Poulan 159699 User Manual

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Page 1

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OWNER'S MANUAL

MODEL NO. HD145H42B

14.5 HP 42 Inch Lawn Tractor

• Assembly ® Operation

• Customer Responsibilities

• Service and Adjustments

• Storage

* Troubleshooting

• Repair Parts

For Parts and Service, contact our authorized distributor; cali 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

file COPli

Poulon

159699 2.21.97 RH

PRINTED !N USA

Page 2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

iy PORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

GENERAL OPERATSON

Read, understand, and follow ail instructions in the manual and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure thé area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing. Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning. Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute, Mow only in daylight or good artificial light. Do not operate the machine while under the iniluence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into

a trailer or truck.

ii. SLOPE OPERATION

Slopes are a:-major; facior relaieci to loss-of-control and tipover accidents, which can resdltjh severe injury or death. All slopes require extra caution:; Ifïyou cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

* Mow up and down slopes, not across. ® Remove obstacles such as rocks, tree limbs, etc. » Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

« Use slow speed. Choose a low gearso that you will not have

to stop or shift while on the slope.

« Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

* Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

® Keep all movement on the slopes s/owand gradua/. Do not

make sudden changes In speed or direction.

« Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly sfra/ghf down the slope.

DO NOT: ® Do nof turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

* Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

» Do not mow on wet grass: Reduced traction could cause

sliding.

“ Do not try to stabilize the machine by putting yourfoot on the

ground.

® Do not use grass catcher on steep slopes.

ill. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity.

Never assume that

children will remain where you iast saw them.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children. Never car^ children. They may fall off and be seriously

injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

® Use extra care in handling gasoline and otherfueis. They are

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke". Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

9 Never run a machine inside a closed area. “ Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

" Never tamper with safety devices. Check their proper

Operation regularly.

* Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before storing.

« Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

® Never make adjustments or repairs with the engine running. » Grasscatchercomponents are subjectio wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec essary.

® Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

* Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out im portant safety precautions. It means

CAUTIONll! BECOMEALERTUl YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug In order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

WARNING A

The engine exhaust from this product con tains chemicals known to the State of Califor nia to cause cancer, birth defects, or other reproductive harm.

Page 3

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained tech nicians and the proper tools to service or repairthis tractor.

Please read and retain this manual. The Instructions will enable you to assemble and maintain your tractor properly.

Always observe the “SAFETY RULES”.

MODEL NUMBER

HD145H42B SERIAL NUMBER DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 14,5 GASOLINE CAPACITY

AND TYPE: OIL TYPE (APÍ-SF/SG/SH);

OIL CAPACITY: SPARK PLUG;

(GAP: .030") VALVE CLEARANCE;

GROUND SPEED {MPH):

TIRE PRESSURE: FRONT: 14PS1

CHARGING SYSTEM;

2 GALLONS UNLEADED REGULAR

SAE 30 (above 32°F) SAE 5W-30 (below 32°F)

3.0 PINTS CHAMPION RJ19LM

INTAKE: .004" - .006" EXHAUST: .007" - .009"

FORWARD: 0.0 -5.5 REVERSE; 0.0 - 2.3

REAR; 10 PS!

SAMPS BATTERY SAMPS HEADLIGHTS

CUSTOMER RESPONSIBILITIES

® Read and observe the safety rules. ® Followa regularscheduie in maintaining, carlngforand

using your tractor.

« Follow the instructions under “Customer Responsibili

ties” and “Storage” sections of this owner’s manual.

BATTERY:

BLADE BOLT TORQUE;

AMP/HR: 25

MIN. CCA: 190 CASE SIZE: U1R

30-35 FT. LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless thd engine's exhaust system Is equipped with a spark arrester meeting applicable local or state laws {if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/department (See RE PAIR PARTS section of this manual).

in the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

Page 4

SAFETY RULES ...............................

PRODUCT SPECiFICATlONS

.........

CUSTOMER RESPONSlBlUTiES

WARRANTY ..........................

ASSEMBLY ...............................

OPERATION

...........................

.........

INDEX

Adjustments:

Brake.....................................

carburetor Mower

Throttle Control Cable

Air Filter, Engine..........................

Air Screen, Engine Assembly

............................

Front-To-Back...............

Side-To-Side..................

...................

..............................

Battery:

Charging

Cleaning

Starting with Weak Battety .........

Storage ........................................ 26

Terminais ................................

Belt:

Motion Drive Mower Beit{s)

Blade:

Sharpening..................................

Replacement

Brake Adjustment

Carburetor Adjustment Controls, Tractor. Customer Responsibilities

Engine:

Tractor;

Cutting Height Mower

Electrical:

Interlocks and Relays Schematic Wiring Diagram

......................................

............. .

Removal/Replacement............ 22

ReiTioval/Rèplâcérhëht......

........................ 17

...............................

........................ 22

......................

.......

.......................

Air Filter...........

Air Screen................................ 18

Cooling Fins

Engine Oil........................... 13,17

Fuel Filter Spark Plug(s)

Battery

...................................

Blade

.........................................

Lubrication Chart.................... 15

Maintenance Schedule

Tire Care Transaxle

........................

......

.....................

............................

..........................

.................................

........................

.................................... 29

.........................

........

.........

........

....

.............

7,16,23

.....24

.........

.......

.....

15-19

.........

.............

...................

6-9

16 16

18 18

16 15

17 12

..... 3

............ 3

.3, 15-19

.....

....50

.........6-9

.....10-14

Engine:

Air Filter.........................................18

22 25

21 21

18 18

Air Screen.................................... 18

Cooling Fins.............................. 18

Oil Change

Oil Level....................................

Oil Type Preparation Starting

Storage .....................................

.................................. 17

................................

..................................

........................................

Filter:

Air Filter....................................... 18

Fuel.............................................. 19

Fuel:

Type

..............................................

Storage

Fuse..................................................... 24

....................................

Hood Removal/lristallation

Leveling Mower Deck..........................21

Lubrication:

Chart

............................................

Engine......

.....................................

Maintenance Schedule Mower:

Adjustment FronMo-Back Adjustment Side-to-Side Blade Replacement..

Blade Sharpening ......................

Cutting Height...............................12

Instaiiation Operation

Removal Mowing Tips Muffler

...................................................

Spark Arrester

....................................

........................................

....................................... 14

...........................

Oil:

Cold Weather Conditions

Engine.......................................... 17

Storage Operation

Operating Mower..................................13

........................................

.......................................

MAINTENANCE SCHEDULE.............. 15

SERVICE AND ADJUSTMENTS STORAGE

.................................................................... 26

TROUBLESHOOTING....................................

REPAIR PARTS - TRACTOR PARTS ORDERING/SERVICE..

Options:

Spark Arrester

13,17

Parking Brake................................

Parts Bag Parts, Replacemeni/Repair

Product Specifications......................... 3

....

........

...............

....

........................... 30-47

..............

............................................ 5

...BACK COVER

............................

20-25

.............

27-28

3,40

11-12

30-47

Repair Parts ................................. 30-47

................

........... 15

........... 21

......... 16

...........

3,40

Safety Rules Seat

........................................................

Service and Adjustments .............

Carburetor

Fuse.............................................. 24

Hood Removal/lnstallatiorl Motion Drive Belt

Mower Be!t{s) Mower Adjustment

Mower Removal/lnstallation

Tire Care.................................7,16,23

Slope Guide Sheet..............................

Spark Plug{s) Specifications

Starting the Engine..........................13-14

Steering Wheel...................................6,23

Stopping the Tractor Storage

Throttle Control Cable Adjustment...... 24

Tires

...............................................

Troubleshooting Chart

Transaxle..........................................30-47

.........................................

20-25

..................................

..........

