Porter-Cable PC60THP Instruction Manual

6.0 Amp Planer

Instruction manual

Manuel d'instructions
Manual de'instrucciones

www.portercable.com
INSTRUCTIVO DE OPERACIÓN,

CENTROS DE SERVICIO Y PÓLIZA DE
GARANTÍA.

ADVERTENCIA: LÉASE ESTE

INSTRUCTIVO ANTES DE USAR EL
PRODUCTO.

CATALOG NUMBER

PC60THP

Raboteuse de 6,0 A

Cepilladora de 6,0 amperios

2

General Power Tool Safety Warnings

WARNING: Read all safety warnings and instructions. Failure to follow

the warnings and instructions may result in electric shock, fire and/or serious
injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.

1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way.

Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric shock

if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power

tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or

unplugging the power tool. Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for

outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric

shock.

f) If operating a power tool in a damp location is unavoidable, use a ground

fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the

risk of electric shock.

3) Personal safety
a) Stay alert, watch what you are doing and use common sense when

operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of inattention

while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective

equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position

before connecting to power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your finger on the switch or

energizing power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A

wrench or a key left attached to a rotating part of the power tool may result in
personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewelry or long

hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection

facilities, ensure these are connected and properly used. Use of dust

collection can reduce dust-related hazards.

3

4

) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was
designed.

b) Do not use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and must be
repaired.

c) Disconnect the plug from the power source and/or the battery pack from the

power tool before making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures reduce the risk of starting

the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power toolʼs
operation. If damaged, have the power tool repaired before use. Many

accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc., in accordance with these

instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended

could result in a hazardous situation.

5) Service
a) Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

Specific Safety Rules

• Hold power tool by insulated gripping surfaces, when performing an operation

where the cutting accessory may contact hidden wiring or its own cord. Cutting

accessory contacting a "live" wire may make exposed metal parts of the power tool
"live" and could give the operator an electric shock.

• Use clamps or another practical way to secure and support the workpiece to a

stable platform. Holding the work by hand or against your body leaves it unstable

and may lead to loss of control.

• Wait for the cutter to stop before setting the tool down. An exposed cutter may

engage the surface leading to possible loss of control and serious injury.

• To reduce the risk of injury, user must read and understand instruction manual

before operating planer.

• Be sure the voltage agrees with specific data on the nameplate.

• Make certain that the switch is in the OFF position before connecting plug to a power

source.

• Be sure to switch OFF immediately if tool is jammed in work.

• Be sure tool is set for correct depth before turning switch to ON.

• Be sure to use specified replacement parts only.

• Be sure tool is disconnected from power source when cleaning or making adjustments

to the tool.

• Be sure to maintain tool with care. Follow instructions for lubricating and changing

accessories.

• Stay alert – never operate the unit when tired or under the influence of drugs,

alcohol, or medication.

• Be sure to store tool in a clean dry place after disconnecting from power source.

• Do not use in dangerous environments. Do not use near flammable substances, in

damp or wet locations, or expose to rain.

• Be sure that the blades are mounted as described in the instruction manual and check

that all screws are firmly tightened before connecting unit to power source.

4

• Keep air vents unobstructed for proper motor cooling.

• DO NOT lay tool down on shoe when the blades are exposed. This can chip the blades.

• Keep side discharge chute unobstructed at all times.

• Never reach under the tool for any reason unless it is turned off and UNPLUGGED.
BLADES ARE EXPOSED AND EXTREMELY SHARP.

• Use this tool for working with wood and wood products only.

• Never operate without securely holding the front handle.

• Always operate planer with two hands.

• Planer blades are extremely sharp. Handle with great care.

• Clean out your tool often, especially after heavy use.

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety

glasses. Also use face or dust mask. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CPA Z94.3),

• ANSI S12.6 (S3.19) hearing protection,

• NOSH/OSHA respiratory protection.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the state of California to cause
cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work
with approved safety equipment, such as those dust masks that are specially designed to
filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,
and other construction activities. Wear protective clothing and wash exposed
areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the

skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause

serious and permanent respiratory or other injury. Always use NOSH/OSHA approved
respiratory protection appropriate for the dust exposure. Direct particles away from face
and body.

WARNING: Always wear proper personal hearing protection that conforms to

ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from
this product may contribute to hearing loss.

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains
relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols
below are used to help you recognize this information.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

NOTICE: Used without the safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in property damage.

5

Symbols

• The label on your tool may include the following symbols. The symbols and their
definitions are as follows:

V..................volts A ..................amperes

Hz................hertz W..................watts

min ..............minutes ................alternating current

............direct current

n

o ................no load speed

................Class I Construction ..................earthing terminal

(grounded) ................safety alert symbol

................Class II Construction .../minorrpm ....revolutions or reciprocation

(double insulated) per minute

• When using an extension
cord, be sure to use one
heavy enough to carry the
current your product will
draw. An undersized cord
will cause a drop in line
voltage resulting in loss of
power and overheating. The
table shows the correct size
to use depending on cord
length and nameplate
ampere rating. If in doubt,
use the next heavier gage. The smaller the gauge number, the heavier the cord.

SAVE THESE INSTRUCTIONS

Components

A. Trigger switch
B. Lock-on button

C. Depth adjustment knob /

front handle

D. Switch Handle

E. Shoe
F. Chip discharge chute
G. Chip deflector lever
H. Rabbet fence adjustment

knob

I. Rabbet fence

J. Dust bag

K. Vac adaptor

L. Wrench

M. Blades
N. Blade guard (not shown)

A

1

Minimum Gauge for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150

(0-7,6m) (7,6-15,2m) (15,2-30,4m) (30,4-45,7m)

240V 0-50 51-100 101-200 201-300

(0-15,2m) (15,2-30,4m)(30,4-60,9m) (60,9-91,4m)

Ampere Rating

More Not more American Wire Gauge
Than Than
0-6 18 16 16 14
6-10 18 16 14 12
10 - 12 16 16 14 12
12 - 16 14 12 Not Recommended

1d

1c

1b

1a

1e

B

C

D

E

F

I

J

K

H

L

M

G

6

OPERATION
Switch (Figure 2)

CAUTION: Check that the tool is not locked ON before connecting it to a power

supply. If the trigger switch is locked ON when the tool is connected to the power
supply, it will start immediately. Damage to your tool or personal injury may result.

CAUTION: Allow the tool to reach full speed before touching tool to the work surface.

Lift the tool from the work surface before turning the tool off.

To start the planer, depress the trigger switch (A) in
figure 2. To turn the planer off, release the trigger
switch.

Lock-On Button (Figure 2)

The tool can be locked on for continuous use. To lock the tool ON depress the trigger
switch (A) and push in the lock-on button (B). Hold the lock-on button in as you gently
release the trigger switch. The tool will continue to run.

To turn the tool OFF from a locked-on position, squeeze and release the trigger once.

Adjusting Planing Depth (Figure 3)

WARNING: Turn off and unplug the tool before making any adjustments or

removing or installing accessories.

Planing depth is infinitely variable from 0 to .5/64

ths

in.
(2.0 mm). To adjust the cutting depth, rotate the depth
adjustment knob/front handle (C) clockwise from the “P”
position. The cutting depth will increase from 0 to as
much as .079 in. (2.0 mm).

It is recommended that test cuts be made in scrap
wood after each re-adjustment to make sure that the
desired amount of wood is being removed by the planer.
Several shallow passes (rather than one deep one) will
produce a smoother finish.

Planing (Figures 4, 5, 6)

WARNING: Wait for the cutter to stop before setting the tool down. An exposed cutter

may engage the surface leading to possible loss of control and serious injury.

CAUTION: Allow the tool to reach full speed before touching tool to the work surface.

Lift the tool from the work surface before turning the tool off.
Hold the planer in the correct position with one hand on the front handle (C) and the

other hand on the switch handle (D) as shown in figure 4. Place the front of the shoe (E)
on the surface to be planed, making certain that the cutting blades are not touching the
surface. Push down firmly on the front handle of the
planer so that the front shoe is ABSOLUTELY FLAT on
the work surface. Squeeze the trigger switch and allow
the motor to reach full speed before touching the planer
blades to the work surface.

Move the tool slowly into the work and maintain
downward pressure to keep the planer flat. Be
particularly careful to keep the tool flat at the

beginning and the end of the work surface
(Figures 4, 5, 6).

3

4

2

A

B

C

C

D

E

7

Planing Tip: For a smoother appearance, fasten a

piece of scrap wood to the end of the piece you are
planing. Donʼt stop planing until the cutting blades of the
planer are past your work piece and into the scrap
material.

Blade Guard (Figure 7)

Ensure that the spring loaded blade guard (N) is in
proper working order before using the planer.

WARNING: Cut Hazard. Do not remove guard.

Rabbet Fence (Figures 8, 9)

WARNING: Turn off and unplug the tool before making any adjustments or

removing or installing accessories.

CAUTION: Allow the tool to reach full speed before

touching tool to the work surface. Lift the tool from the
work surface before turning the tool off.

The rabbet fence can be installed on either side of your
planer. The planer can make rabbet cuts up to .5 in.
(12mm).

TO INSTALL RABBET FENCE

a. Thread the knob (I) into the hole on the side of the
planer shown with arrow in figure 8.

b. Loosen the rabbet fence adjustment knob (H) and
adjust fence to desired distance.

c. Securely tighten rabbet fence adjustment knob (H).
d. The rabbet fence should be below the planer

when installed correctly as shown in figure 9.

TO MAKE A RABBET CUT

a. Turn the rabbet fence adjustment knob (H) to
adjust the desired width of cut.

b. Make several cuts until the desired depth is
reached.

NOTE: It will be necessary to make quite a few cuts for
most rabbet applications.

6

8

9

H

I

7

N

5

8

Collection Bag (Figure 10)

WARNING: Turn off and unplug the tool before making any adjustments or

removing or installing accessories.

a. Attach bag by aligning the keyway marks on the
chip discharge chute and the bag frame. Attach bag
(J) to either side of chip discharge chute (F).
Empty bag often to prevent clogging.

b. To prevent chips from coming out opposite side
of chip discharge chute, move chip deflector lever
(G) to the opposite side of the bag.

Vacuum Adaptor (Figure 11)

WARNING: Turn off and unplug the tool before
making any adjustments or removing or installing
accessories.

a. Slide the vac adaptor (K) over the chip discharge
chute (F).

b. Connect a vacuum cleaner hose (not included) to
the adaptor.

c. To prevent chips from coming out opposite side
of chip discharge chute, move chip deflector lever
(G) to the opposite side of the adaptor.

To Change Blades (Figure 12)

WARNING: Turn off and unplug the tool before making any adjustments or
removing or installing accessories.

WARNING: Cut Hazard. Planer blades are sharp and must be handled with care.
NOTE: The PC60THP has two blades, one on each side of the blade drum. Any

operation or adjustment should be made to both blades. The cutting blades provided
with this tool are reversible. An extra set of blades is included.

To Remove Blade from Planer

a. Place planer upside down as shown in figure 12.
b. Loosen the three nuts (N) using the wrench (L)

supplied.

c. Rotate the blade guard (O) downward. Carefully

remove the blade (M) by sliding it out of the
holder. A piece of wood may be used for this
purpose.

d. Reverse the blade so that the unused side

comes in position. If both sides are worn, the
blade must be replaced.

To Reinstall Blade

a. Slide the blade sideways into the holder until it is against the end stop. Blade

groove must be toward back of unit.
b. Securely tighten the three nuts using the wrench supplied.
c. Rotate the blade drum 180 degrees and repeat for other blade.
d. Always replace both blades.

12

N

M

O

L

10

F

J

G

11

F

K

G

9

Parking Foot (Figure 13)

Your planer is equipped with a parking foot (P) that
automatically lowers into place when the tool is lifted
from the work surface. When planing, the parking foot
raises as the tool is pushed forward. When the
parking foot is lowered, the planer can set on the work
surface without the blade touching.

CAUTION: Do not lock the trigger switch on and engage the parking foot. The

vibration of the running motor will cause the planer to move, possibly falling from the work
piece.

Edge Chamfering (Figure 14)

Your planer has three precision machined chamfering
grooves 1.5mm, 2.0mm and 2.5mm (Q). They are
located in the front shoe and are used for planing
along a corner of the material (figure 14).

a. Adjust to desired depth of cut.
b. Place groove (Q) over edge of material.
c. Apply weight to front of shoe so groove is flat on

material edge.
d. Hold tool with both hands keeping pressure on

front handle.

Note: Itʼs a good idea to try a piece of scrap wood
before doing finish work.

Drive Belt (Figure 15)

WARNING: Turn off and unplug the tool before making any adjustments or

removing or installing accessories.
To Replace Belt

a. Loosen the three screws shown in figure 15
and remove the belt cover.

b. Remove old belt.
c. Place new belt over front pulley then rotate belt

clockwise while pushing belt onto back pulley.
d. Attach belt cover and securely tighten screws.

Maintenance
Cleaning

WARNING: Turn off and unplug unit before cleaning chip discharge chute.

Clean the chip discharge chute (F) regularly. ALWAYS WEAR SAFETY GLASSES.

CAUTION: Never use solvents or other harsh chemicals for cleaning the non-metallic

parts of the tool.
Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the

tool; never immerse any part of the tool into a liquid.

13

P

14

Q

15

10

REPLACEMENT PARTS

Use onlyidentical replacement parts. For a parts list or to order parts, visit our service website at
www.portercable.com. You can also orderparts from your nearest PORTER-CABLE Factory
Service Center or PORTER-CABLE Authorized Warranty ServiceCenter. Or, you can callour
Customer Care Center at [phone].

SERVICE AND REPAIRS

All qualitytools will eventually require servicing and/or replacement ofparts. For information about
PORTER-CABLE, its factory service centers orauthorized warranty service centers, visit our
website at www.portercable.com orcall our Customer Care Center at [phone].All repairs
made by our service centers are fully guaranteed against defective material andworkmanship. We
cannot guaranteerepairs made or attempted by others.
You can also write to us for information at PORTER-CABLE, 4825 Highway 45North, Jackson,
Tennessee 38305, [phone]-Attention:Product Service. Be sure toinclude all of the
information shownonthe nameplate of your tool (model number, type, serial number, etc.).

ACCESSORIES

WARNING: Since accessories, other than those offered by PORTER-CABLE,

have not been tested with this product, use of such accessories with this tool could be
hazardous. To reduce the risk of injury, only PORTER-CABLE recommended
accessories should be used with this product.

A complete line of accessories is available from your PORTER-CABLE Factory Service
Center or a PORTER-CABLE Authorized Warranty Service Center. Please visit our
Web Site www.portercable.com for a catalog or for the name of your nearest supplier.

THREE YEAR LIMITED WARRANTY

PORTER-CABLE will repair or replace, without charge, any defects due to faulty
materials or workmanship for three years from the date of purchase for tools (two
years for batteries). This warranty does not cover part failure due to normal wear or
tool abuse. For further detail of warranty coverage and warranty repair information,
visit www.portercable.com or call [phone]. This warranty does not apply to
accessories or damage caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and you may have other rights
which vary in certain states or provinces.

In addition to the warranty, PORTER-CABLE tools are covered by our:
1 YEAR FREE SERVICE: PORTER-CABLE will maintain the tool and replace worn

parts caused by normal use, for free, any time during the first year after purchase.

TROUBLESHOOTING

Problem Possible Cause Possible Solution

• Unit will not start. • Cord not plugged in. • Plug tool into a working outlet.

• Circuit fuse is blown. • Replace circuit fuse. (If the
product repeatedly causes the
circuit fuse to blow, discontinue
use immediately and have it
serviced at a Porter Cable
service center or authorized
servicer.)

• Circuit breaker is tripped. • Reset circuit breaker. (If the
product repeatedly causes the
circuit breaker to trip,
discontinue use immediately
and have it serviced at a Porter
Cable service center or
authorized servicer.)

• Cord or switch is damaged. • Have cord or switch replaced
at a Porter Cable Service
Center or Authorized Servicer

For assistance with your product, visit our website at www.portercable.com for a list of
service centers, or call the PorterCable Customer Care Center at [phone].

11

90 DAY MONEY BACK GUARANTEE: If you are not completely satisfied with the

performance of your PORTER-CABLE Power Tool for any reason, you can return it
within 90 days from the date of purchase with a receipt for a full refund – no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For
products sold in Latin America, see country specific
warranty information contained in the packaging, call the local company or see website
for warranty information.

To register your tool for warranty service visit our website at www.portercable.com

.

WARNING LABEL REPLACEMENT

If your warning labels become illegible or are missing, call [phone] for a free
replacement.

The following are PORTER-CABLE trademarks for one or morepower tools and accessories: a
gray and black colorscheme; a “four point star” design; and three contrasting/outlined longitudinal
stripes. The following are alsotrademarks for one ormore PORTER-CABLE and Delta products:
Les éléments ci-dessous sont des marques de commerce des outils et des accessoires de
PORTER-CABLE : un agencement decouleurs grise et noire; un motif dʼ « étoile à quatre pointes
» et trois bandes longitudinales contrastantes/à contours. Les marques suivantes sont également
des marquesde commerce serapportant à un ou plusieurs produits PORTER-CABLE ou Delta :
Las siguientes son marcas comerciales PORTER-CABLE que distinguen a una o más
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puntas” y tres franjas longitudinales contrastantes/delineadas. Las siguientes también son marcas
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& DESIGN®,THEAMERICAN WOODSHOP®, THE PROFESSIONALEDGE®, Thin-Line®,
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Trademarks noted with ® areregistered inthe United States Patent and Trademark Officeand may
also be registered in other countries. Other trademarks may apply. Les marques de commerce
suivies du symbole ® sontenregistrées auprès du United States Patent and Trademark Office et
peuvent être enregistrées dans dʼautres pays. Dʼautres marques decommerce peuvent également
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también pueden estar registradas enotros países. Posiblemente se apliquen otras marcas
comerciales registradas.

4825 Highway 45

North Jackson, TN 38305

[phone]

www.portercable.com