Porter-Cable PC1800SS, 90562807 User Manual

18 Volt Cordless Rotary Saw

Instruction manual

Manuel d'instructions Manual de'instrucciones

www.portercable.com

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA.

ADVERTENCIA: LÉASE ESTE

INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

CATALOG NUMBER

PC1800SS

Scie rotatoire sans fil de 18 volts

Sierra rotatoria inalámbrica de 18 voltios

Batteries and chargers sold separately

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General Power Tool Safety Warnings

Read all safety warnings and instructions. Failure to follow

the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way.

Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric shock

if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power

tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or

unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for

outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric

shock.

f) If operating a power tool in a damp location is unavoidable, use a ground

fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the

risk of electric shock.

3) Personal safety a) Stay alert, watch what you are doing and use common sense when

operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention

while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective

equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position

before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or

energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A

wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewellery or long

hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection

facilities, ensure these are connected and properly used. Use of dust

collection can reduce dust-related hazards.

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4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power

tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the

power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting

the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power toolʼs operation. If damaged, have the power tool repaired before use. Many

accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc., in accordance with these

instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended

could result in a hazardous situation.

5) Battery tool use and care a) Recharge only with the charger specified by the manufacturer. A charger that

is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

b) Use power tools only with specifically designated battery packs. Use of any

other battery packs may create a risk of injury and fire.

c) When battery pack is not in use, keep it away from other metal objects like

paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery

terminals together may cause burns or a fire.

d) Under abusive conditions, liquid may be ejected from the battery, avoid

contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may

cause irritation or burns.

6) Service a) Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

SPECIFIC SAFETY RULES

• Hold power tools by insulated gripping surfaces when performing an operation

where the cutting tool may contact hidden wiring or its own cord. Contact with a

"live" wire will make exposed metal parts of the tool "live" and shock the operator.

Laceration Hazard. Turn off tool and remove battery before making

any adjustments or removing/installing attachments or accessories.

Laceration Hazard. After changing bits or making any adjustments,

make sure the collet nut is securely tightened to avoid injury.

Laceration Hazard. Do not press spindle lock or collet lock buttons while

motor is running. The operator may lose control and drop the tool. Personal injury or serious tool damage may result.

Shock Hazard. Shut off all live electric circuits to any areas where cut

outs will be made, to avoid fire or serious personal injury.

Burn Hazard. Do not touch the bit or collet nut during or immediately after

cutting material. The bit and collet nut may be hot enough to burn bare skin.

• Do not run tool while carrying at your side. The spinning bit may become entangled

with clothing and injury may occur.

:::

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• Always wear eye protection. Dust mask and hearing protection must be used for

appropriate conditions. Using personal safety devices is recommended. WORK SAFE.

• Always operate the tool with the depth guide in place. The guide keeps the bit from

plunging too deeply through the material. A minimum of penetration should be maintained to eliminate the danger of cutting into electric wiring.

• Do not use this tool with drill or screwdriver bits. This tool is not intended to be used

as a drill or screwdriver.

• Be sure your cutting bits are sharp and in good condition. Damaged bits can cause

the tool to jump, injuring the operator.

• Never touch the bit immediately after use. It may be extremely hot.

• Be sure that the motor has stopped completely before you lay the tool down. If the

cutter head is still spinning when the tool is laid down, it could cause injury or damage.

• Be sure that the bit is clear of the workpiece before starting motor. If the bit is in

contact with the workpiece when the motor starts it could make the tool jump, causing damage or injury.

• If your tool fails to function properly, take it to an authorized service center. There

are no user serviceable parts inside this tool and it should only be opened by trained service personnel.

• Use clamps or another practical way to secure and support the work piece to a stable platform. Holding the work by hand or against your body leaves it unstable and

may lead to loss of control.

• When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright but

may be easily knocked over.

• Keep your hair, clothing, and gloves away from air vents. Air vents often cover moving parts in which these items can be caught.

• Hold tool firmly with two hands. Use auxiliary handle if provided. If auxiliary handle not provided, grip tool at bottom of battery pack. Loss of control can cause personal injury.

• Do not operate this tool for long periods of time. Vibration caused by tool action may be harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure by taking frequent rest periods.

• Wear appropriate personal hearing protection during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if drilling operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CPA Z94.3),

• ANSI S12.6 (S3.19) hearing protection,

• NOSH/OSHA respiratory protection. Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the

skin may promote absorption of harmful chemicals.

Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

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SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

Used without the safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in property damage.

FUNCTIONAL DESCRIPTION Figure A

1. On/Off slider switch

2. Spindle lock button

3. Depth guide

4. Depth guide adjustment screws

5. Depth guide removal screw

6. Collet

7. Collet nut

8. Battery (not included)

9. Battery Release Button (on battery)

LI-ION Battery Packs and Chargers

Battery: LI-ION 18V

Charger: LI-ION

PC18BL

PC18BLX

PC18BLEX

PCLMVC

PCXMVC

Description Cat. #

NI-CD Battery Packs and Chargers

This product can accept any of the batteries and chargers listed in the chart below.

Battery: NI-CD 18V Charger: NI-CD

PC18B

PCMVC

PCXMVC

Description Cat. #

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IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CHARGERS

SAVE THESE INSTRUCTIONS: This manual contains important safety instructions for battery chargers.

• Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery pack.

Shock hazard. Do not allow any liquid to get inside charger. Burn hazard. To reduce the risk of injury, charge only designated

PORTER-CABLE batteries. Other types of batteries may burst causing personal injury and damage.

Under certain conditions, with the charger plugged in to the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.

• DO NOT attempt to charge the battery pack with any chargers other than the

ones in this manual. The charger and battery pack are specifically designed to work together.

• These chargers are not intended for any uses other than charging designated

PORTER-CABLE rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.

• Do not expose charger to rain or snow.

• Pull by plug rather than cord when disconnecting charger. This will reduce risk of

damage to electric plug and cord.

• Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution.

• An extension cord must have adequate wire size (AWG or American Wire

Symbols

• The label on your tool may include the following symbols. The symbols and their

definitions are as follows:

V..................volts A ..................amperes

Hz................hertz W..................watts

min ..............minutes ................alternating current

............direct current

o ................no load speed

................Class I Construction ..................earthing terminal

(grounded) ................safety alert symbol

................Class II Construction .../min or rpm ....revolutions or reciprocation

(double insulated) per minute

IPM.............impacts per minute BPM ............beats per minute

• When using an extension cord, be sure to use one heavy enough to carry the

current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

Recommended Minimum Wire Size for Extension Cords

Total Length of Cord

25 ft. 50 ft. 75 ft. 100 ft. 125 ft. 150 ft. 175 ft.

7.6 m 15.2 m 22.9 m 30.5 m 38.1 m 45.7 m 53.3 m

Wire Size AWG

18 18 16 16 14 14 12

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Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity

of the cable, that is 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size.

• Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated

through slots in the top and the bottom of the housing.

• Do not mount charger on wall or permanently affix charger to any surface. The charger is intended to use on a flat, stable surface (i.e., table top, bench top).

• Do not operate charger with damaged cord or plug — have them replaced immediately.

• Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.

• Do not disassemble charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.

• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

• NEVER attempt to connect 2 chargers together.

• The charger is designed to operate on standard household electrical power (120

Volts). Do not attempt to use it on any other voltage.

SAVE THESE INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTION FOR BATTERY PACKS

For safe operation, read this manual and manuals originally supplied

with tool before using the charger.

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures outlined.

READ ALL INSTRUCTIONS

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are

created when LI-ION battery packs are burned.

• Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger

may ignite the dust or fumes.

• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for

15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte for Li-ion batteries is composed of a mixture of liquid organic carbonates and lithium salts. For NI-CD batteries it is a 25-35% solution of potassium hydroxide.

• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists, seek medical attention.

Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

• Charge the battery packs only in PORTER-CABLE chargers.

• DO NOT splash or immerse in water or other liquids. This may cause premature cell

failure.

• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 105°F (40C˚) (such as outside sheds or metal buildings in summer).

Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to service center for recycling.

:::

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BATTERY CAP INFORMATION

Battery storage and carrying caps are provided for use whenever the battery is out of the tool or charger. Remove cap before placing battery in charger or tool.

Fire hazard. Do not store or carry battery so that metal objects can

contact exposed battery terminals. For example, do not place battery in aprons,

pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc.

Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material

Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. NOTE: LI-ION batteries should not be put in checked baggage.

STORAGE RECOMMENDATIONS

1. The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold.

2. Long storage will not harm the battery pack or charger. Under proper conditions LI-ION batteries, can be stored for 5 years or more.

CHARGING PROCEDURE

PORTER-CABLE chargers are designed to charge PORTER-CABLE battery packs in 30-60 minutes depending on the pack being charged.

1. Plug the charger into an appropriate outlet before inserting the battery pack.

2. Insert the battery pack into the charger (figure B).

3. The LED will flash indicating that the battery is being charged.

4. The completion of charge is indicated by the LED remaining on continuously. The pack is fully charged and may be used at this time or left on the charger.

CHARGER DIAGNOSTICS

This charger is designed to detect certain problems that can arise with the battery packs or the power source. Problems are indicated by one LED flashing in different patterns.

BAD BATTERY

The charger can detect a weak or damaged battery. The LED flashes in the pattern indicated on the label. If you see this bad battery blink pattern, do not continue to charge the battery. Return it to a service center or a collection site for recycling.

HOT/COLD PACK DELAY

When the charger detects a battery that is excessively hot or excessively cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery has normalized. After this happens, the charger automatically switches to the Pack Charging mode. This feature ensures maximum battery life. The light flashes in the pattern indicated on the label.

Battery Cap

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PROBLEM POWER LINE

When the charger is used with some portable power sources such as generators or sources that convert DC to AC, the charger may temporarily suspend operation. The LED flashes in the pattern indicated on the label. This indicates that the power source is out of limits.

LEAVING THE BATTERY IN THE CHARGER

The charger and battery pack can be left connected with the LED glowing indefinitely. The charger will keep the battery pack fresh and fully charged. This charger features an automatic tune-up mode which equals or balances the individual cells in the battery pack to allow it to function at peak capacity. Battery packs should be tuned up weekly or whenever the battery no longer delivers the same amount of work. To use the automatic tune-up mode, place the battery pack in the charger and leave it for at least 8 hours.

IMPORTANT CHARGING NOTES

1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65°F and 75°F (18°- 24°C). DO NOT charge the battery pack in an air temperature below +40°F (+4.5°C), or above +105°F (+40.5°C). This is important and will prevent serious damage to the battery pack.

2. The charger and battery pack may become warm to touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer.

3. If the battery pack does not charge properly: a. Check current at receptacle by plugging in a lamp or other appliance b. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights. c. Move charger and battery pack to a location where the surrounding air temperature is approximately 65°F - 75°F (18°- 24°C). d. If charging problems persist, take the tool, battery pack and charger to your local service center.

4. The battery pack should be recharged when it fails to produce sufficient power on

jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse affect on the battery pack.

5. Foreign materials of a conductive nature such as, but not limited to, steel wool,

aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.

6. Do not freeze or immerse charger in water or any other liquid.

Shock hazard. Do not allow any liquid to get inside charger.Never

attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center for recycling.

INSTALLING AND REMOVING THE BATTERY PACK FROM THE TOOL

NOTE: Make sure your battery pack is fully charged.

Make sure the switch is in the off

position before removing or installing battery.

• TO INSTALL BATTERY PACK: Insert battery pack

into tool as shown in figure C.

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• TO REMOVE BATTERY PACK: Depress the battery

release button as shown in figure D and pull battery pack out of tool.

Operating Instructions

TO MAINTAIN SAFE TOOL CONTROL

• Make sure the work surface is free of nails or screws. Cutting into a nail or screw

may cause the tool to jump, damaging the bit.

• Never operate the tool with one hand while holding the workpiece with the other hand. Always clamp the material and guide the tool with both hands.

• Do not cut material lying on a hard surface. Clearance behind material to be cut must be allowed for protruding bit.

• Disconnect battery from tool before making adjustments, changing bits, or cleaning tool.

• Do not start the tool with bit engaged in the material. The bit may grab the material.

ON/OFF SLIDER SWITCH (FIGURE E)

To start the motor, slide the on/off slider switch to “I” position. To stop the motor, slide the switch to “O” position.

DEPTH GUIDE

Laceration Hazard. Turn off tool and remove battery before making

any adjustments or removing/installing attachments or accessories.

Keep depth guide in place at all times during operation of the tool. For best results, adjust the guide using knobs to allow the bit to protrude about 1/8 in. past the material to be cut.

INSTALLING AND REMOVING THE BIT (FIGURES F, G)

Laceration Hazard. Turn off tool and remove battery before making

any adjustments or removing/installing attachments or accessories.

1. Remove the depth guide using the end of the

supplied wrench as shown in figure F.

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2. To replace bit, depress and hold in spindle lock button and turn collet nut counterclockwise with the wrench provided as shown in figure G.

3. Remove old bit. CAUTION: Burn Hazard. Do not touch the bit or collet nut during or immediately after cutting material. The bit and collet nut may be hot enough to burn bare skin.

4. Insert new bit.

Laceration Hazard.The bits are sharp and should be handled with

great care.

When replacing bits, do not insert cutting flutes into the collet. This

may result in broken bits.

5. While depressing spindle lock button, turn the collet nut clockwise with the wrench to firmly tighten the collet.

Never tighten the collet without a bit installed.

6. Attach depth guide. NOTE: Always keep depth guide in place at all times during operation of the tool.

This tool comes with both 1/8 in. (3mm) and 1/4 in. (6mm) collets. To change collets, remove the collet nut and insert the desired collet.

CHANGING THE COLLET

Laceration Hazard. Turn off tool and remove battery before making

any adjustments or removing/installing attachments or accessories.

Some accessories require different sized collets. The two collets used with PORTER-CABLE accessories are 1/8 in. and 1/4 in. The PC1800SS comes with both the 1/8 in. and 1/4 in. collets as standard equipment.

TO CHANGE THE COLLET:

Burn Hazard. Collet may be hot.

1. Depress and hold in spindle lock button and turn collet nut counterclockwise with the wrench provided.

2. Remove the collet nut and collet from the threaded spindle.

3. Thread the new collet nut and collet onto the spindle.

4. Insert proper bit and securely tighten collet nut with wrench provided.

Never tighten the collet without a bit installed.

GENERAL CUTTING

When plunge cutting, hold the tool firmly with both hands, insert the bit into the material at a 45º angle. Slowly bring the tool to a 90º angle to start the cut. When cutting from the edge of the workpiece, hold the tool 90º to the work surface. With depth guide in contact with work surface, slowly bring bit into contact with edge. The depth guide should be kept in contact with the material being cut at all times. Move the tool in a clockwise direction using slow steady pressure to continue the cut. When the cut is completed allow the tool to come to a complete stop before lifting it from the material.

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CUTTING A HOLE FOR AN ELECTRICAL OUTLET (FIGURE H)

Shock Hazard. Shut off all live electric circuits to any areas where cut outs will be made.

1. Push any wiring deeply into the outlet box to avoid damage from the cutting bit.

2. Before hanging the sheet covering the outlet, mark the approximate location of the center of the outlet on the wall board. Check the cutting bit depth against the side of the board to be sure it will cut entirely through the material.

3. Tack the sheet in place with a few fasteners avoiding the stud holding the outlet. This allows the wall board to flex slightly around the protruding fixture box.

4. Turn the tool on. Holding the tool firmly with both hands, plunge the bit straight into the center of the outlet.

5. Cut to the right until the edge of the box is touched. Pull out just enough for the bit to clear the edge of the box. Plunge in again holding the bit gently against the outside of the box.

6. Follow the outside of the box as shown keeping slight pressure against the box. This will minimize wandering and give you a clean precise cut.

7. Remove the waste and dust from the outlet. Finish fastening the sheet of wall board.

ASSEMBLING CIRCLE CUTTER (FIGURE I)

Laceration Hazard. Turn off tool and remove battery before making any adjustments or removing/installing attachments or accessories.

1. Attach the handle and pivot knob as shown in

figure I.

ATTACHING CIRCLE CUTTER (FIGURE J)

Laceration Hazard. Turn off tool and remove battery before making any adjustments or removing/installing attachments or accessories.

1. Place adapter (A) under depth guide opening.

2. Place circle cutter arm (B) on top of depth guide.

3. Screw threaded washer (C) onto adapter to secure circle cutter arm (B).

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USING CIRCLE CUTTER (FIGURE K)

1. Attach circle cutter as described in “Attaching Circle Cutter”.

2. Adjust depth of cut if necessary.

3. Layout circle to be cut and find center point.

4. Move pivot point knob to desired diameter dimension and tighten knob.

5. Start saw and cut a pilot hole in the center of the intended circle.

6. Insert pivot knob into pilot hole.

7. Hold saw and circle cutter firmly as shown in figure K.

8. Begin cut working in a clockwise direction, applying moderate steady pressure.

VAC ADAPTER (FIGURE L)

Attach the vacuum adapter as shown in figure L. Insert vac hose (not supplied) into adapter.

MAINTENANCE

With the motor running, blow dirt and dust out of all air vents with dry air. Wear safety glasses when performing this procedure. Exterior plastic parts may be cleaned with a damp cloth and mild detergent. Although these parts are highly solvent resistant, NEVER use solvents.

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

TROUBLESHOOTING

Problem Possible Cause Possible Solution

• Unit will not start. • Battery pack not installed properly. • Check battery pack installation.

• Battery pack not charged. • Check battery pack charging requirements.

• Battery pack will not charge. • Battery pack not inserted into charger. • Insert battery pack into charger until LED appears.

• Charger not plugged in. • Plug charger into a working outlet. Refer to “Important Charging Notes” for more details.

• Surrounding air temperature • Move charger and battery

too hot or too cold. pack to a surrounding air

temperature of above 40 degrees F (4,5°C) or below 105 degrees F (+40,5°C).

SPECIAL NOTES FOR USE WITH LITHIUM BATTERIES

• Unit shuts off abruptly. • Battery pack has reached its • Allow battery pack to cool maximum thermal limit. down.

• Out of charge. ( To • Place on charger and

maximize the life of the allow to charge. battery pack it is designed to shutoff abruptly when the charge is depleted.)

For assistance with your product, visit our website at www.portercable.com for a list of service centers, or call the PORTER-CABLE Customer Care Center at (888) 848-5175.

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THE RBRC™ SEAL

The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the LI-ION or NI-CD battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been paid by PORTER-CABLE. RBRC™ in cooperation with PORTER-CABLE and other battery users, has established programs in the United States to facilitate the collection of spent LI-ION or NI-CD batteries. Help protect our environment and conserve natural resources by returning the spent LI-ION or NI-CD battery to an authorized PORTER-CABLE service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery.

RBRC™ is a registered trademark of the Rechargeable Battery Recycling Corporation.

REPLACEMENT PARTS

Use only identical replacement parts. For a parts list or to order parts, visit our service website at www.portercable.com. You can also order parts from your nearest PORTER-CABLE Factory Service Center or PORTER-CABLE Authorized Warranty Service Center. Or, you can call our Customer Care Center at (888) 848-5175.

SERVICE AND REPAIRS

All quality tools will eventually require servicing and/or replacement of parts. For information about PORTER-CABLE, its factory service centers or authorized warranty service centers, visit our website at www.portercable.com or call our Customer Care Center at (888) 848-5175. All repairs made by our service centers are fully guaranteed against defective material and workmanship. We cannot guarantee repairs made or attempted by others. You can also write to us for information at PORTER-CABLE, 4825 Highway 45 North, Jackson, Tennessee 38305, (888) 848-5175 - Attention: Product Service. Be sure to include all of the information shown on the nameplate of your tool (model number, type, serial number, etc.).

ACCESSORIES

Since accessories, other than those offered by PORTER-CABLE, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only PORTER-CABLE recommended accessories should be used with this product.

A complete line of accessories is available from your PORTER-CABLE Factory Service Center or a PORTER-CABLE Authorized Warranty Service Center. Please visit our Web Site www.portercable.com for a catalog or for the name of your nearest supplier.

THREE YEAR LIMITED WARRANTY

PORTER-CABLE will repair or replace, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase for tools (two years for batteries). This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.portercable.com or call (888) 848-5175. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

In addition to the warranty, PORTER-CABLE tools are covered by our: 1 YEAR FREE SERVICE: PORTER-CABLE will maintain the tool and replace worn

parts caused by normal use, for free, any time during the first year after purchase. 90 DAY MONEY BACK GUARANTEE: If you are not completely satisfied with the

performance of your PORTER-CABLE Power Tool for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warranty information.

To register your tool for warranty service visit our website at www.portercable.com

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WARNING LABEL REPLACEMENT

If your warning labels become illegible or are missing, call (888) 848-5175 for a free replacement.

The following are PORTER-CABLE trademarks for one or more power tools and accessories: a gray and black color scheme; a “four point star” design; and three contrasting/outlined longitudinal stripes. The following are also trademarks for one or more PORTER-CABLE and Delta products: Les éléments ci-dessous sont des marques de commerce des outils et des accessoires de PORTER-CABLE : un agencement de couleurs grise et noire; un motif dʼ « étoile à quatre pointes » et trois bandes longitudinales contrastantes/à contours. Les marques suivantes sont également des marques de commerce se rapportant à un ou plusieurs produits PORTER-CABLE ou Delta : Las siguientes son marcas comerciales PORTER-CABLE que distinguen a una o más herramientas y accesorios: un gráfico de color gris y negro; un diseño de “estrella de cuatro puntas” y tres franjas longitudinales contrastantes/delineadas. Las siguientes también son marcas comerciales para uno o más productos de PORTER-CABLE y Delta: 2 BY 4®, 890™, Air America®, AIRBOSS™, Auto-Set®, B.O.S.S.®, Bammer®, Biesemeyer®, Builders Saw®, Charge Air®, Charge Air Pro®, CONTRACTOR SUPERDUTY®, Contractor's Saw®, Delta®, DELTA®, Delta Industrial®, DELTA MACHINERY & DESIGN™, Delta Shopmaster and Design®, Delta X5®, Deltacraft®, DELTAGRAM®, Do It. Feel It.®, DUAL LASERLOC AND DESIGN®, EASY AIR®, EASY AIR TO GO™, ENDURADIAMOND®, Ex-Cell®, Front Bevel Lock®, Get Yours While the Sun Shines®, Grip to Fit®, GRIPVAC™, GTF®, HICKORY WOODWORKING®, Homecraft®, HP FRAMER HIGH PRESSURE®, IMPACT SERIES™, Innovation That Works®, Jet-Lock®, Job Boss®, Kickstand®, LASERLOC®, LONG-LASTING WORK LIFE®, MAX FORCE™, MAX LIFE®, Micro-Set®, Midi-Lathe®, Monsoon®, MONSTER-CARBIDE™, Network®, OLDHAM®, Omnijig®, PC EDGE®, Performance Crew™, Performance Gear®, Pocket Cutter®, Porta-Band®, Porta-Plane®, PORTER-CABLE®, PORTER-CABLE Professional Power Tools®, Powerback®, POZI-STOP™, Pressure Wave®, PRO 4000®, Proair®, Quicksand and Design®, Quickset II®, QUIET DRIVE TECHNOLOGY™, QUIET DRIVE TECHNOLOGY AND DESIGN™, Quik-Change®, QUIK-TILT®, RAPID-RELEASE™, RAZOR®, Redefining Performance®, Riptide®, Safe Guard II®, Sand Trap and Design®, Sanding Center®, Saw Boss®, Shop Boss®, Sidekick®, Site Boss®, Speed-Bloc®, Speedmatic®, Stair Ease®, Steel Driver Series®, SUPERDUTY®, T4 & DESIGN®, THE AMERICAN WOODSHOP®, THE PROFESSIONAL EDGE®, Thin-Line®, Tiger Saw®, TIGERCLAW®, TIGERCLAW AND DESIGN®, Torq-Buster®, TRU-MATCH®, T-Square®, Twinlaser®, Unifence®, Uniguard®, UNIRIP®, UNISAW®, UNITED STATES SAW®, Veri-Set®, Versa-Feeder®, VIPER®, VT™, VT RAZOR™, Water Driver®, WATER VROOM®, Waveform®, Whisper Series®, X5®, YOUR ACHIEVEMENT. OUR TOOLS.®

Trademarks noted with ® are registered in the United States Patent and Trademark Office and may also be registered in other countries. Other trademarks may apply. Les marques de commerce suivies du symbole ® sont enregistrées auprès du United States Patent and Trademark Office et peuvent être enregistrées dans dʼautres pays. Dʼautres marques de commerce peuvent également être applicables. Las marcas comerciales con el símbolo ® están registradas en la Oficina de patentes y marcas comerciales de Estados Unidos (United States Patent and Trademark Office), y también pueden estar registradas en otros países. Posiblemente se apliquen otras marcas comerciales registradas.

4825 Highway 45

North Jackson, TN 38305

(888) 848-5175

www.portercable.com

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