Porter-Cable PCH3030, PCH2425, PCH3540HR, PCV2021, PCH2627 User Manual

...
Pressure Washers
Instruction
manual
The Model and Serial No. plate is located on the main housing of the tool. Record these numbers in the spaces below and retain for future reference.
Type ______________________________________
IMPORTANT
Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations.
Part No. D22885-011-0
ESPAÑOL: PÁGINA 21 FRANÇAIS: PAGE 41
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
MODEL PCV2021
Copyright © 2001 Porter-Cable Corporation
MODEL PCH2425
MODEL PCH2627
MODEL PCH3030
MODEL PCH3540HR
2 — ENG
D22885
SSAAFFEETTYY GGUUIIDDEELLIINNEESS - DDEEFFIINNIITTIIOONNSS
. . . . . . . . . . .2
IIMMPPOORRTTAANNTT SSAAFFEETTYY IINNSSTTRRUUCCTTIIOONNSS
. . . . . . . .3-4
OOWWNNEERR''SS RREESSPPOONNSSIIBBIILLIITTIIEESS
. . . . . . . . . . . . . . . .5
PPRREESSSSUURREE WWAASSHHEERR SSEERRVVIICCEE PPOOLLIICCYY
. . . . . . . . .5
BBOOXX CCOONNTTEENNTTSS
. . . . . . . . . . . . . . . . . . . . . . . . . .6
AASSSSEEMMBBLLYY
. . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
OOPPEERRAATTIIOONN
. . . . . . . . . . . . . . . . . . . . . . . . . . .9-13
Basic Elements of a Pressure Washer . . . . . . . .9
Basic Elements of Engine . . . . . . . . . . . . . . . . .9
Pressure Washer Terminology . . . . . . . . . . . . . .9
Pressure Washer Operating Features . . . . . .9-10
Bypass Mode . . . . . . . . . . . . . . . . . . . . . .9
Thermal Relief Valve . . . . . . . . . . . . . . . . .10
Pressure Adjustment . . . . . . . . . . . . . . . .10
How to Use Wand . . . . . . . . . . . . . . . . . . . . .10
Multi-Reg . . . . . . . . . . . . . . . . . . . . . . . .10
Quick Connect Turret . . . . . . . . . . . . . . . .11
How to Siphon Chemicals/Cleaning Solvents . .11
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections.
10/2/97
TABLE OF CONTENTS
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Shutting Down Your Pressure Washer . . . . . . .13
MMAAIINNTTEENNAANNCCEE
. . . . . . . . . . . . . . . . . . . . . . .13-15
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Pump Maintenance Chart . . . . . . . . . . . . . . . .14
Nozzle Cleaning . . . . . . . . . . . . . . . . . . . . . . .14
Water Inlet Screen Cleaning . . . . . . . . . . . . . .15
To Change Oil in Pump . . . . . . . . . . . . . . . . .15
DAPC Axial Cam . . . . . . . . . . . . . . . . . . .15
Annovi Reverberi . . . . . . . . . . . . . . . . . . .15
CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
SSTTOORRAAGGEE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
TTRROOUUBBLLEESSHHOOOOTTIINNGG GGUUIIDDEE
. . . . . . . . . . . . .17-18
WWAARRRRAANNTTYY SSTTAATTEEMMEENNTT
. . . . . . . . . . . . . . . . . .19
QQUUIICCKK FFAACCTTSS
. . . . . . . . . . . . . . . . . . . . . . . . . . .20
SAFETY GUIDELINES - DEFINITIONS
indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
indicates a potentially hazardous sit-
uation which, if not avoided, could
result in death or serious injury.
indicates a potentially hazardous situ­ation which, if not avoided, may
result
in minor or moderate injury
.
used without the safety alert symbol indicates a potentially hazardous situ-
ation which, if not avoided, may result in property damage.
This product may not be equipped with a spark arresting muffler. If the product is not equipped
and will be used around flammable materials, or on land covered with materials such as agri­cultural crops, forest, brush, grass, or other similar items, then an approved spark arrester must be installed and is legally required in the state of California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources Code, unless the engine is equipped with a spark arrester, as defined in section 4442, and maintained in effective working order. Spark arresters are also required on some U.S. Forest Service land and may also be legally required under other statutes and ordinances.
Engine exhaust contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproduc­tive harm.
Read Operator’s Manual. Do not operate equipment until you have read Operator’s Manual for
Safety, Assembly, Operation, and Maintenance Instructions.
3 — ENG D22885
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUC-
TIONS BEFORE USING.
HAZARD
• Unsafe operation of your pressure washer could lead to serious injury or death to you or others.
If proper starting procedure is not fol-
lowed, engine can kickback causing seri­ous hand and arm injury.
• The spray gun/wand is a powerful cleaning tool that could look like a toy to a child.
• Reactive force of spray will cause gun/wand to move, and could cause the operator to slip or fall, or misdirect the spray. Improper control of gun/wand can result in injuries to self and others.
• Become familiar with the operation and con­trols of the pressure washer.
• Keep operating area clear of all persons, pets, and obstacles.
• Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.
• Never defeat the safety features of this prod­uct.
• Do not operate machine with missing, bro­ken, or unauthorized parts.
• Never leave wand unattended while unit is running.
If engine does not start after two pulls,
squeeze trigger of gun to relieve pump pressure. Pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.
• Keep children away from the pressure wash­er at all times.
• Do not overreach or stand on an unstable support. Grip gun/wand firmly with both hands. Expect the gun to kick when trig­gered.
HOW TO PREVENT ITWHAT CAN HAPPEN
RISK TO BREATHING
RISK OF EXPLOSION
OR FIRE
RISK OF UNSAFE
OPERATION
• Shut off engine and allow it to cool before adding fuel to the tank.
• Use care in filling tank to avoid spilling fuel. Move pressure washer away from fueling area before starting engine.
• Keep maximum fuel level ½” below top of tank to allow for expansion.
• Operate and fuel equipment in well ventilated areas free from obstructions. Equip areas with fire extinguishers suitable for gasoline fires.
• Never operate pressure washer in an area containing dry brush or weeds.
• Always keep pressure washer a minimum of four feet away from surfaces (such as hous­es, automobiles, or live plants) that could be damaged from muffler exhaust heat.
• Store fuel in an OSHA approved container, in a secure location away from work area.
• Do not spray flammable liquids
• Spilled gasoline and it’s vapors can become ignited from cigarette sparks, electrical arcing, exhaust gases, and hot engine components such as the muffler.
• Heat will expand fuel in the tank which could result in spillage and possible fire explosion.
• Operating the pressure washer in an explosive environment could result in a fire.
• Materials placed against or near the pressure washer can interfere with its proper ventilation features causing overheating and possible igni­tion of the materials.
• Muffler exhaust heat can damage painted sur­faces, melt any material sensitive to heat (such as siding, plastic, rubber, or vinyl), and damage live plants.
• Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unquali­fied persons.
• Use of acids, toxic or corrosive chemicals, poi­sons, insecticides, or any kind of flammable solvent with this product could result in serious injury or death.
• Breathing exhaust fumes will cause serious injury or death.
• Some cleaning fluids contain substances which could cause injury to skin, eyes, or lungs.
• Operate pressure washer in a well ventilated area. Avoid enclosed areas such as garages, basements ,etc.
• Never operate unit in a location occupied by humans or animals.
• Use only cleaning fluids specifically recom­mended for high pressure washers. Follow manufacturers recommendations.Do not use chlorine bleach or any other corrosive com­pound
IMPORTANT SAFETY INSTRUCTIONS
4 — ENG
D22885
HAZARD
• Fuel or oil can leak or spill and could result in fire or breathing hazard, serious injury or death can result. Fuel or oil leaks will damage carpet, paint or other sur­faces in vehicles or trailers.
• If pressure washer is equipped with a fuel shut-off valve, turn the valve to the off position before transporting to avoid fuel leaks. If pres­sure washer is not equipped with a fuel shut­off valve, drain the fuel from tank before trans­porting. Only transport fuel in an OSHA approved container. Always place pressure washer on a protective mat when transporting to protect against damage to vehicle from leaks. Remove pressure washer from vehicle immediately upon arrival at your destination.
WHAT CAN HAPPEN HOW TO PREVENT IT
RISK OF
ELECTRICAL
SHOCK
RISK OF CHEMICAL BURN
RISK OF HOT SURFACES
RISK TO FLUID
INJECTION
The powerful spray from your pressure washer is capable of causing damage to surfaces such as
wood, glass, automobile paint, auto striping and trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray. Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel.
Operating without flow of water will result in equipment damage. Operating the pressure washer with water supply shutoff will void your warranty. You should never run this pressure washer for more than 2 minutes without pulling the trigger to allow cool water to enter the pump and the heated (recirculated) water to exit.
RISK OF INJURY AND
PROPERTY DAMAGE
WHEN TRANSPORTING OR
STORING
• Spray directed at electrical outlets or switches, or objects connected to an elec­trical circuit, could result in a fatal electri­cal shock.
• Unplug any electrically operated product before attempting to clean it. Direct spray away from electric outlets and switches.
• Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in in­jection injuries. DO NOT TREAT FLUID IN­JECTION AS A SIMPLE CUT! See a phy­sician immediately!
• Relieve system pressure before attempting maintenance or disassembly of equip­ment.
• Never place hands in front of nozzle.
• Direct spray away from self and others.
• Make sure hose and fittings are tightened and in good condition. Never hold onto the hose or fittings during operation.
• Do not allow hose to contact muffler.
• Never attach or remove wand or hose fittings while system is pressurized.
• Use only hose and high pressure accessories rated for pressure higher than your pressure washer's p.s.i.
• To relieve system pressure, shut off engine, turn off water supply, and pull gun trigger until water stops flowing.
• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flam­mable solvent with this product could re­sult in serious injury or death.
• Do not use acids, gasoline, kerosene, or any other flammable materials in this product. Use only household detergents, cleaners and degreasers recommended for use in pressure washers.
• Wear protective clothing to protect eyes and skin from contact with sprayed materials.
• Do not use chlorine bleach or any other cor­rosive compound.
• Contact with hot surfaces, such as engines exhaust components, could result in seri­ous burn.
• During operation, touch only the control sur­faces of the pressure washer. Keep children away from the pressure washer at all times. They may not be able to recognize the haz­ards of this product.
5 — ENG
OWNER’S RESPONSIBILITIES
DO NOT RETURN THIS PRODUCT TO THE RETAILER! Call 1-888-559-8550.
Read and understand all safety warnings.
Read this Owner’s Manual.
Do not operate this unit until you have read this Owners Manual for Safety, Operation, and Maintenance Instructions.
Read the Engine Owner's Manual supplied with this unit.
Do not operate this unit until you have read the Engine Owners Manual for Safety, Operation, and Maintenance Instructions.
Check for visible shipping damage. Shipping damage will cause problems in operation of this unit.
If you experience any problems and need assis­tance, please call us at our toll free number 1­888-559-8550, 8:00 a.m. to 8:00 p.m. C.S.T.
If you need warranty repair or service part pur­chase, you can locate an Authorized Warranty Service Center nearest you by calling us at 1-888­559-8550, 24 hours a day, 7 days a week.
PRESSURE WASHER SERVICE POLICY
Congratulations! You have purchased a high quality product from America’s leading manufacturer of pressure washers. This pressure washer, when properly used and maintained, will provide trouble free service. Please read and follow these instructions for proper use and maintenance.
All sales of pressure washers are final. Do not return this product to the retailer.
If you experience any problems and need assistance, please call us at our toll free number 1-888-559-8550,
Monday through Saturday, 8:00 a.m. To 6:00 p.m. C.S.T.
If repair or service part purchase is required, our many Authorized Warranty Service Centers are conveniently located and equipped to handle all in-warranty and out-of-warranty service.
For the location of the nearest Authorized Warranty Service Center call 1-888-559-8550, Ext. 2, 24 hours a day, 7 days a week or visit our web site @ devap.com.
All pressure washers carry a manufacturer's one year warranty from date of purchase for consumer use and a 90 day warranty for commercial use.
Retain sales receipt as proof of purchase for warranty service.
D22885
6 — ENG
D22885
BOX CONTENTS
Bagged Handle
Handle
Engine Manual
Bagged Parts
Nozzle Cleaning Kit
Knobs w/hardware
English/
Spanish/
French
Operator’s
Manual
Engine Frame and Wheel
Assembly
High Pressure Hose
Chemical Hose
Engine Oil
Spray Gun
Multi-Reg Wand
PCV2021
Accessories Panel
with hardware
PCV2021
Hose Reel with parts bag and
instruction manual
PCH3540HR
Quick Connect Turret Wand
PCH2425, PCH2627, PCH3030, PCH3540HR
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