Page 1
16 IN. (406 MM) VARIABLE SPEED
SCROLL SAW
SCIE SAUTEUSE 406 MM
(16 PO ) À VITESSE VARIABLE
SIERRA CALADORA DE
VELOCIDAD VARIABLE,
DE 406 MM (16 PULG.)
Instruction Manual
Manuel d’instructions
Manual de instrucciones
www.portercable.com
INSTRUCTIVO DE OPERACIÓN, CENTROS DE
SERVICIO Y PÓLIZA DE GARANTÍA.
ADVERTENCIA: LÉASE ESTE INSTRUCTIVO
ANTES DE USAR EL PRODUCTO.
1
CATALOG NUMBER
PCB370SS
Page 2
TABLE OF CONTENTS
SECTION PAGE
PRODUCT SPECIFICATIONS..................................................................................................................... 2
CALIFORNIA PROPOSITION 65................................................................................................................. 3
SAFETY GUIDELINES - DEFINITIONS
GENERAL SAFETY RULES ........................................................................................................................
SCROLL SAW SAFETY...............................................................................................................................
ELECTRICAL REQUIREMENTS AND SAFETY.......................................................................................... 7
TOOLS NEEDED FOR ASSEMBLY.............................................................................................................
CARTON CONTENTS..................................................................................................................................
UNPACKING YOUR SCROLL SAW ........................................................................................................... 9
KNOW YOUR SCROLL SAW ..................................................................................................................... 10
GLOSSARY OF TERMS.............................................................................................................................. 11
ASSEMBLY AND ADJUSTMENTS.............................................................................................................. 12
OPERATION ............................................................................................................................................... 17
MAINTENANCE........................................................................................................................................... 21
ACCESSORIES AND ATTACHMENTS....................................................................................................... 22
TROUBLESHOOTING GUIDE..................................................................................................................... 23
PARTS LIST................................................................................................................................................. 24
WARRANTY................................................................................................................................................. 28
...................................................................................................... 3
4
5
8
8
PRODUCT SPECIFICATIONS
MOTOR
Power Source…………...........
Speed.................…………...... 500-1500 RPM
Speed Control.……….............
BLADE SAWDUST BLOWER Yes
Type…..........…………………. Pin-end or Plain-end WORK LIGHT
Depth of Throat.......................
Blade Stroke…......….............. 11/16 in. (17.5 mm)
Depth of 45
Depth of 90° Cut..................... 2 in. (50.8 mm)
!
WARNING
To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. Use a separate electrical
circuit for your tools.
The scroll saw is wired at the factory for 110-120 Volt operation. It must be connected to a 120V,1.6 AMP branch
circuit and use a 1.6 AMP time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it
is worn, cut or damaged in any way.
° Cut……………....
120 V AC, 60 HZ, 1.6 Amp Size.................................
Electric
16-1/16 in. (408 mm)
1-1/16 in. (27 mm) Right ;
3/4 in. (19 mm) Left
TABLE
12-43/64 in. x 18-1/2 in.
(322 mm × 470 mm)
Tilt................................... 45° Left ; Right
10 W (maximum)
2009/10
2
Printed in China
Page 3
CALIFORNIA PROPOSITION 65
!
WARNING
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains
chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
● Lead from lead-based paints,
● Crystalline silica from bricks and cement and other masonry products, and
● Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemical: work in a well ventilated area, and work with approved safety equipment, such as
those dust masks that are specially designed to filter out microscopic particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction
activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into
your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.
!
WARNING
Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or
other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure.
Direct particles away from face and body.
SAFETY GUIDELINES - DEFINITIONS
WARNING ICONS
Your power tool and its Instruction Manual may contain “WARNING ICONS” (a picture symbol intended to alert
you to and/or instruct you how to avoid a potentially hazardous condition). Understanding and heeding these
symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see.
SAFETY ALERT: Precautions that involve your safety.
PROHIBITION
WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields.
READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury, user and all bystanders
must read and understand instruction manual before using this product.
KEEP HANDS AWAY FROM THE MOVING PART AND CUTTING SURFACE: Failure to keep your hands
away from the moving part and cutting surface will result in serious personal injury.
SUPPORT AND CLAMP WORK
!
DANGER
!
WARNING
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
!
CAUTION
CAUTION
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
CAUTION: Used without the safety alert symbol indicates potentially hazardous situation
which, if not avoided, may result in property damage.
3
Page 4
POWER TOOL SAFETY
GENERAL SAFETY INSTRUCTIONS
BEFORE USING THIS POWER TOOL
Safety is a combination of common sense, staying alert
and knowing how to use your power tool.
!
WARNING
To avoid mistakes that could cause serious injury,
do not plug the tool in until you have read and
understood the following.
1. READ and become familiar with the entire
Instruction Manual. LEARN the tool’s
application, limitations and possible hazards.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning ON.
4. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
5. DO NOT USE IN DANGEROUS ENVIRONMENTS.
Do not use power tools in damp locations, or expose
them to rain or snow. Keep work area well lit.
6. KEEP CHILDREN AWAY. All visitors and bystanders
should be kept a safe distance from work area.
7. MAKE WORKSHOP CHILD PROOF with padlocks,
master switches or by removing starter keys.
8. DO NOT FORCE THE TOOL. It will do the job better
and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Do not force the tool or an
attachment to do a job for which it was not designed.
10. USE PROPER EXTENSION CORDS. Make sure
your extension cord is in good condition. When
using an extension cord, be sure to use one heavy
enough to carry the current your product will draw.
An undersized cord will result in a drop in line
voltage and in loss of power which will cause the tool
to overheat. The table on page 6 shows the correct
size to use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier
the cord.
11. WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets or other
jewelry which may get caught in moving parts.
Nonslip footwear is recommended. Wear protective
hair covering to contain long hair.
ANSI Z87.1 could seriously injure you when they
break.
13. WEAR A FACE MASK OR DUST MASK. Sawing
operation produces dust.
14. SECURE WORK. Use clamps or a vise to
hold work when practical. It is safer than
using your hand and it frees both hands to
operate the tool.
15. DISCONNECT TOOLS FROM POWER SOURCE
before servicing, and when changing accessories
such as blades, bits and cutters.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in the OFF position
before plugging the tool in.
17. USE RECOMMENDED ACCESSORIES.
Consult this Instruction Manual for recommended
accessories. The use of improper accessories may
cause risk of injury to yourself or others.
18. NEVER STAND ON THE TOOL. Serious injury
could occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
19. CHECK FOR DAMAGED PARTS. Before further
use of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will
operate properly and perform its intended function
– check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting and
any other conditions that may affect its operation.
A guard or other part that is damaged should be
properly repaired or replaced.
20. NEVER LEAVE THE TOOL RUNNING
UNATTENDED. TURN THE POWER “OFF”. Do not
walk away from a running tool until the blade comes
to a complete stop and the tool is unplugged from
the power source.
21. DO NOT OVERREACH. Keep proper footing and
balance at all times.
22. MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
23. DO NOT use power tool in presence of flammable
liquids or gases.
24. DO NOT operate the tool if you are under the
influence of any drugs, alcohol or medicationn that
could affect your ability to use the tool properly.
12. ALWAYS WEAR EYE PROTECTION. Any power
tool can throw foreign objects into the eyes
and could cause permanent eye damage.
ALWAYS wear Safety Goggles (not glasses)
that comply with ANSI Safety standard
Z87.1. Everyday eyeglasses have only impact–
resistant lenses. They ARE NOT safety glasses.
NOTE: Glasses or goggles not in compliance with
25. Dust generated from certain materials can be
hazardous to your health. Always operate saw in
well-ventilated area and provide for proper dust
removal.
26. WEAR HEARING PROTECTION to reduce the risk
of induced hearing loss.
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SCROLL SAW SAFETY
SPECIFIC SAFETY INSTRUCTIONS FOR
THIS SCROLL SAW
1. READ AND UNDERSTAND all safety instructions
and operating procedures throughout the manual.
2. DO NOT OPERATE the Scroll Saw until it is
completely assembled and installed according to the
instructions.
3. SHOULD any part of Scroll Saw be missing,
damaged, or fail in any way, or any electrical
component fail to perform properly, shut off the
switch and remove the plug from the power supply
outlet. Replace missing, damaged, or failed parts
before resuming operation.
4. IF YOU ARE NOT thoroughly familiar with the
operation of a Scroll Saw, obtain advice from your
supervisor, instructor or other qualified person.
5. SERIOUS INJURY could occur if the tool tips over
or you accidentally hit the cutting tool. Do not store
anything above or near the tool.
6. AVOID INJURY from unexpected saw movement.
Place the saw on a firm level surface where the
saw does not rock and bolt or clamp the saw to its
support.
7. YOUR SCROLL SAW MUST BE SECURELY
FASTENED to a stand or workbench. If there is
any tendency for the stand or workbench to move
during operation, the stand or workbench MUST be
fastened to the floor.
13.HOLD WORKPIECE FIRMLY against the table top.
14.NEVER CUT MATERIAL that is too small to be held
safely.
15.DO NOT USE dull or bent blades.
16.TURN THE SAW OFF AND UNPLUG THE CORD
if the blade binds in the saw kerf while being backed
out of the workpiece, usually caused by sawdust
clogging the kerf. If this happens, turn off the scroll
saw and unplug the power cord. Wedge open the
kerf and back the blade out of the workpiece.
17.DO NOT feed the material too fast while cutting.
Only feed the workpiece at the rate the saw will cut.
18. TURN THE POWER OFF, make sure the scroll
saw comes to a complete stop before installing or
removing an accessory, and before leaving the work
area.
19.DO NOT START the saw with workpiece pressing
against the blade. Slowly feed the workpiece into the
moving blade.
20.WHEN CUTTING a large workpiece, MAKE SURE
the material is supported at table height.
21.EXERCISE CAUTION when cutting workpieces
that are round or irregularly shaped, workpieces can
pinch the blade.
22.ALWAYS release blade tension before loosening
the blade holder screw.
8. THIS SCROLL SAW is intended for indoor use only.
9. TENSION BLADE PROPERLY before starting the
saw. Recheck and adjust tension as needed.
10.BLADE TEETH MUST POINT downward toward the
table.
11.TABLE MUST BE CLEARED of all debris before
operating saw. Do not perform lay out, set up or
assemble work on the table when the saw is in
operation.
12.TO PREVENT INJURIES, avoid awkward hand or
finger positions, where a sudden slip could cause a
hand to move into the blade when operating the saw.
23.MAKE CERTAIN table tilting lock is tightened before
starting the machine.
24.NEVER REACH under the scroll saw table when
motor is running.
25.CHECK FOR DAMAGED PARTS before each
use. Check for alignment of moving parts, binding
of moving parts, breakage of parts, mounting or any
other conditions that may affect operation. Parts that
are damaged should be properly repaired or replaced
before using the tool.
26.THINK SAFETY.
5
Page 6
ELECTRICAL REQUIREMENTS AND SAFETY
POWER SUPPLY AND MOTOR SPECIFICATIONS
!
WARNING
To avoid electrical hazards, fire hazards, or damage
to the tool, use proper circuit protection. Use a
separate electrical circuit for your tool. Your tool
is wired at the factory for 120V operation. Connect
to a 120V, 1.6 Amp circuit and use a 1.6 Amp time
delay fuse or circuit breaker. To avoid shock or fire,
if power cord is worn, cut, or damaged in any way,
have it replaced immediately.
GROUNDING INSTRUCTIONS
!
WARNING
This tool must be grounded while in use to protect
the operator from electrical shock.
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides a path of least
resistance for electric currents and reduces the risk of
electric shock. This tool is equipped with an electrical
cord that has an equipment-grounding conductor
and a grounding plug. The plug must be plugged
into a matching receptacle that is properly installed
and grounded in accordance with all local codes and
ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not
fit the receptacle, have the proper receptacle installed
by a qualified electrician.
IMPROPER CONNECTION of the equipment grounding
conductor can result in risk of electric shock. The
conductor with the green insulation (with or without
yellow stripes) is the equipment grounding conductor.
If repair or replacement of the electrical cord or plug is
necessary, do not connect the equipment grounding
conductor to a live terminal.
CHECK with a qualified electrician or service person
if you do not completely understand the grounding
instructions, or if you are not certain the tool is properly
grounded.
USE only 3-wire extension cords that have
three-pronged grounding plugs with three-pole
receptacles that accept the tool’s plug. Repair or
replace damaged or worn cords immediately.
Use a separate electrical circuit for your tool. This circuit
must not be less than #18 wire and should be protected
with a 1.6 Amp time lag fuse. Before connecting the
motor to the power line, make sure the switch is in the
off position and the electric current is rated the same as
the current stamped on the motor nameplate. Running
at a lower voltage will damage the motor.
GUIDELINES FOR EXTENSION CORDS
USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use an
extension cord heavy enough to carry the current your
product will draw. An undersized cord will cause a drop
in line voltage resulting in loss of power, overheating
and burning out of the motor. The table below shows
the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
Make sure your extension cord is properly wired and in
good condition. Always replace a damaged extension
cord or have it repaired by a qualified technician before
using it. Protect your extension cords from sharp
objects, excessive heat and damp or wet areas.
MINIMUM GAUGE FOR EXTENSION CORDS (AWG)
(When using 120 volts only)
Ampere Rating Total length of Cord
More Than Not More Than 25 50 100 150 ft.
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12 Not Recommended
!
WARNING
(7.62 15.24 30.48 45.72 m)
AWG- American Wire Gauge
This tool is for indoor use only. Do not expose to rain or
use in damp locations.
This tool is intended for use on a circuit that has a
receptacle like the one illustrated in Fig. 1. Fig. 1
shows a three-pronged electrical plug and receptacle
that has a grounding conductor. If a properly grounded
receptacle is not available, an adapter (Fig. 2) can be
used to temporarily connect this plug to a two-contact
grounded receptacle. The adapter (Fig. 2) has a rigid lug
extending from it that MUST be connected to a
6
Page 7
permanent earth ground, such as a properly grounded
receptacle box.
!
CAUTION
In all cases, make certain the receptacle is properly
grounded. If you are not sure, have a qualified
electrician check the receptacle.
Fig. 1
Fig. 2
Three-Pronged Plug
Grounding Prong
Properly Grounded
Three-Pronged Receptacle
Grounding Lug
Make sure this is
connected to a
known ground.
Two-Pronged
Receptacle
Adapter
7
Page 8
CARTON CONTENTSTOOLS NEEDED FOR ASSEMBLY
Supplied Not Supplied UNPACKING AND CHECKING CONTENTS
Carefully unpack the scroll saw and all its parts, and
compare against the list below and the illustration on the
next page. With the help of an assistant place the saw
3 mm hex key
Medium screwdriver
#2 Phillips screwdriver
Adjustable wrench
on a secure surface and examine it carefully.
!
WARNING
• To avoid injury from unexpected starting or electrical
shock, do not plug the power cord into a source of
power during unpacking and assembly. The cord
must remain unplugged whenever you are adjusting/
assembling the scroll saw.
• The scroll saw is heavy and should be lifted with
care. If needed, get the assistance of someone to lift
and move the scroll saw.
• If any part is missing or damaged, do not attempt
to assemble the scroll saw, or plug in the power
cord until the missing or damaged part is correctly
replaced.
TABLE OF LOOSE PARTS
ITEM DESCRIPTION QUANTITY
A. Scroll saw assembly 1
B. Hardware bag assembly
Blade 1
Hex key 1
STAND
C. Short upper support 2
D. Long upper support 2
E. Leg 4
F. Short bottom support bracket 2
G. Long bottom support bracket 2
H. Stand hardware bag
Cushion 4
Serrated toothed
Hexagon flange nut
Cap hd. sq.neck bolt 16
Hex. hd. bolt 4
Flat washer 4
Spacer 4
20
8
Page 9
UNPACKING YOUR SCROLL SAW
O
F
F
B
A
E
C D
F G
H
9
Page 10
KNOW YOUR SCROLL SAW
Quick release tension lever
Blade storage
Stand
Tension knob
Variable speed control knob
Blade guard foot lock knob
Upper arm
Blade lock knob
Blade guard foot
ON/OFF switch
Work light
Blade
Bevel scale
Table lock knob
Work light
ON/OFF switch
Mounting holes
Sawdust blower
Worktable
Sawdust collection port
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GLOSSARY OF TERMS
SCROLL SAW TERMS
BEVEL SCALE – Represents the degree of table angle
from 0° to 45° when the table is tilted for bevel cutting.
BLADE GUARD FOOT – Guards the blade and keeps
your workpiece from rising. Helps protect fingers from
blade contact.
BLADE GUARD FOOT LOCK KNOB – Allows you to
raise or lower the foot and lock it at the desired height.
BLADE HOLDERS – Retain and position the blades.
BLADE STORAGE – Provides convenient easy access
to extra blades or wrenches.
QUICK RELEASE TENSION LEVER – Quickly loosens
and retightens the blade to its original tension. The
tension lever quickly sets and resets the blade tension
when performing interior cutting operations or changing
blades.
SAWDUST BLOWER – Keeps sawdust from covering
the line of sight for more accurate cuts. The best results
occur when the blower tube is directed toward the blade
and workpiece.
SAWDUST COLLECTION PORT – Allows vacuum hose
or attachments to be used to remove the sawdust from
under the table and base.
TABLE LOCK KNOB – Securely locks the table at the
angle desired for bevel cutting.
WOODWORKING TERMS
BLADE TOOTH SET – The total width the blade will
cut based on the distance from the outside point of one
bent tooth to the outside point of the next bent tooth
establishing set of teeth.
DEFLECTION – Slight movement of blade in the
horizontal direction while the blade is moving inline
during cutting operation. This may be caused by the
blade following the grain or the path of least resistance.
FEED – Rate of moving material to be cut into the blade.
KERF – The slot cut by the blade.
LEADING EDGE – The front edge of the workpiece that
is guided into the blade.
SAW BLADE PATH – Area or line of sight of the
workpiece moving in line toward the saw blade edge.
SURFACE – Top of workpiece being cut.
TRAILING EDGE – The end of the workpiece edge last
cut by the saw blade.
WORKPIECE – Material on which the cutting operation
is being performed.
Leading edge
Kerf
Surface
Saw blade path
VARIABLE SPEED ON/OFF CONTROL KNOB –
Variable switch dial allows greater versatility when
cutting a variety of materials. Adjust the speed to the
desired setting, between 500 to 1500 strokes per minute
(SPM), by turning the control knob clockwise or counter
clockwise.
Trailing edge
Workpiece
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ASSEMBLY AND ADJUSTMENTS
O
F
F
Estimated Assembly Time: 25 - 40 Minutes.
INSTALLING THE STAND (FIG. A)
1. Unpack all parts and group by type and size. Refer
to the parts list for correct quantities.
2. Bag “H” - Attach one short upper support (1) to top of
leg (2) using one bolt (3) and nut (4).
NOTE:
Align detents in stand leg with support brackets to
●
ensure proper fit.
Do not tighten bolts until stand is properly
●
aligned (see step #8 before tightening).
3. Attach other end of short upper support (1) to top of
another leg (2) using one bolt (3) and nut (4).
4. Bag “H” - Attach one short bottom support (5) to
center of each leg using bolt (3) and nut (4). This
completes the front frame section.
5. Assemble rear frame section in exactly the same
manner.
6. Bag “H” - Join front and rear frame assemblies using
two long upper supports (6) and two long bottom
supports (7), bolts and nuts.
7. Bag “H” - Insert foot pad (8) into bottom of leg.
Repeat for each leg.
8. Place stand on level surface and adjust so all legs
are contacting the floor and are at similar angles to
the floor, and detents in stand leg align with support
brackets, then tighten all bolts.
NOTE: To avoid rocking, all bolts must be tightened
securely.
9
3
Fig. A
4
10
11
!
WARNING
● The stand is designed only for use with scroll
saw.
● Do not climb, sit or stand on the stand assembly.
● Do not use the stand on uneven or unstable
surface.
● To avoid injury, do not connect this scroll saw to
the power source until it is completely assembled
and adjusted and you have read and understood
this instruction manual.
MOUNTING THE SCROLL SAW (FIG. A, B)
1. To mount your scroll saw to the stand, position the
leg stand on a firm, level surface.
2. Matching the holes (13) in the scroll saw base with
the holes in the leg stand, place the scroll saw on the
stand.
3. Secure the stand and saw using the hex head bolts
(9), flat washers (10), sleeve (11-Fig. A) and nuts (12)
provided.
4. Tighten all four nuts.
NOTE: Do not over tighten nuts holding saw to
stand. This may damage the saw base.
Fig. B
9
10
13
12
12
6
1
8
7
2
5
Front Side
Frame Assembly
12
Page 13
MOUNTING SCROLL SAW TO WORK SURFACE
(FIG. C)
1. If mounting the scroll saw to a workbench, a solid
wood bench is preferred over a plywood board to
reduce noise and vibration.
2. The hardware to mount this saw is NOT supplied with
the saw. The hardware as shown in Fig. C should be
used:
Fig. E
Fig. C
1
2
3
2
4
5
6
1. (3) Hex head bolts; length as required
2. (6) Flat washers
3. Foam pad or carpet (optional)
4. (3) Lock washers
5. (3) Hex nuts
6. (3) Jam nuts
BLADE STORAGE (FIG. D)
Blade storage is located on the left rear side of the scroll
saw body. Pull out the blade storage door (1) to open.
The compartment can conveniently store your hex
wrenches and both Pin-end and Plain-end blades.
Fig. D
1
BLADE REMOVAL AND INSTALLATION
PLAIN-END BLADE REMOVAL AND INSTALLATION
This scroll saw accepts 5-inch (127 mm) Plain-end or
Pin-end blades to cut a wide variety of materials.
Plain-end type blades are recommended whenever fine,
accurate and intricate work is being performed on 3/4 in.
(19 mm) or thinner material. It will take slightly longer to
assemble the blade and blade tension, but you will also
be able to use finer blades for cutting a thinner kerf.
!
WARNING
To avoid injury from accidental starting, always turn
the switch OFF (O) and remove power cord plug
from power source before removing or replacing the
blade.
Plain-end blade removal (FIG. F, G, H)
1. To remove the blade (1-Fig. G), loosen the blade
tension by lifting the quick release tension lever
(2-Fig. F).
1
SAWDUST COLLECTION PORT (FIG. E)
This scroll saw will accept a hose or vacuum accessory
(not provided) to be connected to the port (1) on the
right side of base. If excessive sawdust buildup occurs
inside the base, use a wet /dry vacuum cleaner or
manually remove sawdust by removing the screws on
the left side of saw. Reattach the metal plate and screws
before starting the saw. This will keep your saw cutting
efficiently.
Fig. F
1
2
2. Loosen the upper blade holder (3) by turning the
blade holder lock knob (4) counterclockwise. (Fig. G)
NOTE: The hex set screw (5) on the left side is used
for fine adjustments and is only adjusted if the blade
is not perpendicular to the table.
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Fig. G
5
4
1
7
3
8
3. Tilt the table to 0° and tighten the table lock knob
(6-Fig. H). Loosen the lower blade holder lock knob
(7-Fig. G) under the table on the left side of the lower
blade holder (8-Fig. G) by turning counterclockwise.
4. Pull down on the arm, and then remove the blade
from the upper and lower blade holders by pulling
forward and lifting the blade through the access hole
(9) in the table (10). (Fig. H)
Fig. H
1
10
3. Tilt the table to 0° bevel setting and lock the bevel
knob (6). (Fig. H)
4. Insert the other end of the blade into the upper blade
holder slot (12-Fig. I) and then tighten the quick
release tension lever (14-Fig. J).
NOTE:
Apply slight downward pressure against the upper
●
arm (3) when installing the blade into the upper blade
holder. (Fig. I)
Clamp plain-end blades more tightly by using a hex
●
wrench through the screw (13).
5. Tighten the tension on the blade by turning the
tension knob (15) clockwise. Check the tension on
the blade. If too loose, turn knob clockwise. (Fig. J)
CAUTION
Overtightening blade will cause blade breakage.
NOTE: The quick release lever must always be down
to make tension adjustments. Release the quick
release lever only during blade changing operations.
If the blade is tightened too tight, the lever will be difficult
to lower and could result in damage to the blade holder
or arm assembly.
9
6
Plain-end blade installation (FIG. H, I, J)
CAUTION
In order to avoid uncontrollable lifting of the workpiece,
the teeth of the blade should ALWAYS point downward.
1. Install the new blade (1) through the access hole (9)
in the table (10) with teeth pointing down. (Fig. H)
2. Insert the new blade (1) into the lower blade holder
slot (11), then tighten the lower blade holder knob (7).
(Fig. I)
Fig. I
4
13
7
3
1
12
11
Fig. J
15
14
PIN-END BLADE REMOVAL AND INSTALLATION
!
WARNING
To prevent personal injury, always turn the saw
OFF and disconnect the plug from the power outlet
before changing blades or making adjustments.
Pin-end type blades are thicker for stability and faster
assembly. These blades are used whenever faster
cutting on a variety of materials and 3/4 in. (19 mm)
thickness or greater are required. Use whenever less
precision or thicker kerf cutting is acceptable.
NOTE: When installing Pin-end blades, the set screws
located on the upper and lower blade holders should
not be over or under tightened. The slot must be slightly
wider than the thickness of the blade. After the blade
is installed, the blade tension mechanism will keep the
Pin-end in place.
14
Page 15
Pin-end blade removal (FIG. K, L)
1. To remove the blade, loosen the tension by lifting the
quick release tension lever (1). (Fig. K)
Fig. M
Fig. K
1
2. Remove the blade (2) from the upper (4) and lower
(5) blade holder by pulling down on the arm then
pulling forward to release, and lift the blade through
the access hole. (Fig. L)
Fig. L
2
4
4
1
2. Make sure the pins are properly located in the upper
(4) and the lower (3) blade holders. (Fig. M)
3. To tension the blade (1-Fig. M), lower the quick
release tension lever (5). Check the tension on
the blade. If tension is too tight, turn the knob (6)
counterclockwise. If tension is too loose, turn the
knob (6) clockwise (Fig. N).
NOTE: If the blade is over tightened, the lever will be
difficult to lower and could result in damage to the
blade holder or arm assembly.
4. Tighten both upper and lower
Fig. N
blade holder knobs.
2
3
5
3. Tilt the table to a 45° angle and lock the bevel
lock knob to view lower blade holder (5-Fig. L) for
removing the blade.
NOTE: Apply slight downward pressure on the upper
arm when removing blade from upper blade holder.
Pin-end blade installation (FIG. M, N)
NOTE: Do not tighten the lock knobs when using
Pin-end blades.
!
WARNING
In order to avoid uncontrollable lifting of the
workpiece, the teeth of blade should always point
downward.
1. Install the blade (1) by inserting one end of it through
the access hole (2) of throat plate in the table. Hook
the lower blade pin in the pin recess in the lower
blade holder (3) and then the upper blade pin in the
upper blade holder (4). (Fig. M)
5
BLADE GUARD FOOT ADJUSTMENT (Fig. O, P)
NOTE: User must keep constant downward pressure
on workpiece when cutting. The blade guard foot is not
designed to hold down the workpiece, but is rather to
help prevent the workpiece from lifting up excessively.
When cutting at angles, the blade guard foot (1) should
be adjusted so it is parallel to the table and rests flat
above the workpiece.
1. To adjust, loosen the blade guard screw (2) with hex
wrench, tilt the foot so it is parallel to table and tighten the screw.
2. Loosen the blade guard foot lock knob (3- Fig. P) to
raise or lower the foot until it rests slightly above the
workpiece. Tighten blade guard foot lock knob.
6
15
Page 16
Fig. O
Fig. Q
2
1
9.5-15
15-28
30-48
SAWDUST BLOWER (FIG. P)
The sawdust blower (4) should be positioned to point to
the blade and workpiece to blow sawdust out of the lineof-sight when cutting. It is not designed to blow all of the
sawdust off the table.
Fig. P
3
4
BLADE SELECTION (FIG. Q)
!
WARNING
To avoid injury from accidental starting, always turn
the switch OFF and unplug the scroll saw before
moving, replacing the blade or making adjustments.
TEETH/
INCH
9.5-15
15-28
30-48
TPI
BLADE
WIDTH
INCH
0.110
(2.8 mm)
.055-.110
(1.4-2.8 mm)
.024-.041
(0.6-1.0 mm)
BLADE
THICKNESS
INCH
0.018
(0.46 mm)
.010-.018
(0.25-0.46 mm)
.012-.019
(0.3-0.48 mm)
BLADE/
SPM MATERIAL CUT
Medium turns on 1/4
400-1200
800-1800
Varies
in. (6.35 mm) to 1-3/4
in. (44.45 mm) wood,
soft metal, hardwood
Small turns on 1/8 in.
(3.18 mm) to 1-1/2 in.
(38.1 mm) wood, soft
metal, hardwood
Non-ferrous
metals/hardwoods
using very slow
speeds
NOTE: When using blades, sometimes speeds must
change to compensate for smaller curves, radii or
smaller diameters. Thinner blades will have more
possibilities for blade deflection when cutting angles
which are not perpendicular to the table. Read BASIC
SCROLL SAW OPERATION for more suggestions.
NOTE: The blade must be installed with the teeth
pointing downward, to prevent the workpiece from being
pulled upward by the saw blade action.
This scroll saw accepts 5-in. (127-mm) length blades
with a wide variety of blade thickness and widths. The
type of material and cutting operations (size of radius or
curve) will determine the number of teeth per inch. As
a rule, always select the narrowest blades for intricate
curve cutting and the widest blades for straight and
large curve cutting operations.
The following table represents suggestions for various
materials. When purchasing blades, refer to the back of
the package for the best use of blades and speeds on
various materials.
Use this table as an example, but practice and your own
personal preference will determine the best selection
method.
16
Page 17
OPERATION
ON
VARIABLE SPEED CONTROL AND ON/OFF SWITCH
!
CAUTION
● For your own safety, always push the switch
“OFF” when the scroll saw is not in use. Also,
in the case of power failure (all of your lights
go out) push the knob “OFF”. Remove the plug
from the power source outlet to avoid accidental
starting.
●
The variable speed control allows greater
versatility to cut a variety of materials such
as wood, plastics, non-ferrous metals, etc.
Depending on the hardness and thickness of
material, the speed should be reduced to allow
the blade teeth to remove cut material from the
kerf.
VARIABLE SPEED CONTROL KNOB (FIG. R)
The variable speed control allows greater versatility to
cut a variety of materials such as wood, plastics, nonferrous metals, etc. Depending on the hardness and
thickness of material, the speed should be reduced to
allow the blade teeth to remove cut material from the
kerf.
1. Your saw is equipped with a variable speed control
knob (1). The blade stroke rate may be adjusted by
simply rotating the variable speed control knob (1).
2. Turn the control knob clockwise to increase up to
1,500 strokes per minute (SPM). Turn the control
knob counterclockwise to reduce, down to 500
strokes per minute (SPM).
ON/OFF SWITCH (FIG. R)
1. To turn power ON, press on/off rocker switch (2) to
“ON” position.
2. To turn power OFF, press on/off rocker switch to
“OFF” position.
Fig. R
3
1
2
REPLACING THE BULB (FIG. S)
1. Use only a 10 watt maximum bulb. Turn the light
switch off and unplug the saw.
2. Turn the old bulb counterclockwise then remove
it. Place a new bulb (1) into socket (2) and turn it
clockwise until it locks into position.
Fig. S
1
2
OVERLOAD BREAKER (Fig. R, T)
When the motor is overloaded during operation, the
overload breaker switch (4) will cause the motor to stop
automatically to prevent damage to the motor. Push in
the ON/OFF switch (2) to turn saw OFF, after that push
the ON/OFF switch (2) to ON to start the saw.
Fig. T
WORK LIGHT (FIG. R)
1. To turn work light on, press on/off rocker switch (3) to
“ON” position.
2. To turn off work light, press on/off rocker switch to
“OFF” position.
4
17
Page 18
RECOMMENDATIONS FOR CUTTING
O
F
F
1. When feeding the workpiece into the blade do not
force the leading edge of the workpiece into the blade
because the blade will deflect, reducing the accuracy
of cut and possibly breaking the blade. Allow the
saw to cut material by guiding the workpiece into the
blade as it cuts.
2. The blade teeth cut material ONLY on the down
stroke.
3. You must guide the wood into the blade slowly
because the teeth of the blade are very small and
they can only remove wood when they are on the
down stroke.
4. There is a learning curve for each person who
wants to use this saw. During that period of time it is
expected that some blades will break until you learn
how to use the saw and receive the greatest benefit
from the blades.
5. Best results are achieved when cutting wood less
than one inch (25.4 mm) thick.
6. When cutting wood thicker than one inch (25.4 mm),
the user must guide the wood very slowly into the
blade and take extra care not to bend or twist the
blade while cutting in order to maximize blade life.
7. Teeth on scroll saw blades wear out and must be
replaced frequently for best cutting results. Scroll
saw blades generally stay sharp for 1/2 to 2 hours of
cutting.
8. To get accurate cuts, be prepared to compensate for
the blade’s tendency to follow the wood grain as you
are cutting.
9. This scroll saw is intended to cut wood or wood
products.
10.When choosing a blade to use with your scroll saw,
consider very fine, narrow blades to scroll cut in thin
wood 1/4 in. (6.4 mm) thick or less. Use wider blades
for thicker materials but this will reduce the ability to
cut tight curves.
11.This saw uses 5 in. (127 mm) long pin or plain end
type blades.
12.Blades wear faster when cutting plywood or particle
board which is very abrasive. Angle cutting in
hardwoods reduces blade tooth set faster due to the
blade deflection.
FREEHAND CUTTING (FIG. U)
1. Lay out desired design, or secure design to the
workpiece (1).
2. Raise the blade guard foot (2) by loosening the
blade
guard foot lock knob (3).
3. Position the workpiece against the blade and place
the blade guard foot slightly above the top surface of
the workpiece.
4. Secure the blade guard foot (2) by tightening the
blade guard foot lock knob (3).
5. Remove the workpiece from the blade prior to turning
the scroll saw ON. Pull the variable speed control
knob (4) out and set the desired speed by turning the
control knob clockwise or counterclockwise.
!
CAUTION
In order to avoid uncontrollable lifting of the
workpiece and to reduce blade breakage, do not
turn saw ON while the workpiece is against the
blade.
6. When turning the scroll saw ON, position the
workpiece against scrap wood prior to touching the
leading edge of the workpiece against the blade.
NOTE: For your own safety, use the scrap wood
to perform the cutting especially for the small
workpiece.
7. Slowly feed the workpiece into the blade by guiding
and pressing the workpiece down against the table.
!
CAUTION
Do not force the leading edge of the workpiece into
the blade. The blade will deflect, reducing accuracy
of cut, and may break.
8. When the cut is complete, move the trailing edge of
the workpiece beyond the blade guard foot. Turn the
scroll saw OFF.
Fig. U
4
2
3
9
1
18
Page 19
ANGLE CUTTING (FIG. U, V)
!
WARNING
To avoid injury, always keep your hands off the
underneath of the table during operating.
1. Lay out or secure design to workpiece (1).
2. Move the blade guard foot (2) to the highest position
by loosening the blade guard foot lock knob (3) and
retighten.
3. Tilt the table (5) to the desired angle by loosening the
table lock knob (6) and move the table to the proper
angle, using the degree scale (7) and the pointer (8).
4. Tighten the table lock knob (6).
5. Loosen the blade guard screws (9-Fig. U), and tilt
the blade guard to the same angle as the table (5).
Retighten the blade guard screw.
6. Position the workpiece on the left and right side of
the blade (10). Lower the blade guard foot slightly
above the surface by loosening the blade guard foot
lock knob (3).
7. Follow items 4-8 under FREEHAND CUTTING
OPERATION.
Fig. V
8
7
3
10
2
1
5
1. Raise the blade guard foot (1) by loosening the
blade guard foot lock knob (2) on the left side of the
upper arm. Measure from the tip of the blade (3) to
the desired distance. Position the straight edge (4)
parallel to the blade at that distance.
2. Clamp the straight edge (4) to the table (5).
3. Recheck your measurements, using the workpiece to
be cut, and make sure the scrap wood (6) is secure.
4. Position the workpiece against the blade and place
the blade guard foot (1) slightly above the top surface
of the workpiece.
5. Secure the blade guard foot in place by tightening
the foot lock knob.
6. Remove the workpiece from the blade prior to turning
the scroll saw ON. Set the desired speed by turning
the control knob clockwise or counterclockwise.
!
CAUTION
In order to avoid uncontrollable lifting of the
workpiece and reduce blade breakage, do not turn
saw ON while the workpiece is against the blade.
7. Position the workpiece against the straight edge (4)
prior to touching the leading edge of the workpiece
against the blade (3).
8. Slowly feed the workpiece into the blade, guiding the
workpiece against the straight edge and press the
workpiece down against the table while cutting.
!
CAUTION
Do not force the leading edge of the workpiece into
the blade. The blade will deflect, reducing accuracy
of cut and may break.
9. When the cut is complete, move the trailing edge of
the workpiece beyond the blade guard foot. Turn the
scroll saw OFF.
NOTE: When cutting a narrow workpiece use push
sticks.
6
RIP OR STRAIGHT LINE CUTTING (FIG. W)
Tools Needed (Not Included)
QUANTITY DESCRIPTION
2 Small C-clamps
1 Ruler or measuring tape
1 12-inch (304.8 mm) -straight scrap of
wood (Thickness to match workpiece)
1 A piece of wood, metal, plastic etc. with
a straight edge
19
Fig. W
2
3
5
1
6
4
Page 20
INTERIOR CUTTING (FIG. X)
1. Lay out the design on the workpiece (1). Drill a 1/4 in.
(6.4 mm) hole in the workpiece.
2. Release the quick release tension lever (2), remove
the blade (3). Refer to BLADE REMOVAL AND
INSTALLATION.
3. Place the workpiece on the saw table with the
workpiece hole (4) over the access hole in the table
(5).
4. Install the blade (3) through the hole in the workpiece
and lower the quick release tension lever (2).
5. Follow the process, items 3-8, under FREEHAND
CUTTING OPERATIONS.
6. When finished making the interior scroll cuts simply
turn the scroll saw OFF, remove the blade from the
blade holder and remove the workpiece from the
table.
Fig. X
4
5
2
3
1
20
Page 21
MAINTENANCE
!
WARNING
For your own safety, turn the switch off and remove the
plug from the power source outlet before maintaining or
lubricating your scroll saw.
GENERAL MAINTENANCE
!
WARNING
Frequently blow out dust and grit that accumulates in
the motor housing using compressed air.
ALWAYS use safety glasses. Everyday eyeglasses
are NOT safety glasses. Also use face or dust mask if
cutting operation is dusty. ALWAYS WEAR CERTIFIED
SAFETY EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
An occasional coat of paste wax on the work table will
allow the wood being cut to glide smoothly across the
work surface.
!
WARNING
To avoid shock or fire hazard, if the power lead is worn
or cut in any way, replace it immediately.
LUBRICATION
Ball bearings in the scroll saw are packed with grease at
the factory and require no further lubrication.
Use only mild soap and a damp cloth to clean the tool.
Never let any liquid get inside the tool; never immerse
any part of the tool into a liquid.
IMPORTANT: To assure product SAFETY and
RELIABILITY, repairs, maintenance and adjustment
(other than those listed in this manual) should be
performed by authorized service centers or other
qualified service organizations, always using identical
replacement parts.
21
Page 22
ACCESSORIES AND ATTACHMENTS
AVAILABLE ACCESSORIES
!
WARNING
Since accessories, other than those offered by PorterCable, have not been tested with this product, use of
such accessories with this tool could be hazardous.
To reduce the risk of injury, only Porter-Cable
recommended accessories should be used with this
product.
A complete line of accessories is available from your
Porter-Cable Factory Service Center or a Porter-Cable
Authorized Warranty Service Center. Please visit our
Web Site www.portercable.com for a catalog or for the
name of your nearest supplier.
!
WARNING
Do not use any accessory unless you have completely
read the Instruction Manual for that accessory.
22
Page 23
TROUBLESHOOTING GUIDE
!
WARNING
To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before
making any adjustments.
REPLACEMENT PARTS
Use only identical replacement parts. For a parts list or to order parts, visit our service website at www.portercable.
com. You can also order parts from your nearest Porter-Cable Factory Service Center or Porter-Cable Authorized
Warranty Service Center. Or, you can call our Customer Care Center at (888) 609-9779.
SERVICE AND REPAIRS
All quality tools will eventually require servicing and/or replacement of parts. For information about Porter-Cable, its
factory service centers or authorized warranty service centers, visit our website at www.portercable.com or call our
Customer Care Center at (888) 609-9779. All repairs made by our service centers are fully guaranteed against
defective material and workmanship. We cannot guarantee repairs made or attempted by others.
You can also write to us for information at Power Tool Specialists, 684 Huey Road Rock Hill, SC 29704,
(888) 609-9779 - Attention: Product Service. Be sure to include all of the information shown on the nameplate of your
tool (model number, type, serial number, etc.).
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
Breaking blades 1. Wrong tension.
2. Overworking blades.
3. Wrong blade application.
4. Twisting blade in wood.
1. Adjust blade tension. See BLADE REMOVAL AND
INSTALLATION section.
2. Reduce feed rate. See BLADE REMOVAL AND
INSTALLATION section.
3. Use narrow blade. See BLADE SELECTION section.
4. Avoid side pressure on blade. See BLADE REMOVAL
AND INSTALLATION section.
Motor will not run. 1. Defective cord or plug.
2. Defective motor.
3. Blown overload breaker.
Excessive vibration.
NOTE: There will always
be some vibration
present when the saw
is running because of
motor operation.
Blade run out.
Blade not in line with
arm motion.
1. Improper mounting of saw.
2. Unsuitable mounting
surface.
3. Loose table or table resting
against motor.
4. Loose motor mounting.
1. Blade holders not aligned. 1. Loosen blade holder lock screw holding blade holder
1. Replace defective parts before using saw again.
See ELECTRICAL REQUIREMENTS AND SAFETY
section.
2. Call Service Center. Any attempt to repair this motor
may create a HAZARD unless the repair is done by a
qualified technician.
3. Push the on/off switch to the OFF (O) position. Let the
motor cool. See OPERATION-OVERLOAD BREAKER
section.
1. See mounting instructions in this manual for proper
mounting technique.
2. The heavier your workbench is, the less vibration will
occur. A plywood workbench will not be as good a
work surface as the same size solid lumber.
3. Tighten the table lock knob.
4. Tighten motor mounting screw.
to arms. Adjust position of blade holders. Retighten
blade holder lock screw. See BLADE REMOVAL AND
INSTALLATION section.
For assistance with your product, visit our website at www.portercable.com for a list of service centers, or call the
Porter-Cable Customer Care Center at (888) 609-9779.
23
Page 24
PARTS LIST
16 IN. (406 MM) SCROLL SAW PARTS LIST
I.D. NO. DESCRIPTION SIZE QTY
04Q4 STICKER 1 0ZWM BLADE BOX 1
08JA SPRING 1 0ZWP PLATE COVER 1
0A98 COMPRESSION SPRING 1 0ZWX BOTTOM ARM ROCKER #6 1
0AM3 WASHER
0AMW SET PLATE 2 0ZX3 CONNECTOR BOX COVER 1
0C10 BLADE 1 20XY HEX.SOCKET HD.CAP SCREWS M6*1.0-20 2
0C12 BLADE 1 2A4U TURNTABLE 1
0C15 BEARING SEAT 4 2A60 SPRING GUARD 1
0DDW UPPER ARM ROCKER ASS’Y #6 1 2AN9 SWITCH BOX 1
0DF6 BELLOWS 1 2AYB BASE #6 1
0DF8 PLUG HOUSING 1 2E73 TABLE #6 1
0ES8 PVC HOSE 1 2E78 BRACKET-TILT 1
0FPN EXTENSSION SPRING 1 2E79 TRUNNION BRACKET 1
0G1U DUST SHIELD 4 2EBB
0GXP CLAMP-CORD 4 2EBZ TURNTABLE COVER 1
0GXQ PLUNGER HOUSING 1 2EC3 PLATE COVER 1
0GXR SHAFT-PIVOT 1 2EC4 GUIDE HOLDER 1
0J3M HEX. WRENCH 1 2EC5 COVER 1
0J4E FLAT WASHER
0J4U FLAT WASHER
0J91 SPRING WASHER 2 2ECC HOUSING RIGHT #GL 1
0JAE EXTERNAL TOOTH LOCK WASHER
0JAZ WAVE WASHER 1 2G8Y FOOT 4
0JB0 WAVE WASHER 2 2GKJ HEX.SOCKET HD.CAP SCREWS M4*0.7-8 1
0JDD SPRING PIN 4.0-12 1 2LBG INSERT 1
0JPG HEX. HD. BOLT 5 2XHK HOLD DOWN ROD 1
0JU4 HEX. SOC. HD. CAP BOLT M4*0.7-10 2 2XQS MOTOR ASS’Y 1
0JUL HEX. SOC. HD. CAP BOLT M6*1.0-20 1 2XRE CONTROLLER ASS’Y 1
0JUZ HEX. SOC. HD. CAP BOLT M8*1.25-40 1 2XRP ROCKER SWITCH 2
0JVD HEX. SOC. HD. CAP BOLT M5*0.8-35 1 2XRQ LEAD WIRE ASS’Y 1
0JXR HEX. SOC. SET SCREW M8*1.25-8 1 2XSE LAMP ASS’Y 1
0K23 HEX SOC. HD. CAP SCREW M6*1.0-16 2 2XZ2 PUSH BUTTON 1
0K2B HEX SOC. HD. CAP SCREW M6*1.0-16 3 2XZ7 AIR DUCT ASS’Y 1
0K56 CR. RE. COUNT HD. SCREW 2 2XZA GUIDE CLAMP 1
0K6U CR.-RE. TRUSS HD. SCREW M4*0.7-8 1 2XZK INDICATED BUTTON 1
0K6X CR.-RE. TRUSS HD. SCREW 1 2XZL TENSION HANDLE 1
0K70 CR.-RE. TRUSS HD. SCREW 1 2XZP PLUNGER HANDLE 1
0K71 CR.-RE. TRUSS HD. SCREW 2 2Y02 HANDLE 1
0K7F CR. RE. ROUND WASHER HD. SCREW 2 2Y1Y HOLDER BLADE ASS’Y 1
0KA9 CR.RE. PAN HD. TAPPING SCREW M3*24-10 2 2Y1Z HOLDER BLADE ASS’Y 1
0KBC CR.RE. PAN HD. TAPPING SCREW M5*16-25 2 2Y6G FOLLOWER PLATE 1
0KBD CR.RE. PAN HD. TAPPING SCREW M4*18-25 4 2YK8 INSTRUCTION MANUAL 1
0KDK CR. RE. PAN HD. SCREW M5*0.8-16 1 2YPF LABEL 1
0KDM CR. RE. PAN HD. SCREW M5*0.8-20 4 2YPG CAUTION LABEL 1
0KDR CR. RE. PAN HD. SCREW M5*0.8-10 9 2YPH LABEL 1
0KEE CR. RE. PAN HD. SCREW M5*0.8-50 4 2YPJ LABEL 1
0KKJ CR.RE. PAN HD. ROUND NECK SCREW 2 2YPK WARNING LABEL 1
0KQW LOCK NUT M5*0.8 T=5 1 2YPL LABEL 1
0KQX NUT M6*1.0 T=6 1 2YPM LABEL 1
0KQY LOCK NUT M8*1.25 T=8 1 2YPP WARNING LABEL 1
0KTH STRAIN RELIEF 1 2YPQ LABEL 1
0L71 POWER CABLE 1 2YPR TILTING SCALE 1
0LSR CIRCUIT BREAKER SWITCH 1 2YQB SWITCH BOX COVER 1
0LYN STEEL BALL
0U7V CR. RE. TRUSS HD. TAPPING SCREW M4*16-16 1 2YZ4 ECCENTRIC ASS’Y 1
0ZWG BEARING SEAT ASS’Y 1 HARDWARE BAG
0ZWJ BUSH 2 2FGN HARDWARE BAG ASS’Y 1
0ZWL HOUSING #GL 1
D=φ9.5, φ5, T=4
φ6*13-1
φ6*18-1.5
φ4
φ10
I.D. NO.
1 0ZX1 CONNECTOR BOX 1
1 2EC7 GUIDE BLOCK 1
7 2ECB WIRE ROPE ASS’Y 1
1 2F35 RETAINING CLIP ASS’Y 1
1 2YTR LINKAGE BAR ASS’Y 1
DESCRIPTION SIZE QTY
CR. RE.COUNT HD. TAPPING SCREW
M5*12-16 2
24
Page 25
16 IN. (406 MM) SCROLL SAW
0C10
0C12
@2AYB
2G8Y
4
0J3M
0J4U
5
0JPG
5
0KDM
0G1U
4
2
0K71
0KDR
0ZWM
2
0KEE
4
0ZWP
2XRQ
0L71
@0ZWX
0AMW
0J91
@0ZWL
2YTR
0KKJ
0FPN
2
@0DDW
4
0C15
2
2
0JU4
0KTH
2
0KBD
0LSR
4
08JA
2YPF
0KQW
2YZ4
0JXR
0ZWJ
2
0ZWG
0JVD
2XZP
0AM3
0LYN
0A98
2XZL
0J4U
0JB0
04Q4
0JAE
0C10
0C12
0U7V
2
20XY
0J4U
0GXQ
0GXR
0KQX
0KDR
0GXP
4
4
2ECC
0KQY
2XZA
0K2B
3
0DF6
2
0DF8
0K56
0K70
2XRE
0ZX3
0ZX1
0ES8
2XZ7
2XRP
2AN9
0KDM
2YQB
3
0KBC
2XZ2
2
2XZK
2
2YPQ
2YPJ
2Y1Y
2Y1Z
0KA9
2
0JB0
0JAZ
2Y02
2YPH
0K6U
2LBG
G
2EBB
2YPG
0JUZ
2
2EC3
2E79
3
0K23
2
2EC4
B
B
K
2E78
0K7F
2F35
2
2E73
K
J
L
0KDR
2EC7
2EC5
2YPP
0J4E
0K6X
2EBZ
2A60
2A4U
0JUL
G
2YPR
I
2ECB
K
J
J
L
0KDK
2XHK
0JDD
2GKJ
2Y6G
2XQS
2XSE
MA
N
U
A
L
2Y
K
8
I
N
S
T
R
U
C
T
I
O
N
0C12
0J3M
B. Hardware Bag
2FGN
2YPM
2YPL
2YPK
SCHEMATIC
25
Page 26
16 IN. (406 MM) SCROLL SAW
2LBM
2
2LBN
4
0KJ7
16
0KRR
20
2LBF
4
0J4P
4
0JPR
4
2LBL
2
2LBQ
2
2LQT
4
2LBP
2
2YPN
2LD3
I. Hardware Bag
0KRR
20
0KJ7
16
0J4P
4
0JPR
4
2LBF
4
2LQT
4
PARTS LIST & SCHEMATIC FOR STAND
I.D. NO. DESCRIPTION SIZE QTY
0J4P FLAT WASHER
φ8*16-1.4
0JPR HEX. HD. BOLT M8*1.25-40 4
0KJ7 CAP HD. SQ. NECK BOLT M8*1.25-16 16
0KRR SERRATED TOOTHED HEXAGON FLANGE NUT M8*1.25 T=7.5 20
2LBF SLEEVE 4
2LBL LONG UPPER SUPPORT #6 2
2LBM SHORT UPPER SUPPORT #6 2
2LBN LEG #6 4
2LBP LONG BOTTOM SUPPORT BRACKET #6 2
2LBQ SHORT BOTTOM SUPPORT BRACKET #6 2
2LD2 STAND ASS’Y 1
2LQT CUSHION 4
2YPN WARNING LABEL 1
HARDWARE BAG
2LD3 HARDWARE BAG ASS’Y 1
4
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NOTE
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WARRANTY
THREE YEAR LIMITED WARRANTY
PORTER-CABLE will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of
purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and
warranty repair information, visit www.portercable.com or call (888) 609-9779. This warranty does not apply to accessories or
damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may
have other rights which vary in certain states or provinces.
In addition to the warranty, PORTER-CABLE tools are covered by our:
1 YEAR FREE SERVICE: PORTER-CABLE will maintain the tool and replace worn parts caused by normal use, for free, any time
during the first year after purchase.
90 DAYS MONEY BACK GUARANTEE: If you are not completely satisfied with the performance of your PORTER-CABLE Power
Tool for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country
specific warranty information contained in the packaging, call the local company or see website for warranty information.
To register your tool for warranty service visit our website at www.portercable.com.
WARNING LABEL REPLACEMENT
If your warning labels become illegible or are missing, call (888) 609-9779 for a free replacement.
The following are PORTER-CABLE trademarks for one or more power tools and accessories: a gray and black color scheme; a “four
point star” design; and three contrasting/outlined longitudinal stripes. The following are also trademarks for one or more
Porter-Cable and Delta products: 2 BY 4®, 890TM, Air America®, AIRBOSSTM, Auto-Set®, B.O.S.S.®, Bammer®, Biesemeyer®,
Builders Saw®, Charge Air®, Charge Air Pro®, CONTRACTOR SUPERDUTY®, Contractor’s Saw®, Delta®, DELTA®, Delta Industrial®.
DELTA MACHINERY & DESIGNTM, Delta Shopmaster and Design®, Delta X5®, Deltacraft®, DELTAGRAM®, Do It. Feel it.®, DUAL
LASERLOC AND DESIGN®, EASY AIR®, EASY AIR TO GOTM, ENDURADIAMOND®, Ex-Cell®, Front Bevel Lock®, Get Yours While
the Sun Shines®, Grip to Fit®, GRIPVACTM, GTF®, HICKORY WOODWORKING®, Homecraft®, HP FRAMER HIGH PRESSURE®,
IMPACT SERIESTM, Innovation That Works®, Jet-Lock®, Job Boss®, Kickstand®, LASERLOC®, LONG-LASTING WORK LIFE®, MAX
FORCETM, MAX LIFE®, Micro-Set®, Midi-Lathe®, Monsoon®, MONSTER-CARBIDETM, Network®, OLDHAM®, Omnijig®, PC EDGE®,
Performance CrewTM, Performance Gear®, Pocket Cutter®, Porta-Band®, Porta-Plane®, Porter-Cable®, Porter-Cable Professional
Power Tools®, Powerback®, POZI-STOPTM, Pressure Wave®, PRO 4000®, Proair®, Quicksand and Design®, Quickset II®, QUIET
DRIVE TECHNOLOGYTM, QUIET DRIVE TECHNOLOGY AND DESIGNTM, Quick-Change®, QUIK-TILT®, RAPID-RELEASETM,
RAZOR®, Redefining Performance®, Riptide®, Safe Guard II®, Sand Trap and Design®, Sanding Center®, Saw Boss®, Shop Boss®,
Sidekick®, Site Boss®, Speed-Bloc®, Speedmatic®, Stair Ease®, Steel Driver Series®, SUPERDUTY®, T4 & DESIGN®,
THE AMERICAN WOODSHOP®, THE PROFESSIONAL EDGE®, Thin-Line®, Tiger Saw®, TIGERCLAW®, TIGERCLAW AND
DESIGN®, Torq-Buster®, TRU-MATCH®, T-Square®, Twinlaser®, Unifence®, Uniguard®, UNIRIP®, UNISAW®, UNITED STATES SAW®,
Veri-Set®, Versa-Feeder®, VIPER®, VTTM, VT RAZORTM, Water Driver®, WATER VROOM®, Waveform®, Whisper Series®, X5®, YOUR
ACHIEVEMENT. OUR TOOLS.
also be registered in other countries. Other trademarks may apply.
®
, Trademarks noted with ® are registered in the United States Patent and Trademark Office and may
PORTER-CABLE and the PORTER-CABLE logo are registered trademarks of PORTER-CABLE and are used under license. All
rights reserved.
Power Tool Specialists, Inc.
684 Huey Road, Rock Hill, SC 29730
(888) 609-9779
www.portercable.com
28
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