Posi-Plus Line Runner 700-40 Operator's Manual
OPERATOR'S MANUAL
TELESCOPIC AERIAL DEVICE
Line Runner 700-40
Posi-Plus Technologies Inc. Copyright © 2018
COPYRIGHT-WARNING
ANY REPRODUCTION OR DISTRIBUTION OF THIS WORK, IN WHOLE OR IN PART, BY ANY MEANS
WHATSOEVER, IS STRICTLY PROHIBITED WITHOUT THE EXPRESS WRITTEN CONSENT OF POSIPLUS TECHNOLOGIES INC.
700-OPEA-004
Section 1 - Unit specifications
About this manual ........................................................................................................................... 4
General specifications ..................................................................................................................... 4
Standard optional features .............................................................................................................. 4
Components identification .............................................................................................................. 5
Reach diagrams .............................................................................................................................. 6
TABLE OF CONTENTS
Section 2 - Safety
Accident prevention signs ............................................................................................................... 7
Safety instructions ........................................................................................................................... 7
Safety information ........................................................................................................................... 8
Section 3 – Safety decals
Listing and location of safety decals ............................................................................................. 11
Section 4 – Before you operate
Capacity and stability .................................................................................................................... 13
Operation near energized conductors .......................................................................................... 14
Daily preoperational checks.......................................................................................................... 15
Preparing for operation ................................................................................................................. 18
Operating instructions ................................................................................................................... 18
Section 5 – Controls
In cab controls ............................................................................................................... ................ 19
Intercom systems .......................................................................................................................... 19
Lower controls .............................................................................................................................. 21
Upper controls ............................................................................................................................... 22
Section 6 – Operation
Booms ............................................................................................................................................ 24
Boom rotation ................................................................................................................................ 24
Personnel platform ....................................................................................................................... 25
Platform leveling system ............................................................................................................... 26
Lower boom lifting eye .................................................................................................................. 27
120 Volts AC power source .......................................................................................................... 27
Section 7 – Protection systems
Limitations of protection systems ................................................................................................. 28
Boom stow protection ................................................................................................................... 28
Side load protection ...................................................................................................................... 28
Section 8 – Emergency operation
Operating safely ............................................................................................................................ 29
Emergency lowering DC pump ..................................................................................................... 29
Section 9 - Troubleshooting
Troubleshooting chart ......................................................................................................... .......... 31
Section 10 – Care of the unit
Hydraulic system, .......................................................................................................................... 32
Structures and mechanical systems ............................................................................................ 34
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Preface
The Posi-Plus Line Runner 700 aerial device is the result of Posi-Plus advanced technology
and quality awareness in design, engineering and manufacturing. At the time of delivery
from the factory, this unit met or exceeded all applicable standards published by both the
Canadian Standards Association CSA-C225 and the American National Standards Institute
ANSI A92.2. All information, illustrations and specifications contained within this manual
are based on the latest product information available at the time of publication.
It is mandatory that all operators read and understand this manual to operate the
machine in a safe and efficient manner.
This unit should never be altered or modified in any way that might affect the structural
integrity or operational characteristics without the specific written approval of Posi-Plus.
Any unauthorized alterations or modifications will void the warranty. Of greater concern, is
the possibility that unauthorized modification could adversely affect the safe operation of
this unit, resulting in property damage and/or personal injury.
Danger
This unit is a non-insulating aerial device.
Maintain safe clearances from electrical power lines and apparatus. You must
allow for platform sway, rock or sag.
This aerial device does not provide protection from contact with or proximity to an
electrically charged conductor.
Death or serious injury will result from such contact or inadequate clearance. The operator
of this machine must be familiar with and understand the safety information in the manual
and on the placards before operating the unit.
Set-up requirements, work procedures, and safety precautions for each particular situation
are the responsibility of the personnel involved in the use and/or care of this unit.
Dealers, installers, owners, users, operators, rentors, lessors, lessees and brokers
must comply with the appropriate sections of the applicable CSA C225 or ANSI A92.2
standards, OSHA, local and company regulations.
In this manual, there is the applicable reach diagram for this aerial device. This diagram will
help you choose the proper vehicle's position for the optimum operation of the aerial device.
Electrocution Hazard
Oct-18-700 Operation Page 3 of 34
Section 1 - Unit specifications
About this manual
This manual provides instruction for the operation of the unit. The operator must be familiar
with the unit and its capabilities before using the unit on the job. This manual is written to
provide an understanding of the unit, safety, proper set-up, and operation.
General specifications
The Posi-Plus model 700 uses a telescopic boom design that is capable of movement
through 100°, from -20° below horizontal to 80° above horizontal. The turntable has a 370°
non-continuous rotation. The standard unit is manufactured with "ON/OFF" controls using
a 3-axis joystick at the platform that operates the three (3) boom functions.
If requested, an optional 3-axis proportional joystick and valve assembly is available for this
model. In this case, the proportionality obtained during simultaneous operation of the boom
functions via the platform joystick will be dependent on the maximum flow available. The
standard flow available for this model is approximately 8 GPM at 1000 engine RPM.
This unit has been designed to be operated as a mobile aerial device. The driver
must never exceed 3 km/h (2 mph) when the operator is inside the platform. It should
only be operated on firm surfaces up to 5 degrees of inclination. For a maximum
stability, the truck chassis must be on a level and firm surface only.
Height (ground to bottom of platform) 34’-1” 10,4 m
Working Height 39’-1” 11,9 m
Reach from Centerline of Rotation 29'0" 8,9 m
Stowed Travel Height 10' 5" 3,2 m
Side pull Capacity* 300 lb 136 kg
Platform Capacity* 300 lb 136 kg
Cable Down Load* 100 lb 45 kg
Lower Boom Articulation -20° to 80°
Rotation 370° non-continuous
The capacities applicable to this unit could be different and are engraved on the aerial device
identification placard on the turret (100-229-XXX).
Standard optional features
Lower remote controls
Emergency operating system (12 V dc)
Fairlead ass' y at the platform
Standardized cab control panel
Optional proportional controls are available
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Components identification
PEDESTAL
TURRET
LOWER
CONTROLS
LOWER
BOOM
STABILIZER BAR
(IF APPLICABLE)
INTERCOM
TELESCOPIC
BOOM
STABILIZER BAR
(IF APPLICABLE)
PLATFORM
Oct-18-700 Operation Page 5 of 34
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Section 2 - Safety
Accident prevention signs
Your aerial device was complete with accident prevention signs when it was delivered.
These accident prevention signs are prepared by an industry council. If for any reason
any of the accident prevention signs are lost or become illegible, replacements may be
obtained from Posi-Plus.
Safety instructions
This "safety alert symbol" is used throughout this manual to indicate danger, warning,
caution, and attention instructions. These instructions must be followed to prevent the
possibility of personal injury and/or property damage.
The terms "danger, warning, and caution" represent varying degrees of personal injury
and/or property damage that could possibly result if the preventive instructions are not
followed. The following paragraphs from ANSI Z535.4 explain each term.
Danger
Indicates an imminently hazardous situation which, if not voided, will result in death or
serious injury. This signal word is to be used in the most extreme situations.
Warning
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Caution
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
The terms "attention" is used to alert personnel of instructions that must be followed to
prevent the possibility of property damage. Property damage could include structural
damage to the unit, component failure, or damage to nearby property. Read and follow
all danger, warning, caution and attention instructions.
Read and follow all danger, warning, caution and attention instructions.
Oct-18-700 Operation Page 7 of 34
Safety information
Study all safety messages and apply them on the job.
General safety information
Dealers, installers, owners, users, operators, rentors, lessors, lessees, and brokers
must comply with the appropriate sections of the applicable CSA or ANSI standards,
OSHA, local and company regulations.
Knowledge of the information in this manual and proper training provide a basis for
safely operating the unit. Follow your employer’s safe work practices and the
procedures in this manual when operating the unit.
This unit is designed and manufactured with many features intended to reduce the
likelihood of an accident. Safety alerts throughout this manual highlights situations in
which accidents can occur. Pay special attention to all safety alerts.
This aerial device should never be altered or modified in any way which might affect
the structural integrity or operational characteristics without the specific written
approval of Posi-Plus Technologies Inc. Unauthorized alterations or modifications will
void the warranty. Of greater concern is the possibility that unauthorized modification
could adversely affect the safe operation of the unit, resulting in personal injury and/or
property damage.
The operator bears ultimate responsibility for following all regulations and safety rules
of their employer and/or any state or federal law.
Never operate the aerial device with the vehicle out of level by more than 5° on all sides
(i.e. front, rear, curbside and roadside).
Before operation
Do not operate the unit without proper training.
Keep any tools or equipment needed to perform manual emergency operation in a
well-marked, designated area.
A pre-operational inspection should be performed daily, as described in the daily pre-
operational checks Section.
Do not use hands or other body parts to check hydraulic lines and fittings for leaks.
Death or serious injury can result from hydraulic oil being injected into the flesh.
Make sure that the unit is operating properly, and has been inspected, maintained and
tested in accordance with the manufacturer’s and government’s requirements.
The unit may be stabilized by stabilizer bars and/or outriggers. Set the unit on level
and firm ground before moving the booms from the rest.
Make sure that the fall protection equipment for each operator is in good condition
(i.e. no damage, no cuts, carabiner with safety latch working properly).
Make sure the platform floor is clear of debris, tools and other equipment that could
make the operator unstable and prevent from having both feet on the floor during the
operation.
Oct-18-700 Operation Page 8 of 34
All platform occupant(s) must always wear a certified CSA or OSHA approved full
body harness attached and secured to the anchor provided at the upper controls’
station before entering the platform.
All platform occupants must always wear appropriate personal protective devices at
all times (i.e. hard hats, safety shoes or boots; safety glasses, work gloves).
Never try to climb in or enter the platform, if the platform is not down to the ground.
Never place any item in the platform for the purpose of increasing work height (i.e.
planks, ladders, step stools).
Never wear climbers inside the platform.
Before entering the platform, visually inspect the unit and test operate it at the
beginning of each day by using the lower controls.
During operation
Always maintain safe clearance from obstacles, electrical power lines and apparatus.
The operator must allow for platform sway, rock or sag.
Always maintain a safe distance from overhead obstacles (including overhead
electrical power lines).
Always maintain a clear view of the path of travel when operating from the platform.
Do not exceed the platform capacity that is stated on the serial number placard.
Understand the stability characteristics of this unit before using it.
All platform occupant(s) of this aerial device must always wear a certified CSA or
OSHA approved full body harness attached to a lanyard while operating the unit from
the platform. The lanyard must be secured to the lanyard anchor (D-ring) at the boom
tip.
All platform occupants must always wear appropriate personal protective devices at
all times (i.e. hard hats, safety shoes or boots; safety glasses, work gloves).
Always stand firmly and keep both feet on the floor of the platform.
Never sit, stand, or climb on the edge of the platform.
Never place any item or equipment in the platform for the purpose of increasing work
height (planks, ladders, step stools).
Never try to climb down from the platform, if the platform is not in the stowed position
or down to the ground.
Make sure the platform floor is clear of debris, tools and other equipment that could
make the operator unstable and prevent from having both feet on the floor during the
operation.
Never belt off or tie off to an adjacent pole, structure or other equipment.
Operate the controls smoothly, avoiding rapid reversals.
Use care when getting on and off the unit and/or when entering and exiting the
platform to avoid slipping or falling. Always maintain three points contact.
Oct-18-700 Operation Page 9 of 34
Danger
This aerial device is not insulating and carries no dielectric rating. Death or
serious injury can result from the use of such equipment in contact with or
with inadequate clearance from an energized conductor.
Maintain safe clearance from electrical power lines and apparatus. The operator
must allow for platform sway, rock or sag.
Never allow ground personnel to come in contact with the aerial device, vehicle or
vehicle attachments while in operation near energized power lines.
Pinch points exist on an aerial device between the lower boom and the turntable.
Stand clear while raising and lowering the lower boom.
This unit has been designed to be operated as a mobile aerial device. The driver
must never exceed 3 km/h (2 mph) when the operator is inside the platform. It should
only be operated on firm surfaces up to 5 degrees of inclination. For a maximum
stability, the truck chassis must be on a level and firm surface only.
Danger
Do not attempt to operate the aerial device if the communication system is
malfunctioning. Death or serious injury may result if the operator in the
platform is unable to communicate with the driver of the truck.
The operator must make sure that the door is closed, the latch of the platform is
engaged properly on the platform door retainer, and the safety chain routed
through the platform door. The door must be secured at all times.
Avoid contact of the booms or platform with fixed objects such as tree limbs, poles,
buildings, etc.
Do not sit or stand on the lip edge of the platform.
All operators must operate the aerial device only when their view is unobstructed or a
second person who has an unobstructed view instructs the operator of the position of
the booms at all times.
Danger
Oct-18-700 Operation Page 10 of 34
Section 3 – Safety decals
This section contains the decals listing and a drawing showing their location for this
particular unit. A copy of each decal follows the listing.
If for any reason any of the accident prevention signs are lost or become illegible,
replacements can be obtained from your Posi-Plus dealer. This section will help you to
find the decal to be replaced.
Oct-18-700 Operation Page 11 of 34
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