UNPACKING YOUR SCROLL SAW
KNOW YOUR SCROLL SAW
GLOSSARY OF TERMS
ASSEMBLY AND ADJUSTMENTS
OPERATION
MAINTENANCE
ACCESSORIES AND ATTACHMENTS.......................................................................................................22
TROUBLESHOOTING GUIDE
PARTS LIST.................................................................................................................................................24
Depth of Throat....................... 18 in. (457 mm)
Blade Stroke…......….............. 3/4 in. (19 mm)
Depth of 90° Cut..................... 2-1/4 in. (57 mm)
Depth of 45° Cut, Left ……….1-1/4 in. (32 mm)
Depth of 15
!
WARNING
To avoid electrical hazards, re hazards or damage to the tool, use proper circuit protection. Use a separate electrical
circuit for your tools.
The scroll saw is wired at the factory for 110-120 Volt operation. It must be connected to a 120V,1.6 Amp branch
circuit and use a 1.6 Amp time delay fuse or circuit breaker. To avoid shock or re, replace power cord immediately if it
is worn, cut or damaged in any way.
° Cut, Right .......... 2-1/4 in. (57 mm)
2013/07
2
Printed in China
CALIFORNIA PROPOSITION 65
!
WARNING
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains
chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
● Lead from lead-based paints,
● Crystalline silica from bricks and cement and other masonry products, and
● Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemical: work in a well ventilated area, and work with approved safety equipment, such as
those dust masks that are specially designed to lter out microscopic particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction
activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into
your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.
!
WARNING
Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or
other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure.
Direct particles away from face and body.
SAFETY GUIDELINES - DEFINITIONS
WARNING ICONS
Your power tool and its Instruction Manual may contain “WARNING ICONS” (a picture symbol intended to alert
you to and/or instruct you how to avoid a potentially hazardous condition). Understanding and heeding these
symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see.
SAFETY ALERT: Precautions that involve your safety.
PROHIBITION
WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields.
WEAR RESPIRATORY AND HEARING PROTECTION: Always wear respiratory and hearing protection.
READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury, user and all bystanders
must read and understand instruction manual before using this product.
KEEP HANDS AWAY FROM THE MOVING PART AND CUTTING SURFACE: Failure to keep your hands
away from the moving part and cutting surface will result in serious personal injury.
SUPPORT AND CLAMP WORK
!
DANGER
!
WARNING
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
!
CAUTION
CAUTION
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
CAUTION: Used without the safety alert symbol indicates potentially hazardous situation
which, if not avoided, may result in property damage.
3
POWER TOOL SAFETY
GENERAL SAFETY INSTRUCTIONS
BEFORE USING THIS POWER TOOL
Safety is a combination of common sense, staying alert
and knowing how to use your power tool.
!
WARNING
To avoid mistakes that could cause serious injury,
do not plug the tool in until you have read and
understood the following.
1. READ and become familiar with the entire
Instruction Manual. LEARN the tool’s
application, limitations and possible
hazards. Retain this manual as it contains
important information regarding safe operation of
this tool.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning ON.
4. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
5. DO NOT USE IN DANGEROUS ENVIRONMENTS.
Do not use power tools in damp locations, or expose
them to rain or snow. Keep work area well lit.
6. KEEP CHILDREN AWAY. All visitors and bystanders
should be kept a safe distance from work area.
7. MAKE WORKSHOP CHILD PROOF
master switches or by removing starter keys.
8. DO NOT FORCE THE TOOL.
and safer at the rate for which it was designed.
It will do the job better
with padlocks,
resistant lenses. They ARE NOT safety glasses.
NOTE: Glasses or goggles not in compliance with
ANSI Z87.1 could seriously injure you when they
break.
13. WEAR A FACE MASK OR DUST MASK.
Sawing operation produces dust.
14. SECURE WORK. Use clamps or a vise to
hold work when practical. It is safer than
using your hand and it frees both hands to
operate the tool.
15. DISCONNECT TOOLS FROM POWER SOURCE
before servicing, and when changing accessories
such as blades, bits and cutters.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the OFF position
before plugging the tool in.
17. USE RECOMMENDED ACCESSORIES.
Consult this Instruction Manual for recommended
accessories. The use of improper accessories may
cause risk of injury to yourself or others.
18. NEVER STAND ON THE TOOL. Serious injury
could occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
19. CHECK FOR DAMAGED PARTS. Before further
use of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will
operate properly and perform its intended function
– check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting and
any other conditions that may affect its operation.
A guard or other part that is damaged should be
properly repaired or replaced.
9.
USE THE RIGHT TOOL. Do not force the tool or an
attachment to do a job for which it was not designed.
10.
USE PROPER EXTENSION CORDS. Make sure
your extension cord is in good condition. When
using an extension cord, be sure to use one heavy
enough to carry the current your product will draw.
An undersized cord will result in a drop in line
voltage and in loss of power which will cause the tool
to overheat. The table on page 6 shows the correct
size to use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier
the cord.
11.
WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets or other
jewelry which may get caught in moving parts.
Nonslip footwear is recommended. Wear protective
hair covering to contain long hair.
12. ALWAYS WEAR EYE PROTECTION. Any
power tool can throw foreign objects into
the eyes and could cause permanent eye
damage. ALWAYS wear Safety Goggles
(not glasses) that comply with ANSI Safety standard
Z87.1. Everyday eyeglasses have only impact–
20. NEVER LEAVE THE TOOL RUNNING
UNATTENDED. TURN THE POWER “OFF”. Do not
walk away from a running tool until the blade comes
to a complete stop and the tool is unplugged from
the power source.
21. DO NOT OVERREACH. Keep proper footing and
balance at all times.
22. MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
23. DO NOT use power tool in presence of ammable
liquids or gases.
24. DO NOT operate the tool if you are under the
inuence of any drugs, alcohol or medication that
could affect your ability to use the tool properly.
25. Dust generated from certain materials can be
hazardous to your health. Always operate saw in
well-ventilated area and provide for proper dust
removal.
26. WEAR HEARING PROTECTION to reduce
the risk of induced hearing loss.
4
SCROLL SAW SAFETY
SPECIFIC SAFETY INSTRUCTIONS FOR
THIS SCROLL SAW
1. READ AND UNDERSTAND all safety instructions
and operating procedures throughout the manual.
Retain this manual as it contains important
information regarding safe operation of this tool.
2. DO NOT OPERATE the Scroll Saw until it is
completely assembled and installed according to the
instructions.
3. SHOULD any part of Scroll Saw be missing,
damaged, or fail in any way, or any electrical
component fail to perform properly, shut off the
switch and remove the plug from the power supply
outlet. Replace missing, damaged, or failed parts
before resuming operation.
4. IF YOU ARE NOT thoroughly familiar with the
operation of a Scroll Saw, obtain advice from your
supervisor, instructor or other qualied person.
5. SERIOUS INJURY could occur if the tool tips over
or you accidentally hit the cutting tool. Do not store
anything above or near the tool.
6. AVOID INJURY from unexpected saw movement.
Place the saw on a rm level surface where the
saw does not rock and bolt or clamp the saw to its
support.
7. YOUR SCROLL SAW MUST BE SECURELY FASTENED to a stand or workbench. If there is
any tendency for the stand or workbench to move
during operation, the stand or workbench MUST be
fastened to the oor.
8. THIS SCROLL SAW is intended for indoor use only.
9. TENSION BLADE PROPERLY before starting the
saw. Recheck and adjust tension as needed.
10.BLADE TEETH MUST POINT downward toward the
table.
11.TABLE MUST BE CLEARED of all debris before
operating saw. Do not perform lay out, set up or
assemble work on the table when the saw is in
operation.
13.HOLD WORKPIECE FIRMLY
14.NEVER CUT MATERIAL that is too small to be held
safely.
15.DO NOT USE dull or bent blades.
16.TURN THE SAW OFF AND UNPLUG THE CORD
if the blade binds in the saw kerf while being backed
out of the workpiece, usually caused by sawdust
clogging the kerf. If this happens, turn off the scroll
saw and unplug the power cord. Wedge open the
kerf and back the blade out of the workpiece.
17.DO NOT feed the material too fast while cutting.
Only feed the workpiece at the rate the saw will cut.
18. TURN THE POWER OFF, make sure the scroll
saw comes to a complete stop before installing or
removing an accessory, and before leaving the work
area.
19.DO NOT START the saw with workpiece pressing
against the blade. Slowly feed the workpiece into the
moving blade.
20.WHEN CUTTING a large workpiece, MAKE SURE
the material is supported at table height.
21.EXERCISE CAUTION when cutting workpieces
that are round or irregularly shaped, workpieces can
pinch the blade.
22.ALWAYS release blade tension before loosening
the blade holder screw.
23.MAKE CERTAIN table tilting lock is tightened before
starting the machine.
24.NEVER REACH under the scroll saw table when
motor is running.
25.CHECK FOR DAMAGED PARTS before each
use. Check for alignment of moving parts, binding
of moving parts, breakage of parts, mounting or any
other conditions that may affect operation. Parts that
are damaged should be properly repaired or replaced
before using the tool.
26.THINK SAFETY.
against the table top.
12.TO PREVENT INJURIES, avoid awkward hand or
nger positions, where a sudden slip could cause a
hand to move into the blade when operating the saw.
5
ELECTRICAL REQUIREMENTS AND SAFETY
POWER SUPPLY AND MOTOR SPECIFICATIONS
!
WARNING
To avoid electrical hazards, re hazards, or damage
to the tool, use proper circuit protection. Use a
separate electrical circuit for your tool. Your tool
is wired at the factory for 120V operation. Connect
to a 120V, 1.6 Amp circuit and use a 1.6 Amp time
delay fuse or circuit breaker. To avoid shock or re,
if power cord is worn, cut, or damaged in any way,
have it replaced immediately.
GROUNDING INSTRUCTIONS
!
WARNING
This tool must be grounded while in use to protect
the operator from electrical shock.
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides a path of least
resistance for electric currents and reduces the risk of
electric shock. This tool is equipped with an electrical
cord that has an equipment-grounding conductor
and a grounding plug. The plug must be plugged
into a matching receptacle that is properly installed
and grounded in accordance with all local codes and
ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not
t the receptacle, have the proper receptacle installed
by a qualied electrician.
USE only 3-wire extension cords that have
three-pronged grounding plugs with three-pole
receptacles that accept the tool’s plug. Repair or
replace damaged or worn cords immediately.
Use a separate electrical circuit for your tool. This circuit
must not be less than #18 wire and should be protected
with a 1.6 Amp time lag fuse. Before connecting the
motor to the power line, make sure the switch is in the
off position and the electric current is rated the same as
the current stamped on the motor nameplate. Running
at a lower voltage will damage the motor.
GUIDELINES FOR EXTENSION CORDS
USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use an
extension cord heavy enough to carry the current your
product will draw. An undersized cord will cause a drop
in line voltage resulting in loss of power, overheating
and burning out of the motor. The table below shows
the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
Make sure your extension cord is properly wired and in
good condition. Always replace a damaged extension
cord or have it repaired by a qualied technician before
using it. Protect your extension cords from sharp
objects, excessive heat and damp or wet areas.
IMPROPER CONNECTION of the equipment grounding
conductor can result in risk of electric shock. The
conductor with the green insulation (with or without
yellow stripes) is the equipment grounding conductor.
If repair or replacement of the electrical cord or plug is
necessary, do not connect the equipment grounding
conductor to a live terminal.
CHECK with a qualied electrician or service person
if you do not completely understand the grounding
instructions, or if you are not certain the tool is properly
grounded.
MINIMUM GAUGE FOR EXTENSION CORDS (AWG)
(When using 120 volts only)
Ampere Rating Total length of Cord
More Than Not More Than 25 50 100 150 ft.
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12 Not Recommended
!
WARNING
(7.62 15.24 30.48 45.72 m)
AWG- American Wire Gauge
This tool is for indoor use only. Do not expose to
rain or use in damp locations.
6
This tool is intended for use on a circuit that has a
receptacle like the one illustrated in Fig. 1. Fig. 1 shows
a three-pronged electrical plug and receptacle that has a
grounding conductor. If a properly grounded receptacle
is not available, an adapter (Fig. 2) can be used to
temporarily connect this plug to a two-contact grounded
receptacle. The adapter (Fig. 2) has a rigid lug extending
from it that MUST be connected to a permanent earth
ground, such as a properly grounded receptacle box.
!
CAUTION
In all cases, make certain the receptacle is properly
grounded. If you are not sure, have a qualied
electrician check the receptacle.
Fig. 1
Fig. 2
Properly Grounded
Three-Pronged Receptacle
Grounding Lug
Adapter
Three-Pronged Plug
Grounding Prong
Make sure this is
connected to a
known ground.
Two-Pronged
Receptacle
7
CARTON CONTENTSTOOLS NEEDED FOR ASSEMBLY
Supplied Not SuppliedUNPACKING AND CHECKING CONTENTS
Carefully unpack the scroll saw and all its parts, and
compare against the list below and the illustration on the
next page. With the help of an assistant place the saw
3 mm hex key
Slotted screwdriver
#2 Phillips screwdriver
Adjustable wrench
13 mm wrench
on a secure surface and examine it carefully.
!
WARNING
● To avoid injury from unexpected starting or
electrical shock, do not plug the power cord
into a source of power during unpacking and
assembly. The cord must remain unplugged
whenever you are adjusting/ assembling the
scroll saw.
● The scroll saw is heavy and should be lifted with
care. If needed, get the assistance of someone to
lift and move the scroll saw.
● If any part is missing or damaged, do not attempt
to assemble the scroll saw, or plug in the power
cord until the missing or damaged part is