Poulan 160464 User Manual

J)(j

OWNI =I'S MANUA MODEL NO. HD145H42E

14.5 HP 42 Inch Lawn Tractor

Assembly

• Operation

• Cystomer Responsibilities

• Serwice and Ad|ysiments

• Storage

• Troybieshootiiig

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

• Rfepeiii’ Paits

160464 3.17.97 RH

PRINTED IN U.S.A.

IMP'

FAIL

-.3 IVI Ai™.

POLL

SAFETY RULES

3per3tioii Practices for Ride-On ili

NE IS CAPABLE OF AMPUT.ATIMG HANDS A /ING SAFETY INSTRUCTIONS COULD RES^

'HROWING OBJECTS.

-RIC

G INJURY OR DEATH.

I. GEUERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

® Clear the area of objects such as rocks, toys, wire, etc.,

nil! 1. I . pK 1- 0 tit.u ' I L) the I lads.

I --u - f ,t I ()i if * I |sec{ ’f ' inDwing.-'loi

■ U itft- it. >1 -'ne ''It. o lOf area

• Never carry passengers.

. r<i. .< I >i> iA IS!.<1-- i’i> <: solutlv 1-.. s ry. AlWrW

, ,1 oo'^ fi vi‘ 1 or >iri'

! . < ir j‘ 'I. ,ce di'sciioii siifl (jo nei K-!iit

at V • - i t ? r. -t Optra.., ihe mou'-*t w<*TiOut eilhi r tr.€

. -k w j. I L ri.if lu nil Ip

• ¡it ^tL -li < I tij r.4,euiiailciKtej \lwavsiurnoff f id.vs St; >1 i'i(j hi il-*', -lop engii.fc tivl lemov“ teys

1)' t |A o!-rc II . ng

1 an nil MaJ c'oils I >rt t v'ing. rtop ™?,fjine ufiom temcvirni jrass ..atch^t ii unctog jing

chuie. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of

alcohol or drugs. VVaich for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into

a trailer or truck.

1!. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch tor holes, ruts, or bumps. Uneven terrain could

overturn the machine. Ta// grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope. Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability. Use extra care with grass catchers or other attachments.

hese can change the stability of the machine.

Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over it a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

r *:hf- arlfi* gu rd in i.,lacc

t< j j

and whip bicki i”

III. CHILDREN Tragie accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you last saw them.

ь . t '.ivli' ' I „ I c , WÄ ni, ft.л1, ' 'f If r:ne watchful care of another responsible adult.

Ч ii ri and lu r i o( hh f >• 11> r hiHien ~i к rthe area. r<( !■ «' rndwh I tn ' >■ !c i <i-ii П-* iH' down for small

1 n

' I >. J ( hit- t-r 0 , . w I-‘I nff i(,d be seriously

к , i 'Г Iti* ,f - -C.U i I- ,J|M. t ji ,,<iion.

> Nr t-1 л1к ’A fiT |t. I ') iP<, life- 'Лс ■ I Ih I--.

» ,,'ti ' • r -An appi ™ T. и Ы'||г1 ( omeis. shrubs,

10 il I ( ’ 11-1 t>'. ..ir

14 SERVILF

“ rV"- It h mnlingaib iint-.andotherfuels they are

fl.'iMi'iiahA nfrd 'VI ‘ art - -p* —i i‘-

' Ise 'Ply г . I rrt 't-'d 'ontPiner fiw.c- remr I- gas ap o. add fuel with the engine

running. Allow engine lo cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

» Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, it necessary, before restarting.

• Never make adjustments or repairs with the engine running.

» Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when sen/icing them.

• Check biakf -,nJ.ion frexjuently. Adjust and service as required.

i oak .a. lifis syir.boi tc point out im-

p.vftij-'it '--aieiy piiicaatiun-s. It means

u-A.UiTJM!!! BECOME ALERT!!! YOUR

EAFETY IS INYOLYED.

CAUTiuN, Aiwaya riisccnnect spark plug wire and piece wire where it cannot contact

spark plug in order to prevent accidental

'.larJny when setting up, transporting,

aUpsiing Vf makina lepairs.

