Poulan 1600 User Manual
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TRADEMARK®
OPERATOR’S
MANUAL:
Always Wear Eye Protection During Operation
Model:
Trimmer
AWAJtNlNG: Read the Operator’s
Manual and Follow All Warnings and
Safety Instructions. Failure To Do So
Can Result in Serious Injury.
MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING US
PATENTS; 3,708,9$7; 3,826.068; 3,859.776; 4035.912; 4.052,789; 4,054.922:
4,067,108; 4,104,797; 4,114,269; 4.124,938; 4, L56.312 ;4,156.967; 4,161,820; 4,167,812:
4,269,372; 4,269,675,4,508.068; DES.249,630: DES.255.764; DES.260 394. U S
AND FOREIGN PATENTS PENDING.
TABLE OF CONTENTS
WARNINGS AND SAFETY INSTRUCTIONS
KNOW YOUR TRIMMER
ASSEMBLY
ENGINE INFORMATION....................................................9
A. Fueling Y)ur Engine...................................................9
B. Pre-Operation Checks
C. Starting Instruaions
D. Operating Instructions..............................................11
USING YOUR TRIMMER ..................................................II
A. Line Trimmer Safety................................................12
B. Trimmer Line Advance
C. Cutting Methods ......................................................13
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10
10
12
SPECIFICATIONS
ENGINE TYPE:
DISPLACEMENT;
ENGINE RPM;
IGNITION:
CARBURETOR:
ENGINE “OFF”
STARTER: Auto Rewind
MUFFLER:
2-Cycle, Air-Cooled
28.0 cc
Operating — 6500 - 7500
Idle —2800-3200
Solid State
Diaphragm All Position with
adjustable fuel mixture jets
Push Button
Lo Tone - California approved
spark arresting
3
6
7
GENERAL MAINTENANCE
MTEED EATER® ACCESSORIES...................................20
PARTS LIST..................................................................... 21
PARTS AND SERVICE
CLUTCH:
FUEL TANK:
SPARKPLUG:
SPARK PLUG GAP:
MODULE AIR GAP:
LUBRICATION;
CUTTING LINE:
............................................
A. Maintenance Safety.................................................14
B. Trimmer Head
C. Carburetor Adjustments
D. Air Filter..................................................................17
E. Starter Rope.............................................................18
F. Drive Shaft Lubrication
G. Trouble Shooting Chart
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Centrifugal
13.5 fl. oz.
Champion CJ-14
.025 "
.0107.014"
Gasoline/Oil Mix (See
“Fueling Your Engine”)
.080 "■ Diameter, monofilament
Back Cover
14
16
19
20
14
STATE AND LOCAL ORDINANCE REQUIREMENTS
Your engine is equipped viith a temperature limiting muffler and spark arresting screen which meets the requirements of California
Codes 4^2 and 4443 and the requirements of all US. Forest Land and the states of Maine, Oregon, and Washington.
Check with your state and local authorities for r^ulations pertaining to Temperature Limiting Muffler and Spark Arresting
requirements- If you operate this tool in a state or locale where such regulations exist, you are legally responsible for maintaining
the operating condition of these parts. Failure to do so is a violation of the law.
Awarnings and safety instructions
A'WASLHISG^TtmPOWERTOOLCANBEDANGEROUS!
This tool can cause serious injury or blindness to the operator and others. The warnings and safety instructions in this manual
must be followed to provide reasonable safety and efficiency in using this tool. The operator is responsible for following the
warnings and instructions in this manual and on the tool. Read the entire Operator’s Manual before assembling and using
this tool! Restrict the useofthis power tool to persons who read, understand, and follow the warnings and instructions
in this manual and on the tool.
ADANGER
NEVER USE BLADES WITH THIS TOOL.
— THE BLADE CAN COME OFF AND
SERIOUSLY INJURE YOU AND OTHERS
— THIS TOOL IS DESIGNED FOR
LINE TRIMMER USE ONLY
THROWN
OBXECT
A WARNING
THE TRIMMER LINE CAN THROW OBJECTS
VIOLENTLY,
— YOU CAN BE BUNDED OR INJURED.
— WEAR EYE AND LEG PROTECTION.
A WARNING
HAZARD ZONE FOR THROWN OBJECTS.
— THE TRIMMER LINE CAN THROW
— OTHERS CAN BE BUNDED OR
— KEEP PEOPLE AND ANIMALS
A WARNING
READ OPERATOR'S MANUAL.
— FOLLOW ALL mRNINGS AND
OBJECTS VIOLENTLY
INJURED.
30 FEET AWAY.
INSTRUCTIONS.
— FAILURE TO DO SO CAN RESULT IN
SERIOUS INJURY.
I TURNRAGE^ **•
NOTES
^WARNINGS AND SAFETY INSTRUCTIONS (Contitiued)
A OPERATOR SAFETY
1. Alwa^^s wear a safety face shield or goggles. See
“Accessories.”
2. Always wear heavy, long pants, boots and gloves. Do
not wear loose clothing, jewelry, short pants, sandals
or go barefoot. Secure hair so it is above shoulder
length.