Removal/Repiacement. Removal/Replacement Front-to-Back

Side-to-Side

........................................

................................................

..........................21

.............................

.........................................

............................

...........

............

.........

7,16,23

....................

27-28

........

13,17

11-14

Warranty Wiring Diagram

Wiring Schematic..................................29

..................................................

...................................

24 22 22

Page 5

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16 X 1

(1) Large Flat Washer ¡ ^ ^ ^ (1) Lockwasher 3/8

(1) Locknut

5/16-18

(1) Hex Bolt 5/16-18 X 1-1/4

Parts packed separately in carton

Seat

Steering

Sleeve

Steering Wheel

(1) Shoulder Boit 5/16-18 (1) Hex Bolt 1/2-13x1

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Hex Bolts 1/4-20x3/4

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

Manual

Parts Bag

Parts bag contents not shown full size

(2) Shoulder Bolts

(2) Washers 17/32 X 15/16 X 12 Gauge

Steering Wheel Insert

Slope Sheet

(2) Gauge Wheels

Steering Extension Shaft

(2) Center-

lock Nuts

(2) Washers 3/8

X 7/8 X 14 Gauge

xzzzzr

Steering Wheel

Adapter

(2) Keys

Page 6

ASS EM B LY

Your new tractor has been assembied at the factory with exception of those parts left unassembied for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened secureiy. Use the correct tools as necessary to Insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 3/4" Socket w/drive rächet (2) 7/16" wrenches

(2) 1/2" wrenches (1) 9/16" wrench

When right or iéft hand is mentioned in this manuai, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

* Remove all accessible loose parts and parts cartons

from carton (See page 5).

» Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

• Check for any additional loose parts or cartons and remove.

Utility knife Tire pressure gauge

BEFORE ROLLINGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT * Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL ® Position front wheels of the tractor so they are pointing

straight forward.

• Slide steering wheel adapter onto steering shaft exten

sion.

* Position steering wheel and sleeve assembly so cross

bars are horizontal (left to right) and slide onto adapter.

» Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten secureiy.

« Snap steering wheel insert into center of steering

wheel.

« Remove protective plastic from tractor hood and gri!L

IMPORTANT* CHECK FOR AND REMOVE ANY STAPLES

!N SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR ÍS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKiD (See Opera tion section for location and function of con trols)

® Press lift lever plunger and raise attachment lift lever to

its highest position.

* Release parking brake by depressing ciutch/brake

Place freewheel control In freewheeling position to disengage transmission (See ‘TO TRANSPORT’ in the Operation section of this manual).

Roll tractor backwards off skid.

Page 7

ASSEMBLY

HOW TO SET UP YOUR TRACTOR COIsIMECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery

nals.

Before connecting battery, re

termi

move metal bracelets, wristwatch bands, rings, etc.

l^'|*T".TrT*ii.irTTrT~TnTiTiriY?rïmirn'i''Ti'iiTi'M'f'ri'i " t I'-T'rTT'i-i-m'rrrfrffTirnTriiiniiiiiiiiiiiiiiii iii'nTrtiiTnTmjfr""i'rïii'ii'ii iifivTiniïimnïïfrïïm°mîiinriniiiiitMiiH

* Remove cardboard packing from seat pan and lift seat

pan to raised position. ® Open battery box door. ® Remove terminai protective caps and discard.

• if this battery is put into service after month and year indicated on iabel (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

« First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as

shown. Tighten securely.

® Connect BLACK grounding cabie to negative (-) termi

nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely. ® Close battery box door. Open battery box door for: ® Inspection for secure connections (to tighten hard

ware).

Inspection for corrosion.

Testing battery.

Jumping (if required).

Periodic charging .

Positive terminal must be connected

first

to prevent sparking from acciden

tal grounding,

DISCARD TERMINAL PROTECTIVE CAPS

SEAT PAN

BATTERY BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. « Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten. » Tighten shouider bolt securely. » Lower seat into operating position and sit on seat. « Slide seat until a comfortable position is reached which

allows you to press ciuich/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

POSITIVE (RED) CABLE

LOCK WASHER

FLAT WASHER

HEX BOLT

NEGATIVE (BLACK) CABLE

FIG. 2

Page 8

ASSEMBLY

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

Assemble gauge wheels with tractor on a fiat level surface. » Adjust mower to desired cutting height {See ‘TO AD

JUST MOWER CUTTiNG HEiGHF in the Operation

section of this manual).

« With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground, install gauge wheel in appropriate hole with shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16 locknut and tighten securely.

« Repeat for opposite side installing gauge wheel in

same adjustment hole.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance. * Reduce tire pressure to PSl shown in “PRODUCT

SPECIFICATIONS” on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive beits in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ All assembly instructions have been completed, / No remaining loose parts in carton. / Battery is properly prepared and charged. (Minimum

1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. / All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory). / Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and Inside ail belt keepers,

/ Check wiring. See that all connections are still secure

and wires are properly clamped. / Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR. PA Y EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. / it is important to purge the transmission before operat

ing your tractorfor the first time. Follow proper starting

and transmission purging instructions (See “TO START

ENGINE” and “PURGE TRANSMISSION” in the Op

eration section of this manual).

Page 9

OPERATION

These sym bo is may appear on your tractor or In literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

/—\

STOP

ENGINE ON

V_/

ENGINE OFF

i\i

FUEL

CHOKE

f Í

REVERSE

OIL PRESSURE

MOWER HEIGHT DIFFERENTIAL

FORWARD FAST SLOW

CLUTCH

■/¿SLflV.

LOCK

a| a

LIGHTS ON

LIGHTS OFF

PARKING BRAKE

LOCKED

UNLOCKED

r-A

REVERSE

NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

H L ©)|I

HIGH LOW PARKING BRAKE

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

IGNITION

Page 10

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with yourtractor to familiarize yourself with the locations of various controls and adjustments. Save

this manual for future reference.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL - Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and

braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor.

ATTACHMENT LIFT LEVER - Used to raise and lower the

mower deck or other attachments mounted to yourtractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the

engine.

FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

Page 11

OPERATION

The operation of any tractor can result in foreign objects thrown Into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Yourtractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress ciutch/brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “ENGAGED” position and release pressure from ciutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake wili hold tractor secure.

STOPPING' (See Fig. 7)

MOWER BLADES -

• Move attachment clutch lever to “DISENGAGED” po sition.

GROUND DRIVE ® Depress ciutch/brake pedal into full “BRAKE” position. » Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow

position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

» Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hoi engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com pletely, as described above, before leav

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

« Full throttle offers the best bagging and mower perfor

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N) position.

« Release parking brake and ciutch/brake pedal. ® Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The position of the attachment lift lever determines the cutting height.

« Grasp lift lever. » Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

» The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

^ For best cutting performance, grass over 6 Inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

Page 12

OPERATION

TO OPERATE ñ/IDWER (See Fig. 8)

Yourtractor Is equipped with an operatorpresence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment dutch engaged wiii shut off the engine.

» Seiect desired height of cut. * Lower mower with attachment lift control. » Start mower blades by engaging aitachment dutch

control.

• TO STOP MOWER BLADES - disengage attachment dutch control.

.............. ....................

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis charge guard in place.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

* The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil. * Check engine oil with tractor on level ground. » Remove oii fill cap/dipstlck and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

“FULL” mark on dipstick is reached. Do not overfill. “ For cold weather operation you should change oil for

easier starting (See “OIL VISCOSITY CHART' in the

Customer Responsibilities section of this manual).

» To change engine oil, see the Customer Responsibili

ties section in this manual.

TO TRANSPORT (See Figs. 9 and 6 )

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. » Raise attachment lift to highest position with attach

ment lift control.