A WARNING A

The engine exhaust from this product con

tains chemicals known to the State of Califor nia to cause cancer, birth defects, or other

reproductive harm.

ÎONGRATIJLATIONS on

)urc

wtracfor

t has been desiqned, en(

me ufc

^OU 61

xpenence any problem you cannot easih >e contact your nearest authorized servict

pleas

3r/d€

I' j 1 i i ‘ ‘ • ir < >-,1 f ' I 1 1.Î,i 1 ' , • ,'!l

nent. We have competent, well-trained tech 3 oroDer tools to service or repair this tractor

anc

310 QC

irmance

-, I i! •<. ■ ! I ' • - !> ( i * r HI, i ihlil i J, >1 M I |i >t > . d ;

l4o, .L . I ilv '-PE Ì h FJHF:r

ivH .In L NUMBER

HD145H42E SERIAL NUMBER.

D' rtuFP'lif H-' ‘ I

THEMODEl wULWr RiAf ! !!!ML£RSW!LLBEFOUND ON A PL

YOU SHOl! 'J hLLORb iif j fH SERIAL NUMBER AND DATE OF i'UP.LHAi F AND h 07* IN A SAFE PLACE FOR FUTURE Bi FthErJGl

CUSTOMER RESPONSIBILITIES . ■

• Read anri observe the eWety rules. ' Follow a regular scht-dult in maintaining, caring for and

using your tractor.

* Follow the instructions under “Customer Responsibili

ties” and “Storage” sections of this owner’s manual.

(GAP; .030") VALVE CLEARANCE: INTAKE: .005" - ,007"

FVHAII.CT- nno"- 011“

jSPnrDf 4PH) FORWARD: 0.0 -5.5

TIRE PRESSURE:

CHARGING SYSTEM:

BATTE RY:

BLADE BOLT TORQUE: 30-:* Fi ti' .

REVERSE: 0.0 - 2.3 FRONT: 14PSI

REAR: 10PSI

G / Hi ’ f. Î1 ^ 1

^TS

Mit- c. A 1 4 )

CA.'o:,! b . ih

WARNING: This tractor is equipped with an internai combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless the.engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/depariment (See RE PAIR PARTS section of this manual). ■

In the state of California the above is required by law (Section 4442 of the California Public Resources Code), Other states may have similar laws. Federal laws apply on federal lands.

T^riL •:=>- r

SAFETY RULES ........................................................ 3

PROOyCT SPECIFiCATIO« ..................................3

'■ f" L :p "■;r-Er;slT''^r •'

■tfwMriRAhi I ¥

.................. 3lj

..............

, ' r,Yi“i r „ ................. - ''

INDEX

Adjustments:

Brake

........................................

Carburetor.

.......

Mower

Front-To-Back Side-To-Side

Throttle Control Cable

Air Filter, Engine.........

Air Screen, Engine

Assembly............

........................ 21

..........

................ 21

.................

....................

.........................

..............................

24 18 18

6-9

Battery:

Charging Cleaning. Starting with Weak Battery Storage Terminals

...................................

........ 23

...................................

.................................

7 17

26 17

Belt:

Motion Drive

Removal/Replacement

................

Mower Be!t(s)

Removal/Replacement

.........

Blade:

Sharpening

Replacement

Brake Adjustment

................................ 16

.............................

16 22

Carburetor Adjustment

Controls, Tractor................................. 11

Customer Responsibilities.....

Engine:

Air Filter

Air Screen .............................

Cooling Fins Engine Oil Fuel Filter

Spark P!ug(s)........................

T factor:

Battery...

Blade.....

Lubrication Chart........

Maintenance Schedule ...........

Tire Care .........................

Transaxle................................. 17

Cutting Height, Mower

.....................

......... 15-19

...............................

..........................

........................

..............................

................................

...........

7,16,23

......

..................12

18 18

13,17

19 19

16 15

Electrical:

Interlocks and Relays..

Schematic ...............................

Wiring Diagram .......................

..............

24 29 30

Enu rip

7ir '■ -ei i>. ................................. 18

( 0' ..I f i !‘r

( 41 ' hr-li'lL ...

Oil L,f‘.'P! ..