3. Do not operate this tool when you are tired, ill or under
the influence of alcohol, drugs or medication.
4. Always use the assist handle. See “Assembly.”
5. Wear hearing protection if you use this tool for more
than 1 Vi hours per day.
6. Never start or run the engine inside a closed room or
building. Breathing exhaust fumes can kill.
7. Keep handles free of oil and fuel.
A TOOL SAFETY
1. Inspect the entire tool before each use. Replace
damaged parts. Check for fuel leaks and make sure all
fasteners are in place and securely fastened,
2. Replace trimmer head parts that are cracked, chipped
or damaged in any way before using the tool.
3. Use only WEED EATER® flexible, non-metallic,
monofilament cutting line of the correct diameter.
Never use wire, rope, string, etc.
4. Be sure the shield is properly attached.
5. Use only the specified WEED EATER®
trimmer head. See “Specifications.” Make sure the
trimmer head is properly installed and festened. See
“Assembly.”
6. Be sure the trimmer head stops turning when engine
idles. See “Carburetor Adjustments.”
7. Makecarburetoradjustmentswiththedriveshafthous-
ing supported to prevent the trimmer line from contact
ing any object. Hold the tool by hand. Do not use the
optional shoulder strap for support.
8. Keep others away when making carburetor adjustments.
9. Use only WEED EATER® accessories as recom
mended for this tool by the manufacturer.
A FUELSAFETY
1. Mix and pour fuel outdoors and where there are no
sparks or flames.
2. Use a container approved for fuel.
3. Do not smoke or allow smoking near fuel or the tool or
while using the tool.
4. Wipe up ail fuel spills before starting engine.
5. Move at least 10 feet away from fueling site before start
ing engine.
6- Stop engine before removing fuel cap.
7. Empty the fuel tank before storing the tool. It is recom
mended that the fuel be emptied after each use. If fuel
is left in the tank, store so ftiel will not leak.
8. Store tool and fuel in an area where fuel vapors cannot
reach sparks or open flames from water heaters, elec
tric motors or switches, furnaces, etc.
A CUTTiNCSAFETY
1. Inspect the area to be cut before each use. Remove
objects (rocks, broken glass, nails, wire, string, etc.)
which can be thrown or become entangled in the trim
mer head.
2. Keep others including children, animals, bystanders
and helpers outside the 60 foot Hazard Zone. Stop the
engine immediately if you are approached.
3. A1 ways keep the engine on the right side of your body.
4. Hold the tool firmly with both hands.
5. Keep firm footing and balance. Do not over-reach.
6. Keep the trimmer head below waist level.
7. Do not raise the engine above your waist. The trimmer
head can come dangerously close to your body.
8. Keep all parts of your body away from the trimmer head
and muffler when the engine is running.
9. Use only for jobs explained in this manual.
A MADfTENASCESAFETY
1. Maintain the tool according to recommended pro
cedures. Keep the trimmer line at the proper length.
2. Disconnect the spark plug before performing mainte
nance except for carburetor adjustments.
3. Make carburetor adjustments with the drive shaft hous
ing supported to prevent the trimmer line from contact
ing any object. Hold the tool by hand. Do not use the
optional shoulder strap for support.
4. Keep others away when making carburetor adjustments.
5. Use only genuine, WEED EATER® replacement parts
as recommended by the manufacturer.
A TRANSPORimCANDSTORAGE
1. Hand carry the tool with the engine stopped, and the
mujftler away from your body.
2. Allow the engine to cool, empty the fuel tank, and
secure the tool before storing or transporting in a
vehicle.
3. Empty the fuel tank before storing the tool. It i s recom
mended that the fuel be emptied after each use. If fuel
is left in the tank, store so foel will not leak.
4. Store so the line limiter cannot accidentally cause injury.
The tool can be hung by the bracket below the engine
or by the drive shaft housing.
5. Store tool out of reach of children.
If situations occur which are not covered in this manual,
use care and goodjudgement Contactyour dealer if you
need assistance.
5
KNOW YOUR TRIMMER
A. INTRODUCTION
Your Trimmer is a versatile product developed for large
lawns and io make short work of a variety of lawn care tasks
— trimming, scalping, mowing, and sweeping.
Special Features Include:
• Adjustable assist handle.
• Tap-N-Go® semi-automatic line feed
• 15" cutting path
B. UNPACKING INSTRUCTIONS
1. Remove contents from the carton if you have not
done so.
2. Check parts against the list below.
3. Examine parts for damage. Do not use damaged parts.
4. Notify your WEED EATEE® dealer immediately if a
part is missing or damaged.
NOTE: It is normal to hear the fuel filter rattle in an empty
fuel tank.
KEY CARTON CONTENTS:
QTY.
NO,
Engine
1
Drive Shaft/Bearing Assembly w/Safety Label
2
3 Shield
4
Trimmer Head
5 Assist Handle
Operator’s Manual (not shown)
—
— Loose Parts Bag (not shown)
5i:
LOOSE PARTS BAG CONTENTS:
6
Flex Shaft Lube
Screw, Shield
7
Bracket-Shield
8
Hex Bolt, Assist Handle
9
Washer, Fiat, Assist Handle
10
Wing Nut, Assist Handle
11
Clamp-Engine Shroud
12
13 Bolt-Engine Shroud
14 Nut-Engine Shroud
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
* Weed Eater® hardware parts are Grade 5 or better. Do not
substitute lower grade parts. Always use genuine Weed Eater ®
parts.
SAFETY LABEL
ASSEIVEBUV received assembled, repeat all steps in this section to be sure assembly is correct
and is adjusted for the operator.)
A. PREPARATION
This Operator’s Manual has been developed to help you
assemble the tool and to provide its safe operation. It is
important that you read the entire manual to become
familiar with the tool before you begin assembly.
1. READ YOUR OPERATOR'S MANUAL
B. TRIMMER ASSEMBLY STEPS
1 .DRIVE SHAFT HOUSING -- Figure 1
a. Remove the packing cover from the end of the Drive
Shaft Housing.
NOTE: Make sure the Flexible Drive Shaft does not
fall out of the Drive Shaft Housing when the pack
ing cover is removed. Dirt on the shaft will
significantly reduce the life of the tool. If the Flexible Drive Shaft falls out of the housing, reinstall.
b. Mark a line 1-1/2 inches from the straight end of the
Drive Shaft Housing. Figure 1.
c. Place the Clamp from the loose parts bag on the
Engine Shroud as shown in Figure 1.
d. Pull about 6 inches of the Flexible Drive Shaft from
the straight end of the Drive Shaft Housing with
needle-nose pliers.
Insert the end of the Flexible Drive Shaft into the
e.
square opening inside the Engine Shroud.
Align the keyvay in the Drive Shaft Housing with
f.
the key inside the Engine Shroud Opening. Figure 1.
Z. Tools you will need:
a. Flat head Screwdriver
b. Needle-nose Pliers
c. Tape Measure & Grease Pencil
d. Wrenches: H/4inchor
Adjustable Wrench
2. TRIMMER HEAD ^ Figure 2
a. Remove the packing cover from the Arbor Shaft.
b. Hold the Dust Cup with a wrench to keep the Dust
Cup from turning. Figure 2.
c. Thread the Trimmer Head clockwise •■■Hk (from
the engine end) onto the Arbor Shaft, against the
Dust Cup, and as tight as possible with your hand.
Figure 2.
NOTE: Unless the Trimmer Head is tightened
adequately, it can unthread the first time the engine
is started. If this occurs, reinstall the Trimmer Head
and tighten more securely.
d. PresstheTapButtonandpuUtheTrimmerLinefrom
the Head a minimum of 4 inches. Figure 3. Approx
imately 2 inches of line can be advanced each time
the Tap Button is pressed.
NOTE: To remove Trimmer Head, hold the Dust
Cup with a wrench and unthread the Trimmer Head
counterclockwise
3.SH1ELD ^ Figure 4
Awarning
Failure to instaU theshieid in the positionshovm in Figure
4 and 5 can result in serious inj ury to the operator. The
length of the shield must be aligned with the length of the
drive shaft housing. Direct the widest part of the shield
toward the engine.
ICAUno^ The Line Limiter is sharp and can
cut you.
a. Match the Key (Raised area) on the Shield with the
Kayway (“V” slot) on the Drive Shaft Housing.
Figure 4.
b. Rest the bottom of the Shield on top of the shoulder
located on the Drive Shaft Housing above the Dust
Cup.
NOTE: The bottom of the Shield must rest on top
of the shoulder of the Drive Shaft Housing.
c. Install the Screws as shown in Figure 4.
d. Tighten the Screws evenly and securely with a
wrench.
NOTE: A small space may be left between the
Bracket and the Shield when hardware is fully
tightened.
4. ASSIST HANDLE ^Figure 5
a. Hold the Assist Handle so it is leaning backtoward
the Engine and aligned between the Engineand the
Safety Label. Figure 5.
b. Firmly push the Assist Handle over the Drive Shaft
Housing. Figures.
c. Ins tall the Bolt in the side of the Assist Handle with
the hex opening.
d. Install the Washer and Wing Nut. Figure 5.
e. Tighten the Wing Nut by hand only.
5.0PERATING POSITION ^ Figure 6
a. Before starting the Engine, stand as shown in
Figure 6 and check for the following;
1) . Left arm ftilly extended, hand holding Assist
Handle.
2) . Right arm slightly bent, hand holding the Rear
Handle, fin^rs on Throttle Trigger.
3) . Rear Handle below waist level.
4) . Weight of tool evenly distributed between arms.
5) . Without operator bending over, the Trimmer
Head is near and parallel to the ground and
easi ly contacts the materia! to be cut.
b. Adjust the Assist Handle up or down the Drive
Shaft Housing (but above the Safety Label) to a
comfortable position.
1) . Loosen the Wing Nut fcy hand, adjust Handle.
Retighten Wmg Nut by hand only.
Figures
2) . Rotate the Handle from left to right if it is nec
essary to tilt the angle of the Trimmer H ead when
cutting a large, sloped area such as a ditch bank.
Figure6
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