Porter-Cable PC305TP User Manual

12-1/2 inch (317 mm) Portable Planer

Raboteuse portative de 317 mm (12-1/2 po)

Cepillo Portátil de 317 mm (12-1/2 pulg.)

Instruction manual

Manuel d'instructions Manual de'instrucciones

www.portercable.com

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA.

ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

CATALOG NUMBER

PC305TP

IMPORTANT SAFETY INSTRUCTIONS

NOTICE

When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. PORTER-CABLE strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed.

Read and understand all warnings and operating instructions before using any tool or equipment.

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

indicates a potentially haz ard ous situation which, if not avoided, may result in minor or mod er ate injury.

indicates a practice not related to personal injury which, if not avoided, may result in property

damage.

GENERAL SAFETY RULES

serious personal injury.

For your own safety, read the instruction manual 1. before operating the machine. Learning the machine’s

application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.

Wear eye and hearing protection and always use 2. safety glasses. Everyday eyeglasses are not safety

glasses. Use certified safety equipment. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.

Wear proper apparel. 3. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.

Do not use the machine in a dangerous environment.4. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.

Do not operate electric tools near flammable liquids 5. or in gaseous or explosive atmospheres. Motors and

switches in these tools may spark and ignite fumes. Maintain all tools and machines in peak condition.6.

Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.

Check for damaged parts.7. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced with PORTER-CABLE or factory authorized replacement parts. Damaged parts can cause further damage to the machine and/or injury.

Failure to follow these rules may result in

Keep the work area clean.8. Cluttered areas and benches

invite accidents. Keep children and visitors away.9. Your shop is a

potentially dangerous environment. Children and visitors can be injured.

Reduce the risk of unintentional starting.10. Make sure that the switch is in the "OFF" position before plugging in the power cord. In the event of a power failure, move the switch to the "OFF" position. An accidental start-up can cause injury. Do not touch the plug’s metal prongs when unplugging or plugging in the cord.

Use the guards.11. Check to see that all safety devices are in place, secured, and working correctly to prevent injury.

Remove adjusting keys and wrenches before starting 12. the machine. Tools, scrap pieces, and other debris can

be thrown at high speed, causing injury. Use the right machine. 13. Don’t force a machine or an

attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.

Use recommended accessories.14. The use of accessories and attachments not recommended by PORTER-CABLE may cause damage to the machine or injury to the user.

Use the proper extension cord.15. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Secure the workpiece.16. Use clamps or a vise to hold the workpiece when practical. Loss of control of a workpiece can cause injury.

Feed the workpiece against the direction of the 17. rotation of the blade, cutter, or abrasive surface.

Feeding it from the other direction will cause the workpiece to be thrown out at high speed.

Don’t force the workpiece on the machine. 18. Damage to the machine and/or injury may result.

Don’t overreach.19. Loss of balance can make you fall into a working machine, causing injury.

Never stand on the machine. 20. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.

Never leave the machine running unattended.21. Turn the power off. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.

Turn the machine "OFF", and disconnect the machine 22. from the power source before installing or removing accessories, changing cutters, adjusting or changing set-ups. When making repairs, be sure to lock the start

switch in the “OFF” position. An accidental start-up can cause injury.

Make your workshop childproof with padlocks, master 23. switches, or by removing starter keys. The accidental

start-up of a machine by a child or visitor could cause injury.

Stay alert, watch what you are doing, and use common 24. sense. Do not use the machine when you are tired or

under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in injury.

25. disperse dust or other airborne particles, including wood dust, crystalline silica dust and asbestos dust.

Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.

Use of this tool can generate and

ADDITIONAL SPECIFIC SAFETY RULES

Failure to follow these rules may result in

serious personal injury.

1. Do not operate this machine until it is completely

assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury.

2. Obtain advice from your supervisor, instructor, or another

qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.

3. Follow all wiring codes and recommended electrical

connections to prevent shock or electrocution.

4. Keep knives sharp and free from rust and pitch. Dull or

rusted knives work harder and can cause kickback.

5. Never turn the machine "ON" before clearing the table of

all objects (tools, scraps of wood, etc.). Flying debris can cause serious injury.

6. Never turn the machine "ON" with the work- piece contacting

the cutterhead. Kickback can occur.

7. Secure the machine to a supporting surface to prevent the

machine from sliding, walking or tipping over.

8. Properly secure the knives in the cutterhead before turning the power "ON". Loose blades may be thrown out at high speeds causing serious injury.

9. Lock the speed setting securely before feeding the workpiece through the machine. Changing speeds while planing can cause kick-back.

10. Avoid awkward operations and hand positions. A sudden slip could cause a hand to move into the knives.

11. Keep arms, hands, and fingers away from the cutterhead, the chip exhaust opening, and the feed rollers to prevent severe cuts.

12. Never reach into the cutterhead area while the machine is running. Your hands can be drawn into the knives.

13. Do not stand in line with the workpiece. Kickback can cause injury.

14. Allow the cutterhead to reach full speed before feeding

a workpiece. Changing speeds while planing can cause kickback.

15. When planing bowed stock, place the concave (cup down)

side of the stock on the table and cut with the grain to prevent kickback.

16. Do not feed a workpiece that is warped, contains knots,

or is embedded with foreign objects (nails, staples, etc.). Kickback can occur.

17. Do not feed a short, thin, or narrow workpiece into the machine. Your hands can be drawn into the knives and/

or the workpiece can be thrown at high speeds. See the Operation section of this instruction manual for details.

18. Do not feed a workpiece into the outfeed end of the machine. The workpiece will be thrown out of the opposite side at high speeds.

19. Remove shavings only with the power "OFF" and the cutterhead stopped to prevent serious injury.

20. Properly support long or wide work-pieces. Loss of control of the workpiece can cause serious injury.

21. Never perform layout, assembly or set-up work on the table/ work area when the machine is running. Serious injury will result.

22. Turn the machine "OFF", disconnect it from the power source, and clean the table/work area before leaving the

machine. Lock the switch in the "OFF" position to prevent un-authorized use. Someone else might accidentally start the machine and cause injury to themselves or others.

23. Additional information regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute. com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor Regulations.

grinding, drilling, and other construction activities contains

Some dust created by power sanding, sawing,

chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

•  Leadfromlead-basedpaints,

•  Crystalline silica from bricks and cement and other

masonry products, and

•  Arsenicandchromiumfromchemically-treatedlumber

(CCA).

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoidprolongedcontactwithdustfrompowersanding,

sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your

mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

Use of this tool can generate and/or disburse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body. Always operate tool in well-ventilated area and provide for proper dust removal. Use dust collection system wherever possible.

GROUNDED OUTLET BOX

CURRENT CARRYING PRONGS

GROUNDING BLADE IS LONGEST OF THE 3 BLADES

Fig. A

GROUNDED OUTLET BOX

GROUNDING MEANS

ADAPTER

POWER CONNECTIONS

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. NOTE: Time delay fuses should be marked “D” in Canada and “T” in the US. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (or switches) is in the "OFF" position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.

Do not expose the machine to rain or operate

the machine in damp locations.

MOTOR SPECIFICATIONS

Your machine is wired for 120 Volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the "OFF" position.

GROUNDING INSTRUCTIONS

This machine must be grounded while in use

to protect the operator from electric shock.

1. All grounded, cord-connected machines:

In the event of a malfunction or breakdown, grounding

provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet,

have the proper outlet installed by a qualified electrician.

Impro per connec tion of the equipment-grounding

conductor can result in risk of electric shock. The conductor with insulation having an outer surface that

Fig. B

is green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if

the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.

Use only 3-wire extension cords that have 3-prong

grounding type plugs and match ing 3-conducto r receptacles that accept the machine’s plug, as shown in Fig. A.

Repair or replace damaged or worn cord immediately.

2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts:

If the machine is intended for use on a circuit that has

an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.

NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.

In all cases, make certain that the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

EXTENSION CORDS

Use proper extension cords. Make sure

your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D-1 shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere Total Length Gauge of Rating Volts of Cord in Feet Extension Cord

0-6 120

0-6 120 25-50 16 AWG 0-6 120 50-100 16 AWG 0-6 120 100-150 14 AWG

6-10 120 6-10 120 25-50 16 AWG 6-10 120 50-100 14 AWG 6-10 120 100-150 12 AWG

10-12 120 10-12 120 25-50 16 AWG 10-12 120 50-100 14 AWG 10-12 120 100-150 12 AWG

12-16 120 12-16 120 25-50 12 AWG 12-16 120

up to

25 18 AWG

up to

25 18 AWG

up to

25 16 AWG

up to

25 14 AWG

GREATER THAN 50 FEET NOT RECOMMENDED

Fig. D-1

FUNCTIONAL DESCRIPTION

FOREWORD

PC305TP is a 12-1/2 inch (317 mm) Portable Planer. This planer can handle workpieces up to 12-1/2 inches (317 mm) wide and 6 inches (152 mm) thick. The maximum depth of cut is 3/32 inch (2.4 mm). The PC305TP features a powerful 15 amp, 120 volt motor, a two-knife cutterhead with double-edged reversible knives, knife-installation tool and wrench.

NOTE: The picture on the manual cover illustrates the current production model. All other illustrations contained in the manual are representative only and may not depict the actual labeling or accessories included. These are intended to illustrate technique only.

CARTON CONTENTS

1. Planer

2. Cutterhead Guard

2 3

3. Knife Transfer Tool

4. 5 mm Wrench Assembly

5. M5 x 20 mm Hex Socket Head Screw

6. M5 x 10 mm Knob (2)

7. Elevating Handle

UNPACKING AND CLEANING

NOTICE

Carefully unpack the machine and all loose items from the shipping container(s). Remove the rust-preventative oil from unpainted surfaces using a soft cloth moistened with mineral spirits, paint thinner or denatured alcohol.

gasoline, naphtha, acetone or lacquer thinner for cleaning your machine.

After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

Do not use highly volatile solvents such as

ASSEMBLY

To reduce the risk of injury, turn unit "OFF" and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury.

ASSEMBLY TOOLS REQUIRED

•5 mm hex wrench (included)

ASSEMBLY TIME ESTIMATE

Assembly for this machine takes approximately 30 minutes.

RAISING AND LOWERING HANDLE

Attach the raising and lowering handle (A) Fig. 4 to the shaft (B) and fasten in place with M5 x 20 mm screw (C). NOTE: Ensure that the flats of the handle and the flats on the shaft are aligned. Flip handle (A) upward as shown in Fig. 5.

LOWERING EXTENSION TABLES

The infeed and outfeed extension tables (A) Fig. 6 are shipped attached to the machine in the raised position. Lower the tables (A) on both sides of the planer (Fig. 6). The top surface of extension tables should be level with the planer table. To check and adjust, refer to the section Leveling Extension Tables in this manual.

CUTTERHEAD GUARD

1. Attach the cutterhead guard (A) Fig. 7 to the planer by

inserting the end of the guard over the top of the cutterhead. Place the slots in the cutterhead guard (C) over the tapped holes (B).

2. Fasten cutterhead guard (A) Fig. 8 to planer using two

knobs, one of which is shown at (D) Fig. 8.

properly secured with the knobs before operating this machine.

FASTENING PLANER TO SUPPORTING SURFACE

During operation, if there is any tendency for the planer to tip over, slide or "walk" across the supporting surface, the planer must be secured to the supporting surface. Four holes (two of which are shown at (A) Fig. 9 are provided for this purpose.

Make sure that the cutterhead guard is

OPERATION

NOTICE

STARTING AND STOPPING PLANER

Make sure that the switch is in the "OFF" position before plugging cord into outlet. Do not touch the plug’s metal prongs when unplugging or plugging in the cord.

1. The on/off switch (A) Fig. 10 is located on the front of the

planer moter. To turn the machine "ON", move the switch up to the "ON" position.

2. To turn the machine "OFF", move the switch (A) down to

the "OFF" position.

LOCKING SWITCH IN THE "OFF" POSITION IMPORTANT: When the machine is not in use, the switch

should be locked in the "OFF" position to prevent unauthorized use. To lock the machine, grasp the switch

toggle (T) and pull it out of the switch (Fig. 11). With the switch toggle (T) removed, the switch will not operate. However, should the switch toggle be removed while the planer is running, the machine can be turned "OFF," but cannot be restarted without reinserting the switch toggle (T).

In the event of a power outage (such as a

breaker or fuse trip), always move the switch to the "OFF" position until the main power is restored.

RAISING AND LOWERING HEAD ASSEMBLY

The head assembly (A) Fig. 12A contains the cutterhead feed rollers, cutterhead guard and motor. Raising and lowering the head assembly controls the depth-of-cut on your planer. To raise or lower the head assembly, rotate the handle (D).

NOTE: One revolution of the handle will move the cutterhead up or down approximately 5/64 inch (2 mm).

An English/metric scale and pointer (C) is located on the front of the planer to indicate the height of the cutterhead. Adjustment to the pointer can be made by running a piece of wood through the machine. Measure the thickness of the workpiece and if an adjustment is necessary, loosen two screws (B) and adjust pointer accordingly. Then tighten two screws.

Refer to Fig. 12B for recommended maximum depth-of-cut for various board widths of soft and hard woods.

Continuous operation at the deepest depth

of cut can cause premature motor failure. LEVELING EXTENSION TABLES

The extension tables (A) and (G) Fig. 14 must be level with the planer table. To check the extension tables and adjust if necessary:

1. Place a straight edge (B) Fig. 14 on the planer table (E) with

one end extending out over the infeed table (A). Check to see if the infeed table is level with the planer table on both ends of the planer table.

2. If an adjustment is necessary, loosen the locknut (C)

Fig. 14, and adjust the stop screw (D) on each side of the infeed table (A) until the extension table is level with the planer table (E). Tighten the locknut (C). Recheck and make certain that the inside edge of table extension is level with the planer table. If necessary, loosen the two screws (F), adjust the extension table and retighten the two screws (F). Adjust the opposite side of the table in the same manner. Make certain that the extension table is solidly supported when downward pressure on the table is applied.

3. Check and adjust the outfeed table (G) in the same

manner.

12A

12B

Maximum depth-of-cut

Board Width Soft Woods Hard Woods

2 inches (50.8 mm) 3/32 inches (2.4 mm) 3/32 inches (2.4 mm) 4 inches (101.6 mm) 3/32 inches (2.4 mm) 3/32 inches (2.4 mm) 6 inches (152.4 mm) 3/32 inches (2.4 mm) 3/32 inches (2.4 mm) 7 inches (177.8 mm) 3/32 inches (2.4 mm) 3/32 inches (2.4 mm) 8 inches (203.2 mm) 3/32 inches (2.4 mm) 3/32 inches (2.4 mm) 9 inches (228.6 mm) 5/64 inches (2 mm) 1/16 inches (1.6 mm) 10 inches (254 mm) 1/16 inches (1.6 mm) 3/64 inches (1.2 mm) 11 inches (279.4 mm) 1/16 inches (1.6 mm) 3/64 inches (1.2 mm) 12 inches (304.8 mm) 1/16 inches (1.6 mm) 3/64 inches (1.2 mm)

KNIFE TRANSFER TOOL STORAGE

The knife transfer tool (A) Fig. 15, supplied with your planer, can easily be stored underneath the outfeed table extension (B) when not being used. A Velcro strip (C) is provided on the tool and underneath the table for this purpose.

WRENCH STORAGE

The wrench (A) Fig. 16, can be stored in hole (B) located on the right rear side of the machine as shown.

CARRYING HANDLE/STOCK TRANSFER BAR

1. Your planer is provided with a foam covered carrying handle (A) Fig. 17, located on top of the machine, for ease in transporting the planer.

2. The carrying handle (A) Fig. 18, also doubles as a stock transfer bar for transferring stock from the outfeed to infeed end of the machine. This is helpful when planing long material, as the workpiece can easily be transferred back to the infeed end of the machine for additional cuts.

REPLACING KNIVES

The knives supplied with your planer are double edged and reversible, which enables you to turn the knives end-for-end when one edge becomes dull or chipped. To change the knives, proceed as follows:

Disconnect tool from power source.

1. Raise head assembly all the way to the top.

2. Remove cutterhead guard (B) Fig. 19 by removing two knobs, one of which is shown at (A).

The knives are extremely sharp. Be careful

when removing, handling or installing knives.

3. Using the supplied wrench (E) Fig. 20, unscrew the six screws at (F), only enough until locking bar (D) separates from knife, allowing knife to be removed.

4. Insert knife transfer tool (G) Fig. 21, underneath center of knife. Lift the knife transfer tool up until knife (H) separates from pins (J) and pull out and remove knife as shown. NOTE: Knife transfer tool is magnetized, allowing it to attach to knife.

5. Rotate knife (H) Fig. 22 end-for-end, or using a new knife, position knife transfer tool (G) on top of knife as shown. Place knife in cutterhead with bevel up underneath locking bar (D), making sure pins (J) in cutterhead engage with holes (K) in knife.

6. Remove knife transfer tool and tighten the six screws at (F) Fig. 23, using wrench (E) supplied.

7. Replace other knife by rotating head 180 degrees and repeat STEPS 3 THROUGH 6.

8. Attach the cutterhead guard (B) Fig. 24 to the planer by inserting the end of the guard over the top of the cutterhead. Place the slots in the cutterhead guard (C) over the tapped holes (O). Fasten cutterhead guard (B) Fig. 25 to planer using two knobs, one of which is shown at (A) Fig.

25.

MACHINE USE

When using your machine, follow these few simple steps for achieving the best results.

1. True Up One Face – Feed one face of the board over a jointer, making thin cuts with each pass, until the entire surface is flat.

2. Plane to Thickness – Place the side you planed in STEP 1 face down and feed the board through the planer, (Fig.

26). Plane until this side is flat, then plane both sides of the board until you are satisfied with the thickness. Make thin cuts, and alternate sides with each pass. If, during the planing operation, you notice the board twisting, warping, or bowing, repeat STEP 1 and true up one face.

3. When planing long stock, provide table extensions to support the infeed and outfeed end of the workpiece.

4. Plane with the grain only, and keep planer table clean. Occasionally, wax the table surface to reduce friction during the planing operation.

5. Cross-cut to Final Length – Cross-cut lumber to final length.

The knives on the planer will not wear evenly if the wood is fed through the same spot on the table every time. Feed the wood through the planer at different spots on the table to help eliminate uneven wear of the knives.

TROUBLESHOOTING

For assistance with your machine, visit our website at www.portercable.com for a list of service centers or call the

help line at 1-888-848-5175.

MAINTENANCE

To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury.

KEEP MACHINE CLEAN

Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material.

Wear certified safety equipment for eye, hearing and respiratory protection while using compressed air.

FAILURE TO START

Should your machine fail to start, check to make sure the prongs on the cord plug are making good contact in the outlet. Also, check for blown fuses or open circuit breakers in the line.

LUBRICATION & RUST PROTECTION

Apply household floor paste wax to the planer table, extension table or other work surface weekly. Or use a commercially available protective product designed for this purpose. Follow the manufacturer’s instructions for use and safety.

BRUSH INSPECTION AND REPLACEMENT

Disconnect tool from power source.

Brush life varies. It depends on the load on the motor. Check the brushes after the first 50 hours of use for a new machine or after a new set of brushes has been installed. After the first check, examine them after about 10 hours of use until such time that replacement is necessary.

The brush holders, one of which is shown at (A) Fig. 27, are located on the motor housing opposite each other. One of the brushes, removed for inspection, is illustrated in Fig. 28. When the carbon (B) on either brush is worn to 3/16 inch (4.7 mm) in length or if either spring (C) or shunt wire is burned or damaged in any way, replace both brushes. If the brushes are found serviceable after removing, re-install them in the same position as removed.

cutterhead guard must be re-installed before starting the

After brush maintenance is completed, the

planer. LUBRICATION

The gears in the gear box and the feed roller bushings should be lubricated periodically.

Disconnect tool from power source.

1. Remove the screw (A) Fig. 29, and nut located on the other

end of screw. Remove the side cover (B) from the left side of the planer.

2. Place a light coat of E.P. multi-purpose grease on the teeth

of the gears (C) Fig. 30, and a light coat of spray lubricant on the chains (F). Replace the side cover.

3. Place the planer on its back and squirt oil on the feed roller

bushings (D) Fig. 31 at each end of the feed rollers (E).

4. Replace side cover.

SERVICE

REPLACEMENT PARTS

Use only identical replacement parts. For a parts list or to order parts, visit our service website at www.portercable.com. You can also order parts from your nearest PORTER-CABLE Factory Service Center or PORTER-CABLE Authorized Warranty Service Center. Or, you can call our Customer Care Center at (888) 848-

5175.

SERVICE AND REPAIRS

All quality tools will eventually require servicing and/or replacement of parts. For information about PORTER-CABLE, its Factory Service Centers or Authorized Warranty Service Centers, visit our website at www.porter-cable.com or call our Customer Care Center at (888) 848-5175. All repairs made by our service centers are fully guaranteed against defective material and workmanship. We cannot guarantee repairs made or attempted by others.

You can also write to us for information at PORTER-CABLE, 4825 Highway 45 North, Jackson, Tennessee 38305, (888) 8485175 - Attention: Product Service. Be sure to include all of the information shown on the nameplate of your tool (model number, type, serial number, etc.).

ACCESSORIES

Since accessories, other than those offered by PORTER-CABLE, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only PORTER-CABLE recommended accessories should be used with this product.

A complete line of accessories is available from your PORTER-CABLE Factory Service Center or a PORTER-CABLE Authorized Warranty Service Center. Please visit our web site www.portercable.com for a catalog or for the name of your nearest supplier.

THREE YEAR LIMITED WARRANTY

PORTER-CABLE will repair or replace, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase for tools (two years for batteries). This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.portercable.com or call (888) 848-5175. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you speciﬁc legal rights and you may have other rights which vary in certain states or provinces. In addition to the warranty, PORTER-CABLE tools are covered by our: 1 YEAR FREE SERVICE: PORTER-CABLE will maintain the tool and replace worn parts caused by normal use, for free, any time during the ﬁrst year after purchase. 90 DAY MONEY BACK GUARANTEE: If you are not completely satisﬁed with the performance of your PORTER-CABLE power tool for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked. LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country speciﬁc warranty information contained in the packaging, call the local company or see website for warranty information. To register your tool for warranty service visit our website at www.portercable.com.

WARNING LABEL REPLACEMENT

If your warning labels become illegible or are missing, call (888) 848-5175 for a free replacement.

+ 25 hidden pages