OilTyit- .............................. 13,17

F*rrp,_r-iiiin

Stpilnu .... 14

Storagp

................................... 26

Filter:

Air Filter................................... 18

Fuel........................................... 19

Fuel;

Type

........................................ 13

Storage ........................................ 26

Fuse ........................................... 24

Hood Removal/lnstallation ...............

Leveling Mower Deck......................

Lubrication:

Chart..................................... 15

Engine

.................................... 17

Maintenance Schedule Mower:

Adjustment, Front-to-Back

Adjustment, Side-to-Side

Blade Replacement...................... 16

Blade Sharpening ..................... 16

Cutting Height........................... 12

Installation Operation

Removal................................ 20

Mowing Tips

..................................... 14

Muffler........................................ 19

Spark Arrester..................

Oil:

Cold Weather Conditions........ 13,17

Engine..................................... 17

Storage

..................................... 26

Operation .................................. 11-14

Operating Mower...........

1AINTF“*"^= ei-ucniii c

SERVICE Al»' 'I STORJ

i-. «E, 7 «-

REPAii

PARTS ORDERiNG/SER¥ICE

...................... 18

.....

.............. 18

.......................... 17

....

........................... 13

............................

....................

.............................. 20

.................................. 13

...................

......

....21

...........

......

3,40

...............20-25

.................. 26

................27-28

»0 %!

bfitl- liWEh

Options:

Spark Arrester......................

....

3,40

Parking Brake Parts Bag Parts, Replacement/Repair

Product Specifications. ....................

.....

................................... 11-12

....

............................................... 5

..........

............

30-47

Repair Parts ..............................

30-47

Safety Rules.....................................

Seat

.................................................

Service and .Adjustments ............... 20-25

Carburetor.

..................................

Fuse........................................

Hood Removal/lnstallation Motion Drive Belt

Removal/Replacement

Mower Belt(s)

Removal/Replacement

Mower Adjustment

Front-to-Back........................

Side-to-Side ........................

Mower Removal/lnstallation

Tire Care.............................

Slope Guide Sheet Spark Plug(s) Specifications Starting the Engine

.............................

....................................

.....................................

........................

Steering Wheel ..........................

Stopping the Tractor

Storage.........

...........................12

..................................

...........

................ .

........

7,16,23

13-14

.6,23

Throttle Control Cable Adjustment Tires

.......................................

Troubleshooting Chart Transaxle

Warranty......

..................................... 30-47

....................................... 3

Wiring Diagram

..................

...................................

Wiring Schematic ...........................

.......

7,16,23

27-28

firs'" S' ; ■: :

Parts Bag contents shown fyll size

(1) Large Flat Washer Lockwasher 3/8

(1) Locknut

5/1608

(1) Hex Bolt 5/1608 X 1-1/4

(2-'

Parts packed separately in carton

(1) Shoulder Boit 5/16-18 (1) Hex Bolt 1/2-13x1

(1) Lock Washer 1/2

(1 ) Washer 17/32 x 1 -3/16x12 Gauge

(2) Hex Bolts 1/4-20x3/4

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Parts bag contents not shown fyll sizi

(2) Shoulder Bolts

(2) Washers 17/32

X 15/16 X 12 Gauge

steering Wheel Insert

Slope Sheet

(2) Gauge

Wheels'

Steering

b-**- rc vm

(2) Center-

lock Nuts

(2) Washers 3/8

X 7/8 X 14 Gauge

J,- 1

Steering Wheel

Adapter

(2) Keys

ths fBCtory with ©Xcsp

I o 6nsu

the corn

: prop

3ur tractor all parts an 3roper tightness.

rU.iU '.t y.JtNi t- i 4 ajn./

^ so* n ' ^" F h r{/'is> e M 1 ^ ‘ im ^' I

wrench sizes are listed.

/1. y/'J" Uu» t I .r'f. r'H tK T I li.lliv h(i*o

(2) 7/ib' wionct.eo 1 ire pressute gauge

(2) 1/2" wrenches (1) 9/16" wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO NEMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 5).

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

• Check for any additional loose parts or cartons and remove.

tion of ihose pai

j hardware you ^

jft unassembled for shipping purposei itoble must be tightened securely. Us

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBl i h 1 LWSiON SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steering shaft exten sion.

• Position steering wheel and sleeve assembly so cross bars are horizontal (left to right) and slide onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Opera tion section for location and function of con trols)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See ‘TO TRANSPORT” in

the Operation section of this manual).

• Roll tractor backwards off skid.

^ ft li If4 I i^iis ; I Í iM

“ERY (See Fiqs. 2 an

'^isimasssmssimsi

IITION: Do not short battery teririi-

• D >1,1 \r I .1, - '| or ujinif pan and iiii {.at

pan to raised position.

• Open battery box door. ® Remove terminal protective caps and discard.

• i¡th¡, Pu'-f ■' i'v> Í dhci riK-ntfi arid year iridif itd c,r <v,m| liiiwfsfj hoi'Aieen terminals) chafpr ¡'‘.■rtf-n Í I i ,((!'oiviH.1 U»>•-hoiji at G-iO amps.

» Fir“'!t err,- fHt 1 R *' !/caMetjpfHii'/r.|-j-)|crfnina!

v>iy-h I 11 L ”'¡01 hi F «D--her and he'nut as

fhori! 1 int T( n 'rely

• C o'liifh btK jio..iifJinqcabittonegdtivei-)termi-, rui Aiih i< rnr?tn nij pt. Puli, flat washer lock washer

and ilb liUi Ttih^ii LCufely.

» Clo-c f->3fTri/bf" door.

Open balk i-v ho' door lor

• !nspe(>'Oi fo( ¥C.utf connections (lo tighten hard ware).

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

f u, e I. iili '1 'ui 1-. Í f't- I i/S ¥ Cl

ii i,' ¡i ,itO If.'.Í as r ifi»;;'!

> 4 j,r h-vitc<

I , L .1 ,i tit '*'0 , > ^

¥e metal bracelets, wristwatch

SEAT PAN

BATTERY BOX DOOR

F!G. 3

INSTALL SE4T|.‘ fb )

Adjust seat bbk h iiol i m c ■ i-, tf .. ¡4 jili.

• Remove I iidbu jr> ■ r V *i . i i, n.

• Place iPit on £c I p 'll r no ' r il l< . houlder bolt.

• Assemble a{ijui:im»-rii h it, lo. p wash« r ind flat washer loose!V Dor'oiii.hhn

• Tighten ‘ hould^' ’■•oit ureV

• Lower rerjl irifo olh * iti ig po: ijci, eri'J .crt on seat.

• Slide seat until a. liimiiab!« |h.- loni reachedwhich allows vou to pp'ss dulrh/br. p. t!ai all the way down.

» Get off seat without moving II dfliu'Jbii position.

• Raise seat and tighten adjuhm a ih ' <L ■ ecurely.

FIG. 2

.wmm'-'

' f t'TI ^ ~ 7a Hi ^,Vn r,

ECK (See Fia. 5)

Th© gauge wheels are designed to keep the mower deck ir:

If! |ii <1 I t j, jcl ii li ■ [<i .<ufe iiitiV aifci

property adjusted to ensure optimuni mower performance.

" ' i J ^ cl Wflh l( mi ='^n a flrtt iBvcf

surface.

AOji ♦ irc .-vc-r t < itf-'j CÜ ung h‘ighi (.-f-F ‘'*0 AD JSJ‘ HD'WFh CiT"iiJm HFiGf i’in flic * )p'ranon

i> ' *it r f f ihi n 'HUJi)

rt W' n ir- fie r ae'sred noghi ut rut poviticn. yr ug^

'/'h ,i -houllm i-.i.biKj'■ ih<^i/aife-iigiit!v'ufttii y imri is.t-nli qo’jgr. v-neel in epprnprrtc holt witfi

sh.iUldLr tr!t 17/31 washf-r 3/>i war tier r.ndGS-le ¡fCMT.t and <i>jhteii jeF'ureiv

- Rtf 6 0 fi.< ...ppuciiF cid»- II stai'mo fj-tuge ¥'hee! in

sanioddit' ur.f^nl Hülfe

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

® Reduce tve pressure to PSI shown in “PRODUCT

SPECIFICATIONS’^ on page 3 of this manual.

CHECK DECK LE¥ELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

r'HFO RRLFF C, : n_U

t V ') ir >f 1 ii' I ■ <1i /t <11 t! i.oDi i’htik to see

ill ' .hr r-ml. [TNT ,r, Ü.

s t la! fuoj.

;>■ rl HdiMcifed

I 'I' u. Adi J'i<

-ff- ro ADJUST I* ./..ttiui of this

'WC^LISl

RtHfeWi :>U 0^ht~Aih ANi> kN.'uf fLfUR NEW

rH4t T, >H vVt I'Vi ‘.H / U.AF SURE TH4 i yQU RECEIVE mt tFAi ,-f-RH Ri\,iAN( F -\NL> FAT ISh ACTION FROM THISfRIALiTY PRODUCI

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ Ali assembly instructions have been completed. / No remaining loose parts in carton. / Battery is properly prepared and charged. (Minimum

1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. / All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factoly).

/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results, (Tires must be

properly inflated for leveling).

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still secure

and wires are properly clamped.

/ Before driving tractor, be sure freewheel control is in

drive position.

WHILELEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. ✓ It is important to purge the transmission before operat

ing your tractor for the first time. Follow proper starting

and transmission purging instructions (See‘TO START

ENGINE” and “PURGE TRANSMISSION” in the Op

eration section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

X *

BATTERY

ENGINE ON

FUEL

♦

CAUTION OR

WARNING

f'" N

STOF

ENGINE OFF

REVERSE FORWARD FAST

OIL PRESSURE CLUTCH LIGHTS ON

l\l

CHOKE MOWER HEIGHT

( a

fn\

DIFFERENTIAL PARKING BRAKE

LOCK

LOCKED

SLOW

LIGHTS OFF

UNLOCKED

R N

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

H L (d

HIGH LOW PARKING BRAKE

ATTACHMENT

CLUTCH DISENGAGED

-/¿I

HYDROSTATIC FREE WHEEL

(Hydro Models only)

»11

IGNITION

- i»

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourseif with the locations of various controls and adjustments. Save this manual for futures reference.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off. THROTTLeCriOhE control ^ Used for starting and

controlling engine speed CLUTCH/BRAKE PEDAL: Used for declutching and

braking the tractor and starting the engine. PARKING BRAKE: Locks dutch/brake pedal into the

brake position.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor. ATTACHMENT LIFT LEVER - Used to raise and lower the

mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position. IGNITION SWITCH; Used for starting and stopping the

engine. FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

OPS ration

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recomme Me vision safety mask over the spectacles or standard safety glasses.

aSti\CTOR

TO SET FT KKING BRAKE (See Fig. 7)

Yourtracior is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. ® Depress clutch/brake pedal into full “BRAKE”, position

and hold.

• Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake

will hold tractor secure.

STOPPING (See Fig. 7)

MOWER BLADES -

• Move attachment clutch lever to “DISENGAGED” po

sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow (*•) position.

NOTE: Failure to move throttle control to slow (««A) position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com

plete ave, before leav

„

ing the operator's position; to empty

grass catcher, etc.

TO USE THR' QNTROL (See Fig. 7)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full ffircftY- .offers the best bagging and mower perfor mance

TO MOVE FORWARD AND BACKWARD (See Fig. 7)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Fress plunger with thumb and move lever to desired position.

The cutting height range is approximately 1 -1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1 /2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

iPERATIOf

tart mower blades b

)ntroL,

clutch control.

i *f*' b»»' i}-'f ri>

on mowers so equipped, or the dis-

harge juarb ir

ita

itor io le

qinq att

lent dutch

IE ENGINE

L (See Fig. 12)

»• i i '< i .Hoc

mer weight oil. A level ground,

^ka

wipe clean, reinsert the

Hnh-

reme

hor C

03SÌ€

DnsngG engine oil, S9i

section in this manu«

insti

1>J W li until

• I avertili

f f! 'cof je O'i for

.'Of óH/,pT .iiihe

1 'ill mnuul)

VI i TK r r1t-SpOnSÌDÌ;Ì-

tCi i '•* TnrJ F ,1

I-|,ii ft'» 1 ' v'r i itA •!-?-di'engage t'or f >r I, f‘ '■ n f; :5i/hee!ing pork 'id- i! - I ( r, i ji i ¡T-I.itrs r-'crarawbar of tractor.