* Pull freewheel control knob out and hold in position by

inserting retainer spring into forward hole of control

rod.

» Do not push or tow tractor at more than two (2) MPH, ® To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TO OPÉRATE ON HILLS

CAUTION: Do not drive up or down

* Choose the slowest speed before starting up or down

hills. » Avoid stopping or changing speed on hills. » If slowing is necessary, move throttle control lever to

slower position.

® If stopping is absolutely necessary, push duich/brake

pedal quickly to brake position and engage parking brake.

’ Move motion control iever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

® To restart movement, slowly release parking brake and

dutch/brake pedal. » Slowly move motion control lever to slowest setting. ® Make all turns slowly.

hills with slopes greater than and do not drive across any slope.

__________

FÍG. 9

Page 13

OPERATION

ADD GASOLINE

® Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. {Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32"F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNIMG; Experience indicates that alcohol blended

fuels (cailed gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage instruc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTIOM; Fill to bottom of gas tank filierrseck, DonotoverflM. Wipe off any spilled oil or fuel. Do not store* spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

® Be sure freewheel control is in the transmission en

gaged position.

® Sit on seat in operating position, depress clutch/brake

pedal and set parking brake. ° Place motion control lever In neutral (N) position. « Move attachment clutch to “DISENGAGED" position, « Move throttle control to choke (|\|) position. Mote: Before starting, read the warm and cold starting

procedures below. ® Insert key into ignition and turn key clockwise to “START”

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several attempts, move throttle control to fast (*%)

position, wait a few minutes and try again, if engine still does not start, move the throttle control back to the choke (|\|) position and retry.

WARM WEATHER STARTING (50° F and above) ® When engine starts, move the throttle control to the fast

(*%f) position.

® The attachments and ground drive can now be used, if

the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above. COLD WEATHER STARTING ( 50° F and below) “ When engine starts, allow engine to run with the throttle

control in the choke (j\j) position until the engine runs

roughly, then move throttle control to fast («%?) position.

This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

HYDROSTATiC TRANSMISSION WARM UP « Before driving the unit in cold weather, the transmis

sion should be warmed up as follows:

« Be sure the tractor is on level ground. » Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake slowly return to operating position.

« Allow one minute for transmission to warm up.

This can be done during the engine warm up period.

* The attachments can also be used during the engine

warm-up period afterthe transmission has been warmed

up.

NOTE: it at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

Page 14

OPERATION

PURGE TRANSMISSION

CAUTION; Never engage or disengage

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have deveh

oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

» Place tractor safely on level surface with engine off and

parking brake set.

® Disengage transmission by placing freewheel control

in freewheeling position (See “TO TRANSPORT” in

this section of manual).

« Sitting in the tractor seat, start engine. Afterthe engine

is running, move throttle control to slow position.

With motion control lever in neutral (N) position, slowly

disengage dutch/brake pedal.

» Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

« Move motion control leverio neutral (N) position. Shut

off engine and set parking brake.

» Engage transmission by placing freewheel control in

driving position (See ‘TO TRANSPORT” in this section

of manual).

» Sitting in the tractor seat, startengine. Afterthe engine

is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

» Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the

motion control leverto the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your tractor is now purged and now ready for normal

operation.

freewheel lever while the engine Is run ning.

yOWINGTIPS

» Tire chains cannot be used when the mower housing is

attached to tractor.

« Mower should be properly leveled for best mowing

performance. See “TO LEVEL MOWER HOUSING” in

the Service and Adjustments section of this manual.

® The left hand side of mower should be used for trim

ming.

* Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

» When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 10).

* If grass is extremely fail, it should be mowed twice to

reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

® Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to dry before mowing.

» Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis charge of material. Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the qualify of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the aitachment being used.

Page 15

CUSTOIVIER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL !N DATES

AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation

Check Tire Pressure Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Levei/Recharge Clean Battery and Terminals Check Transaxle Cooling Adjust Blade BGlt(s) Tension

Adjust Motion Drive 8eit(s) Tension Check Engine Oil Levei

Change Engine Oil Clean Air Filter Clean Air Screen Inspect Muifier/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change mors often when operating under a heavy ioad or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

3 - if equipped v>fith oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soiS,

✓ ✓ ✓ ✓ ✓

✓

%/a

✓ ✓ e ✓ ✓

✓

✓ 1^2,3

✓ 2

1/2

✓

✓ s

✓5

✓

¥^.2

✓ ✓

✓ 2

✓

5 - If equipped with adjustable system, 6 * Not required if equipped with maintenance-free battery. 7 ' Tighten front axle pivot bolt to 35 ft.-tbs. maximum.

Do not overtighten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must mai ntain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

® Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

« Check engine oil level. « Check brake operation. ® Check tire pressure.

• Check for loose fasteners.

LUBRICATiON CHART

0SAE 30 OR 10W30 MOTOR OÏL

(Dgeneral purpose grease

(3)REFER TO CUSTOMER RESPONStBfLITIES “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LiFE OF THE SELF-LUBRiCATlNG BEARINGS, IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

Page 16

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See “TO ADJUST BRAKE” in the Service and Adjust ments section of this manual).

TIRES

® Maintain proper air pressure In all tires (See “PROD

UCT SPECIFICATIONS” on page 3 of this manual).

« Keep tires free of gasoline, oil, or insect control chemi

cals which can harm rubber.

® Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

BLADE CARE

For best results mower blades must be kepi sharp. Re

place bent or damaged blades.

TO SHARPEN BLADE (See Fig. 12)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even

tual damage to mower and engine. « The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

» To check blade balance, you will need a 5/8” diameter

steel bolt, pin, or a cone balancer, (When using a cone balancer, follow the instructions supplied with bal ancer).

« Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,

sharpen the heavy end untii the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

BLADE REMOVAL (See Fsg. 11)

« Raise mower to highest position to allow access to

■ blades.

® Remove hex bolt, lock washer and fiat washer securing

blade.

® install new or resharpened blade with trailing edge up

towards deck as shown.

* Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

» Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade-but if you

do, be sure the blade is balanced.

BATTERY

Your tractor has a battery charging system which is suffi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

» Keep battery and terminals clean.

® Keep battery bolts tight.

* Keep small vent holes open. *• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

® Open battery box door. ® Disconnect BLACK battery cable first then RED bat

tery cabie and remove battery from tractor. » Rinse the battery with plain water and dry. « Clean terminals and battery cabie ends with wire brush

until bright. ® Coat terminals with grease or petroleum jelly. ® Reinstal) baiteiy (See “CONNECT BATTERY” in the

Assembly section of this manual).

Page 17

CUSTOMER RESPONSIBILITIES

V-BELTS

Check V“belts for deierioraiion and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept dean to assure proper cooling.

Do not attempt to clean fan ortransmission while engine is running or while the transmission is hot.

® Inspect cooilng fan to be sure fan blades are Intact and

clean.

® Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean

cooling fins.

TRANSAXLE PUMP FLUID

The iransaxle was sealed at the factory and fluid mainte nance is not required forthe life of the iransaxle. Should the

transaxie ever leak or require servicing, contact your near

est authorized service cenier/department.

ENGINE

TO CHANGE ENGINE OIL (See Fig. 13)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH, « Be sure tractor is on level surface. « Oil WÜÍ drain more freely when warm.

• Catch oil in a suitable container. ® Remove oil fill cap/dipstIck. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drain plug.

• After oii has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” on page 3 of this manual.

® Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

LUBRICATION

Only use high quality detergent oil rated with API service

ciassification SF, SG or SH. Select the oii’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

........

■■

◄

-20"

°F °C .30"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

20° -10° 0° 10° 20° 30° 40'

30° 32° 40°

I T

60° 80° 100°

Page 18

CUSTOMER RESPONSIBILITIES

AIR FILTER (See Fig. 14)

Your engine will not run properly using a dirty air filter. Clean the foam p re-cleaner after every 25 hours of opera tion or every season. Service paper cartridge every 100 hours of operation or every season, \Arhichever occurs first.

Service air cleaner more often under dusty conditions. * Remove knob(s) and cover. TO SERVICE PRE-CLEANER

® Slide foam pre-cieaner off cartridge,

• Wash it in liquid detergent and water.

® Squeeze it dry in a clean cloth.

» Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil. ® If very dirty or damaged, replace pre-cleaner. ® Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

® Remove cartridge nut. « Carefully remove cartridge to prevent debris from en

tering carburetor. Clean base carefully to prevent

debris from entering carburetor. « Clean cartridge by tapping gently on fiat surface, if very

dirty or damaged, replace cartridge.

* Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

CLEAN AIR SCREEN (See Fig. 14)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING FINS (See Fig. 15)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

» Remove screws from blower housing and lift housing

and dipstick tube assembly off engine, « Cover oil fill opening to prevent entry of dirt. ® Use compressed air or stiff bristle brush to thoroughly

dean engine cooling fins. * To reassemble, reverse above procedure.

Page 19

CUSTOMER RESPONSIBILITIES

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” on page 2 of this manual.

IN-LINE FUEL FILTER (See Fig. 16)

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

“ With engine cool, remove filter and plug fuel line

sections.

® Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

» Be sure there are no fuel line leaks and clamps are

properly positioned.

® Immediately wipe up any spilled gasoline.

CLEANING

* Clean engine, battery, seat, finish, etc. of all foreign

matter.

* Keep finished surfaces and wheels free of all gasoline,

oil, etc. » Protect painted surfaces with automotive type wax. We do not recommend using a garden hose, to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water In engine can result in a shortened engine life.

Page 20

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

TRACTOR

TO REMOVE MOWER (See Fig. 17)

Mower will be easier to remove fromthe right side of tractor.

• Place attachment clutch in “DISENGAGED” position. Move attachment lift lever forward to lower mower to its

lowest position. Roil belt off engine pulley. Disconnect clutch rod from clutch lever by removing

retainer spring.

Disconnect anti-sway bar from chassis bracket by removing retainer spring.

Disconnect suspension arms from rear deck brackets

by removing retainer springs.

Disconnect front links from deck by removing retainer

springs.

Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE R.H. AND L.H. SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR.

• Place attachment clutch In "DISENGAGED” position.

• Turn Ignition key “OFF” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TO INSTALL MOWER (See Fig. 17)

*> Raise attachment lift lever to its highest position. « Siide mower under tractor with discharge guard to right

side of tractor. » Lower lift lever to its lowest position. « Install mower In reverse order of removal Instructions,

Page 21

SERVICE AND ADJUSTMENTS

TO LEVEL H^OWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See TRODUCTSPEClFICATiONS” on page2of this manual). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19) “ Raise mower to its highest position. » At the midpoint of both sides of mower, measure height

from bottom edge of mowerto ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

® If adjustment is necessary, make adjustment on one

side of mower only.

® To raise one side of mower, tighten lift link adjustment

nut on that side.

® To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE; Three full turns of adjustment nut will change mower height about 1/8".

° Recheck measurements after adjusting.

FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21)

iMPORTANT: DECK MUST BE LEVEL SIDE-TO-SiDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis tance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

« Before making any necessary adjustments, check that

both front links are equal in length. Both links should be approximately 10-3/8",

» if links are not equal in length, adjust one link to same

length as other link.

® To lower front of mower loosen nut "E” on both front

links an equal number of turns. When distance “D" is 1/8" to 1/2" lower at front than

rear, tighten nuts “F” against trunnion on both front links.

» To raise front of mower, loosen nut “F" from trunnion on

both front links. Tighten nut “E" on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F" against trunnion on both front links.

* Recheck side-to-side adjustment.

Page 22

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 22)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL« Remove mower from tractor (See “TO REMOVE

MOWER” in this section of this manual). ® Work belt off both mandrel pulleys and idler pulleys. « Pull belt away from mower.

BELT INSTALLATION « Install new belt in reverse order of removal. » Make sure belt is in all pulley grooves and inside all belt

guides.

« Install mower in reverse order of removal instructions.

» Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is stiii greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au

thorized service center/department.

TO REPLACE MOTION DRIVE BELT (See Fig. 24)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

- Remove mower (See “TO REMOVE MOWER” in this section of this manual.)

» Remove upper belt keeper. « Remove belt from stationary idler and clutching idler.

*> Pull belt slack toward rear of tractor. Carefully remove

belt upwards from transmission input pulley and over cooling fan blades.

« Puli belt toward front of tractor and remove downward

from around engine pulley.

» Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSmONED PROPERLY BETWEEN LOCATOR TABS.

TO ADJUST BRAKE (See Fig, 23)

Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake. ® Measure distance between brake operating arm and

nut “A" on brake rod.

® if distance is other than 1 -3/4”, loosen jam nut and turn

nut “A” until distance becomes 1-3/4". Retighten jam nut against nut “A".

WITH PARKING BRAKE “ENGAGED”

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST MENT IS NECESSARY CONTACT YOUR NEAREST AUTHO RIZED SERVICE CENTER/DEPARTMENT

FIG. 23

Page 23

SERVICE AND ADJUSTMENTS

TO ADJUST MOTION CONTROL LEVER (See

Fig„ 25)

The motion control lever has been preset at the factory and adjustment should not be necessary.

If for any reason the motion control lever will not hold its

position while at a selected speed, it may be adjusted at the

friction pack located on the right side of transmission. ® Park tractor on level surface. Stop tractor by turning

ignition key to “OFF” position, and engage parking brake.

® Adjust motion control lever by tightening adjustment

locknut one half (1/2) turn.

NOTE: if for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening locknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if necessary.

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after réinstallation and before operating the tractor. See “PURGE TRANSMIS SION” in the Operation section of this manual.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 26)

“ Block up axle securely. » Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose). * Repair tire and reassemble. * On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

» Replace washers and snap retaining ring securely in

axle groove. * Replace axle cover. NOTE; To seat tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING RING

TO ADJUST STEERING WHEEL ALIGNMENT

if steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

AXLE COVER

SQUARE KEY

(REAR WHEEL ONLY)

FÎG. 26

Page 24

SERVICE AND ADJUSTMENTS

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 27)

CAUTiON: Lead-àcid batteries gener

ate explosive gases. Keep sparks, flame

If your battery is too weak to start the engine, it should be recharged. If “jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short

against chassis.

• Connect one end of the BLACK cable to the NEGA

TIVE (-) terminal of fully charged battery. Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully

charged battery.

*, RED cable last from both batteries.

and smoking materials away from bat teries. Always wear eye protection when around batteries.

* •

TO REPLACE HEADLIGHT BULB

* Raise hood. ® Pull bulb holder out of the hole in the backside of the

grill.

« Replace bulb in holder and push bulb holder securely

back Into the hole in the backside of the grill.

» Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

» Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 28)

« Raise hood. » Unsnap headlight wire connector. “ Stand in front of tractor. Grasp hood at sides, tiit toward

engine and lift off of tractor.

» To replace, reverse above procedure.

POSITIVE TERMINAL NEGATIVE TERMINAL

CHASSIS

CABLES

'“'“'—-^CHARGED

BATTERY

POSITIVE TERMINAL

NEGATIVE TERMINAL

FIG. 27

Page 25

SERVSCE AND ADJUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 29)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

« With engine not running, move throttle control lever

from slow {«^) to choke (}\i) position. Slowly move

lever from choke (|\i) to fast («%) position.

® Check that hoies “A” in governor controi lever ^nd hoie

in governor plate line-up. If holes “A” are not aligned, loosen damp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely.

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

• Move throttle control lever to slow (•^) position. With finger, rotate and hold throttle lever against idle speed screw. Turn Idle speed screw to attain 1750 RPM,

« While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en

gine begins to die and then turn out (counterclockwise) until engine runs rough. Turn valve to a point midway

between those two positions. Release throttle lever.

ACCELERATION TEST -

• Move throttle control lever from slow {•4m) to fast («^) position, if engine hesitates or dies, turn idle mixture

valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine acceler ates smoothly.

High speed stop is factory adjusted. Do not adjust damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINEABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.

FIG. 29

TO ADJUST CARBURETOR (See Fig. 30;

The carburetor has been preset at the factory and adjust

ment should not be necessary. However, minor adjust

ment may be required to compensate for differences in fuel, temperature, altitude or load, if the carburetor does need adjustment, proceed as follows:

In general, turning Idle mixture valve in (clockwise) de creases the supply of fuel to the engine giving a leanerfuel/ air mixture. Turning the idle mixture valve out (counter clockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

IIVIFORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT iFSCREW IS TURNED IN TOO TIGHT.

PRELIMINARY SETTING-

« Air cleaner assembly must be assembled to the carbu

retor when making carburetor adjustments.

® Be sure the throttle control cable is adjusted properly

(see above).

« With engine off turn idle mixture valve in (clockwise)

dosing it finger tight and then turn out (countercioek-

wise) 1 full turn.

Page 26

STORAGE

ímmediateíy prepare your tractor for storage at the end of

the season or if the tractor wl!! not be used for 30 days or

more.

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

» Clean entire tractor (See “CLEAN ING” in the Customer

Responsibilities section of this manual).

® Inspect and replace belts, if necessary (See belt re

placement instructions in the Service and Adjustments section of this manual).

* Lubricate as shown in the Customer Responsibilities

section of this manual.

® Be sure that all nuts, bolts and screws are securely

fastened, inspect moving parts for damage, breakage

and wear. Replace if necessary.

* Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

» Fully charge the battery for storage. ® After a period of time in storage, battery may require

recharging.

* To help prevent corrosion and power leakage during

long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Cus

tomer Responsibilities section of this manual).

« After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals. « Be sure battery drain tube Is securely attached. » if battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEfVI

IMPORTANT: !T IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

* Drain the fuel tank. ’ Start the engine and let it run until the fuel Sines and

carburetor are empty.

® Never use engine or carburetor cleaner products In the

fuel tank or permanent damage may occur.

» Use fresh fuel next season,

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor age. Add stabiiizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabiiizerto allow the stabilizerio reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with dean engine oil. (See “ENGINE” in the Customer Responsibilities section of this manual).

CYLINDERS

Remove spark plug(s).

Pour one ounce of oil through spark plug hole(s) into

cyiinder(s). Turn ignition key to “START” position for afew seconds

to distribuie oil. Replace with new spark plug(s).

OTHER

Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

If possible, store your tractor indoors and cover it to

give protection from dust and dirt. Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use piastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

Page 27

TROUBLESHOOTING POINTS

PROBLEM

Wiii not start

10. Engine valves out of adjustment.

Hard to start

Engine win not turn over 1.

CAUSE

1. Out of fuel,

2. Engine not “CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter,

6. Dirty fuel filter,

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter,

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

Ciutch/brake pedal not depressed.

2. Attachment clutch is engaged. Weak or dead battery. 3.

Blown fuse. Corroded battery terminals. 5.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

CORRECTiOM

Fill fuel tank. See “TO START ENGINE" in Operation section.

Wait several minutes before attempting to start.

3. Replace spark plug.

4. Clean/repiace air filter.

Replace fuel fiiter.

Drain fuel tank and carburetor, refill tank with fresh

7. gasoline and replace fuel filter. Check ali wiring.

See “To Adjust Carburetor” in Service Adjustments

section. Contact an authorized service center/depariment.

10.

Clean/repiace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See To Adjust Carburetor” in Service Adjustments section. Contact an authorized service center/department.

1. Depress ciutch/brake pedal.

Disengage attachment clutch.

2. Recharge or replace battery. Replace fuse.

Clean battery terminals. Check all wiring. Check/replace ignition switch.

Check/replace solenoid or starter.

Contact an authorized service center/department.

1 9,

Engine clicks but wilt not 1. Weak or dead battery. start

Loss of power

Excessive vibration

Corroded battery terminals. 2.

2. Loose or damaged wiring. 3,

4. Faulty solenoid or starter.

1, Cutting too much grass/too fast.

Throttle in “CHOKE” position. 2,

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter. Low oi! level/dirty oil. 5.

5. Faulty spark plug. 6,

Dirty fuel filter.

Stale or dirty fuel. Water in fuel. 9.

9. Spark piug wire loose. 10.

10.

11.

Dirty engine air screen/fins. 11. Dirty/clogged muffler. 12. Clean/repiace muffier.

12.

13. Loose or damaged wiring.

14.

Carburetor out of adjustment. 14.

15.

Engine valves out of adjustment. 15.

Worn, bent or loose blade. 1.

Bent blade mandrel. 2. Replace blade mandrel. Loose/damaged part(s). 3. Tighten loose part{s). Replace damaged parts.

Recharge or replace battery.

1. Clean batteiy termináis. Check ail wiring. Check/repiace solenoid or starter.

Set in “Higher Cut" position/reduce speed.

1. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/repiace air filter. Check oil level/change oil. Clean and regap or change spark plug.

7, Replace fuel filter.

8. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fue! filter. Connect and tighten spark piug wire. Clean engine air screen/fins.

Check all wiring.

13. See “To Adjust Carburetor“' in Service Adjustments section. Contact an authonzed service center/depariment.

Replace blade. Tighten blade bo!t.

Page 28

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

Mower blades will not rotate

Poor grass discharge

CAUSE CORRECTION

1. Faulty operator-safety presence control system.

2. Mower deck not level.

■ 3. Buildup of grass, leaves, and trash under mower,

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

I 1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley,

4. Frozen blade mandrel.

1 I 11 —

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1, Check wiring, switches and connections. If not

corrected, contact an authorized service center/ department.

I 1. Replace blade. Tighten blade bolt.

2. Level mower deck. 3, Clean underside of mower housing. 4, Replace blade mandrel,

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in “FAST" position,

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) networking

{if so equipped)

Battery will not charge

Engine “backfires”

when turning engine

“OFF”

1. Switch is “OFF".

2. Bulb(s) burned out,

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell{s}.

2. Poor cable connections.

3. Faulty regulator (if so equipped),

4. Faulty alternator.

1. Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine.

1. Turn switch “ON",

2. Replace bulb(s).

3. Check/replace light switch,

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections,

3. Replace regulator.

4. Replace alternator.

1. Move throttle control to “SLOW" position and allow to idle for 30 seconds before stopping engine.

Page 29

SCHEIVIATIC

TRACTOR ™ MODEL NUMBER HD145H42B

BIACK

IGNITION SWITCH

POSITION CIRCUIT “MAKE”

OFF G + M + L NONE

RUN/LIGHT 8 + L

RUN B L NONE

START B + L + S NONE

A4-Y

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP. THE LIGHTS WILL BECOME THEIR BRIGHTEST,

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

REMOVABLE

CONNECTIONS

Page 30

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER HD145H42B

Page 31

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER HD145H42B

KEY PART

NO. NO.

DESCRIPTION

144925 2 74760412 Bolt Hex Hd 1/4"20unc X 3/4 3 19091016 Washer 9/32 X 5/8 X 16 Ga 4

10040400 6 73220400 7

109238X 8 156417 9 109596X

15 147688 16 153664 19

10090400

73350400

136850 Harness Socket Light

4152J

4799J 25 146147 26

108824X 28 4207J 29 121305X 30 140301 31 12421IX 32 141226 Cover Sw Key 33 122147X Key Ign Molded Generic

40 156442 41 71110408 Bolt Fin Hex 1/4-20uncx 1/2 , 42

131563

145673

44 73640400 Nut Keps Bik Fin Hex 1/4-20 Unc x 1/2

48 140844 Adapter Ammeter Rectangular

52 141940

70 140422 Harness Eng B&S 14 OHV Dual

Battery 12 Volt 25 Amp

Washer Lock Hvy Helical 1/4

Nut Fin Hex 1/4-20 Unc Tube Plastic 12" Case Battery Mech Hinge Clamp Hose Olive Fastener Snap-In

Switch Interlock Push-In Washer Lock 1/4 Nut Jam Hex 1/4-20 Unc

Bulb, Light# 1156 Cable Starter 6ga 11" Red Cable Battery 6 Ga Red w/16 wire Fuse 30 Amp Auto Green Cable Ground 6ga 12"black Switch Plunger Nc Gray Switch ign 4 Pos W/L P/L Nut Ignition

Harness ign Cover Terminal Red

Solenoid

Protection Loop ^

NOTE: Ail component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 32

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42B

CHASSIS AND ENCLOSURES

Page 33

REPAIR PARTS

TRACTOR »yODEL NUMBER HD145H42B

CHASSIS AND ENCLOSURES

KEY' PART

NO. NO. DESCRIPTION

10 72140608 11 155927

12 145660 13 155934X010 14 15 16 17 18 126938X Bumper Hood 20 156437 Plate Mtg Battery/Fuel Tank 23 124028X 24 74780616

25 26 73800600 Nut Lock Hex w/lnsert 3/8-16 UNC 28 157373 Grill Private Lable BIk 29 140273 Lens Grille Private label 30 140001X428 31 136619 33 105476X428 Footrest Pnt. Lh Ms-428

34 35 72110606 Bolt RdHd Shi Sqnk. 3/8-16 x3/4 37 38 139886 Bracket Asm. Pvt. Lh Mwr. Rear 39 51 73800400 52 53 144697 54 17030814 55 57 74780412 58 150127 71 73680400

140 158418 145 156524 147

159530 Chassis WIdmt. 2 140356 Drawbar Stretch 94 3

17490612 4

19131216 Washer 13/32 x3/4x 16 Ga. 5 155272 6

155923 Saddle Fender Shift Flat 8 155138 . Clip Retainer Slide-On 9 147627X011

17490608 Screw Thdrol. 3/8-16 x 1/2 Ty-Tt

74180512 Screw Mach Trhd 5/16-18 Unc x 3/4

73510500 Nut Keps 5/16-18 Unc

139394X428 Hood Pnt Steel Private Label

19131312 Washer 13/32 x 13/16 x 12 Ga.

105475X428 Footrest Pnt. Rh Ms-428 17490508 Screw Thdrol. 5/16-18 x 1/2 Tyt 139887 Bracket Asm. Pvt. Rh Mwr. Rear 19091416

144696 Bracket, Grille RH

74760412 Bolt Hex Hd 1/4-20 Unc x 3/4 5479J Plug Btn BIk

Screw ThdroL 3/8-16 x 3/4 Ty-Tt Bumper Hood/Dash

Dash Private Label Bolt RdHd Sqnk. 3/8-16 Unc x 1

Panel Asm. Dash Lh

Clip Tinnerman Griie P/L

Panel Dash Rh

Bushing Snap Nyl. B!k Fuel Line Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5

Fender Asm LT w/Shift MS-428 Bracket Fender

Nut Lock Hex W/lns. 1/4-20

Washer 9/32 x 7/8 x 16 Ga.

Bracket Grille LH Screw Lock Spider #8 x 7/8

Bolt Fin Hex 1/4-20 X.75 Air Duct Private Label Nut Crownlock 1/4-20 Unc Bracket Suspension Front Rod Pivot Chassis/Hood

NOTE: All componeni dimensions given in U.S, inches

1 inch ™ 25.4 mm

Page 34

REPAIR PARTS

DRIVE

TRACTOR «■» MODEL NUMBER HD145H42B

Page 35

REPAIR PARTS

DRIVE

TRACTOR - - MODEL NUMBER HD145H42B

KEY PART

NO, NO.

2 146682 Spring, Return Brake 5 121520X Strap Torque 6 17490512 8 141003

10 76020416 13 74550412 Bolt 1/4-28 Unf Gr. 8 W/Patch 15 74490544 BoitHexFighd 5/16-18 Gr. 5 18 74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5

19 73800600 Nut Lock Hex W/Wsh 3/8-16 Unc 21 106933X Knob, Round 1/2-13 22 130804 Rod, Brake 24 73350600 Nut, Hex Jam 3/8-16 Unc

106888X Spring, Brake Rod

25 26 19131316 Washer 27 76020412 Pin Cotter 1/8 X 3/4 CAD. 28 145204 Rod, Parking Brake 29 71673 Cap, Parking Brake 30 130807 Bracket, Transaxle 32 74760512

34 155071 35 120183X Bearing, Nylon 36 19211616 Washer 37 1572H Pin, Roll 38

123674X Pulley, Idler, Flat

74760644 Bolt

4470J Spacer, Split 41 42 19131312 Washer 13/32 x 13/16 x 12 Gauge 47

127783 Pulley, Idler, V-Groove 48 154604 Bellcrank Assembly 49

123205X Retainer, Belt 50 74760624 Bolt 51 73680600

52 73680500 53 10571OX Link, Clutch 55 105709X

DESCBIPTiON Transaxie {See Breakdown)

Peerless Model 205-027B

Screw Thdro! 5/16-18x3/4 Rod Shift Hydro LT Pin Cotter 1/8 X 1 CAD

Bolt Hex Hd 5/16-18 Unc X 3/4

Shaft, Foot Pedal

Keeper, Belt, Idler

Nut Crownlock 3/8-16 UNC Nut, Crownlock 5/16-18 Unc

Spring, Return, Clutch

KEY PART

NO. NO. DESCRfPTION

74760620 Bolt Hex 3/8-16x1-1/4

56 57 156971 V-Belt, Ground Drive

59 140312 Keeper, Center Span 61 17490612 Screw Thdro!. 3/8-16 x 3/4 Ty. TT 62 8883R Cover, Pedal 63 140186 Pulley, Engine

71170764

64 65 10040700 66 154778 Keeper Belt Engine 69 142432 70 134683 72 19132012

156972

121749X Washer 25/32 x 1 -1 /4 x 16 Gauge

12000001 E-Ring

76 77 123583X Key, Square 78 121748X Washer 25/32 x 1-5/8 x 16 Gauge

81 158461 Shaft Asm. Cross Hydro 18" Tires

82 123782X Spring Torsion T/A 83 19171216 84 158286 Rod, Tie PVST 18" 86 71208 Bushing Rod Strig. 629/632 ID 87 19212016

88 12000008 Ring Klip #5304-62 89 151147 Consoie, Shift 95 156970 Rod Asm Bypass PVST

96 4497H Retainer Spring 1" Zinc/Cad 100 19111216 ' Washer 11/32 x 3/4 x 16 Ga. 113 127285X Strap Torque LH LT

72110610

116

154774 Spacer Bellcrank

118

121 154419 Nyliner Clutching STL

122 156963 123 19081016 124 156967 Spring Return PVST 125 74780516 Bolt Fin Hex 5/16-18 Unc x1 126 1685H Nut Lock 5/16-18 Unc

NOTE: All component dimensions give m U.S. inches

Bolt Hex 7/16-20 X 4 Gr. 5

Washer Screw

Keeper Belt Engine Washer 13/32 x 1-1/4 x12 Gauge Spacer, Axle PVST

Washer 17/32 x 3/4 x 16 Ga.

Washer 21/32 x 1-1/4 x 16 Ga.

Bolt Rdhd Sq. Neck 3/8-16 x 1.25

Plate Bypass PVST

Washer 8/32 x 5/8 x 16 Ga.

Page 36

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER HD145H42B

-38

-63

-11

-39

-41

-42

-37

-36

Page 37

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - " MODEL NUMBER HD145H42B

KEY NO.

10 11 13 154779 15 17 156546

18 19 20 21 22 23

25 154406 Bracket Steering

26 27 136874 Gear Sector 22 Teeth 28 29 30

32 130465 36 155099 37 152927 38 140045 Cap Wheel Steer Ayp 39 40 781 OH Nut Lock Center 3/8-24 Unf 41 42 145054 43 44 46 47 6855M 51

54 62 156594 63 65 154780 66 67 68

PART

NO.

140044 154427

156483

157473

6266H Bearing Race Thrust Harden

121748X

6 7

19272016'

12000029

9 3366R Bearing Col Sirg Bik

156438 Link Drag Extended Stamped

10040600 73901000 Nut Lock Flange 5/8-11 Unc 57079 Washer Thrust 515x 750x 033

124035X Support Shaft 126684X Washer Shim 1/4 X 5/8 X 062 10040400 Washer Lock Hvy Helicai 1/4 71100410 Screw Cap Socket Head Phos & Oil 127501 Shaft Asm Pittman

126847X Bushing Link Drag Bik LR 19131416

17490612 76020412

19133808 100711L Adapter Wheel Strg 121749X

153720 121232X Cap Spindle FrTop Bik

73800500 74780520

74780616 154404

74781044 Bolt Fin Hex 5/8-11 Unc x 2-3/4 154429 Brace Axle

DESCRIPTION

Wheel Steering Ayp/kelch BIk Axle Asm Fr

Spindle Asm LH

Spindle Asm RH Washer 25/32 X 1 -5/8 X 16 Ga

Washer 27/32 X 1-1/4 X 16 Ga

Ring Klip #15304-75

Washer Lock Hvy Hici Spr 3/8

Bearing Axle Shaft Asm Strg

Washer 13/32 X 7/8 X 16 Ga Screw Thdroi 3/8-16x3/4 Ty-ti Pin Cotter 1/8 X 3/4 Cad Rod Tie Wire Form 19 75 Mech Bushing Steering Screw

Washer 13/32 x 2-3/8 x 8 Ga

Boot Dash P/L Steering

Washer 25/32 X 1 1/4X 16 Ga

Extension Steering Fitting Grease

Nut Lock Hex W/!ns. 5/16-18 Unc P Bolt Fin Hex 5/16-18 Unc P Kit Steering Assembly Service Bolt Fin Hex 3/8-16unc x 1 Gr. 5 Spacer Axle Bearing Arm Pittman

NOTE: Ali component dimensions given In U.S. inches

1 inch = 25.4 mm

Page 38

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER HD145H42B

KEY

NO.

10 12 13 14

PART NO,

1 ,

140116

140551

74760616

19131610 145006

5 6

73800600

124181X Spring Seat Cprsn 2 250 B!k Zi 23

17490616 Screw Thdroi 3/8-16 X 1 Ty-tt 24

19131614 155925 Pan Seat 26 10040800

121246X 121248X 72050411 Bolt Rdhd Sht Nk 1/4-20x1-3/8

DESCRIPTION

Seat 2300/1316 BIk/bIk AYPPL

Bracket Pivot Seat 8 720

Bolt Fin Hex 3/8-16 Unc x 1 Washer Flat 13/32 x 1 x 10 Ga Clip Push in Hinged Nut Crownlock 3/8-16 Unc

Washer 13/32 X 1 X 14 Ga Bracket Mounting Switch

Bushing Snap Btk Nyi 50 !d

KEY NO.

15 16 121250X 17 123976X 18

21 153236

22 73680500

25 127018X

PART

NO.

134300 Spacer Split 28x 96 Yel Zinc

124238X

74780814

19171912 Washer 17/32 X 1 -3/16 X 12 Ga

DESCRIPTION

Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Cap Spring Seat Bolt Shoulder 5/16-18 Unc BIkz Nut Crown Lock 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr 5

Bolt Shoulder5/16-18X62

Washer Lock Hvy Hid Spr 1/2

NOTE: Aii component dimensions given in U.S. inchf

1 inch = 25.4 mm

Page 39

REPAIR PARTS

DECALS

TRACTOR - » MODEL NUMBER H0145H42B

KEY

NO.

11 16

17 18

PART

NO.

158181 158168

2 3

158037

158038

158167

158166 Decal Fender Logo

157141

141897 136832 158169 145005 158176 Decal Seat Acc

DESCRIPTION

Decal Saddle Inst. Oper Eng/Sp P/L

Decal Steering Wheel Insert Decal Hood RH

Decal Hood LH

Decal Fender Sd Lawn Decal Caution Fender Eng/Sp - - LBD48

Decal Clutch/brake Eng/Sp Decal V-Beit Sch Decal Mulch Bag Poulan Decal Btry Dngr/Psn P/L Sym

WHEELS AND TIRES

KEY PART HO. NO.

19 158172

-- 138311

-- 159699

-- 159700

-- 142341

Available accessories not included with tractor:

- - LSB42

- - LC05

-- C42 Grass Catcher

- - LC06

- - MK420

KEY PART

NO. NO.

1 59192 2 65139 3 106222X 4 59904 5 106732X427 6 278H 7 9040H 8 106108X427 9 106268X

10 7152J 11 104757X

.. 144334

DESCRIPTION Decal Repicment Engine

Decal Handle Lit Height Adjust

' Manual Owner's English

Manual Owner's Spanish

Decak Drawbar Cntrl Mvt Hyd LT 42" Snow Blade

42" Snow Blower Wheel Weights

Tire Chains Mulch Kit w/Blades

DESCRIPTION

Cap Valve Tire Stem Valve Tire FTs 15X60-6 Service Tube Front (Service item Only) Rim Asm 6" front Yellow Service Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel Only) Rim Asm 8" rear Yellow Service Tire R Ts 18 X 9.5-8 C Service Tube Rear (Service Item Only) Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch - 25.4 mm

Page 40

REPAIR PARTS

42“ yOWER DECK

TRACTOR - ” MODEL NUMBER HD145H42B

Page 41

REPAIR PARTS

42" MOWER DECK

TRACTOR - - MODEL NUMBER HD145H42B

KEY

NO.

10 140296 11 138498 12 129895 13 137645 14 128774 Housing Mandrel Vented 15 110485X Bearing Ball Mandrel 16 17 72110610 18 72140505

19 132827 20 21 73680500 22 134753 23 131267 24 105304X 25 123713X 26 110452X Nut Push Phos & Oil 27 130968 28 29 131491 Rod Hinge 42“ 675 Wig 30 138776 Screw Thdrol Hex Head Zinc Mwr 115 31 129963 Washer Spacer Mower Vented 32 33 137266 Nut 9/16 Top Lock FIng 34 72110614 Bolt Rdhd 3/8-16uncx1-3/4 Gr5 35 133835 36 131494 37 404173680600

43 44 45 46 48 49 50

PART

NO.

1 144393

72140506

138017

3 4 138440

4939M

130832

850857

10030600

140329

136888 Baffle Vortex 42

19111016 Washer 11/32 X 5/8 X 16 Ga

153535 Pulley Mandrel 42" 117

19131316 Washer 13/32 x 13/16 x 16 Ga

133551 140083 Rod Clutch Secondary W/nibs 140088

4497H

137729 133944 155066 131340

DESCRIPTION

Mower Housing Bolt Rdhd Sqnk 5/16-18unc X3/4 Bracket Asm Fr Sway Bar 38/42 Bracket Asm Deck 42“ sway Bar Retainer Spring Arm Suspension Rear 56 Bolt 3/8-24 X 1 1/4 Washer Lock Hvy 3/8 Washer Hard Blade Mower Vented 67 Blade High Perf 42“ Bearing Ball Shaft Asm W/lower Bearing

Stripper Mower Vented Bolt Rdhd Sqnk 3/8-16X1-1/4 76 128903 Bolt Rdhd Sqnk 5/16-18X5/8 Bolt Shoulder

NutCrownlock 5/16-18 UNC Stiffener Bracket 42" deck 81 Bracket Defiector Mower 42"

Cap Sleeve 80x 112 Bik Mower

Spring Torsion Deflector 2 52 92

Shield Deflector Mower 42" Blk

Fastner Christmas Tree 120 Pulley idler Flat 3 060

Nut Crownlock 3/8-16 UNC Rod Pivot W/nibs

Guard Mandrel LH Black Spring Retainer 1“ Zinc/cad Screw Hex Thd Cut Washer Hardened Smaller Roller Asm Cam Follower 42" dec Bolt Shldr 10-24 Zinc Gr 5 42“

KEY

NO. 51

52 53 54 133943 55

58 59

71 142427

72 131870 73 127847 74 121748X 75 12000029

77 78 79 127498 80 153701

82 142028

84 158824

111

112 155198 113 17490512 114 73510500

116 4898H 118 73930600

119 19121414

121 143723

132 19132203 128

NOTE: Ail component dimensions given in U.S. inches

PART

NO.

69180 Nut Lock #10-24 Unc

139888 Bolt Shoulder 5/16-18 Unc BIkz

131845X900 Arm Asm Pad Brake 155046 Arm Idler 42" mower LT/YT

122052X Spacer Retainer Pm Mower

140086 Spring Torsion Brakes 42"

141043 Guard TUV idler 106332X Knob Rd 144959 V-Belt Mower

127845 Keeper Spring 4 000 154809

73350600

73800600

155197

72110504

105455X Wheel Gauge Blk

19171512

153390

130794 159469

1 inch = 25.4 mm

DESCBfPTION

Washer Hardened

Rod Clutch Primary 38/42 Spring Return Arm Clutch Secondary Washer 25/32 X 1 -5/8 X 16 Ga Ring Kiip #15304-75 Bolt Shoulder 3/8-16 Unc 1 44

Lever Asm Clutch Primary P/L Bushing 747 Od X 794 Lg Brass Spring Clutch Mower Nut Hex Jam 3/8-16 Unc

Trunnion Adj

Bracket Asm idler Nut Lock Hex w/ins 3/8-16 Unc Bracket Gauge Wheel Lh Bracket Gauge Wheel Rh

vScrewThdrol 5/16-18x3/4

Nut Keps 5/16-18 Unc Bolt Carr 5/16-Unc x 1/2 Bolt Shoulder

Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 14 Gauge Washer 17/32 x 15/16 x 12 Gauge Bracket Extruded Gauge Wheel Spacer Washer 13/32 ID x 1 -3/8 ODx1/4 Washer Felt Mandrel Asm Service (Includes Key Nos. 8-10, 12-15, 31 and 33) Deck Serv (Sid. Deck - Order separately gauge wheel components 111-121.)

Page 42

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42B

TRANSAXLE PEERLESS - MODEL NUMBER 205-027B

208B

209

191 190 /

MODEL and SERIAL

189A

NUMBERS HERE

Page 43

mpMñ PARTS

TRACTOR - - MODiL NUMBÉR HD14SH42B

TRÁNSÁXLi FÉiRtÉSS - MODEL NUMBER 205-027B

RÉF PART NO. NO. DÉSCRIPt!ON

36 790076 Brake Disc 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 7B6026 Dowel Pin

39B 798033 Beit Guard

40 792076A , Flat Washer 41 790085 Brake Lever 42 792073 Screw, 1/4-20 x M/4”

42A 792085A Screw, 1/4-20 x 2-1/4"

43 792075 Locknut, 5/16-24 44 790025 Brake Pad Holder 45 786066 Spacer 46 790086 Brake Lever Bracket 71 788069 Square Cut Ring

71A 792162 Pushnut, 9/16"

79 792144 Spring

87 788035 Oil Seal, 5/8" 180 730229A Gear Oil 80W90 189 792168 Drive Screw #6x1/2" 189A 792169 Screw, 10-32 x 1/2"

190 792150 Lockwasher

191 792151 Nut, 7/16-20 208B 798025 Fan/Coupling (Incl. 189 & 189A) 209 798024 Control Lever

Parts must be ordered from Teoumseh Products Co. NOTE: Ail component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 44

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in

materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be

defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than AYR manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by American Yard Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we wiil exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, deiivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.

7. in the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact:

American Yard Products Service Department P.O. Box 1687 Orangeburg, SC 29116 USA

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitatlori of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

In Canada contact:

American Yard Products

1580 Trinity Drive, Units 5-8

Mississauga, Ontario L5T 1L6

Page 45

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 46

UDinOd

Poulan 159699 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

TABLE OF CONTENTS

CONTENTS OF HARDWARE PACK

ASS EM B LY

ASSEMBLY

ASSEMBLY

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

CHECK BRAKE SYSTEM

KNOW YOUR TRACTOR

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

STOPPING' (See Fig. 7)

TO USE THROTTLE CONTROL (See Fig. 7)

TO OPERATE ñ/IDWER (See Fig. 8)

CHECK ENGINE OIL LEVEL (See Fig. 12)

TO TRANSPORT (See Figs. 9 and 6 )

GENERAL RECOMMENDATIONS

BEFORE EACH USE

TRACTOR

BRAKE OPERATION

TIRES

BLADE CARE

TO SHARPEN BLADE (See Fig. 12)

BLADE REMOVAL (See Fsg. 11)

BATTERY

AIR FILTER (See Fig. 14)

CLEAN AIR SCREEN (See Fig. 14)

ENGINE COOLING FINS (See Fig. 15)

MUFFLER

SPARK PLUGS

IN-LINE FUEL FILTER (See Fig. 16)

TO REMOVE MOWER (See Fig. 17)

TO INSTALL MOWER (See Fig. 17)

TO LEVEL H^OWER HOUSING

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 22)

TO REPLACE MOTION DRIVE BELT (See Fig. 24)

TO ADJUST BRAKE (See Fig, 23)

TO ADJUST MOTION CONTROL LEVER (See

TO REMOVE WHEEL FOR REPAIRS (See Fig. 26)

TO ADJUST STEERING WHEEL ALIGNMENT

FRONT WHEEL TOE-IN/CAMBER

TO REPLACE HEADLIGHT BULB

INTERLOCKS AND RELAYS

TO REPLACE FUSE

ENGINE

TO ADJUST CARBURETOR (See Fig. 30;

TRACTOR

BATTERY

FUEL SYSTEfVI

ENGINE OIL

CYLINDERS

OTHER

TROUBLESHOOTING POINTS

TROUBLESHOOTING POINTS

SCHEIVIATIC

CHASSIS AND ENCLOSURES

DRIVE

STEERING ASSEMBLY

SEAT ASSEMBLY

DECALS

WHEELS AND TIRES

42" MOWER DECK

REPAIR PARTS

TRÁNSÁXLi FÉiRtÉSS - MODEL NUMBER 205-027B

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION