pottery barn kids
THOMAS TWIN OVER FULL BUNK BED
! WARNING: Failure to follow thes e warnings and assembly
instructions could result in serious injury or death. T o help prevent serious or fatal injuries from
entrapment or falls:
• Read all instructions before assembling bunk bed. KEEP INSTRUCTIONS FOR
FUTURE USE.
• Before each usage or assembly, inspect bunk bed for damaged hardware, loose joints,
missing parts or sharp edges. DO NOT use bunk bed if any parts are missing or broken.
Telephone or write to Pottery Barn Kids for replacement parts and instructional literature
if needed. DO NOT substitute parts.
• Follow the information on the warnings appearing on the upper bunk end structure and
on the carton. DO NOT REMOVE WARNING LABEL FROM THE BED.
• Always use the recommended size mattress or mattress support, or both, to help
prevent the likelihood of entrapment or falls.
• Ensure thickness of mattress does not exceed 9” and the surface of the mattress is at
least 5" (127 mm) below the upper edge of guardrai ls.
• Use only mattress which is 74"-75" long and 37.5"-38.5" wide on upper bunk.
• Surface of mattress must be at least 5 inches (127 mm) below the upper edge of the
guardrails.
• The use of water or sleep flotation mattress is prohibited.
• Periodically check and ensure that the guardrail, ladder and other components are in
their proper position, free from damage, and that all connectors are tight.
• Never allow children under 6 years of age to use the upper bunk.
• Do not allow horseplay on or under the bed and prohibit jumping on the bed.
• Always use the ladder for entering and leaving the upper bunk.
• Use of a night light may provide added safety precautions for a child using the upper
bunk.
• Prohibit more than one person on the upper bunk.
• Always use guardrails on both long sides of the upper bunk.
• If the bunk bed will be placed next to a wall, the guardrail that runs the full length of the
bed should be placed against the wall to prevent entrapment between the bed and the
wall.
• If refinishing, use a non-toxic finish specified for children’s products.
• STRANGULA TI ON HAZARD – Never attach or hang items to any part of the bunk bed
that are not designed for use with the bed; for example, but not limited to, hooks, belt s,
and jump ropes.
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PARTS INCLUDE:
A – Full End L (lower) (x1)
B – Full End R (lower) (x1)
C – Twin End (upper) (x2)
D – Side rails (x4)
E – Long Guardrail (x1)
F – Short Guardrail (x1)
G – Slat Rolls - Twin Size (x1)
H – Slat Rolls - Full Size (x1)
I – Ladder (x1)
J – Ball Finials (x4)
K – Middle Finials (x4)
L – Feet (x8)
TOOLS REQUIRED:
Phillips head screw driver (not included)
HARDWARE:
M – Allen Wrench M4 (x1 )
N – Long Bolts M8 x 130mm (x16)
O – Short Bolts 1/4” x 32mm x 15mm (x3)
P – Metal Pin 10 mm x 11 mm (x2)
Q – Threaded Dowel 10 mm x 80 mm (x 4)
R – Barrel Nuts M8 x 15 mm x12 mm (x16)
S –Small Phillips Head Screws #8 x 19 mm (x10)
T –Large Phillips Head Screws #8 x 30 mm (x56)
PRE-ASSEMBLY:
• Read all instructions before beginning assembly. The illustrations provided allow for easier assembly when used
in conjunction with the assembly instructions.
• For your safety and ease, assembly by two adults is recommended.
• Remove all parts and hardware from the box and lay out on a clean, carpeted, or scratch-free work surface. Use
care as some parts or hardware may have sharp points or edges.
• Do not dispose of any contents until assembly is completed to avoid accidentally discarding small parts or
hardware.
• Use the parts and hardware lists to identify and separate each of the pieces included.
• Note: Do not fully tighten all bolts un til all p arts are in p lace. Failure to follow these instructions may cause the
bolts to misalign during assembly.
• The use of power tools for assembly is not recommended. Power tools can damage hardware or split wood.
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ASSEMBLY:
Steps #1 through 3 Ass embly of lower (full size) bunk
Assemble lower full size bunk first using the taller and wider end boards (A&B) as both headboard and footboard
for the bed.
1. Screw in four feet (L) to the lower bunk posts of the Full Ends Left and Right (A&B).
2. Screw the Threaded dowels (Q) into the rear posts of the Full Ends Left and Right (A&B). Secure a Ball
Finials (J) into front posts of each Full End Left and Right.
3. Install 2 Barrel Nuts (R) into the holes on one end of Side Rail (D). Insert the Side Rail (D) dowels into
middle drilled holes of the Full End Left (A), as shown. Then insert 2 Long Bolts (N) through the Full End
Left (A) and into the nuts in the Side Rail (D). T ighten with the Allen Wrench (M). Repeat for other Full End
Left post with a second Side Rail (D). Then, repeat to attach the other ends of the two Side Rails (D) to both
posts of Full End Right (B).
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Steps #4 through 5: Assembly of upper (twin size) bunk
Assemble the top (twin size) bunk next using the shorter, narrower end boards (C) as both headboard and
footboard for the bed
4. Screw in the Middle Finials (K) to the bottom end of the Twin End (C) posts.
5. Insert two Barrel Nuts (R) into each end of one Side Rail (D). Insert the Side Rail (D) dowels into the middle
pre-drilled holes of one Twin End (C). Then insert 2 Long Bolt s (N) through the T win End Post (C) and into the
nuts in the Side Rail (D). Tighte n with the Allen wrench (M) provided. Repeat with the second Side Rail (D) on
the other post of that Twin End (C). Then, re peat to attach the other end of the two Side Rails (D) to t he
second Twin End (C).
.
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Step #6 through 7: Install the bed slats and metal pin.
6. Lay the Full Slat roll (H ) in between the Side Rails (D) of the Full Bed and use large Phillips head screws (T)
to fasten the slats to the side rails for the lower bed . Near the middle of the two full ends top rail insert the (P)
Metal pin as shown below.
7. Lay the Twin Slat Roll (G) in be tween the Side Rails (D) o f the T win Bed and use la rge Phillips head screw s (T)
to fasten slats to the side rails with a Phillips head screwdriver for the upper bunk.
NOTE: The bunk may be set up as a full bed and separate twin bed. The third and fourth Ball Finials (J) are to be
used on full size lower bunk bed ONLY when the bunk is set up as tw o beds. Use the last four feet in p lace of
the mid finials on the upper bunk bed ONL Y when the bunk is to be set up as a separate bed. Be sure to store
whichever ball finials, feet, & metal dowels not being used so tha t they can be utilized at a later date if needed.
Lower bunk as full bed Upper bunk as twin bed
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Steps #8 through 9: Attach guardrails
8. Install the Long Guardrail (E) onto the backside of the upper bed by slid ing the Guardrail’s me tal bracket on the
inside of the Side Rail (D). Screw the Short Bolts (O) through both ends of the Long Guardrail (E) to join it to
upper twin ends, tighten with the Allen wrench (M) . Then, Position the Short Guardrail on the upper bed front
side rail, so that the ladder will be placed on the desired side of the bed. Attach the Short Gu ardrail (F) to one
Twin End Board (C) using the Short Bolt (O).
9. On the ladder opening end of the Short Guardrail (F), fasten the Guardrail (F) Bracket to the Sid e Rail (D) using
the Small Phillips head screws (S). Fasten the rest of the brackets to the Side Rail. Then, use the small
Phillips head screws (S) to fasten the Long Guardrail (E) Brackets to the Side Rail (D) as shown in drawing 9.
F
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Step #10: Assemble the bunk bed
10. After both bunks are assembled, set the upper bunk on top of the lower bunk. Place the pre-drilled holes in
the bottom of the middle finials attached to the upper (twin) bunk bed posts over metal pins (P) and Threaded
dowel (Q) in lower (full) bed. NOTE: When using the two beds in the bunk bed configuration, the Middle Finials
will be used. When the beds are used as separate beds, the standard Feet will be used. Be sure to store
whichever f eet, finials, & m etal pins/threaded dowels are not used so that they can be utilized at a la ter date if
needed.
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Step #11:
11. Affix ladder (I) to the front side of top bunk bed rail as shown by placing ladder bracket over upper
bunk side rail in the opening between the short guardrail and end board. Then fasten with the remaining small
Phillips head screws (S).
Finally: Retighten all bolts and screw s to make sure all are tight and bunk bed structures is ri gid. It is recommended
all bolts and screws be checked from time to time for safety.
CARE INSTRUCTIONS:
• Dust often using a clean, soft, dry lint-free cloth.
• B lot spills immediately, and wipe with a clean, damp, cloth.
• We do not recommend the use of chemical cleansers, abrasives, or furniture polish on our lacquered
finish.
• Check fasteners periodically for tightness. DO NOT over tighten. This may cause distortion or breakage.
• Parents should ensure a safe environment for the child by checking regularly, before placing the child in
the product, that every component is properly and securely in place.
Thank you for your purchase
Stores | catalog | www.potterybarnkids.com
USA 1.800.290.8181
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