® ','.1^ i 111 t.h ..•!,! ,t _t MOi-itioii With attach-

liiciT !|ii C Jilt ji

» Pull freewheel control knob out and hold in position by

inserting retainer spring into fonward hole of control rod.

* Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TO OPERATE ON HILLS

CAUTION; Do not drive yp or down

» Choose trie rrtowesi speed beic-'e startinq up or down

hills,

» A.vcid stopping oi chsngir'ig speed on hills.

• if CGwmg is necessaiy, move tnrottle control lever to Slower position.

® If sfopping is .-ibsolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

• Move rnotion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH-'BPAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brake and dutch/brake pedal.

® Slowly move motion control lever to slowest setting.

• Make all turns slowly.

hills with slopes greater than 15' and do not drive across any slope.

FIG. 9

operation

ADD GASOLINE

® Fill fuel tank. Use fresh,

gasofine with a minimum of ^

QBSolinG will incressB CHibC and reduce valve iife). Do Purchase fuel in quantifies i

)T mix 0!i

it can be

days to assure fuel freshne

IMF FPU r tlbi*

BEI ' L „ I ¡ ■

- UL I V 1 I'l (

^T/r^ni-ir

1 ^ ^ ' W “ w t L /s oF mL d [

F'F Ì1 L'"ANi/Wfir£HGP-,DE

' ‘1^1 .'/T' . C'i t

WARHINC UquM.. ~ U hisiirlrd

■‘■jeh., ( a'U i t • uu* g <^.t ai '• o. pie'.'r‘fioli ran strm't 'u I ' ,i|- I?;, nUiinationof

di-'dC -*UrO'. -t^r It VCldl' jO. <- 1 Qcli'Ugf- ihf it'J

syG'.'-n <f .r r.g.ft p rrci: ri-Uvay^ Tc ^/C'd e'~g‘'O

prub*'n.‘ 11.' iiw-f /Uu I t.uui U'^e emprieO b°tore ;io« •

age U _c u,/_ w ’ongas Diain f.ie gas tank seri the

er.gn,- an'i Ut >i un 'Ji.kl tha fue! ines and carburetor are empty Udfc hi-¿h fuel nryi season Fee Storage Instfuctions for additional information. Never use engine or carburetor cleaner producís in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en

gaged position.

• Sit on seat in operating position, depress dutch/brake

pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment dutch to “DISENGAGED” position.

• Move throttle control to choke (|\() position. Note; Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to “START’

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several attempts, move throttle control to fast (%) position, wait afew minutes and try again. If engine still does not start, move the throttle control back to the choke (i\l) position and retry.

K ■' V"' r. !•

-' h

.V. ' ' f ) U U t.U I ( f

* When engine starts, move the throt

Ì tn0 Issi

(•#) position.

• The attachments and ground drive the engine does not accept the loac

' ft to warm up fc

)fi

:th€

using i

•sen

V ULu Vi'r ' - I ‘UifIJU m ‘ . .1 1 '

‘V'fici I il Jif - i ,ii .11 X I ,!1<- t 'll I ' .

ft '

> I O,

G.run*! n !'• - *'h. t >1« I) flurr, .*4¡ til- mill, n '

I ji I I >!,-■ i V - ■htrtile .uruUi ,'j L I

rhi_ >1 ^ , t»g>r- <H’>p t'■-II' " ’-I’l

50 - . '■ ( LO't K iP-r-1 O' tí I If - ’ -j I r II ill

temperature.

If i ,/v pfi »

• E'ct^ite in ii'M

111

'- 111

1'' I f Ip wt If. I ii 11 .n I nr

Í '('ri bfouL. b* v.a‘iTk-a up fcinw;

* Be :jib me tractor is on level orm-i-d

* Place th.. fTsotion coritioi levct in ney:r,,l

Release the parking brake and let the dutch/brake slowly return to operating position.

* Allow one minute for transmission to warm up.

This can be done during the engine warm up

period,

• The attachments can also be used during the engine warm-up period afterthe transmission has been warmed

up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURG

iNSMISSIO^

IJTlOf^: Newer

ingage or di! tile the sfioiti srun

d that the transmis tractor for trapped ai

I Of-( I .

{, M< • *-' f ' h . f ' / r L i/!l , I i

Hd'i i > M - r. , f L" T 'Ll If M

t EF' r.AJ . I rfl- rr ,v K.-r

“• f I ;< > M' rr , ipl |, I I- I iinccc i-lfil ' Ox,I I- ifl.'lid

f ,l • «0 0 ' t '

•> L'l'! hgagt, Uc•i-:r..:c!cr oy gbtii.a ffteAheci c 'ntml

in rit. whtPÍTig Djiioori TO Tl-^fJ~F*Cib f” in thi.'. of iTidiiual)

• Sitting in the tractor seat, start engine. Atterthe engine

With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control ieverto neutral (N) position. Shut

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See “TO TRANSPORT” in this section

of manual).

• Sitting in the tractor seat, start engine. Afterthe engine

is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

® Slew'/ rrcvt, rnoi'on {onh(-l bver io'watd, after the

liaJti m- ve* ap|.rox!ii aTi / fi't (5) *cet, ¿lowly move mc'icf. c-mt'f.! ir ei m n-.- r c povticn. After the írdí r.i fTicvf appKximat'iv ti''*-- (5i ffft return the moiic iiccntrui level ic tne i s-uttal (,N) os don. Repeat this procedure with th^ control lever three (3) times.

® Your tractor is now purged and now ready for normal

operation.

0 > r prr '-f ‘ ,r ’raciot

is running, move throttle control to slow (<^) position.

tim

I •! Jf '--ii'li t U'*t r*l l1 <

■ ■ ;h mav have

- . u

-ff %p!-li.'-ipp 1 t it ‘fr f,,i f-t.ir,

} IS

1 for best

MFpj HOU

3f thi:

ft he jld b d to tnm-

mir

o d V ' i,| I ,n s >, ill « pemro me the-area dWi itaC tw-ii.Dr f aitar'-jv ihf righto! if.fc I r. 'f. i i<- ill i _ i‘.j> -Jo iboiion f

'I'or I'j '"c '• V min.ioit . .■iti-nQ

V.’r^r. rr< i irig 1' .V li'--'- "i I'l r p V! ning to tight .. lUnt (iipp.rg 'iiil ijicof’v'ge iway from shrubs, i'( > 'irivtw..V' h*i Atte! "•rir- Cl Twe rounds mmv I! ih. ¡pp., dif. ‘"Ill mchno Icfi hano tu no until

fi<ii-(vd F'p, Id)

IT d! i. is A4'ctni-ly tall II shoiilc be mowed twice to reduce ¡Add uiiJ pc mibifc fire hazard from dried clip pings Make firci cut reldiiveiw high: the second to the de^”iied heiaft

Do not rriow gra'*- when it is wet A/et grass will plug rn&’ver and loom unde^iratte clumps Allow grass to drv before tn..wir>g

AivVayS operate engr.c d* full ihroTle when mov/ing to d'^sure betier mowing peiformance and proper dis(ha’'qo of TirtHial. Regulate ground speed by selectinc 3 low p-noug'' gear to give t^e mower cutting p-rfer'” :n'fr a>- welfas the qualitv of cut desired

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

lowing

IS!NG”in

manual.

^’Wf/*^fOEni «H i ^c p><

* FILL IN DATES

AS YOU COMPLETE

FfilJI AR SFRVICF

—

> ^ L hi I 'H

Check Tire Pressure

ill- ‘ r I, ' - i-e rri

-I-- '-r-i-s't ■ I-1' .

Lubrication Chart

lie i-^i I -I F -'Me

. feC'l F.'l ' V! r • I'

y B

Ch-_k 1 j'l 1 ' jlin'j

—

VT<-r

ik'

----

—

---------

'Ik-

V^7

....

y 1

.....

______

> 1

^ j

I.....

✓ 1

1 J

diu.tp. 1-H hf') 7an='!iri

Ai |L=( Ma cri Crive Peit(3> Tensif f>

'-Lc k ErtJic- 1!' /0

Change Engine Oil Clean Air Filter

Clean Air Screen

inspect Muffier/Spark Arrester

✓

I Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system. 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil.

✓

^2,3

✓

✓ 2

✓

^,2

✓ 2

✓

✓ 2

✓

6 - Not required if equipped with maintenance-free battery.

7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

if-RvICt-

——

___

p_——-

______

1 1

r 11

......

__ J

1 1

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

» Check brake operation. ® Check tire pressure.

• Check for loose fasteners.

LUBRICATION CHART

@ SPINDLE ZERK

@ FRONT WHEEL'

BEARING ZERK

©ATTACHMENT-

CLUTCH

PIVOT(S)

IMPORTANT; DO NOT Oil OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

SPINDLE ZERK@

FRONT WHEEL®

■ BEARING ZERK

ENGINE®

TRACTC

Always obsí5R3rve safety rules when performing a

nv rr

BRAKECJPERATION

It tractor rec

at high spee

(See “TO A ments sectilon of this manual).

juires more than six (6) feet stoppir

j 1 •!(I'ji 1 -.1 4« ii i i 11 1 ‘1 i ,.i ) ' b

iDJUST BRAKE” in the Service a

ance

TIRES

> S/'.n ii I p’i’i 1-r II fr u' ' r _il t:r - (''-t ‘PP 'L‘-

UCT SPECIFICATIONS” on page 3 of this manual).

» i*«'fi II ‘ <q '^lií! '<i' a in£t f"! •'mtrtj chrmi-

Cdl' Í ( I ‘li'hi fillT -

• fii-jih <'r'<T !• P'h-, !>-e; ruts -h^io ooi-rts and

■dri* I h-/srr|' ihjT n >v ' 5‘i;'F [,r- daf'iape

NOTE, T i sea! tire punctures and prevent flat tires due to slow is-sks. Tire sealant 'Way oe purchased from your local parts rieaiei Tire se-aiant also prevents tire dry rot and corrosion

)SHARPEN ,re should be f

balanced blade

The blade car1 be she! wheel. Do no

To check blacle balan.

steel bolt, pin,

li ( '• 1 f( Ч

ar A.

>• ‘ 1 ! j .'f .,11' -3, uil'Cr.</1 the steel bolt

t,' (.1,1I. .If t ill I |j|! pSi-ilv I viltti the gruind.

if ! I d( I h.l • d I? h'luid lomain in e hfiisontal

. u, 'iuii I.. " I end 'j fht t latJe mo/es downward,

n -rp.-r, F." t,i M I iTtii th<- blade I- bcthriitd

IJCJIF iJf.ii.d'W- iviinji bjileoi my blade ihtloDesof

ihe . e.ite hul' tf bv centered but are not.

1 BLAC

! vvill CSÜ'

! attemp

or a cor

ow the

CENTER HOLE

12)

'3-

le blade balanced. An

iSive vibration and even-

u engii

•pened

iiith a file or on a grinding

narpen while on the mower.

v ou Will Hoed 0 5/8 diameter

ancer. (When using a cone

i isu Ljctions supplied with bal-

BLADE CARE

For test msults mcwer blades must be kept sharp. Re place bent or damaged blades.

BLADE REMOVAL (See Fig. 11)

• Raise mower to highest position to allow access to ^ blades,

• Remove hex bolt, lock washer and flat washer securing

blade.

® Install new or re harpti i. d blade with trailing edge up

towards der I* a- -hown

• Reassemble hex belt lock we->her and flat washer in

exact order a- ,-howii

• Tighten boft sef urel/ (30 35 Ft, Lbs. torque).

IMPORTANT: HI Aü¡- B"'L T IS GRADE 8 HEAT TREATED.

NOTE: Wedonc-i -mmend sharpening blade - but if you do, be sure the biant, is baianceu

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

~ ^ RGm

5/8" BOLT OR PIN

FIG. 12

BLADE

BATTERY

Your tractor has a battery charging system which is suffi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “CONNECT BATTERY” in the

Assembly section of this manual).

+ 36 hidden pages