Poulan 160886 User Manual

OWNER'S MANUAL

MODEL NO. CHD145H42B

14.5 HP 42 Inch Lawn Tractor

Assembiy

• Operation

• Customer Responsibilities

• Ser¥ice and Adjustments

• Storage

• Troubleshooting

* Repair Parts

Poulon

160886 5.20.97 TR PRINTED IN U.S.A.

SAFETY RULES

IMPcIRTANT; THIS CUTTIMO yACHiNt IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVt ' Hl KiLLOWifiG SAFE I'Y iNSTRUCTiONS COULD RESULT IN SERIOUS INJURY OR DEA1 H.

Safe Operation Practices for Ride-On Mowers

I. Of HERAI, ontRMION

Rfaid jndfeisianJ and fodew aii In'jtr.jctfcna ip the manual

. lid Jii ?iie sTi-'-Ji‘s'10 heP.'i*.-.

Only asio*A< lei-ponsib'e aourts '*rin are familiar with the iiisiructiofis. te operate the machina.

Clear the area of cbiects such as rocks, toys,'wire, etc., whicn could be p;cKed up ano tlirowti by me blade.

Be sure the area is clear of other people before mowing, Stop machine if anyone enters ihe area.

Never carry passengers. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and wh.ie backing. Be aware of the mower discharge direction and do not point

i! at anyone. Do not operate the mower without either the entire grass catoher or the guard in place

Stow down before turninq. Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismoiinfng T urn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-controi and tipover accidents, which can result in severe injury ordeath. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope. Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability. Use extra care with grass catchers or other attachments.

These can change the stability of the machine. Keep all movement on the slopes stow and gradual. Do not

make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

« Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding.

» Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

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itofrn > 'I, I - ' 11- '■

' K&OC I 1*. < U J - W "iC . iC 'I aiT' '' ' h ui

caie of at f.thK

• be r t.iQ tu n m w'h.n' cn n c.‘'<ildren ‘ mer .no

' 3efotc ..nd when i' t ki- i took behind arct ui-wn for small

children.

‘ Neva ' irry "hnJrf-n Ti.t^ n i> ! *ii oft dixl te seriously

injured ui with =afe marhinr ope.n'ion

Ns.-, -all to jpti ihe 1<3i •

• Use extM Cc.t- wh-<i lOptoarii.ng hinri •.liners shrubs, tiees ui r.th r objects that i.ia/ot(.,cu>e ii.cn

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

Look tor this symbol to point out im portant safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

A A

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

A WARNING A

The engine exhaust from this product con tains chemicals known to the State of Califor

nia to cause cancer, birth defects, or other reproductive harm.

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MODE»NbyßER

CHD145H42B

SFRîAL fJUfilBER

DA TE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Followa regular schedule in maintaining, caring for and using your unit.

• Follow the instructions under “Customer Responsibili ties” and “Storage” sections of this ov/ner’s manual.

mODUCr Î.FTOFiCATiOML

HORSEPOWER: 14.5

3ASOLINE CAPACITY \ND TYPE:

t . • .r . . PI II < I-

}IL TYPE (API-SF/SG/SH): SÄE 30 (above 32°F)

- ^ 1 ■ O' I' ‘ ;

OIL CAPAC

W/ FILTER: 3.5 PINT!

F'i fF>' 4оГН1

LFÄKI ri'l..-

H Y«r*lOri Ч ■ 1 JÌ îà

(ÜAF UjU'i VAI JE Г< t ARANCE

¡НГАГР orti 00 EXHAUST: .009* - ,011

TIRE PRESSURE:

FRC REAR: 10 PSI

CHARGING SYSTEM:

3 AMF- BAITERY 5 AMPS HEADLIGHTS

BATTERY:

AMP/HR; 25 MIN. CCA: 190 CASE SIZE: U1R

BLADE BOLT TORQUE;

30-35 FT. LBS.

WARNING; This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

^ in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/department (See RE

PAIR PARTS section of this manual).

TABl F or f:fíNтp^4TS

SAFETY RULES PRODUCT SPEC

ъ*ЬГ?|»Ь.й ASSFMPI V f.r*-raTliiN

IFiCATIONS ....

V .^ SIORAut

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iC ЖРА1Ч FABt".. ТЙ' - n

PAWr^il'.hCt 'NFU^F

? .'ЕЯЛ^Е Лй|> .-I H'

.26-27 . 30-47

#ARRAN f f ............................

LIMITED WARRANTY

The Manufacturer warrants to the o'iginai consumer purchaser that this prr.duct as inanufactuied is free ftorn defecis in materials ana workinariship For a peiiud of two (2| year? from date cf purchase By the ongir.al cortsume-' puid>aser wt will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find ю be

defective due to materials or workmanship This Warranty is subject to the following limitations and exciusions,

1. This warranty does not apply to the engine, other than AyP rnanufacturerl frar,sa*ie/;ransrrn.44!nn nomnon^nts. oattery (except as noted below) ot componerts parts thereof. Please refer to the applicable m..sn,j{acturer's warranty on these items,

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by American Yard Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find

to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

American Yard Products In Canada contact: Service Department American Yard Products

P.O. Box 1687 1580 Trinity Drive, Units 5-8 Orangeburg, SC 29116 USA

Mississauga, Ontario L5T 1L6

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may Iasi, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Seat

Steering

Boot

Manual

Steering Wheel

Parts Bag

Parts bag contents not shown loll size

(^) (2) Centeriock Nuts

(2) Shoulder Bolts

(2) Washers 3/8

X 7/8 X 14 Gauge

(2) Washers 17/32

X 15/16 X 12 Gauge

(2) Gauge Wheels

Steering Wheel Adapter

\ \ / /

(2) Keys

Steering Extension Shaft

Steering

Wheel Insert

msBimi f*

Your new tractor has been assembled at the factory with e:

( ■ (I it- «■r'i-jLr . ji*- I !, i I t

the correct tools as necessary to insure proper tightness.

rr.fii WFQyiBEO rOB ASSF-1IBIV

\ ^ • !.f f /.H .7ii* aSib.iic it i ^

iirh'LCi jre liS'srl

i., werche: i 11 j/4 «o“ketwifr<driveratch-i (i) y/'f-‘ «viench f'hillips Scr6¥/dn7<-f pi ''2 .'T-n..nfi fi.a pr&i Cum gauge Utilitv kfiifa

V^hefi liyid o- |pf hand is mentioned in this manual, it nican^ when y«u are in the operating position (seated

L-1 ird t| f 1 wheel).

TO REMO¥E TRACTOR FROM CARTON

UNPACK CARTON

• Remove al! accessible loose parts and parts cations from carton (See page 5).

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

• Check for any additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKID

sption of those parts left unassembled for shipping purp*

!■ I . / I . . I*.bit I* I l< t Jl T l| i . I . .

Use

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steering shaft exten sion.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See ‘TO TRANSPORT” in the Operation section of this manual).

• Roll tractor backwards off skid.

• Remove banding holding discharge guard up against tractor.

HOWT^^ IIF'/OURTRACTcift

ASSEMBLY

CONNER i BA ITfcttY (See Figs. 2 and 3)

CAUTION: Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the

Remove cardboard packing from seat pan and ntr seat pan to raised position.

Open battery box door and remove protective plastic.

Remove terminal protective caps and discard.

if this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

Connect BLACK grounding cable to negative (-) terminal with remaining and hex nut. Tighten securely.

• Close battery box door. Open battery box door for:

• Inspection for secure connections (to tighten hard ware).

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging .

same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden

tal grounding.

remaining hex bolt, flat washer, lock

lock washer

SEAT PAN

BATTERY BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washer and fiat washer loosely. Do not tighten.

• Tighten shoulder bolt securely.

■ • Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

POSITIVE

(RED) CABLE

DISCARD TERMINAL PROTECTIVE CAPS

LOCK WASHER

FLAT

WASHER

HEX BOLT

NEGATIVE (BLACK) CABLE

FIG. 2

г'.‘Ш

ASSEMBL 7

ASSEMBLE GAUGE WHEELS TO MOWEP liECK I See Fig. 5)

T‘if ■iiiiO*: vv7pseSs зге designed to rtf « * r gjopet poediur. »Pen opsfatmg mo’fiv:. Be a/- n* / -t. properiy adjusted to ensure optimum mov/er | ► riotiTiai i< •

» AssenbiB gauge whoeS «itn ducio.' с-ь u d,.... Егэ!

surface.

* Adjust mower to desired cutting height {See “TO AD

JUST MOWER CUTTING HEIGHT’ in the Operation

section of this manual).

® With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16 locknut and tighten securely,

* Repeat for opposite side installing gauge wheel in

same adjustment hole.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSi shown in “PRODUCT SPECIFICATIONS” on page 3 of this manual.

CHECK DECK LE¥ELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CH^f F FOB PROPE^Ï рп^ггон ет At. L

BELTS

Л '■ ih' »cli.l h t

mower blade drive bell

ь ilOr< • i il •- i

correctly.

' и tfi

replacing motion anc

/ice and Adjustmenti

the belts are routec

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check toTee that the brake is properly adjusted. See ‘TO ADJUST

BRAKE” in the Service and Adjustments section of this

manual,

^CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR WE WISH TO ASSURE TRA T YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST.

/ All assembly instructions have been completed.

No remaining loose parts in carton. Battery IS properly prep.arerl and charged {Minimum

1 hour at 6 amps). Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory). Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed

✓

properly around pulleys and inside all belt keepers. Check wiring. See that all connections are still secure

and wires are properly clamped. Before driving tractor, be sure freewheel control is in

drive position.

WHILELEARNING HOWTO USE YOUR TRACTOR, PA Y EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded

gasoline. Become familiar with all cornols th«n uc alien and

function. Operate them before you st=i the eriqme. Be sure brake system is in safe operavnq condirion.

It is important to purge thetransmi РсТ гс- operat

ing your tractor for the first time Follow prrD'=4 starting

and transmission purging instructionr (‘'Cr TO Г i ART

ENGINE” and “PURGE TRANSMISSION” m tne Op eration section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY

CAUTION OR

WARNING

STOP

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

(fl l\l âi #

FUEL

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

REVERSE FORWARD

Í 0; a

LOCK LOCKED

FAST

SLOW

[i?

R N H L (®)|I

ILr

REVERSE NEUTRAL HIGH

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

LOW

HiP

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

IGNITION

OPERATION

KNOW YOUR TRACTOR

OHS OWNER'S MANUAL RULES BEFORE VOUI- hOr ic»pi

Comparelfieiilustrationawsth/ourtraciortofamiliarizeyourseifwiththelocations!'! ' • • - nsHJa.ir ' .>je This manua! tor future reference-

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the headlights on. THROTTLeCHOKE CONTROL Used for starting and

controlling engine speed. FREE WHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off. CLUTCH/BRAKE PEDAL - Used for declutdiing and

braking the tractor and starting the engine.

PARKING BRAKE - Locks clutch./brake pedal into the brake position.

MOTION CONTROL LEVER direction of tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position. IGNITION SWITCH - Used for starting and stopping the

engine.

Selects the speed and

OPFRATiON

The operation of any tractor can result Ir foreign obiects thrown into the eyes, which car. result in severe eye damage. Always wear safety glasses <m eye «fsields while opeialing your tractor or performing any adjustments or repairs. We recommend a wfcie vision sa%ty I iiiasp. ovti he spec fades ^ stondsi-J *

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9|

Your tracto^ is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to ieave the seat without first setting the parking brake will shut off the engine.

® Depress clutch/brake pedal into full “BRAKE” position

and hold.

• Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake

will hold tractor secure.

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to “DISENGAGED” po sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine

to “backfire”.

• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hotengine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com pletely, as described above, before leav

ing the operator's position; to empty

grass catcher, etc.

TO USE THROrr. F C ONTROL (See Fig Щ

A!wavs ■

• Operating engine at less than full throttle reduces the batter/chai gin-;: I die

® Full throttle otters the best bagging and mower perfor

mance.

ito vnc

TO MOVE FORWARD AND BACKWARD (See

Fig. 9)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position. NOTE: The effort to move the motion control lever will

reduce after the first few hours of use. This is normal.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 9)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1 -1 /2 to 4“. The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER (See Fig. 10)

Yourtractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES clutch controi.

CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the dis charge guard in place.

disengage attachment

npFRATfON

TO OPERATE ON HILLS

CAUTION: Do not drive yp or down

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

» Make all turns slowly.

TO TRANSPORT (See Figs. 8 and 11)

When pushing or towing your tractor, be sure to disengage transrriission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

» Raise attachment lift to highest position with attach

ment lift control.

• Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

hills with slopes greater than 15° and do not drive across any slope.

FIG. 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-

' ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

OFF RATION

TO START ENGINt Fitj. 9)

wilt!', 'shirting Se g,; th<: fir.': fimi; or if the engine I 0 5 run -'.lut r;f tue* li will take oxira c.iVinkiny fimc,. lo move il,t;Pf''.E?r tilP tyEik r. >f, jiflfe

® Be sure freewheel control is in the transmission en-

gOyO-i i/.JoUior

9 Sit on seat in operai-iig position, depress clutch/brake

pedal and set parking brake.

• _ Place motion control level in neutral (N) position. ® Move attachment clutch to “DISENGAGED” position.

• Move ttirott'e control to choke position. Note; Bsfore starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to “START’ position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec

onds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again, if engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast

position.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allowengineto run with the throttle control in the choke position until the engine runs

roughly, then move throttle control to fast position. This

may require an engine warm-up period from several seconds to several minutes, depending on the tem perature.

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmis sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake and let the clutch/brake

slowly return to operating position.

• Allow one minute fortransmission to warm up. This

can be done during the engine warm up period.

• The attachments can also be used during the engine warm-up period afterthe transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted tor best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION, Never engage or disengage

To ensure propei operation arid pettormance, it is recummended that the transmission be purged before operating tractor tor the first time. This procedure will remove any

trappeo air inside the transmissior; which may have devel

oped during shipping of your tractor. IMPORTANT; SHOULD VQUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission bj in freewheeling position (£ this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control leverto neutral (N) position. Shut

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See “TO TRANSPORT’ in this section of manual).

• Sitting in the tractor seat, start engine. Afterthe engine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion control leverto the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

freewheel ievei while the fengiiie is run ning.

' placing freewheel control ;ee TO TRANSPORT” in

OPERATION

rire chains cannot be ittached to tractor.

• Mower should be properly leveled for best mowing

performance. See “TO LEVEL MOWER HOUSING” in

fri6 " f rvre K d ad|ij‘..iiefi!a "t-cii.."- (/ T115 man J

m Ti~-^ fr'H h s -p chri I" -= <-rt?

Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig, 12).

If grass is extremely fail, ii should be mowed twice 10 reduce load and Dossibte fire ria/aid Irorri dried clip pings Make first cm reiatively high- the second to the desired height.

Do not mow grass when it is wet. Wei grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material. Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

id when the mower h sim

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