Poulan 160462 User Manual

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OWNER'

14.5 HP lr,v. h

Lawn Tra/:to8

Assembly

• Operation

• Customer Responsibilities

For Parts and Service, contact our authorized distributor; cal! 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

• Servie» f?e<i Acfjwstments

• Storage

eshooting

• Repair Parts

160462 3.24.97 RH

PRINTED IN U.S.A

IMFOi

FAILÜ

SAFETY RULES

Qppfgflpll PractiCSS for RÍCÍ0“Oll PJ

:fc i ANU i Í

ir-IJURYOR DEATH.

arid on the machine ben Only allow responsible

instructions, to operatij

e f itn ' i .

which could be picked i

Be sure the area is dear

machine if anyone ente Never carry passengers Do not mow in reverse u

look clown and behind t

L.i . i‘ /* r

s, who are familiar with ih

■( . lOLK. '• .. W').* , ,W

thrown by the blade.

srv. Alwavss'is absolutely necesi

.lire and while backing.

'r i to Of■> ¡.orI

: » “'/''I I' r"~, ‘ ' !ii .iTFiki'C h entire grass catcher or the guard In place.

® Ekw fi r, > ,

• Fit- '-•'[< -a . I ‘ all' "liaiMuC . , T/Ltuiij if

hi. i. . I, oi 1'" nyi i-- -ii.r i tiT'vi-k- >

Is It . I jt nil'! ;

^ '! urn I fi uLC'n «iif I 1« '' iriO'V'M I

• stop f In jit.', t loic I', >i(. I.''->ji r: '.li tit' (i I'nf.loggir'u chute.

I Mow onL 11 i'/iiylti 1 p( j milicianighi

'' Do no! cps-i t *hr-I. hiN* > .nilr, urc'u #■ induepcf .

alcohol or JfL>_..

• Watch for irptfk; w.heri ■»per. in .r- neat oi crossing loadwaj Use extra caiS w,ie ri leading or u.iiiaot'iiic ihc iriccl in« intu

a trailer or truck.

II. SLOPt OPhR/.'lO J Slopes are a rr,a|ot ¡e* ted i.j ios. -ni control and

tipoven ryordeath. All siopi rack up the slope 0

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a tow gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

ur if the operator is not alert to the

hildren are often attracted to the machine and the mowf. children will remain whe

• Keep children out of th<

care of another respor

• Be alert and turn mad'

• Before and when bact children.

-I' a ■!' ’ I r ‘>n.yc 'sd md be seuously

injured or interfere with safe machine operation.

- (n *. • 1 .- r >1 =1.’ - tl «■ rf.i,nh.i U '.I 1 u t. ¡.r .V ii'i'y b‘i 11 f ornéis, shrubs,

. i I I. , I'w r. -> jrt Vi lOi.

ig activity. Never assume that

■e you last saw them.

I V mo end I (If I “nRv'atchtul

sible adult.

ii.' ! hii’cJmn enmi fii area.

M , ... ...i hi.id dri'J town lor small

I¥. SER¥iCE

‘ ii'ci '' c .( 'IÍ jr Ji.if’-n jlir fuels. They are

llr'Oiri I ,1 p'.' If -xj t-

' nC ,in . "j,. f < f r.ar.m.rio'

I . I nr. Vi iaf O' oOd foal with the engine

‘ Alio'v ( uc.oc-tc 'ool bf-iciT refueling. Do not

! I i I I’ i I .t 1. ‘-'nf i; doc.ru.

. .-I f r- ' Í ! ror-i'[f «-■ ifsids where I’lio !i.ar:o|' 1 iki.i ‘ .w.m'i, ,j w-ff&r neater

• Never run a machine inside a closed area.

f I lit iiof I • ¡ ti<„ilvMj' tt' nmentbults,tight M« , 1 m p >1 I >0'i c n JiiK I

operation regularly.

n,’t.t. i f 'bc r Other debris build-up.

^ ,311 I ! Ill« \ii V/ n.acnrie to cool before

storing. Stop and inspect tl

Repair, if necessary Never make adjustrr Grass catcher comp«

I ■- A!ch ii.raiirif iuih's'■mmeided parts, when nec-

equipment if you strike an object,

efore restarting.

Its or repairs with the engine running,

s-nts are subject to wear, damage, and

/1. I < k r p-Et, nioving parts or allow

eck their proper

>' ick components and

f'is-.srv

I g,f,ve, and i fe fe, im caution when servicing them.

required.

Wrap the blade(s) or djust and service as

[ f ok f r rhr yritb'^'i to point out im« i.ií#í - fi'f pnE.,.uiwjns. It means

• >Lif rL^C-KL ALERT!!! YOUR ‘ M IHYOIvID

t spark plug

ansporting,

IÜTION

> > V vht iC it cannot contact

w ‘t SI Í ¥snt accidental

adjusting or making repairs.

A WARi SiNG A

8 of Califor-

[I n; tn V IÍAA cTfipt-i TíHh ¥®í«ícts, or other

fi§ '5jt ; 0!' r-'i i ' It has been designed, engineered and manufactui yive yoLi the best possible dependability and perforrn

Ik 'il' / u ' II' it' ■ > / i - /i,-\ . If. i

i ' ¡1 ,!< . I . i r ... . f- , >1 r> ' '

center/department. We have competent, well-trainee nicians and the proper tools to service or repair this tr

Please read and retain this manual. The iristructioi enable you to assemble and maintain your tractor pro r •/» ’i‘ y . I “I''j' hof f i ‘i r ,li> -

MODEL NUMBER SERIAL NUMBER DATE0FPURCH4 F THE MODEL^rJbStHiALNUMBERSWILLBE FOUND

ON A PLATE UIIDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE ArJD KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,

HD145H42D

PRODUCT SPEC

¡GASOLINE CAPACITY

AND TYPE: OIL TYPE |A.PI-SF/SG/cjr

IL CAPAdl

.'•PARK PLUG (GAP: .030“)

VALVE CLEARANCE:

GROUND SPEED (MPH): FORWARD; 0.0 -5.5

TIRE PRESSURE: FRO - PSI

CHARGING SYSTEM:

;IC

ÎATIONS

NLEADED R

\E 5W-30 (b

CHAMPION R.Jt'-i M I

INTAKE: .004" - .006“ EXHAUST: .007" .003“

REVERSE: 0.0 - 2.3

REAR; 10 PSi 3 AMPS iY

5 AMPS HEADLIGHTS

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules. » Foliowa regularschedule in maintaining, caringforand

using yourlractor.

» Follow the instructions under “Customer Responsibili

ties” and “Storage” sections of this owner’s manual.

BATTERY:

BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING; This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/department (See RE PAIR PARTS section of this manual).

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

AMP/HR: 25 MIN. CCA: 190 CASE SIZE: U1R

CUSTOMER RESPONSIBILITIES .................

WARRANTY ......................................................... 50

ASSEMBL OPERATIC

INlirX

Adj.:o I - is.

M> » .1

Thiuitlfc ( ufiirol Cable

Air Filter, Enci ic- .......... 18

Air Screen, Engine ..............................

Assembly.............................................. 6-9

Batteiy: ■

Charging ...................................... 7

Cleaning........................................

Starting with Weak Battery

Storage ......................................

Terminals ................................... 17

Belt:

Motion Drive Mower Belt(s)

Blade:

Sharpening.......

Replacement

Brake Adjustment

Carburetor Adjustment

Controls, Tractor

Customer Responsibilities.............. 15-19

Engine:

T factor:

Cutting Height, Mower.............

Electrical:

Interlocks and Relays..

Schematic .................................. 29

Wiring Diagram ............................ 30

... ... ......'......................22

. A- Lack......................... 21

InCjc io LitJe............................

............................25

............. 24

..............

Removal/Replacement.

Removai/Repiacement...............22

............................

......

.......................

...

............................

...

.........

...

...................... 25

.......

............................

Air Filter

Air Screen ...............................

Cooling Fins

Engine Oil ............................

Fuel Filter..................

Spark Plug(s)

Battery............

Blade......................................... 16

Lubrication Chart...................... 15

Maintenance Schedule ............ 15

Tire Care........................

Transaxle ................................

...............................

.............................

..............

...........................

........................

...............

13,17

7,16,23

......... 24

MAINTEf-IAMCE SCHEDULE .................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

REPAIR PARTS - TRACTOR ............................... 30-47

3RDERING/SERV1CE................ BACK COVER

Engine:

Air Filter........................................ 18

Air Screen Cooling Fins...

Oil Change................................... 17

Oil Level....................................... 13

Oil Type....

Preparation .................................. 13

Starting........................................

Storage .....................................

Filter:

Air Filter.........

Fuel............................................ 19

Fuel:

Type......................................... 13

Storage .......................................

Fuse ....................................................

Hood Removal/lnstatlation .................

Leveling Mower Deck.....................

Lubrication:

Chart Engine...

Maintenance Schedule ....................

Mower:

Adjustment, Front-to-Back........... 21

Adjustment, Side-to-Side............. 21

Blade Replacement...................... 16

Blade Sharpening .......................

Cutting Height.............................. 12

installation

Operation..................................... 13

Removal........................

Mowing Tips......................................... 14

Muffler.................................................. 19

Spark Arrester........................... 3,40

Oil:

Cold Weather Conditions........ 13,17

Engine......... 17

Storage ........................................ 26

Operation ....................................... 11-14

Operating Mower.....

.....................................

.........

.....................

....... 13,17

...............................

.......

.....................................

.......... 17

.................................... 20

...............

............................

.......

18 18

STORAGE ............................................................ 2i

TROUBLESHOOTING ...................................... 27-28

Options;

Spark Arrester.........................3,40

1 tt/.r >. r take .. .. ......................... 11-12

F.-ft Er-i_ .. 5 f rt ri tLccmenTRepair... Produci fc'ptcificaiipns.

.................

...

......................

....30-47

Repair Parts

.................................... 30-47

Safety Rules

Seat.............

Service and Adjustments

Carburetor........

Fuse...........................................

Hood Removal/lnstaflation........... 24

Motion Drive Belt Mower Belt(s) Mower Adjustment

■ . Front-to-Back Mower Removai/lnstallation

Tire Care............................. 7,16,23

Slope Guide Sheet

Spark Plug(s) ....................................... 19

Specifications Starting the Engine

Steering Wheel ............................... 6,23

Stopping the Tractor

Storage...........

.........................................

.......................................

...

..............

.............................

Removal/Replacement. Removal/Replacement

Side-to-Side ...........................

................................

...

.........................

.........................................

...

......................

....

......................... 12

....................................

..............

...............

............

13-14

20-25

22 22

21 21

Throttle Control Cable Adjustment

Tires............................................ 7,16,23

Troubleshooting Chart

Transaxle ....................................... 30-47

...

................

Warranty

Wiring Diagram

Wiring Schematic................................ 29

............................................. 3

...................................

.....

27-28

....

Parts bag contents not shown full size

(2) Shoulder Bolts

(2) Washers 17/32

X 15/16 X 12 Gauge

(2) Gauge Wheels

(2) Center-

lock Nuts

(2) Washers 3/8

X 7/8 X 14 Gauge

Steering Wheel

Insert

Steering Extension Shaft

Tznznr

steering Wheel

Adapter

(2) Keys

'5 . t-Lait'ii

TOOLS REQUIRED FOR ASSEMBLY

/ •• P- b -1 p'i 1 , , . . , :

K‘l nch SI, L -,h *

3/d" y^Lk;! i I " I < litt till, y Hills (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches (1) 9/16" wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMCj¥t 1 Hht TUR FROit CARTON

UNPACK r ASTON

• Remove al! accessible loose parts and parts cartons from carton (See page 5).

• Cut, from top to bottom, along lines on al! four comers of carton, and lay panels flat

® Check for any additional loose parts or cartons and

remove.

eption of th' and hardwa

il I > f dl~ ’ ! |.l' l( i'jSO>

amble must be iiqhtened securely. Use

BEFORE ROLLING TRACTOR OFF SKID

ATTw,H TTFF.PiPC WHFFb Fig. 1)

L it V-L N Sil/CT Ai.u L’> Hi

e ori '.hah Oi'f- Vs/V ifc iipg.>-hifl /-lign

nrmii.ro II ' shat'', t^nd

-t.shiil O, I , i I, ,',t (l t , 'T t. .’•cru II SL- Ul'ly.

IMPORIAMi TH HT. .i Bt.LT/f<r» i\iUr i hCl'Rl I - TO

16-2.. FI. Lb.1 I„RQLL.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing

straight forward.

• Slide steering wheel adapter onto steering shaft exten

sion.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Assemble large fiat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

• Snap steering wheel insert into center of steering

wheel.

• Remove protective materials from tractor hood and

gri.L

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Opera

tion section fot location and function of con

trols)

• Press lift lever plunger and raise attachment lift leverto its highest position.

® Release parking brake by depressing clutch/brake

pedal.

• Place freewheel control in freewheeling position to disengage transmission (See ‘TO TRANSPORT” in

the Operation section of this manual).

» Roll tractor backwards off skid.

• Remove banding holding discharge guard up against

tractor.

HO^

CONNECT BATTERY (See Figs. 2 and 3|

CAUTION: Do not short batterf termi nals by al ¡owing a wrench or any other object to contact both terniiiials at the

same time. Before connecting battery, remove metal bracelets, wristwatch

< t > *1 I t, n first to prevent s

tal qrounding.

TKM

SEAT PAN

BirTERYBOX DOOR

lire

p.i.i to ; I '. I 'tt .I

® C'pf ri i»{> J< i .(h wiii i.i- f t< 1i. r I ¡riSiic.

¡it! ai• H i-c ^ 1?.' I

• R- ft Ji- : nn -,^1 f fct f fi I ' u vrt ' f •']

• l‘'ih. h-*Ter. .' |.i!: ,11 fc ^ir 'll ' I a.f.ver irdsta!. a on l-t-> iinL«-! .uoateo r.-tu'cen i-tr,'na*s) chaty' b. tif n- fo' ,aiiH‘r!iiim ot or<- noyrdtC-'Cj .-mps.

• First ccnnect ril-[ 10 ittcivcc.blpt( fo.itn (+) leirninal With tiex bC’lt 1at luc> Wu. h‘o' -.nd hex nut as sh? T rpht'> .a!/

• Co» nect BLAGF yr>un>Jrg cabi- to negative {) termi nal with rcrmininy b-\ bait, flat vasher. iock washer and hex nut Tight'-; i r,t< ureiy

• Close battery box door.

Open battery box door for:

• Inspection for secure connections (to tighten hard ware).

• Inspection for corrosion.

» Testing battery.

• Jumping (if required).

• Periodic charging .

DISCARD TERMINAL PROTECTIVE CAPS

LOCK WASHER

FIG. 3

INSTALL SEAT (See Fig. 4|

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten.

• Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

POSITIVE (RED) N CABLE

HEX

NEGATIVE (BLACK) CABLE

FIG. 2

/ FLAT

/ / WASHER

ASSEMBLE

S TO MOWER

DECK (See F

Th6 gauge wheels are designed to keep the mower deck in

proper position when oporHiing mower. Be sure they ar© properly adjusted to ensure optimum mower performance.

“ eriir'k icMr* v^n<-m i.i!!'- i,,jf i:- on a Tk-.i le^ei

surface.

^ Adju r wei n i uni'*' f''ight iGte B ’ AD

JU ! vDiAf--- o‘J'r.-'ID td k s f”iiiih< Di^diic.H seciior uf ihb rriariuai'

Wit i i.w-r ii. 'i.-j , ,1) .s dipt .itiori, ('myp

wifm A'hf.uidL^. Lit Ju ait/di' lignPyoff tiie uio ml ¡0 *f! {^ai ,w I -pprrpfi ie hfk with TiuiLcriiJi 1 f.f / * *i,i ,aod3/.i it? lorKiiiit ! J tipi. < *. t. • i -ly

® Repeat i(.i ,,M .t -iJf inslalliiip gauqe wheel ¡n

same adjustment nose

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFiCATiONS” on page 3 of this manual.

CHECK DECK LEVEL NEC >

Forbesk uiiing itít-uIR mnwe. luu'icj í.-jüiíJ be properly leveled. Fee "Tf < 11 to L MC W. . ■ ICfSiNG” in the Service and *diuctmr h seciic i r i ’hss manua!.

;he "EM

After you learn how to operate your tfHCtor, check to that the brake is properly adjusted. See “TO ADJI BRAK manui

BEFORE 'Ai wJR and EMJO) yOUR NEVV

.. ^ o , i W A D.f -. >A1 SL'ftt I HAT YOU RECEIVE

ih!t Of - I f LhK: TViu./AV INlfYAilEFAC NON FROM

TN! m.-i /iCcTilif I

Fit - ’ ^UOyi‘h • / . •!' s 4T/Mw C hb\ hi li F

/ Mu r*-fii 'i'll,II. parl.T in rartoo

A lirtif ri 1 iirupcit, pippoff-j ahu charged (yinimum

/ dealt 3djiictea-'Oinforiably and tightened securely.

/ tiie* are properly inflated (For shipping purposes,

/ be ,-ui6 rnowet deck is properly leveled side-to-side/

/ Cheer mower and drive belts Be sure they are routed

✓ Check wiring. See that all connections are still secure

✓ Before driving tractor, be sure freewheel control is in

WHILE LEARNING HOWTO USE YOUR TRACTOR, PA Y EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded

/ Become familiar with all controls - their location and

/ Be sure brake system is in safe operating condition. / It is important to purge the transmission before operat

n the Sen/ice and Adjustments sectiori of

,.i< ' ,r t ly tii 1“ bi-F", f ruripleiMj

the fires wer-“ overinflated at the factoiy).

ftor.Ho-et-ar tor Do't CiJtdng results. (Tires must be nrrpArly inflated tr.- ievniing)

piopfciiy a>our.d pulleyo :itiu in^kje ail belt keepers.

and wires are properly damped.

drive position.

gasoline.

function. Operate them before you start the engine.

ing your tractor for the first time. Follow proper starting and transmission purging instructions (See‘TO START ENGINE” and “PURGE TRANSMISSION” in the Op eration section of this manual).

CHECK FOR PROPER POsITS TN OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

REVERSE

FORWARD FAST

Tt (J-

r-;

ENGINE ON

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE

ENGINE OFF

.^l

OIL PRESSURE

CLUTCH LIGHTS ON LIGHTS OFF

^ ©

LOCK LOCKED

H L (®)|I

REVERSE

NEUTRAL

HIGH LOW PARKING BRAKE

SLOW

UNLOCKED

MOWER LIFT ATTACHMENT

CLUTCH ENGAGED

■

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH DISENGAGED

I—

— =/<»*

HYDROSTATIC FREE WHEEL

(Hydro Models only)

IGNITION

= im

KNOW YOL

OPERATION

ATTACHMENT CLUTCH LE¥ER: Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH; Turns the headlights on and off.

THROTTLE/CHOKE CONTROL • iJsed fcr staling and controlling engine speed.

CLyTCH/BRAKE PEDAL; Used toi -JteiLtching and

braking the tractoi and starting trie engine.

PARKING BRAKE: Locks dutch/brake peda! into the brake position.

MOTION CONTROL LE¥ER: Selects the speed and direction of tractor.

ATTACHMENT I ¡FT LE¥ER ■■ Used to raise and lower the mower deck or other attachments mounted to your tractor.

LIFT LEYER PLUNGER; Used to release attachment lift lever when changing its position.

iGNiTlON SWITCH: Used for starting and stopping the

engine.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

i riATrr^-f-!.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result In sewere eye damage. Alwe fety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recomme ide ¥lsion safety mask ower the spectacles or standard safety glasses.

... H. y

w-mif ^ J caking . :K , ‘ g. 7|

Yourtractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

* Depress clutch/brake pedal into full “BRAKE”, position

and hold.

• Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

STOPPING (See Fig. 7)

MOWER BLADES -

• Move attachment clutch lever to “DISENGAGED” po sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE-

• Move throttle control to slow {«^) position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com plete 3ve, before leav

ing the operator's position; to empty grass catcher, etc.

Gi USE , Ki Y • ,1.1 wKd iTROL (See Fig. 7)

Always operate engine at full throttle.

• Operating cingine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower perfor mance.

” PmVI Fi SRWARD AND BACKWARD (O« Flq. 'I

The direction and speed of movement is controlled by the motion control lever,

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Fress plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1 -1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types ot grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

»ERATE MOWEP

'.ЭХХ rnower

то STOP MOWER E

лОм f-4i '

'„•i'O* L.r )'<,R i.iíf"-( -Г,- ‘ ! Л» - cjfrhe-

\Á

L- ‘‘Q-1'^Зтт ^ '■A

] ne

witf

. . . >'ll< 1^ * * llCf!

• , « , ' Ч- Esti ni

1É«‘

¡ "Л T«'-

^GINL

)if with tractor on level ground.

-' <R > ( , . >11 i i^r

removí

tie

ь ^ 'F: E i 44 h .rja. R dl«, w |

WMЧ.'jM-Tih. , > I i,. ,. nil liw-4.twt.ur t •dteongage triiii..i, . I 1 i.io -M 4 ¡,4-1 4JI 411 .-1 ireewneeling |{i£i. .. n--I i. r>'> и,'-. 1И'J - lii'6 iw i drawbar Ui tini ‘ i : ' I ‘ I s Л,. Ii I t 4 . F 1 position w'lth attach-

• ‘ . 1* к - ill I

■' I :r'dhi!(l ih position by r-. ii44 t 1 и ' i.-n I ,n f'-ijA-rd h'^le of control

i d

'• i 1 . Jl t ,44 . , i W, , d ¡.|>'> - th'»n two ( \ЛРН.

> ■ i (/-' i ; f •! . ' ..ds opl until

J, t./ _*•

> i. V . V'.. ■ a . s T ilnr monua!).

I . r , i> ' •■w .rrtf f R--p'nsibili-

his manual.

' nSjll I z )( \ .^kLOIld..,

4 .1! 0 u Ji ,1. uvjnge oil fc"'

” i ^ ' -E-RT in thfc

e Fig. 12)

31J

shipped, from the

! J.i .¡i

1 [ -it . I i- h, v'f picK edure.

NOlr. , ( '< ' s , i, ‘,'iijOF worn transporting

your!-" ^ I * n-' ' 4 i .'f , W 'J4 os .d IS closed

n>J ' 1 ' " . 1 --it lop.1-4 • I-.n-uf tying

iiOoJ . I ■ , I ,

ТО OPERATE ON HILLS

caution 00 11, drivF up or down

» • hoij ' tri! w I I. !’ i fift! tir f down

hills,,

• / ti J Id, f il'< 't > ' < • 'is h!'l

» 1 itrf'inp !► ' s, 1/ * ' n i f' •' erto

Id %r r I O'ilr '

• f "-to^piiiq ic D< i|, d|^ii , f If’!,! itdn/hrake pedfcl qu'ckl) h hr e pc iiiii ano » < laCft- parking brake.

» flit v'l r'*tir.i3 t.ji.i f i lo'< I I Ik ./ifS!'R* j caiiu >. IMPORT i". IHr MOliO WOMiTiOL WVL, i OES NOT HEIU! (J Tr) .JEU7-V L 'K- : «,'* > i ,> it'' wribR THE CLUTOH/F RAI- F i H'^i- RT ht Fu

» fn fM ihmoveifirn siovi <'leds-p kiiigbiakeand

clutch/brake pedal. « iaiowiy move rrioiion coniroi lever lo siowesi selling. » Make all turns slowly.

hills with slopes ^iieoifei than 15° and

_Jo rtL.t driVL £ ? tope.

fet'âî

•D G

SOLINE

Fill

fU6

oasc and

Pure ise fuel in i days5 IC

ORT

ï. "J i-ii

SOLINE. TO HELF^ INSURE C

STARTiNG.

tU' ■■' -f t 4 •' L-i I<1 <n:.f' ■ I r<-K. «I“'' ' rJi

1. k . vk/ gas t J'- 'î' >r. ><jî s» i

il tank. 1

llir lewitham

le wi!l inerì

rpi

IT* WHE^

32''^F(0°C), U

' ' t ' (If - >tij. -1' - ilj, i - ' >h , *■ K f d

' !'>lt r vil I' ;'i t'< 'i ,r^íh~, r. <‘ ¡1'.!. I

Jse fresh, clean, regular unleaded inifiium of 8 7 octane. (Use of ieaded

1 and lead oxide deposits

ì fife). Do ì QuantitiBS II

4 OPERATING IN TEMPERATURES SE FRESH,

not mix oil with gasoline. lat can be used within 30

■ t 'l-.il ‘IS . 1 /'. i

300D COLD WEATHER

oyStCn li -.n r» '51 .s Vk'lç in 'J-raÇ; 1_. •_!<'- jMf

pi'Urn,' a t,. „,-cl=!<i vt Oui-) btCI ■ I.Jun i i

acjt J f if.aqei. l/talr'ff^^ îjc.. t ni' i tie trifji« ^ ~rii 1' If iTi untii [lif* in'-f Hif V .«lu .-'rtt.'.' ' . e urfip{> Ij^u re^f inai 1,^/1 iea&i'p kac Ctar.«.3 !ri î'uc tioria tor :oiitiGii3Î Ttforrnaiior. Kfcva: uto r-iior! or carbnrer.i dtarier p'u'jsiots iri tne îue! kn» oi s «erri i aient damagt- la, occ'Jt

CÄÜTIOH- FÜI to bottoi« of gas tank

filier r»ecl< DonoiowerfilL Wipeoffany

spiiieo oii Ol fsjei, Co not ¿tore, spiii or use gasoiine near an open Harne.

TO START ENGINE (See Fig. 7)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged position.

• Sit on seat in operating position, depress ciutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to choke (|\|) position.

Note: B procedur

• inser tion an

posit not fl onds sev8

in -

.i .. ....

t ?P it--. diok

VVA' > f ’

i/f. m f(

I ‘ pi ti-

The attachments and ground drive can now be used. If

:'K ,I.;I i ‘3 ' t U. . f.TF‘< ' , t_ ! t , t- G. ,!i't

in'i '¡A '*'.11 r'r* up i( rc t. --iiiM I F, tfii'- hth

*1 ADH !l IN { ',o f ,a

e Whi-rn I'Uir .stall -Jl ruit '«!i' Ti fhmttle

icftfoh- I = chok.. f|.« i) p'/iAu-uoti tti'-uig'ot mi s

rougfily. illon I.' evn ffir tilt iTc'tiol t« I -a i%) pocition. Thio reguiff an tugin«. Act.ii up pp«tio>J from i-e/pial teccrios h -tvomTniir tnes depending nr, the tempeiaiijr*-

HYDROS’^* ' '*d ' I *F

• Before drivinq the unit ir cold weather the transmis sion 5rn.-uicf Of j.orm.id jp roilov^i

• Be sure the tractor c on level ground.

- PldCb the motion conliol lever ii« rieutral. Release the parking brake and let the ciutch/brake

slowly return to operating position.

• Allow one minute for transmission to warm up.

This can be done during the engine warm up period.

• The attachments can also be used during the engine warm-up period afterthe transmission has been warmed

up.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

starting, read the ws starting

tnroltic

I Try aga

I i t ‘t 1 ji di I s 1.1 i. ' I

rts, move the throttle control to the fast

/ •' € • 31 / II •'

alf

{^)

Û etili

PIJRCsE

lUTIOD

I "

To ensure profзег ope!

mended that ttle transi tractor for the

trapped air inside the I

> f.ec d JH,.G .

itel'DI-1 i in rO , RLc/<

SHR ‘ r L ^ PURG

EEH.toA fH- i THE TRACTOR.

• Place tract [JuRlhp r.i rU ( 1

D[ etnn. lission

in rt-t

ir<i: sfcc.»i j 11 f man m¡i

wstt'li s in ifciClli tBái OcU’

ifiurriin^ «Tio-e ihraill- , ■• it j’i-j •,! л pjsiiinii. \N>*h moti')..f r,iitrol i. '0 ni> ii= >/t 'li !| pi-sii'o i biowiy

diben>*!iyr . I Ich't A <i .

» Move nofiLP cj’^i 'J !•_ 00, ‘ 1 ■ Mr /-ic p sri in and

hu.d lu. i . ^ p-, M • 1 ■ 1 « mo I' V) uli •' /erse

posilicn 3iid • f.lo f',r ii\i. Г'} ' -/■ r. *0 Reporf this proM -Ui' idi. I m ft -* ■

NOTE:') rifipR! p'O"«-c< i-m n irio/ementof drivew'-m-ls •'■’o mi' >' ii-:-ulicdnve system.

® i 1; ' v'i.ri,vii. •- ;i i'r rR|H)i.i. ton .Rnul

afleriiiii- r.m г-1 p'! !' ’M :

• t ,<y jf ii-II.Ml к ' ' pi 'dlfcCb,fjnirt!| ii'

dri-'-ru-JOS Ouf \ •_ S "R ei titCA: ir. ch - section

Ol П tea! ilidl

• Sitting i.dhtJu'c-ic. .o-mit ; s • pi.i'-. A-tu Iheengine is running, ills.“ mfOiilr t' i' tc hall speed. W'lth not ((I f 'n'lrn^^vtf » I'cuiibl (П) posit.on, siowiy discriU'uie cJumh/bi k~''Ю J

• Snwiy iTOiV'-t tTioiion m iif i к /ei fom ... i after the tractormovi' apf.riKi.nalii, л- (i. leei &,owiyrnove motion foniro! к лег to r< >■ r*. i' i юг. After the traUi I rrioves apfroximai ,S n-e f i feei return the rr*o ion control R'/f I to ii le Ч 'Fmj (1'!лЮы1'оп. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

riQ*

first tirni lipping c>f yOUi

DR SE RVICI

or safe!)

«ling p<

1“

I ievei“While tile engine

’âîlOn «

snd porforrnsncB rfiissìOn be purged befor-e operating В, Thi is procedure will n emove any ransmission which msy t lave devel-

D YOURTRANSMISSIOt lED / ATER REINSTr fLLATION

/on le^/ei surface with eni

3sîtîon

tfrirtor

E OR REPLACE WENT, IT

' i J U '

' H ‘ n

....

' p

it is recfjm-

•J REQUIRE

line off and

-t-R ,1 Trol

D! f . r ii,

ií., m,, '^iig ne

ШШШ

Tire d when 1 nq IS

min Огл

.. ,i I , p- f n ,|. 1-1 ihf-, L’' -ir-d '0 thp right of the

'J 111 1 ill u'l T. . I! o ' evrii P.stnbution rf

ii r m, »1 mo o (1* r'm, r ihr-g

I ij| . kpproi Will di?rh'-tgs away from shrubs,

,»ro- r-/- Hfti or e cr two riiUiids, mow

-1 tm pp">„te direc tiun mak'ng Iftt hand turns until

W h> d f ‘ I j 10)

|] grass i oi-ht i. w.v tali, it shi iiid be rriowtd iwicp to

r&ciK *'■ lo,.d .-..i f cssible tire ha...ard fron. dried clip pirg. Maro f r-t mj- ■'elath'ely high, the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis

charge of material. Regulate ground speed by select

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

)ulci b

left hand

Id >1 I !if' inq j J. • i<-r.jpd i,nm the ima

r ‘ »vfi /iF.iHR.'- T!f. in

Adjustments

Í- , -íH'i'i'lbt Ifif intri-

lici- .ir-M- o.-art lyming tuifie nghi

*► I f ■ Iji il.uV'ltiCj

ition of this manual.

IIAINTENAWCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGUi^n SERVICE

Check Brake Operation

Check Tire Pressure

Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level/Recharge

Clean Battery and Terminals

0 R

Check Transaxle Cooling

Adju.st Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension Check Engine Oil Level

Change Engine Oil Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 2 - Service more often when operating in dirty or dusty conditions. 6 3 - if equipped with oil filter, change oil every 50 hours. 7 4 - Replace blades more often when mowing in sandy soil.

✓

✓ 4

✓

✓ ✓

✓ 5

✓ s

✓

1^2,3

✓ 2

✓

✓ 2

✓

SERVICE DATES

✓

—

✓

If equipped with adjustable system.

Not required if equipped with maintenance-free battery. Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check for loose fasteners.

LUBRICATION CHART

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI

CANTS WILL ATTRACT DUST AMD DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY, POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

+ 35 hidden pages

Poulan 160462 User Manual

SAFETY RULES

8 of Califor-

[I n; tn V IÍAA cTfipt-i TíHh ¥®í«ícts, or other

i ' ¡1 ,!< . I . i r ... . f- , >1 r> ' '

PRODUCT SPEC

ÎATIONS

CUSTOMER RESPONSIBILITIES

CONTENTS

Parts bag contents not shown full size

TOOLS REQUIRED FOR ASSEMBLY

UNPACK r ASTON

ATT*w*,H TTFF.PiPC WHFFb Fig. 1)

INSTALL SEAT (See Fig. 4|

CHECK TIRE PRESSURE

CHECK DECK LEVEL NEC >

CHECK FOR PROPER POsITS TN OF ALL BELTS

KNOW YOL

OPERATION

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)

! J.i .¡i

ТО OPERATE ON HILLS

TO START ENGINE (See Fig. 7)

PIJRCsE

GENERAL RECOMMENDATIONS

BEFORE EACH USE

ATTw,H TTFF.PiPC WHFFb Fig. 1)