Porter-Cable PC14CTSD Instruction Manual
14 Inch (355mm) Chop Saw
CATALOG NUMBER
PC14CTSD
Scie fendeuse de 355 mm (14 po)
Serra Multi-Corte de Metais de
14 pulg. (355mm)
Instruction manual
Manuel d'instructions
Manual de'instrucciones
www.portercable.com
INSTRUCTIVO DE OPERACIÓN,
CENTROS DE SERVICIO Y PÓLIZA DE
GARANTÍA.
ADVERTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL
PRODUCTO.
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Important Safety Instructions
WARNING: Read and understand all instructions. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious personal
injury.
SAVE THESE INSTRUCTIONS
• KEEP GUARDS IN PLACE and in working order.
• REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that
keys and adjusting wrenches are removed from tool before turning it on.
• KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
• DONʼT USE IN DANGEROUS ENVIRONMENT. Donʼt use power tools in damp or wet
locations, or expose them to rain. Keep work area well lighted.
• KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from work area.
• MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing
starter keys.
• DONʼT FORCE TOOL. It will do the job better and safer at the rate for which it was
designed.
• USE RIGHT TOOL. Donʼt force tool or attachment to do a job for which it was not
designed.
• USE PROPER EXTENSION CORD. Make sure your extension cord is in good
condition. When using and extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. The following table shows the correct size
to use depending on cord length and nameplate ampere rating. If in doubt, use the
next heavier gauge. The smaller the gauge number, the heavier the cord.
• WEAR PROPER APPAREL. Do not wear loose clothing, neckties, rings, bracelets,
or other jewelry which may get caught in moving parts. Non slip footwear is
recommended. Wear protective hair covering to contain long hair.
Air vents often
cover moving parts and should also be avoided.
• ALWAYS USE SAFETY GLASSES which meet the ANSI Z87.1 requirements. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have
impact resistant lenses, they are not safety glasses.
• SECURE WORK. Use clamps or a vise to hold work. Itʼs safer than using your hand
and it frees both hands to operate tool.
• DONʼT OVERREACH. Keep proper footing and balance at all times.
• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
• DISCONNECT TOOLS before servicing; when changing acces sories, such as blades,
bits, cutters, and the like.
• REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off
position before plugging in.
• USE RECOMMENDED ACCESSORIES. Consult the instruction manual for
recommended accessories. The use of improper accessories may cause risk of injury
to persons.
• NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the
cutting tool is unintentionally contacted.
• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that
is damaged should be carefully checked to determine that it will operate properly and
perform its intended function — check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting, and any other conditions that may affect its
operation. A guard or other part that is damaged should be properly repaired or replaced.
• NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Donʼt leave
tool until it comes to a complete stop.
• REPLACEMENT PARTS. When servicing use only identical replacement parts.
• TO REDUCE THE RISK OF ELECTRIC SHOCK:
a. This equipment may have a polarized plug (one blade is wider than the other.)
This plug will fit in a polarized outlet only one way. If the plug does not fit,
contact a qualified electrician to install the proper outlet.
b. The tool may be equipped with a 3-prong grounding type plug. This plug is to be
used in a grounded outlet only. If the plug does not fit, contact a qualified
electrician to install the proper outlet.
c. Do not alter the plug in any way.
Additional Safety Rules for Chop Saws
• Always wear proper eye and respiratory protection.
• Before using, inspect the cutting wheel for cracks or flaws. If such a crack or
flaw is evident, discard the wheel. The wheel should also be inspected whenever
you think the tool may have been dropped. Flaws may cause wheel breakage.
• When starting the tool with a new or replacement wheel or if you are unsure of
the condition of the wheel, hold the tool in a well protected area and let it run for
one minute. If the wheel has an undetected crack or flaw, it should burst in less than
one minute. Never start the tool with a person in line with the wheel. This includes the
operator.
• In operation, avoid bouncing the wheel or giving it rough treatment. If this occurs,
stop the tool and inspect the wheel for cracks or flaws.
• Clean your chop saw periodically following the procedure in this manual.
• Do not remove wheel guards or base.
• ALWAYS USE THE VISE OR SPECIAL FIXTURE TO CLAMP WORK SECURELY.
Other aids such as spring, bar, or C-clamps may be appropriate for certain sizes and
shapes of workpiece. Use care in selecting and placing these clamps and make a dry
run before making a cut.
• Use only 14 in. (355mm) type 1 wheels rated at 4300 rpm or higher.
• Allow cut off parts to cool before handling.
• Do not attempt to cut wood or plastic with this tool.
• NEVER CUT MAGNESIUM WITH THIS TOOL.
• Use chop saw in a well-ventilated area.
• Turn chop saw off before removing any pieces from the base.
• DO NOT CUT ELECTRICALLY LIVE MATERIAL.
• Do not use circular saw blades or any other toothed blades with this tool.
Serious injury may result.
• DO NOT OPERATE THIS TOOL NEAR FLAMMABLE
LIQUIDS, GASES OR DUST. Sparks or hot chips from cutting or arcing motor
brushes may ignite com bus tible materials.
• Do not use the side of the abrasive wheel as a deburring grinder. This will substantially
weaken the wheel creating an unsafe condition. The wheel may come apart.
CAUTION: Wear appropriate hearing protection during use. Under some
conditions and duration of use, noise from this product may contribute to hearing loss.
CAUTION: Spark deflector will get hot. Avoid touching or adjusting while hot. Keep
cordset and materials away from spark deflector.
Minimum Gauge for Cord Sets
Volts Total Length of Cord in Feet
120V 0-25 26-50 51-100 101-150
(0-7,6m) (7,6-15,2m) (15,2-30,4m) (30,4-45,7m)
240V 0-50 51-100 101-200 201-300
(0-15,2m) (15,2-30,4m) (30,4-60,9m) (60,9-91,4m)
Ampere Rating
More Not more American Wire Gage
Than Than
0-6 18 16 16 14
6 - 10 18 16 14 12
10 - 12 16 16 14 12
12 - 16 14 12 Not Recommended
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FEATURES (FIGURES 1, 4)
A. Lock Chain
B. Spark deflector screw
C. Spark deflector
D. Base
E. Fence
F. V is e
G. Flat Wrench
H. Crank
4 5
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemi cals known to the State of California to cause
cancer, birth defects, or other reproduc tive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling, and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or
lay on the skin may promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause
serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved
respiratory protection appropriate for the dust exposure. Direct particles away from face
and body.
WARNING: Always use NIOSH/OSHA approved respiratory protection appropriate for
the dust exposure. Direct particles away from face and body.
For your convenience and safety, the following warnings are on your Heavy-Duty 14 inch
(355mm) Chop Saw:
WARNING: FOR SAFE OPERATION READ THE INSTRUCTION MANUAL.
• DO NOT USE TOOTHED BLADES.
• USE ONLY REINFORCED WHEELS RATED 4300 RPM OR HIGHER.
• WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS.
• ALWAYS: WEAR EYE PROTECTION, USE GUARDS, CLAMP WORK IN VISE, USE
PROPER RESPIRATORY PROTECTION.
• DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS.
The label on your tool may include the following symbols. The symbols and their
definitions are as follows:
V..................volts A ..................amperes
Hz................hertz W..................watts
min ..............minutes ................alternating current
..........direct current
n
o ................no load speed
................Class I Construction ..................earthing terminal
(grounded) ................safety alert symbol
................Class II Construction .../min or rpm..revolutions or reciprocation
(double insulated) per minute
POWER SUPPLY
Be sure your power supply agrees with the nameplate marking. A voltage decrease
of more than 10% will cause a loss of power and overheating.
CUTTING CAPACITY
The wide vise opening and high pivot point provide cutting capacity for many large pieces.
Use the cutting capacity chart to determine total maximum size of cuts that can be made
with a new wheel.
CAUTION: CERTAIN LARGE, CIRCULAR OR IRREGULARLY SHAPED OBJECTS
MAY REQUIRE ADDITIONAL HOLDING MEANS IF THEY CANNOT BE HELD
SECURELY IN VISE.
CAUTION: DO NOT CUT MAGNESIUM WITH THIS TOOL.
2.8
355
MAX. mm
Fig. 1
D
E
F
G
H
B
L
K
I
A
N
M
C
O
J
SAFETY GUIDELINES - DEFINITIONS
It is important for you to read and understand this manual. The information it
contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The
symbols below are used to help you recognize this information.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION: Indicates a potentially haz ard ous situation which, if not avoided, may
result in minor or mod er ate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.
I. Vise Lever
J. Wheel
K. Guard
L. Spindle Lock
M. Depth Stop Bolt and Jam Nut
N. Trigger Switch
O. Padlock Hole
P. Fence Bolts
Q. Chain Hook
P
Q
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MAXIMUM CUTTING CAPACITY
NOTE: Capacity shown on chart assumes no wheel wear and optimum fence position.
Workpiece Shape:
A X B
90° Cutting Angle A = 4-7/8 in A = 4-1/2 in 4 1/2 in x 5 1/8 in A = 4 1/2 in x 5 3/8 in
(125mm) (115mm) (115mm x 130mm) (115mm x 137mm)
4 in x 7-5/8 in
(102mm x 188mm)
3 in x 7-3/8 in
(76mm x 229mm)
45° Cutting Angle A = 4-1/2 in A = 3-13/16 in 4 1/2 in x 3 13/16 in A = 3-13/16 in
(115mm) (98mm) 4 1/8 in x 3 3/4 in 3-3/4 in
( 105mm x 95mm) (95mm)
STANDARD EQUIPMENT
1 14 inch (355mm) Metal Cutting Abrasive Wheel
1 Wheel Wrench
1 Instruction manual
TO CARRY (FIG. 1a)
Fold down unit to position where you can carry the saw. Hook
lock chain (A) to chain hook (Q).
UNLOCKING (FIG. 1a)
To unlock tool and raise head, depress motor arm slightly and
unhook lock chain (A) from chain hook (Q). Motor arm will
then pivot upward.
SPARK DEFLECTOR ADJUSTMENT (FIG. 1)
To best deflect sparks away from surrounding persons and materials, loosen the screw (B),
adjust the spark deflector (C) and then retighten screw. Do not allow cordset to come into
contact with deflector or sparks as damage to cordset may occur.
DEPTH STOP (FIG. 1)
Depth stop is set at the factory for a new 14 inch (355mm) wheel to prevent wheel from
cutting into the supporting surface. To allow more depth of cut, use the flat wrench provided
(G) to loosen the depth stop bolt (M) and lower bolt to desired height and then turn jam nut
(M) clockwise until seated firmly on the casting. Securely tighten the depth stop bolt before use.
CAUTION: When changing to a new wheel, readjust depth stop to original position to
prevent cutting into supporting surface.
TRIGGER SWITCH (FIG. 1)
To start the tool, depress the trigger switch (N). To turn the tool off, release the trigger
switch. Keep hands and material from wheel until it has coasted to a stop.
To prevent unauthorized use of tool, install a standard padlock (not included) into the
padlock hole (O) located in the trigger.
MATERIAL CLAMPING AND SUPPORTING (FIG. 2, 3)
• Angled material is best clamped and
cut with both legs resting against
base.
• A spacer block slightly narrower than
the workpiece can be used to
increase wheel utilization (Fig. 2).
• Long workpieces must be supported
by a block so it will be level with top
of base (Fig. 3). The cut off end
should be free to fall downward to
avoid wheel binding.
VISE OPERATION (FIG. 4)
The vise (F) has a quick-travel feature. To release the vise when it is clamped tightly, turn
the crank (H) counterclockwise one or two times to remove clamping pressure. Lift vise
lever (I) up. Pull crank assembly out as far as desired. Vise may be pushed forward into
work without cranking. Lower vise lever (I) then tighten vise (F) on work by using crank (H).
Fig. 2
WIDTH OF SPACER BLOCK
LARGEUR DE LA CALE DʼÉCARTEMENT
ANCHO DEL BLOQUE ESPACIADOR
DIAMETER OF WORKPIECE
DIAMÈTRE DE LA PIÈCE DE TRAVAIL
DIÁMETRO DE LA PIEZA DE TRABAJO
F
E
SPACER BLOCK
CALE DʼÉCARTEMENT
BLOQUE ESPACIADOR
Fig. 3
CUT-OFF END
EXTRÉMITÉ
COUPÉE
EXTREMO A
CORTAR
BLOCK
BLOC
BLOQUE
Fig. 4
H
I
F
E
FORWARD
MARCHE AVANT
HACIA ADELANTE
Fig. 1a
A
Q
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98
FENCE OPERATION (FIG. 5, 6)
CAUTION: To reduce the risk of injury,
turn unit off and disconnect machine from
power source before installing and removing
accessories, before adjusting or changing
set-ups or when making repairs. Be sure the
trigger switch is in the OFF position. An
accidental start-up can cause injury.
The fence (E) can be adjusted two ways: to
change desired cutting angle and to change
spacing between the fence and vise.
TO CHANGE THE DESIRED CUTTING
ANGLE
Use the wrench provided to loosen (do not
remove) the two fence bolts (P). Align the
desired angle indicator line with the slot line
(Q) in the base (D). Securely tighten both
fence bolts before use. For more accurate
square cuts, disconnect the power supply,
loosen the two fence bolts, push arm down
until wheel extends into base. Place a square
against the wheel and adjust fence against
the square. Securely tighten both fence bolts
before use. When making a miter cut, the
vise (F) may not clamp securely, depending
on the thickness of the workpiece and the
miter angle. Other aids (such as spring, bar
or C-clamps) will be necessary to secure the
workpiece to the fence when making these
cuts.
TO CHANGE SPACING BETWEEN THE FENCE AND VISE
Using the wrench provided, loosen and remove the two fence bolts (P). Adjust the fence
(E) to desired locations. Insert both fence bolts in provided locations. Securely tighten both
fence bolts before use.
REMOVAL AND INSTALLATION OF WHEELS (FIG. 7, 8)
CAUTION: Turn off and unplug the tool
before making any adjustments or removing
or installing attachments or accessories. Be
sure the trigger switch is in the OFF
position. Do not make any adjustment while
the wheel is in motion.
Do not make any adjustment while chop saw is
plugged into power supply.
1. Push in wheel lock lever (L) and rotate
wheel (J) by hand until wheel lock lever
engages slot in inside flange (R) to lock
wheel. Loosen the bolt (S) counterclockwise
in the center of the abrasive wheel with the
included flat wrench (G). Bolt has right-hand
thread.
2. Remove the bolt (S), washer (T), outside
flange (U) and old wheel (J).
Fig. 6
Fig. 5
P
F
E
Q
D
Q
E
P
3. Make sure flange surfaces are clean and
flat. Install the new abrasive wheel by
reversing the above steps.
4. Do not overtighten bolt.
WARNING: Risk of personal injury.
Check the work surface that the chop saw
rests on when replacing with a new abrasive
wheel. It is possible that the wheel may
contact ANY ITEMS OR STRUCTURE THAT
EXTENDS ABOVE work surface (under the
base) when the arm is fully lowered.
OPERATION TIPS FOR MORE ACCURATE CUTS
• Allow the wheel to do the cutting. Excessive force will cause the wheel to glaze reducing
cutting efficiency and/or to deflect causing inaccurate cuts.
• Properly adjust fence angle.
• Make sure material is laying flat across base.
• Properly clamp material to avoid movement and vibration.
MAINTENANCE
MOTOR BRUSH INSPECTION AND REPLACEMENT (FIG. 9)
WARNING: To reduce the risk of injury, turn unit off and disconnect machine
from power source before installing and removing accessories, before adjusting or
changing set-ups or when making repairs. Be sure the trigger switch is in the OFF
position. An accidental start-up can cause injury.
Brushes should be regularly
inspected for wear. To inspect
brushes, remove brush cap (W).
Brushes (V) should slide freely in
brush box. If brushes are worn
down to .3 inch (8mm) as
shown in Figure 9 they should be
replaced. To reinstall, push new
brush back into brush
box. If replacing existing brush,
maintain same orientation as
when removed. Replace the
brush cap (do not overtighten).
CLEANING
WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt
is seen collecting in and around the air vents. Wear ANSI Z87.1 (CAN/CSA Z94.3)
approved eye protection when performing this procedure.
CAUTION: When cleaning, use only mild soap and a damp cloth on plastic parts.
Many household cleaners contain chemicals which could seriously damage plastic. Also,
do not use gasoline, turpentine, lacquer or paint thinner, dry cleaning fluids or similar
products which may seriously damage plastic parts. Never let any liquid get inside the
tool; never immerse any part of the tool into a liquid.
REPAIRS
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment
should be performed by authorized service centers or other qualified service organizations,
always using identical replacement parts.
LUBRICATION
Closed-type, grease-sealed ball bearings are used throughout. These bearings have
sufficient lubrication packed in them at the factory to last the life of the chop saw.
Fig. 8
Fig. 7
R
J
U
T
S
L
Fig. 9
V
.3in (8mm)
8mm (3 po)
8mm (3 pulg)
w
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Troubleshooting Guide
TROUBLE! TOOL WILL NOT START
WHATʼS WRONG? WHAT TO DO…
1. Tool not plugged in. 1. Plug in saw.
2. Fuse blown or circuit breaker tripped. 2. Replace fuse or reset circuit breaker.
3. Cord damaged. 3. Have cord replaced by authorized
service center.
4. Brushes worn out. 4. Replace brushes.
TROUBLE! TOOL MAKES UNSATISFACTORY CUTS
WHATʼS WRONG? WHAT TO DO…
1. Glazed wheel. 1. Dress the wheel or replace with a
new one.
2. Workpiece incorrectly placed or clamped. 2. Firmly clamp and support workpiece.
TROUBLE! BLADE DOES NOT COME UP TO SPEED
WHATʼS WRONG? WHAT TO DO…
1. Extension cord too light or too long. 1. Replace with adequate size cord.
See chart on page 2.
2. Low voltage. 2. Contact your electric company.
3. Low generator voltage. 3. Check generator output voltage.
Reduce number of tools powered by
the generator.
TROUBLE! TOOL VIBRATES EXCESSIVELY DURING CUT
WHATʼS WRONG? WHAT TO DO…
1. Damaged wheel. 1. Replace wheel.
3. Workpiece not clamped properly. 2. Refer to Material Clamping and
Supporting page 8.
TROUBLE! DOES NOT MAKE ACCURATE CUTS
WHATʼS WRONG? WHAT TO DO…
1. Fence not adjusted correctly. 1. Check and adjust. See Fence
Operation on page 9.
2. Wheel is not square to fence. 2. Check and adjust.
3. Excessive force used to make cut. 3. Reduce cutting force, let the wheel
do the work.
4. Work piece moving. 4. Clamp workpiece securely. See
Material Clamping and
Supporting page 8. Make sure
material is laying flat against the base.
TROUBLE! MATERIAL MOVES DURING CUT
WHATʼS WRONG? WHAT TO DO…
1. Fence slipping or workpiece incorrectly 1. See Material Clamping and
placed or clamped. Supporting page 8.
2. Vise too loose 2. Tighten vise clamping.
3. Excessive cutting force. 3. Reduce cutting force.
For assistance with your product, vis it our website at www.portercable.com for a list of
service centers, or call the PORTER-CABLE Customer Care Center at (888) 848-5175.
REPLACEMENT PARTS
Use only identical replacement parts. For a parts list or to order parts, visit our service website at
www.portercable.com. You can also order parts from your nearest PORTER-CABLE Factory
Service Center or PORTER-CABLE Authorized Warranty Service Center. Or, you can call our
Customer Care Center at (888) 848-5175.
SERVICE AND REPAIRS
All quality tools will eventually require servicing and/or replacement of parts. For information about
PORTER-CABLE, its factory service centers or authorized warranty service centers, visit our website
at www.portercable.com or call our Customer Care Center at (888) 848-5175. All repairs made by
our service centers are fully guaranteed against defective material and workmanship. We cannot
guarantee repairs made or attempted by others.
You can also write to us for information at PORTER-CABLE, 4825 Highway 45 North, Jackson,
Tennessee 38305 - Attention: Product Service. Be sure to include all of the information shown on
the nameplate of your tool (model number, type, serial number, etc.).
ACCESSORIES
Use only high-strength Type 1 organic bonded wheels rated 4100 rpm or higher.
Recommended accessories for use with your tool are available at extra cost from your local
dealer or authorized service center.
WARNING: Since accessories, other than those offered by PORTER-CABLE, have
not been tested with this product, use of such accessories with this tool could be
hazardous. To reduce the risk of injury, only PORTER-CABLE recommended accessories
should be used with this product.
A complete line of accessories is available from your PORTER-CABLE Factory Service
Center or a PORTER-CABLE Authorized Warranty Service Center. Please visit our Web
Site www.portercable.com for a catalog or for the name of your nearest supplier.
90565742 PC14CTSD Chop Saw.qxd:??????-00 Cir Saw book 7/29/10 10:09 AM Page 10
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