-1/4 x 16 Ga. 88 12000008 Ring, Clip 89 151147 Console, Shift 91 74780536 Bolt Hex 5/16-18 x 2-1/4 92 74780524 Bolt Hex 5/16-18 UNC x 1-1/2 93 142564 Line Fuel 94 140462 Fan 7” 95 144643 Control Asm Bypass Hydro 96 4479H Spring, Retainer 1” 97 144201 Keeper, Belt Rh 98 73510600 Nut Keps 3/8-16 UNC 100 19111216 Washer 11/32 x 3/4 x 16 Ga. 103 73940800 Nut Hex Jam Toplock 1/2-20 UNF 104 141421 Arm, Control Pump 500 Hydro 105 71070516 Bolt, Head Hex 5/16 x 18 x 1 106 74780520 Bolt H 5/16-18 UNC x 1-1/4 108 17541026 Screw Hex Wh Hd #10-24 x 1-5/8 109145098 Adaptor Fan Hydro Lt Hyd Alum 116 72110610 Bolt Carriage 3/8-16 x 1.25 118 154774 Spacer, Bellcrank 121 154419 Nyliner, Clutching Stl

NOTE: All component dimensions give in U.S. inches.

1 inch = 25.4 mm.

35

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

STEERING ASSEMBLY

38

63

11

39

1

41

42

37

36

62

23

11

44

51

8

27

22

66

40

29

68

29

15

54

17

18

19

79

80

25

82

29

15

46

8

6

9

2

7

9

5

3

40

47

65

85

11

10

68

13

46

8

85

32

26

28

30

6

67

9

47

7

9

5

4

43

6

8

steering_pl.lt_16

36

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 140044 Wheel Steering Ayp/kelch Blk 2 154427 Axle Asm Fr 3 156483 Spindle Asm LH 4 157473 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 X 1-5/8 X 16 Ga 7 19272016 Washer 27/32 X 1-1/4 X 16 Ga 8 12000029 Ring Klip #t5304-75 9 3366R Bearing Col Strg Blk 10 156438 Link Drag Extended Stamped 11 10040600 Washer Lock Hvy Hlcl Spr 3/8 13 154779 Bearing Axle 15 73901000 Nut Lock Flange 5/8-11 Unc 17 156546 Shaft Asm Strg 18 57079 Washer Thrust 515x 750x 033 19 124035X Support Shaft 20 126684X Washer Shim 1/4 X 5/8 X 062 22 71200410 Screw Hex Socket 1/4-20 x 5/8 23 127501 Shaft Asm Pittman 25 154406 Bracket Steering 26 126847X Bushing Link Drag Blk LR 27 136874 Gear Sector 22 Teeth 28 19131416 Washer 13/32 X 7/8 X 16 Ga 29 17490612 Screw Thdrol 3/8-16x3/4 Ty-tt 30 76020412 Pin Cotter 1/8 X 3/4 Cad 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Steering 37 152927 Screw 38 140045 Cap Wheel Steer Ayp 39 19133808 Washer 13/32 x 2-3/8 x 8 Ga 40 7810H Nut Lock Center 3/8-24 Unf 41 100711L Adapter Wheel Strg 42 145054 Boot Dash P/L Steering 43 121749X Washer 25/32 X 1 1/4 X 16 Ga 44 153720 Extension Steering 46 121232X Cap Spindle Fr Top Blk 47 6855M Fitting Grease 51 73800500 Nut Lock Hex W/Ins. 5/16-18 Unc P 53 73680600 Nut, Crownlock 3/8-16 UNC 54 74780520 Bolt Fin Hex 5/16-18 Unc P 62 156594 Kit Steering Assembly Service 63 74780616 Bolt Fin Hex 3/8-16unc x 1 Gr. 5 65 154780 Spacer Axle 66 154404 Bearing Arm Pittman 67 74781044 Bolt Fin Hex 5/8-11 Unc x 2-3/4 68 154429 Brace Axle 69 160367 Spacer, Brace, Axle 70 74780636 Bolt, Fin Hex 3/8-16 UNC x 2-1/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

37

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

SEAT ASSEMBLY

1

18

8

9

7

5

6

22

14

9

7

10

24

26

16

15

23

13

17

KEY PART

NO. NO. DESCRIPTION

1 140116 Seat 2300/1316 Blk/blk AYPPL 2 140551 Bracket Pivot Seat 8 720 3 74760616 Bolt Fin Hex 3/8-16 Unc x 1 4 19131610 Washer Flat 13/32 x 1 x 10 Ga 5 145006 Clip Push In Hinged 6 73800600 Nut Crownlock 3/8-16 Unc 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17490616 Screw Thdrol 3/8-16 X 1 Ty-tt 9 19131614 Washer 13/32 X 1 X 14 Ga 10 155925 Pan Seat 12 121246X Bracket Mounting Switch 13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sht Nk 1/4-20x1-1/2

12

25

2

5

4

3

KEY PART

NO. NO. DESCRIPTION

15 134300 Spacer Split 28x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1/4 Lge Flg Gr 5 Zinc 18 124238X Cap Spring Seat 21 153236 Bolt Shoulder 5/16-18 Unc Blkz 22 73680500 Nut Crown Lock 5/16-18 23 74780814 Bolt Fin Hex 1/2-13 X 7/8 Gr 5 24 19171912 Washer 17/32 X 1-3/16 X 12 Ga 25 127018X Bolt Shoulder 5/16-18 X 62 26 10040800 Washer Lock Hvy Hlcl Spr 1/2

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

21

38

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

DECALS

7

5

32 84

5

18

17

19

11

KEY PART

NO. NO. DESCRIPTION

1 158181 Decal Saddle Inst. Oper Eng/Sp P/L 2 158168 Decal Steer ing Wheel Insert 3 158037 Decal Hood RH 4 158038 Decal Hood LH 5 158167 Decal Fender Sd Lawn 7 158166 Decal Fender Logo 8 157141 Decal Cau tion Fender Eng/Sp 9 141897 Decal Clutch/brake Eng/Sp 11 160396 Decal V-Belt Sch 16 158169 Decal Mulch Bag Poulan 17 145005 Decal Btry Dngr/Psn P/L Sym 18 158176 Decal Seat Acc

9

16

KEY PART

NO. NO. DESCRIPTION

19 158172 Decal Replcment Engine

- - 138311 Decal Han dle Lft Height Adjust

- - 142341 Decak Drawbar Cntrl Mvt Hyd LT

- - 161609 Manual Owner's English

- - 161609 Manual Owner's Spanish Available accessories not included with tractor:

- - LBD48 42" Snow Blade

- - LSB42 42" Snow Blower

- - LC05 Wheel Weights

- - C42 Grass Catcher

- - LAO18 Tire Chains

- - MK420 Mulch Kit w/Blades

1

WHEELS AND TIRES

1

2

6

5,8

7

4,10

3,9

11

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X427 Rim Asm 6" front White Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (Front Wheel Only) 8 106108X427 Rim Asm 8" rear White Service 9 106268X Tire R Ts 18 x 9.5-8 C Service 10 7152J Tube Rear (Service Item Only) 11 104757X Cap Axle Blk 1 50 X 1 00

- - 144334 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

39

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

ENGINE

38

3

72

62

81

78

13

4

2

1

78

32

44

46

14

15

16

31

40

33

37

33

29

OPTIONAL EQUIPMENT

Spark Arrester

45

23

40

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

ENGINE

KEY PART NO. NO. DESCRIPTION

1 140310 Control Th/ch LH Flag 23.5 2 17720410 Screw Hex Thd Cut 1/4-20x5/8 T 3 - - - - - - Engine B&S 287777 4 137352 Mufﬂ er Exhaust LT B&S 14HP IC OHV 13 272293 Gasket Eng 1 313 Id Tin Plated 14 13280324 Nipple Pipe 3/8 Npt X 3" 15 13200300 Elbow Std 90 Degree 3/8-18 Npt 16 11050600 Washer Lock Ext Tooth 3/8 23 156123 Shield Browning 29 137180 Kit Spark Arrestor (Flat Scrn) 31 140280 Tank Fuel Front 32 140527 Cap Asm Fuel 33 123487X Clamp Hose 35 17490512 Screw Thdrol 5/16-18 x 3/4 TYT 37 137040 Line Fuel 20" 38 - - - - - - Oil Drain Plug (Order From Engine Manufacturer) 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17490412 Screw Thdrol 1/4-20 x 3/4 46 19091416 Washer 9/32 x 7/8 x 16 Ga 62 10040500 Washer Lock Hvy Hlcl Spr 5/16 72 71070512 Screw Hex Hd Cap 5/16-18 x 3/4 78 17490620 Screw Thdrol 3/8-16x1-1/4 TYTT 81 128861 Nut Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U. S. inches 1 inch =

25.4 mm

41

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

LIFT

7

8

5

13

11

19

31 32

13

4

12

19

20

5

20

1

4

20

18

17

16

15

3

2

6

13

20

15

42

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

LIFT

KEY PART

NO. NO. DESCRIPTION

1 159460 Wire Asm Inner W/Plunger 2 159471 Shaft Asm Lft 3 105767X Pin Groove 4 12000002 E-ring Truarc #5133-62 5 19211621 Washer Pltd 21/32 X 1 X 21 Ga 6 120183X Bearing Nylon 7 109413X Grip Handle Bicycle 8 124526X Button Plunger Black 11 139865 Link Lift LH 12 139866 Link Lift RH 13 4939M Retainer Spring 15 127218 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 130171 Trunnion Blk Zinc 18 73800800 Nut Lock W/wsh 1/2-13unc 19 139868 Arm Sus pen sion Rear 20 3146R Retainer Spring 31 140302 Bearing Pvt. Lift Spherical 32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

43

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

MOWER DECK

68

72

75

71

74

45

76

41

73

77

43

81

45

82

120

78

117

67

79

116

119

80

92

113

118

17

1

111

44

121

114

115

53

46

48

83

85

52

16

2

58

56

55

14

35

15

40

37

132

54

36

84

30

34

31

37

32

33

59

21

36

21

2

21

22

23

24

25

26

20

18

28

29

27

18

19

4

21

10

13

9

12

128

8

11

114

115

118

119

113

121

112

117

120

116

3

5

6

44

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

MOWER DECK

KEY PART

NO. NO. DESCRIPTION

1 144393 Mower Housing 2 72140506 Bolt Rdhd Sqnk 5/16-18unc X3/4 3 138017 Bracket Asm Fr Sway Bar 38/42 4 138440 Bracket Asm Deck 42" sway Bar 5 4939M Retainer Spring 6 130832 Arm Suspension Rear 8 850857 Bolt 3/8-24 X 1 1/4 9 10030600 Washer Lock Hvy 3/8 10 140296 Washer Hard Blade Mower Vented 11 138498 Blade High Perf 42" 12 129895 Bearing Ball 13 137645 Shaft Asm W/lower Bearing 14 128774 Housing Mandrel Vented 15 110485X Bearing Ball Mandrel 16 140329 Stripper Mower Vented 17 72110610 Bolt Rdhd Sqnk 3/8-16 X 1-1/4 18 72140505 Bolt Rdhd Sqnk 5/16-18 X 5/8 19 132827 Bolt Shoulder 20 136888 Bafﬂ e Vortex 42 21 73680500 Nut Crownlock 5/16-18 UNC 22 134753 Stiffener Bracket 42" deck 23 131267 Bracket Deﬂ ector Mower 42" 24 105304X Cap Sleeve 80x 112 Blk Mower 25 123713X Spring Torsion Deﬂ ector 2 52 26 110452X Nut Push Phos & Oil 27 130968 Shield Deﬂ ector Mower 42" Blk 28 19111016 Washer 11/32 X 5/8 X 16 Ga 29 131491 Rod Hinge 42" 6 75 Wlg 30 157772 Screw Thdrol Washer Head 31 129963 Washer Spacer Mower Vented 32 153535 Pulley Mandrel 42" 33 137266 Nut 9/16 Top Lock Flng 34 72110614 Bolt Rdhd 3/8-16uncx1-3/4 Gr5 35 133835 Fastner Christmas Tree 36 131494 Pulley Idler Flat 3 060 37 19131316 Washer 13/32 x 13/16 x 16 Ga 40 73680600 Nut Crownlock 3/8-16 UNC 41 133551 Rod Pivot W/nibs 43 140083 Rod Clutch Secondary W/nibs 44 140088 Guard Mandrel LH Black 45 4497H Spring Retainer 1" Zinc/cad 46 137729 Screw Hex Thd Cut 48 133944 Washer Hardened Smaller 49 155066 Roller Asm Cam Follower 42" dec 50 131340 Bolt Shldr 10-24 Zinc Gr 5 42" 51 69180 Nut Lock #10-24 Unc

KEY PART

NO. NO. DESCRIPTION

52 139888 Bolt Shoulder 5/16-18 Unc Blkz 53 131845X900 Arm Asm Pad Brake 54 133943 Washer Hardened 55 155046 Arm Idler 42" mower LT/YT 56 122052X Spacer Retainer Pm Mower 58 140086 Spring Torsion Brakes 42" 59 141043 Guard TUV Idler 67 106932X Knob Rd 3/8-16 68 144200 V-Belt Mower 71 142427 Rod Clutch Primary 38/42 72 131870 Spring Return 73 127847 Arm Clutch Secondary 74 121748X Washer 25/32 X 1-5/8 X 16 Ga 75 12000029 Ring Klip #t5304-75 76 128903 Bolt Shoulder 3/8-16 Unc 1 44 77 127845 Keeper Spring 4 000 78 154809 Lever Asm Clutch Primary P/L 79 127498 Bushing 747 Od X 794 Lg Brass 80 153701 Spring Clutch Mower 81 73350600 Nut Hex Jam 3/8-16 Unc 82 142028 Trunnion Adj 83 120958X Washer Sintered 84 156084 Keeper Belt Idler 85 72140618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 92 73800600 Nut Lock Hex w/Ins 3/8-16 Unc 111 155197 Bracket Gauge Wheel Lh 112 155198 Bracket Gauge Wheel Rh 113 17490512 Screw Thdrol 5/16-18 x 3/4 114 73510500 Nut Keps 5/16-18 Unc 115 72110504 Bolt Carr 5/16-Unc x 1/2 116 4898H Bolt Shoulder 117 105455X Wheel Gauge Blk 118 73930600 Nut Centerlock 3/8-16 Unc 119 19121414 Washer 3/8 x 7/8 x 14 Gauge 120 19171512 Washer 17/32 x 15/16 x 12 Gauge 121 143723 Bracket Extruded Gauge Wheel 128 153390 Washer Felt 13219132203 Washer 13/32 x 1-3/8 x 3 Ga.

- - 130794 Mandrel Asm Service (Includes Key Nos. 8-10, 12-15, 31 and 33)

- - 144783 Deck Serv (Std. Deck - Order seperately gauge wheel com po nents 111-121.)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

45

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

TRANSAXLE HYDRO GEAR - MODEL NUMBER 310-0500

46

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

TRANSAXLE HYDRO GEAR - MODEL NUMBER 310-0500

KEY PART NO. NO. DESCRIPTION

1 142986 Housing, Lower 2 142987 Assembly, Upper Housing 3 142932 Seal, Lip 4 142928 Ring, Wire Retaining 5 142933 Ring, Retaining 6 142934 Bearing, Shaft Ball 7 142935 Bearing, Cradle 8 150771 Bearing, Thrust 30 x 52 x 13 9 142937 Swashplate, Variable 13 142938 Block, Cylinder Assembly 14 142939 Arm, Trunnion 15 142940 Seal, Lip 17 142941 Guide, Slot 18 150772 Shaft, Motor 19 150773 Bearing, Thrust 42 x 68 x 16 23 142944 Block, Cylinder Assembly 24 142945 Seal, Lip 10 x 25 x 7 25 142946 Actuator, Bypass 26 150774 Center Section Assembly Kit 27 142948 Seal, Lip 26 x 42 x 8 28 142949 Ring, Retaining 29 142950 Washer 26 x 35 x 1 30 150787 Nut, Jam 34 142951 Oil Filter Element 35 142952 Arm, Bypass 36 142953 Ring, Retaining 37 142954 Arm, Actuating 38 142955 Pin, Actuating 39 150777 Bolt 5/16-24 x 1-3/4

KEY PART NO. NO. DESCRIPTION

40 150778 Locknut, Hex 5/16-24 UNJC 41 142958 Brake Rotor/Stator Kit 43 142884 Washer 7/16 x 7/8 x .060 44 142990 Differential Assembly 52 142991 Washer 3/4 x 1.5 x .13 53 142961 Seal .75 x 1.25 x .250 56 142963 Shaft, Input 58 142964 Bolt 1/4-20 x 1.38 59 142965 Pin .5 OD x .43 ID x .750 62 142966 Arm, Control 63 142967 Puck, Dampener 64 142920 Set Screw 68 142969 Spring 69 144610 Stud 5/16-24 92 142977 Spring, Block 93 142978 Washer, Block Thrust 98 142993 Sleeve Bearing 99 142976 Seal, Wiper 113 142917 Cap, Vent Assembly 114 142918 Fitting, O-Ring Assembly 119 142980 Spacer 134 144607 Nut, Castle 5/16-24 135144608 Pin, Cotter 139150775 Spring, Compression 140150776 Nut, Hex 5/16-24

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

47

SERVICE NOTES

48

SERVICE NOTES

49

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period

LIMITED WARRANTY

of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we ﬁ nd to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than AYP manufactured transaxle/transmission com po nents, battery (except as noted below) or components parts thereof. Please refer to the applicable man u fac tur er's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by American Yard Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we ﬁ nd to be defective in manufacture, during the ﬁ rst ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

American Yard Products Service Department P.O. Box 1687 Orangeburg, SC 29116 USA

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN TIES ARE LIMITED TO THE SAME TIME

PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you speciﬁ c legal rights, and you may have other rights which vary from locale to locale.

This is a limited Warranty within the meaning of that term as deﬁ ned in the Magnuson-Moss Act of 1975.

In Canada contact:

American Yard Products 1580 Trinity Drive, Units 5-8 Mississauga, Ontario L5T 1L6

50

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

CUT OUT ON DOTTED LINES

THIS IS A 15° SLOPE

15° MAX.

Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

SIGHTING

GUIDE

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

51

Poulan 161608 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual