Pottery Barn Thomas Twin Full Bunk Assembly Instruction

pottery barn kids

THOMAS TWIN OVER FULL BUNK BED

! WARNING: Failure to follow thes e warnings and assembly

instructions could result in serious injury or death. T o help prevent serious or fatal injuries from
entrapment or falls:

• Read all instructions before assembling bunk bed. KEEP INSTRUCTIONS FOR
FUTURE USE.

• Before each usage or assembly, inspect bunk bed for damaged hardware, loose joints,
missing parts or sharp edges. DO NOT use bunk bed if any parts are missing or broken.
Telephone or write to Pottery Barn Kids for replacement parts and instructional literature
if needed. DO NOT substitute parts.

• Follow the information on the warnings appearing on the upper bunk end structure and
on the carton. DO NOT REMOVE WARNING LABEL FROM THE BED.

• Always use the recommended size mattress or mattress support, or both, to help
prevent the likelihood of entrapment or falls.

• Ensure thickness of mattress does not exceed 9” and the surface of the mattress is at
least 5" (127 mm) below the upper edge of guardrai ls.

• Use only mattress which is 74"-75" long and 37.5"-38.5" wide on upper bunk.

• Surface of mattress must be at least 5 inches (127 mm) below the upper edge of the

guardrails.

• The use of water or sleep flotation mattress is prohibited.

• Periodically check and ensure that the guardrail, ladder and other components are in

their proper position, free from damage, and that all connectors are tight.

• Never allow children under 6 years of age to use the upper bunk.

• Do not allow horseplay on or under the bed and prohibit jumping on the bed.

• Always use the ladder for entering and leaving the upper bunk.

• Use of a night light may provide added safety precautions for a child using the upper

bunk.

• Prohibit more than one person on the upper bunk.

• Always use guardrails on both long sides of the upper bunk.

• If the bunk bed will be placed next to a wall, the guardrail that runs the full length of the

bed should be placed against the wall to prevent entrapment between the bed and the
wall.

• If refinishing, use a non-toxic finish specified for children’s products.

• STRANGULA TI ON HAZARD – Never attach or hang items to any part of the bunk bed

that are not designed for use with the bed; for example, but not limited to, hooks, belt s,
and jump ropes.

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PARTS INCLUDE:

A – Full End L (lower) (x1)
B – Full End R (lower) (x1)
C – Twin End (upper) (x2)
D – Side rails (x4)
E – Long Guardrail (x1)
F – Short Guardrail (x1)
G – Slat Rolls - Twin Size (x1)
H – Slat Rolls - Full Size (x1)
I – Ladder (x1)
J – Ball Finials (x4)
K – Middle Finials (x4)
L – Feet (x8)

TOOLS REQUIRED:

Phillips head screw driver (not included)

HARDWARE:
M – Allen Wrench M4 (x1 )

N – Long Bolts M8 x 130mm (x16)

O – Short Bolts 1/4” x 32mm x 15mm (x3)

P – Metal Pin 10 mm x 11 mm (x2)
Q – Threaded Dowel 10 mm x 80 mm (x 4)

R – Barrel Nuts M8 x 15 mm x12 mm (x16)

S –Small Phillips Head Screws #8 x 19 mm (x10)
T –Large Phillips Head Screws #8 x 30 mm (x56)

PRE-ASSEMBLY:

• Read all instructions before beginning assembly. The illustrations provided allow for easier assembly when used
in conjunction with the assembly instructions.

• For your safety and ease, assembly by two adults is recommended.

• Remove all parts and hardware from the box and lay out on a clean, carpeted, or scratch-free work surface. Use

care as some parts or hardware may have sharp points or edges.

• Do not dispose of any contents until assembly is completed to avoid accidentally discarding small parts or
hardware.

• Use the parts and hardware lists to identify and separate each of the pieces included.

• Note: Do not fully tighten all bolts un til all p arts are in p lace. Failure to follow these instructions may cause the

bolts to misalign during assembly.

• The use of power tools for assembly is not recommended. Power tools can damage hardware or split wood.

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ASSEMBLY:
Steps #1 through 3 Ass embly of lower (full size) bunk
Assemble lower full size bunk first using the taller and wider end boards (A&B) as both headboard and footboard
for the bed.

1. Screw in four feet (L) to the lower bunk posts of the Full Ends Left and Right (A&B).

2. Screw the Threaded dowels (Q) into the rear posts of the Full Ends Left and Right (A&B). Secure a Ball

Finials (J) into front posts of each Full End Left and Right.

3. Install 2 Barrel Nuts (R) into the holes on one end of Side Rail (D). Insert the Side Rail (D) dowels into

middle drilled holes of the Full End Left (A), as shown. Then insert 2 Long Bolts (N) through the Full End
Left (A) and into the nuts in the Side Rail (D). T ighten with the Allen Wrench (M). Repeat for other Full End
Left post with a second Side Rail (D). Then, repeat to attach the other ends of the two Side Rails (D) to both
posts of Full End Right (B).

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