Poulan 160886 User Manual

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Page 1

OWNER'S MANUAL

MODEL NO. CHD145H42B

14.5 HP 42 Inch Lawn Tractor

Assembiy

• Operation

• Customer Responsibilities

• Ser¥ice and Adjustments

• Storage

• Troubleshooting

* Repair Parts

Poulon

160886 5.20.97 TR PRINTED IN U.S.A.

Page 2

SAFETY RULES

IMPcIRTANT; THIS CUTTIMO yACHiNt IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVt ' Hl KiLLOWifiG SAFE I'Y iNSTRUCTiONS COULD RESULT IN SERIOUS INJURY OR DEA1 H.

Safe Operation Practices for Ride-On Mowers

I. Of HERAI, ontRMION

Rfaid jndfeisianJ and fodew aii In'jtr.jctfcna ip the manual

. lid Jii ?iie sTi-'-Ji‘s'10 heP.'i*.-.

Only asio*A< lei-ponsib'e aourts '*rin are familiar with the iiisiructiofis. te operate the machina.

Clear the area of cbiects such as rocks, toys,'wire, etc., whicn could be p;cKed up ano tlirowti by me blade.

Be sure the area is clear of other people before mowing, Stop machine if anyone enters ihe area.

Never carry passengers. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and wh.ie backing. Be aware of the mower discharge direction and do not point

i! at anyone. Do not operate the mower without either the entire grass catoher or the guard in place

Stow down before turninq. Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismoiinfng T urn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-controi and tipover accidents, which can result in severe injury ordeath. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope. Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability. Use extra care with grass catchers or other attachments.

These can change the stability of the machine. Keep all movement on the slopes stow and gradual. Do not

make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

« Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding.

» Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

.'dti'L J >f1 r«l‘ I > I ' f f III ’ ifi ' p i-t* I m I f/t J sfo*' t

< --f.,. ^ i j,.,. ..j , ,f' - . . , , ; ,

rq'ichltie >I.J ifi- ¡ri'.'tiu ' iwliv rh % n.i,, ii,.

itofrn > 'I, I - ' 11- '■

' K&OC I 1*. < U J - W "iC . iC 'I aiT' '' ' h ui

caie of at f.thK

• be r t.iQ tu n m w'h.n' cn n c.‘'<ildren ‘ mer .no

' 3efotc ..nd when i' t ki- i took behind arct ui-wn for small

children.

‘ Neva ' irry "hnJrf-n Ti.t^ n i> ! *ii oft dixl te seriously

injured ui with =afe marhinr ope.n'ion

Ns.-, -all to jpti ihe 1<3i •

• Use extM Cc.t- wh-<i lOptoarii.ng hinri •.liners shrubs, tiees ui r.th r objects that i.ia/ot(.,cu>e ii.cn

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

Look tor this symbol to point out im portant safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

A A

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

A WARNING A

The engine exhaust from this product con tains chemicals known to the State of Califor

nia to cause cancer, birth defects, or other reproductive harm.

Page 3

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MODE»NbyßER

CHD145H42B

SFRîAL fJUfilBER

DA TE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Followa regular schedule in maintaining, caring for and using your unit.

• Follow the instructions under “Customer Responsibili ties” and “Storage” sections of this ov/ner’s manual.

mODUCr Î.FTOFiCATiOML

HORSEPOWER: 14.5

3ASOLINE CAPACITY \ND TYPE:

t . • .r . . PI II < I-

}IL TYPE (API-SF/SG/SH): SÄE 30 (above 32°F)

- ^ 1 ■ O' I' ‘ ;

OIL CAPAC

W/ FILTER: 3.5 PINT!

F'i fF>' 4оГН1

LFÄKI ri'l..-

H Y«r*lOri Ч ■ 1 JÌ îà

(ÜAF UjU'i VAI JE Г< t ARANCE

¡НГАГР orti 00 EXHAUST: .009* - ,011

TIRE PRESSURE:

FRC REAR: 10 PSI

CHARGING SYSTEM:

3 AMF- BAITERY 5 AMPS HEADLIGHTS

BATTERY:

AMP/HR; 25 MIN. CCA: 190 CASE SIZE: U1R

BLADE BOLT TORQUE;

30-35 FT. LBS.

WARNING; This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

^ in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/department (See RE

PAIR PARTS section of this manual).

Page 4

TABl F or f:fíNтp^4TS

SAFETY RULES PRODUCT SPEC

ъ*ЬГ?|»Ь.й ASSFMPI V f.r*-raTliiN

IFiCATIONS ....

V .^ SIORAut

% г TROyBb-FS^iOOflh!^

iC ЖРА1Ч FABt".. ТЙ' - n

PAWr^il'.hCt 'NFU^F

? .'ЕЯЛ^Е Лй|> .-I H'

.26-27 . 30-47

#ARRAN f f ............................

LIMITED WARRANTY

The Manufacturer warrants to the o'iginai consumer purchaser that this prr.duct as inanufactuied is free ftorn defecis in materials ana workinariship For a peiiud of two (2| year? from date cf purchase By the ongir.al cortsume-' puid>aser wt will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find ю be

defective due to materials or workmanship This Warranty is subject to the following limitations and exciusions,

1. This warranty does not apply to the engine, other than AyP rnanufacturerl frar,sa*ie/;ransrrn.44!nn nomnon^nts. oattery (except as noted below) ot componerts parts thereof. Please refer to the applicable m..sn,j{acturer's warranty on these items,

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by American Yard Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find

to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

American Yard Products In Canada contact: Service Department American Yard Products

P.O. Box 1687 1580 Trinity Drive, Units 5-8 Orangeburg, SC 29116 USA

Mississauga, Ontario L5T 1L6

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may Iasi, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

Page 5

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Seat

Steering

Boot

Manual

Steering Wheel

Parts Bag

Parts bag contents not shown loll size

(^) (2) Centeriock Nuts

(2) Shoulder Bolts

(2) Washers 3/8

X 7/8 X 14 Gauge

(2) Washers 17/32

X 15/16 X 12 Gauge

(2) Gauge Wheels

Steering Wheel Adapter

\ \ / /

(2) Keys

Steering Extension Shaft

Steering

Wheel Insert

Page 6

msBimi f*

Your new tractor has been assembled at the factory with e:

( ■ (I it- «■r'i-jLr . ji*- I !, i I t

the correct tools as necessary to insure proper tightness.

rr.fii WFQyiBEO rOB ASSF-1IBIV

\ ^ • !.f f /.H .7ii* aSib.iic it i ^

iirh'LCi jre liS'srl

i., werche: i 11 j/4 «o“ketwifr<driveratch-i (i) y/'f-‘ «viench f'hillips Scr6¥/dn7<-f pi ''2 .'T-n..nfi fi.a pr&i Cum gauge Utilitv kfiifa

V^hefi liyid o- |pf hand is mentioned in this manual, it nican^ when y«u are in the operating position (seated

L-1 ird t| f 1 wheel).

TO REMO¥E TRACTOR FROM CARTON

UNPACK CARTON

• Remove al! accessible loose parts and parts cations from carton (See page 5).

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

• Check for any additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKID

sption of those parts left unassembled for shipping purp*

!■ I . / I . . I*.bit I* I l< t Jl T l| i . I . .

Use

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steering shaft exten sion.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See ‘TO TRANSPORT” in the Operation section of this manual).

• Roll tractor backwards off skid.

• Remove banding holding discharge guard up against tractor.

Page 7

HOWT^^ IIF'/OURTRACTcift

ASSEMBLY

CONNER i BA ITfcttY (See Figs. 2 and 3)

CAUTION: Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the

Remove cardboard packing from seat pan and ntr seat pan to raised position.

Open battery box door and remove protective plastic.

Remove terminal protective caps and discard.

if this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

Connect BLACK grounding cable to negative (-) terminal with remaining and hex nut. Tighten securely.

• Close battery box door. Open battery box door for:

• Inspection for secure connections (to tighten hard ware).

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging .

same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden

tal grounding.

remaining hex bolt, flat washer, lock

lock washer

SEAT PAN

BATTERY BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washer and fiat washer loosely. Do not tighten.

• Tighten shoulder bolt securely.

■ • Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

POSITIVE

(RED) CABLE

DISCARD TERMINAL PROTECTIVE CAPS

LOCK WASHER

FLAT

WASHER

HEX BOLT

NEGATIVE (BLACK) CABLE

FIG. 2

Page 8

г'.‘Ш

ASSEMBL 7

ASSEMBLE GAUGE WHEELS TO MOWEP liECK I See Fig. 5)

T‘if ■iiiiO*: vv7pseSs зге designed to rtf « * r gjopet poediur. »Pen opsfatmg mo’fiv:. Be a/- n* / -t. properiy adjusted to ensure optimum mov/er | ► riotiTiai i< •

» AssenbiB gauge whoeS «itn ducio.' с-ь u d,.... Егэ!

surface.

* Adjust mower to desired cutting height {See “TO AD

JUST MOWER CUTTING HEIGHT’ in the Operation

section of this manual).

® With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16 locknut and tighten securely,

* Repeat for opposite side installing gauge wheel in

same adjustment hole.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSi shown in “PRODUCT SPECIFICATIONS” on page 3 of this manual.

CHECK DECK LE¥ELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CH^f F FOB PROPE^Ï рп^ггон ет At. L

BELTS

Л '■ ih' »cli.l h t

mower blade drive bell

ь ilOr< • i il •- i

correctly.

' и tfi

replacing motion anc

/ice and Adjustmenti

the belts are routec

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check toTee that the brake is properly adjusted. See ‘TO ADJUST

BRAKE” in the Service and Adjustments section of this

manual,

^CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR WE WISH TO ASSURE TRA T YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST.

/ All assembly instructions have been completed.

No remaining loose parts in carton. Battery IS properly prep.arerl and charged {Minimum

1 hour at 6 amps). Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory). Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed

✓

properly around pulleys and inside all belt keepers. Check wiring. See that all connections are still secure

and wires are properly clamped. Before driving tractor, be sure freewheel control is in

drive position.

WHILELEARNING HOWTO USE YOUR TRACTOR, PA Y EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded

gasoline. Become familiar with all cornols th«n uc alien and

function. Operate them before you st=i the eriqme. Be sure brake system is in safe operavnq condirion.

It is important to purge thetransmi РсТ гс- operat

ing your tractor for the first time Follow prrD'=4 starting

and transmission purging instructionr (‘'Cr TO Г i ART

ENGINE” and “PURGE TRANSMISSION” m tne Op eration section of this manual).

Page 9

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY

CAUTION OR

WARNING

STOP

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

(fl l\l âi #

FUEL

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

REVERSE FORWARD

Í 0; a

LOCK LOCKED

FAST

SLOW

[i?

R N H L (®)|I

ILr

REVERSE NEUTRAL HIGH

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

LOW

HiP

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

IGNITION

Page 10

OPERATION

KNOW YOUR TRACTOR

OHS OWNER'S MANUAL RULES BEFORE VOUI- hOr ic»pi

Comparelfieiilustrationawsth/ourtraciortofamiliarizeyourseifwiththelocations!'! ' • • - nsHJa.ir ' .>je This manua! tor future reference-

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the headlights on. THROTTLeCHOKE CONTROL Used for starting and

controlling engine speed. FREE WHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off. CLUTCH/BRAKE PEDAL - Used for declutdiing and

braking the tractor and starting the engine.

PARKING BRAKE - Locks clutch./brake pedal into the brake position.

MOTION CONTROL LEVER direction of tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position. IGNITION SWITCH - Used for starting and stopping the

engine.

Selects the speed and

Page 11

OPFRATiON

The operation of any tractor can result Ir foreign obiects thrown into the eyes, which car. result in severe eye damage. Always wear safety glasses <m eye «fsields while opeialing your tractor or performing any adjustments or repairs. We recommend a wfcie vision sa%ty I iiiasp. ovti he spec fades ^ stondsi-J *

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9|

Your tracto^ is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to ieave the seat without first setting the parking brake will shut off the engine.

® Depress clutch/brake pedal into full “BRAKE” position

and hold.

• Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake

will hold tractor secure.

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to “DISENGAGED” po sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine

to “backfire”.

• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hotengine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com pletely, as described above, before leav

ing the operator's position; to empty

grass catcher, etc.

TO USE THROrr. F C ONTROL (See Fig Щ

A!wavs ■

• Operating engine at less than full throttle reduces the batter/chai gin-;: I die

® Full throttle otters the best bagging and mower perfor

mance.

ito vnc

TO MOVE FORWARD AND BACKWARD (See

Fig. 9)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position. NOTE: The effort to move the motion control lever will

reduce after the first few hours of use. This is normal.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 9)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1 -1 /2 to 4“. The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER (See Fig. 10)

Yourtractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES clutch controi.

CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the dis charge guard in place.

disengage attachment

Page 12

npFRATfON

TO OPERATE ON HILLS

CAUTION: Do not drive yp or down

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

» Make all turns slowly.

TO TRANSPORT (See Figs. 8 and 11)

When pushing or towing your tractor, be sure to disengage transrriission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

» Raise attachment lift to highest position with attach

ment lift control.

• Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

hills with slopes greater than 15° and do not drive across any slope.

FIG. 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-

' ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

Page 13

OFF RATION

TO START ENGINt Fitj. 9)

wilt!', 'shirting Se g,; th<: fir.': fimi; or if the engine I 0 5 run -'.lut r;f tue* li will take oxira c.iVinkiny fimc,. lo move il,t;Pf''.E?r tilP tyEik r. >f, jiflfe

® Be sure freewheel control is in the transmission en-

gOyO-i i/.JoUior

9 Sit on seat in operai-iig position, depress clutch/brake

pedal and set parking brake.

• _ Place motion control level in neutral (N) position. ® Move attachment clutch to “DISENGAGED” position.

• Move ttirott'e control to choke position. Note; Bsfore starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to “START’ position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec

onds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again, if engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast

position.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allowengineto run with the throttle control in the choke position until the engine runs

roughly, then move throttle control to fast position. This

may require an engine warm-up period from several seconds to several minutes, depending on the tem perature.

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmis sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake and let the clutch/brake

slowly return to operating position.

• Allow one minute fortransmission to warm up. This

can be done during the engine warm up period.

• The attachments can also be used during the engine warm-up period afterthe transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted tor best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION, Never engage or disengage

To ensure propei operation arid pettormance, it is recummended that the transmission be purged before operating tractor tor the first time. This procedure will remove any

trappeo air inside the transmissior; which may have devel

oped during shipping of your tractor. IMPORTANT; SHOULD VQUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission bj in freewheeling position (£ this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control leverto neutral (N) position. Shut

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See “TO TRANSPORT’ in this section of manual).

• Sitting in the tractor seat, start engine. Afterthe engine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion control leverto the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

freewheel ievei while the fengiiie is run ning.

' placing freewheel control ;ee TO TRANSPORT” in

Page 14

OPERATION

rire chains cannot be ittached to tractor.

• Mower should be properly leveled for best mowing

performance. See “TO LEVEL MOWER HOUSING” in

fri6 " f rvre K d ad|ij‘..iiefi!a "t-cii.."- (/ T115 man J

m Ti~-^ fr'H h s -p chri I" -= <-rt?

Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig, 12).

If grass is extremely fail, ii should be mowed twice 10 reduce load and Dossibte fire ria/aid Irorri dried clip pings Make first cm reiatively high- the second to the desired height.

Do not mow grass when it is wet. Wei grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material. Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

id when the mower h sim

Page 15

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling

Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil Clean Air Filter Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil.

✓

✓ ✓

✓

✓ 4

✓

✓ e

✓

•^2.3

✓ 3 ✓ 2

✓

SERVICE DATES

•

✓ 7 ✓

✓

✓ r

✓

^,2

✓ 2

✓ ✓

✓ 2

✓

5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check for loose fasteners.

LUBRICATION CHART

@ SPINDLE ZERK ^

@ FRONT WHEEL'

BEARING ZERK

©ATTACHMENT

CLUTCH PIVOT(S)

1 „

® SAE 30 OR 10W30 MOTOR OIL @ GENERAL PURPOSE GREASE @ REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY, POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

----

—SPiNDLE 2ERK@

FRONT WHEEL® BEARING ZERK

ENGINE®

Page 16

CUSTOMER BFSpriHSIBII ITiES

TRACTOR

Always observe safety rules when performing any mainte

nance.

'ncic sHc*ii {' i cî.

jî,,Qf spAoJi ,r,>gh<^Agciir Î .^rr*r'•.£I'.fj'iit.* .

iîic! hh^l't II in> am «vyi* .

¡..enia sectiDii Ct in«s n aiucn

TIRES

• Maintain proper air pressure »n all tires (See ''FROÜ-

IJCT SPECIFICATIONS" on page 3 of this manuall,

s Keep tires free cf gasoline, oil, o' insect control cherT

cais which can hairn rubber

“ Avoid stumps, stones deep ruts, sharp objects ar-.d

other hazards that rray cause tire damage.

NOTE: To seal tire punctures and prevent flat t'res due to slow leaks, tire sealant may be purchased from your locai parts dealer lue sealant also prevents tire dry rot and

corrosion

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing

blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT; BLADE BOLT IS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

• Slide blade on to an unthreaded portion of the steel bolt

i- ri > ■rr* ii( I . L' ■ Vi pi H' > '.<11. I,

If blade is balanced, it should remain in a horizontal

i C' ilC .i i “ s . T' i i f O i ? '.i I i -i

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

:hr < a '• f ir I I- / O'-'I h- ., • »er- 1 i ^ $ n, t

' - ^ i to r;Ci I

5/8“ BOLT

OR PIN

"to

F!6 14

/3^, '

BLADE

to'

BATTERY

Your tractor has a battery charging system which is suffi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• ■ Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Open battery box door,

• Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “CONNECT BATTERY” in the

Assembly section of this manual).

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even tual damage to mower and engine. » The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal ancer).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte

nance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your near-

16 est authorized service center/department.

Page 17

rUBTOJVIFP RESPONSIBMJTIFB

I UP.H'ii A rsufw

)nly use high

l.-s .^,Xj, Ji I

a, wje ec 'f'rj , ,}i j VijUi o^ecied tt-m'/e'-d'ai.

-I' or'h j^F ,( /

d with API service

FIG. 15

NOTE: Although muiti-yiscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oi!s will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH.

Be sure tractor is on level surface. Oil will drain more freely when warm. Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove drain plug. After oil has drained completely, replace oil drain plug

and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” on page 3 of this manual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick ca|3 is tightened securely for accurate

reading. Keep oil at “FULL” line on dipstick.

engine

I the fo tion hour

f '(j , - ' r ¡t, . <T| , I jc- i , I- 1%

• Remove knob(s) and cover.

lo SFf'‘/lf r FRfc I ‘ F ■"bh

'lid^ loaiTi ,jff r jrfpcipp

Cain dc it It 11 '/'i.cip li li iPtii ,<hMjrbent

riott 3r.(j t<. nil jf H|4 ■ or da na if o rooln r pro cPaner. RB-nr.iSii pi h flOdn : I'/v b[ i a rii idyir. Rsiii'^la" cov'r and with hTjb(s).

TO SERVICE CARTRIDGE

Remove cartridge nut.

Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor.

• Clean cartridge by tapping gently on flat surface, if very dirty or damaged, replace cartridge.

• Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

will not run properly usinc

r after every 2 ry se eratic sn

li IM liC, J J drIOei>i JI <J ,vafr*i

ji e\

H dry „1 j r|c.c,r. r .«n

fUlL V

^htche

air filte oi opor very 1 c :urs first.

itions.

Page 18

CUSTOMER RFSPOrfSIRM, iTIFS

ì'àHTÌB * hCTH l»#>

10 of dir

i stubborn dried qum

engine dam 3r compresi

st be kej Ì from o\

and chaff to prevent

;JI> i'liM ! / 'Li h

nspBctan

squippod)

!i© corrod€ luld create

: muffle a fire h

irroster (¡f ’ damaqe.

^ n "*8I

F.fc'hO - c.'iv dmi d.n or ol ffori. engii.fc wt i«rig fins lo prfvt-i 11' till H ujrno ftoiT LV^tfir-atitc^

' “if tfew^ »»'Ki blr>«ei ho>«-i!ig lif- housing

pnc k rc of=n*bi ' off qm,-

- fc /f r<il fill lo omvr-n! e-itrv i)f (Jift

• LI'f or«t|jm'm6c! riti ¡r t'ft bninrush lhi>rougnly clean enaine f oo’iug mi:

I l< ^ p 1 if II ssfi » " ! pi P'

season or after every 100 hours of operation, whichever

o-curs first Sparr. pi jq rme ar^d <.qp -p*t!i,q st." on ir,

rPOL'iorCPf^fC; - ,m'i^ <’*h

Ri-pkr»-f(i-f r’n 1 li- .¡I nlTM t T-'Hi.|t Fvfn . *n roll

change liffi- tr.-'xr ~ u~ao fi'jm i m i lOhriir'' in nne

V s::;a s.

IN-LINE FUEL FILTER (See Fig. i9)

The fuel filter should be replaced once each season If fuel filter becomes clogged, ohstrycting fuel flow to carburetor, replacement ts required.

• With engine cool, remove filter and plug fuel line Place new fuel filter in position in fuel line with arrow

pointing towards carburetor. Be sure there are no fuel line leaks and clamps are

properly positioned. Immediately wipe up any spilled gasoline.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

Page 19

SERVICE AND AD MlSTMFNTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key “OFF” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from s| ug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 20)

Mower will be easier to remove from the right side oi tractor.

Place attachment clutch in “DISENGAGED” position. Move attachment lifr lever forward to lower mower to its

lowest position.

Roll belt off engine pulley. Disconnect clutch rod from clutch lever by removing

retainer spring. Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

Disconnect suspension arms from rear deck brackets by removing retainer springs.

Disconnect front links from deck by removing retainer springs.

Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 20)

• Raise attachment lift lever to its highest position.

• Slide mower undertractorwith discharge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” on page 3 of this manual). If tires are over or under>nf iated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on

both sides of mower should be the same or within 1 /4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment

nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE; Three full turns of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

FIG. 22

Page 20

SEBVICF AND ADH ?^TIVIENTS

FRfji " r / fr.R'.R Afi j'JcjTMtNl (bee Fig'e 23 aed <.'4i fMPORTftlR IbtCi" MUSr BELEVE,. S!DE-TO-2iDE. IÍ”

;mp m>lE r-ROflT to.baLK ADJUSTMENT !■. riEi^hSeAH f, BE tJJf-iE TO Ali.iUST BOiri FRONT L'M-X EOUA' I S''.' M'}VVB;i /-'liJ. S'TAy lEVE; Elpr Tv

SHjF

Tg Obtain the best ruitirg msuits. the mov/er housüin

-e.Oüid he adjüOéd so that the ironi is app'uxiif lateis 1/3' to

1/2'' io*e? ftiaii the rear Aneri the rr-ower rs in its hiphe-si

position

Check adjustment on righd side of tractor. Measure dis

tance “D'’ directly in fiont and behind the martdrel at bottom edge of tTio*er huusifig as shown.

• Betoi e making any necessary adjustments, check th.at both front links aré equal in length. Both links should be approximately 10-3/8“.

• If links are not equal in length, adjust one link co same length as other lirik.

• To low'sr front of mower loosen “E"' on both front ifp.ks an equal number of turns.

® When distance "D“ is 1/8“ to 1/2'' lower at front than

rear, tighten nuts “F” against trunnion on both front links.

• To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2“ lower at front than

rear, tighten nut “F” against trunnion on both front links.

• Recheck side-to-side adjustment.

MANDREL

fi/ NEPt.AGfc HswWr-l-i ti s.HMt, iitl I /Seis Fiq ¿'T| The mower blade drive belt may be replaced without tools.

F 211 hi- F if'Oi < ,1 L'ri f l~| t rrf/

F'-l i mFiiT ga,

Remo^,«:; him tr.!./ i--'- Ri !iEf« ; a

J(_ t i ¡> ff •• II 1' I ii •>' 11 ui 1 „i*

• ¥jii- bfc!^ j I btj • .ii-i Jif I pm«., i G i' id I

» Pu!l I >-il flon m jWf-

BE. r tU^JULt rir«,j

• In&taii r<i-v'rf belr fi mv-mc. «jidtr a >h< iOgj'

' Make oLre bell ¡3-0 31 pu'p-yumot'G -nro rid«^ .il tG T

guides.

• hS*jl' rilOA** t n'fWfr . Gi'i., 'i.S-rfC jRii'tr.J »r

....

______

FIG. 23

____lT(

Page 21

SERVICE AND ADJUSTMENTS

TO ADJUST BRAKE (See Fig. 26)

.)< M.. I I (II,, , H ii, '1 if- I teif»

which is mounted on the side of the transaxle. if IF»' »»l| - ' ilif r (S-if =1» !fi, ’'r >=t <^u.s f rr It ’ <r !-

< .• tliuh'^st r-'f, I . i>< ,< I- J

Pt.p::-CiCK >ch c aк-''pt'1alv.íldг■^'г..¡eu...l^

* „f,-c hi-'•<e._r t ,-r^ , - -.ft i r-»,l'Fi"

nuf ‘A' -•ri Diake rod

' ¡1 ciictdF Lt li.the'thdi'1 1'i i j'o-neiandtuin

nut A' ijptil ciJani = Leccrtie^ 1-1/_‘. Sctiyhten ¡an not aga'p''^ nut' A’

• Road test tractorfor proper stopping distance as stated above. Readjust if necessaiy. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au

thorized service center/department.

WITH PARKING BRAKE “ENGAGED"

TRANSMISSION REMOVAUREPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMIS

SION” in the Operation section of this manual.

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST MENT IS NECESSARY CONTACT YOUR NEAREST AUTHO RIZED SERVICE CENTER/DEPARTMENT

FIG. 26

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt instailation guide decal on bottom side of left footrest.

» Remove mower (See “TO REMOVE MOWER” in this

section of this manual.)

• Remove upper belt keeper.

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

• Pull belt toward front of tractor and remove downward from around engine pulley.

• Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer

ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOEJN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

Page 22

SER¥ICE AND AD

TM F N Tf i

mi£t' ft«KRir^A№‘

(See Fig. 28)

• Block up axle securely. * Remove axf© covor^ rstaininy riiip and wssliers to

.«If 0 Kc V

• Do not lose), , . , .

« r.ip^iihf <i1 n. «-“"iiblc »■ L-1 tc:»r vne*‘-i t oiily iiion grooves in leai #heel hub

)r j t* Ir, > (T ' » u r .

c hepl-ii» V. and ..riai) reunning ring securely in

- i<= g'or ve

MOTE- I o tc*l tir- p jiK lun «; jr.c* prevent flat tires due to

firm lea»-'', iiecp.il'' * mov re i)fir''hi<'eri f.cjp /turloca! Pdn-> ocdicr. li'e -.pdl I'l di.-o pie/H m tir»- dry rot and corm ,(,ii .

WASHERS

RETAINING RING

NEGATIVE TERMINAL

FIG. 29

NEGATIVE TERMWAL

CABLES

CHARGED BATTERY

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

AXLE COVER

CAUTION: Lead-acid batteries §enerateexplosive gases. Keep sparks, flame

If your battery is too weak to start the engine, it should be recharged. If “jumper cables” are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+} terminal of each battery, taking care not to short against chassis.

• Connect one end of the BLACK cable to the NEGA TIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both batteries.

and smoking materials away from bat teries. Always wear eye protection when around batteries.

SQUARE KEY (REAR WHEEL ONLY)

FIG. 28

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30)

» Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedures.

Page 23

SERVICE AND ADJUSTMENTS

ENGINE

TO ADJUST THROrriE COKTROL CABLE

iSec Fig_ 111

The Ihrotile control has been preset at fne factor/ and ohiuetmeni sho* *W not be necessary Check adjustment aescnbed beio»*’ before loosening cafcis !f adjustment ¡& necessary, proceed as follows:

• With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position.

• Check that holes‘A” in governor control lever and hole in governor plate line-up. If holes ‘‘A” are not aligned, loosen clamp screw and move throttle caole until holes are aligned. Tighten clamp screw securely.

FINAL SETTING -

• Start engine and allow to warm for fi' final adjustments with engine runnin

i . rt ' if- JiJ <r >•>,' I I'l |l'|( r,| r

• fr .f.tiiea ifi ii (f slow,.*

jtbir.ti.f !< .0 jqaifiTi <lecrCi-0

1 <rr It --PPP'J -r-J* V -tic h RHM.

• Wtiite siili hold.ng tht..'tiie tejsi agcoost ¡die sf'o<J

.crtv ion. Tfe m.i. ft VaiiC in folr.^^r < Soe) gineb^g><i=io J ea.idtn'i‘r,TMrnouti''uMnieir|i4 kwmr } until r-nqiri':^ iLiiB r.. i/h Tun. 'iive to a point midwvv pcfv oen trios'^ Lvo f.nsf.-.n- fhrow^*

e minutes. Make

j and shift/motion

n'lThlip ><•'

iW,

. 1

til fet -

ACCELERATION TEST -

• Move throttle control lever from slow to fast position if engine hesitates or dies, turn idle mixlure valve out

(couRterdockwi.se! 1/8 turn Reoeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

IMPORTANT; NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

■EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.

TO ADJUST CARBURETOR (See Fig. 32j

The carburetor has been preset at the factory and adjust ment should not be necessary. However, minor adjust ment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de creases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the idle mixture valve out (counter clockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

• Air cleaner assembly must be assembled to the carbu retor when making carburetor adjustments.

» Be sure the throttle control cable is adjusted properly

(see above).

• With engine off turn idle mixture valve in (clockwise) closing it finger tight and then turn out (counterclock wise) 1 full turn.

FIG. 32

Page 24

TROUBLESHOOTING POINTS

PROBLEM CAUSE

Engine continues to run when operator leav

with attachment clutch

engaged

Poor cut - uneven

Mower blades will not rotate

Poor grass discharge

1. Faulty operator-safety presence control system. 1, Check wiring, switches and connections. If not

1. Worn, bent or loose blade. '

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in dutch mechanism.

2. Wom/damaged mower drive belt.

3. Frozen idlar pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wat grass.

4. Mower deck not level.

5. Low/uneven tiro air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

CORRECTION

corrected, contact an authorized service center/ department.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in “FAST” position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) not working (if so equipped)

Battery v/ill not charge

Loss of drive

Engine “backfires” when turning engine

“OFF”

1. Switch is “OFF’.

2. Bulb(s) burned out.

3. Faulty light switch,

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery ceil(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Freewheel control in “disengaged” position.

2. Motion drive belt worn, damaged, or broken,

3. Air trapped in transmission during shipment

or servicing.

1. Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine.

1. Turn switch “ON”.

2. Replace bulb(s).

3. Check/replace light switch,

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/ciean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in “engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to “.SLOW” position and allow to idle for 30 seconds before stopping engine.

Page 25

SCHEMATIC

TRACTOR - MODEL NUMBEF 3H42B

CLUTCH / BRAKE

(PEDAL UP)

WHITE

IGNITION

SWITCH

/77

IGNITION SWITCH

POSITION CIRCUIT “MAKE”

OFF

RUN/LIGHT B + L

RUN B + L

START B + L + S

G + M + L NONE

A + Y

NONE

WHITE

BLACK

HOUR

o c>

ATT'MENT CLUTCH

(CLUTCH OFF)

METER

(OPTIONAL)

BLUE

A fuel;

BLACK

-T'

IGNITION

UNIT

FUEL SHUT-OFF

SOLENOID

ORANGE

NOTE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

SEAT SWITCH

(NOT OCCUPIED)

BLACK

o GROUNDING

CONNECTOR

SPARK

^ PLUG

nJ gap

(2 PLUGS ON

TWIN CYL ENGINES)

28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

REMOVABLE

CONNECTIONS

BLACK

Page 26

REPAIR PARTS

ELECTRICAL

f H4CT0R - - mi E-f. E4-t 142B

Page 27

REPAIR PARTS

mM MODEL NUMBrL ^ f.^^H42B

iAL

PART

MO. NO. DESCRIPTION

144925 2 74760412 3 19091016 Washer 9/32 X 5/8 X 16 Ga 4

10040400 Washer Lock Hvy Helical 1/4 6 73220400 Nut Fin Hex 1/4-20 Unc 7 109238X 8 156417 Case Battery 9 109596X

147688 Fastner Snap-In

15 16 153664 Switch Intik Push-In

19 10090400 Washer Lock 1/4 20 73350400 Nut Jam Hex 1/4-20 Unc 21

136850 22 4152J Bulb. Light# 1156 24 4799J Cable Battery 6ga 11" Red 25 146147 Cable Battery 6 Ga 44" Red W/16 Wire 26 108824X Fuse 30 Amp Auto Green

4207J Cable Ground 6ga 12' black

28 29 121305X Switch Plunger Nc Gray 30 140301 Switch Ign 4 Pos W/L P/L 31 12421IX Nut Ignition 32 141226 Cover Sw Ignition 33 122147X 40 156442 41 71110408 Bolt Fin Hex 1/4-20uncx1/2 42 131563

145673

43 44 73640400 48 140844 52

141940 70 140422 Harness Engine

Battery 12 Voit 25 Amp Bolt Hex Hd 1/4-20unc X 3/4

Tube Plastic 12” Rear Battery Clamp Hose Olive

Harness Socket Light

Key Ign Molded Generic Harness Ign

Cover Temminal Red Solenoid

Nut Keps Hex 1/4-20 Unc Ammeter Adapter Rectangular Protection Loop

NOTE: All component dimensions given in tJ.S. inches

1 inch = 25.4 mm

Page 28

REPAIR PARTS

CHASSIS AND ENCLOSURES

> jfiirbFo ^ Ü4FH42B

Page 29

REPAIR PARTS

TRACTOR

CHASSIS AND ENCLOSURES

39 51 73800400 52 19091416

71 140 145 147

!'AF¿r

NO. ...

!59530

2 140356 Drawbar Stretch 94

17490612 '

3 4 19131216

155272

155923

155138 Clip Retainer Slide-On

147627X011

10 72140608 Bolt RdHd Sqnk. 3/8-16 Unc x 1

155927

11 12 145660 ■ Clip Tinnerman Grile P/L

155934X010 Panel Dash Rh

17490608

74180512 Screw Mach Trhd 5/16-18 Unc x 3/4

73510500 Nut Keps 5/16-18 Unc

17 159639X428

126938X Bumper Hood

156437

124028X Bushing Snap Nyl, BIk Fuel Line

74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5

19131312 Washer 13/32 x 13/16 x 12 Ga.

73800600 Nut Lock Hex w/lnsert 3/8-16 UNC

157373 Grill Private Lable BIk

28 29 140273 Lens Grille Private label 30 140001X428

136619 Bracket Fender

105476X428 Footrest Pnt. LH

33 34 105475X428

72110606 Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4

35 37 17490508 Screw Thdrol 5/16-18 x 1/2

139886 Bracket Asm. Pvt. Lh Mwr. Rear

139887 Bracket Asm. Pvt. Rh Mwr. Rear

144697 Bracket Grille LH

53 54 17030814 Screw Lock Spider #8 x 7/8

144696

74780412 Bolt Fin Hex 1/4-20 x .75

150127 Air Duct Private Label

73680400

158418

156524 74760412 5479J Plug Btn BIk

DESCRIPTION

Chassis Widmt. Screw Thdrol. 3/8-16 x 3/4 Ty-Tt

Washer 13/32 x 3/4 x 16 Ga.

Bumper Hood/Dash

Saddle Fender Shift Flat Dash Private Label Panel Asm. Dash Lh

Screw Thdrol. 3/8-16 x 1/2 Ty-Tt

Hood Pnt Steel Private Label Plate Mtg Battery/Fuel Tank

Fender

Footrest Pnt. RH

Nut Lock Hex W/lns. 1/4-20

Washer 9/32 x 7/8 x 16 Ga.

Bracket, Grille RH

Nut Crown lock 1/4-20 UNC Bracket Suspension Front Rod Pivot Chassis/Hood Bolt Hex Hd 1/4-20 UNC x 3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 30

REPAIR PARTS

TRACTOR - - W« , iUWTTI ‘ - T?H42B

DRIVE

143

\ 24 19

■53

26 ^ *

Page 31

REPAIR PARTS

DRIVE

TRACTOR - - I I42B

KEY

NO.

2 146682 Spring, Return Brake 6

13 15 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 4470J 41 42 43 47 48

50 51

52 53 55

PART KEY ' PART

NO. DESCRIPTION - .

121520X Strap Torque

17490512

141003 Rod Shift Hydro LT

76020416 74550412 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 74780616 73800600 Nut Lock Hex W/Wsh 3/8-16 Unc

106933X Knob, Round 1/2-13 130804 73350600 106888X Spring, Brake Rod 19131316 76020412 145204 71673 130807 Bracket, Transaxie

74760512 155071 Shaft, Foot Pedal

120183X Bearing, Nylon

19211616 Washer 1572H Pin, Roll

123674X

74760644 Bolt 154777

19131312 19111012 127783 154604 Bellcrank Assembly

123205X

74760624 73680600 73680500

10571 OX

105709X Spring, Return, Clutch

Transaxie (See Breakdown)

Peerless Model 205-027B .

Screw Thdrol 5/16-18 x 3/4 Pin Cotter 1/8 X 1 CAD

Bolt 1/4-28 Unf Gr. 8 W/Patch Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5

Rod, Brake Nut, Hex Jam 3/8-16 Unc

Washer Pin Cotter 1/8 x 3/4 CAD. Rod, Parking Brake Cap, Parking Brake

Bolt Hex Hd 5/16-18 Unc x 3/4

Pulley, Idler, Flat Spacer, Split

Keeper, Belt, idler Washer 13/32 x 13/16 x 12 Gauge Washer 11/32 X 5/8 x 12 Ga. Pulley, Idler, V-Groove

Retainer, Belt Bolt Nut Crown lock 3/8-16 UNC Nut, Crownlock 5/16-18 Unc Link, Clutch

...........................

NO.

56 57 59 140312 Keeper, Center Span

62 63 140186 64 71170764 65 66 154778 Keeper Belt Engine 69 142432 70 72

74 ^56972 Spacer, Axle PVST 75 76

77 78

82 123782X 83 84 158286 86 71208

, 87

■ 88 89 95 156970 Rod Asm Bypass PVST 96 4497H

100 19111216 Washer 11/32 x 3/4 x 16 Ga. 113 116 118 154774

121 154419

122 156963 Plate Bypass PVST 123 124 125 126 143

NO.

74760620

156971 17490612

8883R Cover, Pedal

10040700 Washer

134683 Keeper Belt Engine '

19132012 121749X

12000001 123583X 121748X 158461 Shaft Asm. Cross Hydro 18" Tires

19171216 Washer 17/32 x3/4x 16 Ga.

19212016 12000008 Ring Klip #5304-62 151147 Console, Shift

127285X Strap Torque LH LT

72110610 Bolt Rdhd Sq. Neck 3/8-16 x 1.25

19091016 Washer 9/32 x 5/8 x 16 156967

74780516 Bolt Fin Hex 5/16-18 Unc x 1

1685H Nut Lock 5/16-18 Unc

74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4

NOTE: All component dimensions give in U.S. inches.

. DESCRIPTION

Bolt Hex 3/8-16 X 1-1/4 V-Belt, Ground Drive , .

Screw Thdrol. 3/8-16 x 3/4 Ty. TT Pulley, Engine

Bolt Hex 7/16-20 X 4 Gr. 5

Screw Washer 13/32 x 1-1/4 x 12 Gauge Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge

Spring Torsion T/A Rod, Tie PVST 18"

Bushing Rod Strig. 629/632 ID

Washer 21/32 x 1-1/4 x 16 Ga.

Retainer Spring 1" Zinc/Cad

Spacer Bellcrank Nyliner Clutching STL

Spring Return PVST

Page 32

REPAIR PARTS

rHNG ASSEMBLY

37-

A- ,

;:4....T

d->

TOB

— 38

-63

-11

— 39

'42

'37

-38

nmzrr

* hH42B

29 K .

68 70

48^

7 -

-i- ^

r /

A,.

■

25-

-A -■■

■A I

'B43

A /

/' /

(' »

■29 'T

Page 33

REPAIR PARTS

TRACTOR -

fcfcRlHfi ASSEMBLY

MODEL NU I42B

KEY

NO.

, 1

10 156438

11 10040600 Washer Lock Hvy Hid Spr 3/8 13 154779 Bearing Axle STLT/GT 15 73901000 Nut Lock Flange 5/8-11 Unc 17 156546 Shaft Asm Strg Private Label 18 57079 Washer Thrust 515x 750x 033 19

20 126684X Washer Shim 1/4 X 5/8 X 062 22 71200410 Screw Hex Socket 1/4-20 x 5/8 23 127501 Shaft Asm Pittman 25 154406 Bracket Steering 26 126847X Bushing Link Drag BIk Lr 27 136874 28 19131416

30 76020412 Pin Cotter 1/8 X 3/4 Cad 32 36 155099 Bushing Steering 37 38 140045

39 19133808 40 781 OH Lock Nut 41 100711L Adapter Wheel Strg 42 145054 Boot Shaft Steering 43 44 46 121232X 47 6855M Fitting Grease

53 73680600 Nut Crownlock 3/8-16 UNC

54 74780520 62 156594 Kit Steering Asm Service

63 74780616

68 154429 Brace Axle

70 74780636

PART

NO. DESCRIPTION

140044 Wheel Steering Ayp/P/L BIk

3 156483 4

157473 Spindle Asm RH

5 6266H WasherThrus! ,75 x 1 230 6 121748X Washer 25/32 X 1-5/8 X 16 Ga 7 19272016 Washer 27/32 X 1-1/4 X 16 Ga

12000029

8 9 3366R Bearing Col Strg BIk

124035X Support Shaft

17490612 Screw Thdrol 318-16x314 Ty-tt 130465 Rod Tie Wire Form 19 75 Mech 152927 Screw

121749X Washer 25/32 X 1-1/4 X 16 Ga 153720 Shaft Extension Steering Non-Adj

73800500 Nut Lock Hex W/ins. 5/16-18 Unc P

154780 Spacer Axle 154404 Bearing Arm Pittman 74781044

160367

Axle Asm Fr LT W/gzks 38/422 154427 Spindle Asm LH

Ring Klip «5304-75

Link Drag

Gear Sector 22 Teeth

Washer 13/32 x7/8 x 16 Ga.

Cap Wheel Steer Ayp Washer 13/32 x 2-3/8 x 8 Ga

Cap Spindle FrTop BIk

Bolt Fin Hex 5/16-18 Unc 6 x 1-1/4 Bolt in Hex 3/8-16unc x 1 Gr. 5

Bolt fin Hex 5/8-11 UNC x 2-3/4 Spacer, Brace, Axle

Bolt, Fin Hex 3/8-16 UNC x 2-1/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 34

REPAIR PARTS

DECALS

TRACTOR - -1 I42B

KEY NO.

11 158176 Decal, Seat Replacement LC05 13 158168 Decal Wheel Steering 15 160396 16 158166 Decal Fender

PART NO.

158167 Decal, Fender St Lawn Tret 19 156993

145005 Decal Bat Dan/Poi P/L Symbols 138311

158037 Decal Hood RH 142341

3 4

158169

5 158172

157140 Decal, Danger Fender (E/F) Available acce:

6 7

101892X

8 158038

DESCRIPTION

Decal, Deck 160886 Decal, Engine 160887

Decal Clutch/Brk (E/F) C42 Decal Hood LH LSB42

Decal V-Belt Schematk

WHEELS & TIRES

KEY

NO.

LBD48 LA018 MK42

KEY PART

NO. NO.

1 59192 Cap Valve Tire 2 65139 Stern Valve 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only)

5 106732X427 Rim Asm 6" (Front White Service)

6 278H Fitting Grease (Front Wheel Only)

7 9040H Beanng Flange (Front Wheel Only)

8 106108X427 Rim Asm 8" (Rear White Service)

9 106268X Tire R Ts 18x9 5-8 C Service

10 7152J Tube Rear (Service Item Only) 11 104757X Cap Axle BIk 1 50 X 1 00

-- 144334 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

PART NO.

1 inch = 25.4 mm.

DESCRIPTION Decal, Saddle Oper. Inst. Hyd. E/F

Decal Handle UR Height Adz Decal Drawbar Cntl. Mut Hyd Manual Owner's (Eng) Manual Owner's (Fr)

3S (not included with tractor):

Grass Catcher 42“ Snow Blower Wheel Weights 48" Snow Blade Tire Chains Mulching Kit w/Blades

DESCRIPTION

Page 35

REPAIR PARTS

£ sEMBLY

TRACTOR —‘ ^‘^R42B

KEY

NO.

10 155925 Pan Seat 25

PART

NO.

1 140116 Seat 14 72050412 Bolt Rdhd Shi Nk 1/4-20 x 1-1/2

2 140551 Bracket Pivot Seat 3 74760616 4

19131610 5 145006 Clip Push-In Hinged 6

73800600 7 124181X Spring Seat Cprsn 2 250 BIk Zi 22 73800500 S' 17490616 9 19131614

121246X Bracket Mounting Switch 121248X Bushing Snap Bik Nyl 50 Id

DESCRIPTION

Bolt Hex 3/8-16 XI Washer 13/32 X 1 “

Nut Lock Hex w/Wsh 3/8-16 Unc Screw Thdroi 3/8-16 X 1 Ty-tt

Washer 13/32 X 1 X 14 Ga

KEY

NO.

15 16 17 18

23 24 19171912

NOTE: All component dimensions given in U.S. inches

PART

NO.

134300 Spacer SpiH 28x 96 Yei Zinc 121250X Spring Cprsn 1 27 Bik Pnt 123976X Nut Lock 1/4 Lge Fig Gr 5 Zinc 124238X 153236 Bolt Shoulder 5/16-18 UNC

74780814 Bolt Fin Hex 1/2-13 X 7/8 Gr5

127018X Bolt Shoulder 5/16-18 X 62

10040800

1 inch = 25.4 mm.

DESCRIPTION

Cap Spring Seat

Nut Lock Hex W/lns 5/16-18 Unc P Washer 1 7/32 X 1 -3/16 X 12 Ga Washer Lock Hvy Hid Spr 1/2

Page 36

REPAIR PARTS

THAfTff if; - - >t n/:hrp' HL>^'

LIFT

KEY NO.

11 12 13

PART NO.

1 159460

2 159471

105767X

3 4 12000002

19211621

6 120183X

109413X

124526X

139865 139866

4939M

KEY

DESCRIPTION Wire Asm Inner W/Plunger 15

Shaft Asm Lft RH Pin Groove E-ring Truarc #5133-62 18 Washer Pitd 21/32 X 1 X 21 Ga Bearing Nylon 20 Grip Handle Matte 31 Button Plunger Black

Link Lift LH Link Lift RH Retainer Spring

NO.

16 17

NOTE: All component dimensions given in U.S.

PART NO.

127218 73350800 130171 73800800 139868 3146R 140302 Bearing Pvt. Lift Spherical 73540600

1 inch = 25.4 mm

DESCRIPTION Link Front

Nut Jam Hex 1/2-13 Unc Tnunnion Blk Enc

Nut Lock WhNsh 1/2-13unc

Arm Suspension Rear

Retainer Spring Nut Crownlock 3/8-24

Page 37

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER CHD145H42B

KEY PART NO.

13 14 13280324 15 13200300

16 11050600 23 156123 29 31 32 33 123487X

NO.

1 140310

2317720410

4 137352

272293

137180 140280 140527

OPTIONAL EQUIPMENT

Spark Arrester

KEY PART

DESCRIPTION NO. Control Th/ch 23.5 Lh Flag

Screw Hex Thd Cut 1/4-20x5/8 T Engine(See Breakdown) Briggs Model 287777 Muffler Exhaust B&S Gasket Eng 1 313 Id Tin Plated Nipple Pipe 3/8 Npt X 3" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Eat Tooth 3/8 Shield Browning Kit Spark Arrestor (Flat Scm) 81 Tank Fuel Front 2.00 Gal Cap Asm Fuel Clamp Hose BIk

35 17490512 3738137040 Line Fuel

40 44 17490412 46 19091416 62 72 78

NOTE: All component dimensions given in U.S. inches

NO. DESCRIPTION

Screw Thdrol 5/16-18 x 3/4 TYT Plug Oil Drain (Order From Engine

Manufacturer)

124028X Bushing Snap Nyl BIk Fuel Line

Screw Hexwsh Thdrol 1/4-20x3/4 ' Vasher 9/32 X 7/8 X 16 Ga

10040500 Washer 5/16

71070512 Screw 5.16-18 X 3/4

17490620 Screw Thdroi 3/8-16x1-1/4 TYTT 128861 Nut Flange 1/4-20 Starter Nut

1 inch - 2,5.4 mm.

Page 38

REPAIR PARTS

MOWER D

I ' \ yg I

TRACTOR —if^ ‘ •.HO-^5H42B

)

/ V

Page 39

REPAIR PARTS

MOWER DECK

r - - MODEL NUMbi-0 HLt-".H42B

KFY PâPT ■ KEY MO,

10 140296

11 138498 Blade

i3 137645 14 15 16 140329 17 18

20 21 73680500

22 23 131267 24 105304X Cap Sleeve 80x 112 BIk Mower 25 26 27 130968 28 19111016 29

30 31 32

33 34 72110614 35 36 37 40 73680600 41 43

44 45

46 48 49 50 51

140

i14393

2 72140506

i?aoi7 Bracket Asm Fr Sway Bar 38/42 54

4 13844U Bracket Asm Deck 42“ sway Bar 55 155046 Arm Idler 42" mower LT/YT

493ЭМ

130832 Arm Suspension Rear

850857 Bolt 3/8^24 X 1 1/4 59

10030600 Washer Lock Hvy 3/8 67

129895 128774 Housing Mandrel Vented 74

110485X Bearing Ball Mandrel 75 12000029 Ring Klip #t5304-75 72110610 Bolt Rdhd Sqnk 3/8H6 X M/4 77 127845

72140505 Bolt Rdhd Sqnk 5/16-18 X 5/8 78 154809 Lever Asm Clutch Primary 132827 Bolt Shoulder 79 127498 Bushing 747 Od X 794 Lg Brass 136888 Baffle Vortex 42 80 153701

134753 Stiffener Bracket 42" deck 82 142028 Trunrion Ad|

123713X 110452X

131491 Rod Hinge 42" 6 75 Wig 113 17490512 157722 Screw Thdrol Washer Head 129963 153535 137266

133835 131494 Pulley Idler Flat 3 060 120 19131316

133551 Rod Pivot W/nibs 140083 140088

4497H

137729 133944 155066 131340

69180

DESCRIPTION

Mower Housing Bolt Rdhd Sqnk 5/16-18unc X3/4

Retainerspring 56 122052X Spacer Retainer Pm Mower

Washer Hard Blade Mower Vented 68 Bearing Ball

Shaft Asm WAower Bearing 73 127847 Arrn Clutch Secondary

Stripper Mower Vented 76

NutCrownlock 5/16-18 UNC Bracket Def!ectorMower42" 83 120958X Spring Torsion Deflector 2 52 85 72140618 BoltRdhdSqnk 3/8-16x2-1/4

Nut Push Phos & Oil 92 73800600 Nut Lock Hex w/lns. 3/8-16 UNC. Shield Deflector Mower 42" BIk 111 155197 Bracket Guage Wheel Lh

Washer 11/32 X 5/8 X 16 Ga

Washer Spacer Mower Vented 115 72110504 Bolt Carriage 5/16-18 UNC x 1-1/2 Pulley Mandrel 42" 116 4898H Bolt Shoulder Nut 9/16 Top Lock FIng Bolt Rdhd 3/8-16uncx1-3/4 Gr. 5 118 73930600 Nut Centerlock 3/8-16 UNC Fastner Christmas Tree 119 19121414

Washer 13/32x 13/16x 16Ga Nut Crownlock 3/8-16 UNC 128 153390

Rod Clutch Secondary W/nibs Guard Mandrel LH Black Spring Retainer T'- Zinc/cad Screw Hex Thd Cut Washer Hardened Smaller Roller Asm Cam Follower 42“ dec Bolt Shoulder 10-24 Zinc Gr 5 42" Nut Lock #10-24 Unc

NO.

52 139888

58 140086

81 73350600 lift Hex Jam 3/8-16 Unc

■ 84

112

114

117 105455X

121 143723 Bracket Extruded Guage Wheel

132

PART

NO.

131845X900 Arm Asm Pad Brake 133943 Washer Hardened

141043

106932X 144200 142427 Rod Clutch Primary 38/42 131870

121748X Washer 25/32 X 1 -5/8 X 16 Ga 128903 Bolt Shoulder3/8-16 Unc 1 44

156084

155198 73510500

19171512 Washer 17/32 x 15/16 x 12 Ga.

19132203 130794

144783

NOTE: Ail component dimensions given in U.5. menés

I men = ¿0.4 mm

PFSCBiPTIcri Boll Ghc.uiuet 5/16-18 Unc Btkz

Spring Torsion Brakes 42" Guard TUV Idler Knob Rd V-Belt Mower

Soring Return

Keeper Spring 4 000

Spring Clutcfi Mower

Wasner Sintered Keeper Belt Idler

Bracket Gauge Wheel Rh Screw Ghdrol 5/16-18 x 3/4 Nut Keps 5/16-18 UNC

Wheel Gauge

Washer 3/8 x 7/8 x 14 Ga.

Washer Felt Washer 13/32 x 1 -3/8 x 3 Ga. Mandrel Asm Service (Includes Key Nos. 8-10, 12-15, 31 and 33) Deck Serv (Std. Deck - Order seperately gauge wheel components Key Nos. 111-121)

Page 40

REPAIR PARTS

r r-Mf rOR--MODEL NUMhh* \{yU-hH42B

PEERLESS TRANSAXLE - MODEL NUMBER 205-027B

TRANSAXLE

MODEL and SERIAL

NUMBERS herí

REF PART

NO.

790075 Brake Disc

36 37 790007

799021 Brake Pad (pkg of 2)

786026 Dowel Pin

798033

39B

40 792076A

790085 Brake Lever

792073

42A 792085A

792075

43 44

790025

786066

46 790086

DESCRIPTION

Brake Pad Plate

Belt Guard Flat Washer

Screw. 1/4-20 X 1-1/4" Screw, 1/4-20x2-1/4" Locknut, 5/16-24 Brake Pad Holder Spacer Brake Lever Bracket

REF PART

NO. NO.

71 788069

71A 792162

79 792144

87 788035 180 730229A 189 792168

189A 792169 190 792150

191 792151 208B 798025 209 798024

Parts must be ordered from Tecumseh Products Co.

NOTE: All component dimensions given in U.S. inch«

1 inch = 25.4 mm

DESCRIPTION

Square Cut Ring Pushnut, 9/16“ Spring Oil Seal, 5/8" Gear Oil 80W90 Drive Screw #6 x 1/2" Screw, 10-32 X 1/2" Lockwasher Nut, 7/16-20

Fah/Coupling (Incl. 189 & 189A)

Control Lever

Page 41

WARRANTY

Issued January 1980

Revised January 1991

^ecuMSEtt

LIMITED WARRANTIES

FOR

NEW PEERLESS GEAR POWER TRAIN COMPONENTS

á^^^rodMrts^Warranted

Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below, will,

at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein

means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon

examination by any Tecumseh Authorized Service Outlet or by Tecumseh's factory in Grafton, Wisconsin, to be DEFECTIVE IN

MATERIAL AND/OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within

TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and

Series 1100 angle drive and ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used

for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted

for NINETY (90) DAYS ONLY, and must be received by T ecumseh orbyaT ecumseh Authorized Service Outlet for such examination within

90 days from the date of sale to the original purchaser. New Power!rain Components Incorporated in equipment used for rental purposes

are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to the original purchaser.

B,.ProdMcts

1. Alterations or Modifications of Power Train Components.

2. Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer's Manual.

This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or

workmanship as delivered to the original purchaser. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product, failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser.

..........

And

...

.Hems

..........

Mol

....

Warrarited

C. Securing Warranty Service

Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh Registered Service

Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh, c/o Service

Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, Wisconsin 53024. Warranty service can only be performed by a T ecumseh Authorized Service Outlet orbyT ecumseh at its factory in G rafton, Wisconsin. At the time of requesting warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any charges for making service calls and/or for transporting the product to and from the place where the inspection and/or warranty work is performed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components and/or part(s) of the Power Train Components submitted for inspection and/or warranty work.

D. Limitation of Damages and Implied Warranties

The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh nor any of its

affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power Train Component or any of its parts, other than as set forth herein.

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT THAT

EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN DURATION TO THE PERIODS OFTHE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT WILLTECUMSEH BE LIABLE FOR ANY

INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES, Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This warranty gives you specific legal rights and you may also have other

E. No Dealer Warranty

Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obligations or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller or dealer of part(s) of a Power Train Component has no authority, whatsoever, to make any representations or promises on behalf of Tecumseh or to modify the terms or

limitations ot Tecumseh’s warranty in any way.

legal rights which vary from state to state.

Page 42

«îFRVfrp wrìTF^

Page 43

SERVICE NOTES

Page 44

SERVICE NOTES

Page 45

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

SIGHTING GUIDE

SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.

NOT ACROSS HILL

VVVVVVVVVVVVVVVVVVVVVVVVVVvVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV>VVVVVVVVVVVVVVVVjAVVVVYVVVj^^

Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu

ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 46

Poulan

Poulan 160886 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safe Operation Practices for Ride-On Mowers

CUSTOMER RESPONSIBILITIES

mODUCr Î.FTOFiCATiOML

Parts packed separately in carton

Parts bag contents not shown loll size

rr.fii WFQyiBEO rOB ASSF-1IBIV

TO REMO¥E TRACTOR FROM CARTON

UNPACK CARTON

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

HOWT^^ IIF'/OURTRACTcift

CONNER i BA ITfcttY (See Figs. 2 and 3)

INSTALL SEAT (See Fig. 3)

ASSEMBLE GAUGE WHEELS TO MOWEP liECK I See Fig. 5)

CHECK TIRE PRESSURE

CHECK DECK LE¥ELNESS

CHECK BRAKE SYSTEM

OHS OWNER'S MANUAL RULES BEFORE VOUI- hOr ic»pi

OPFRATiON

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9|

STOPPING (See Fig. 9)

TO MOVE FORWARD AND BACKWARD (See

Fig. 9)

TO OPERATE MOWER (See Fig. 10)

TO OPERATE ON HILLS

TO TRANSPORT (See Figs. 8 and 11)

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)

ADD GASOLINE

TO START ENGINt Fitj. 9)

PURGE TRANSMISSION

GENERAL RECOMMENDATIONS

BEFORE EACH USE

TIRES

BLADE REMOVAL (See Fig. 13)

BATTERY

TO SHARPEN BLADE (See Fig. 14)

V-BELTS

TRANSAXLE COOLING

TRANSAXLE PUMP FLUID

rUBTOJVIFP RESPONSIBMJTIFB

I UP.H'ii A rsufw

IN-LINE FUEL FILTER (See Fig. i9)

CLEANING

TRACTOR

TO REMOVE MOWER (See Fig. 20)

TO INSTALL MOWER (See Fig. 20)

TO LEVEL MOWER HOUSING

TO ADJUST BRAKE (See Fig. 26)

TRANSMISSION REMOVAUREPLACEMENT

mi£t' ft«KRir^A№‘

TO REPLACE HEADLIGHT BULB

TO REPLACE FUSE

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30)

TO ADJUST CARBURETOR (See Fig. 32j

SCHEMATIC

TRACTOR - MODEL NUMBEF 3H42B

REPAIR PARTS

REPAIR PARTS

TRACTOR

CHASSIS AND ENCLOSURES

DRIVE

rHNG ASSEMBLY

REPAIR PARTS

fcfcRlHfi ASSEMBLY

DECALS

REPAIR PARTS

LIFT

ENGINE

MOWER DECK

PEERLESS TRANSAXLE - MODEL NUMBER 205-027B

TRANSAXLE

WARRANTY

C. Securing Warranty Service