Porter-Cable 8823, 837 User Manual
Instruction
®
manual
ESPAÑOL: PÁGINA 17
FRANÇAIS : PAGE 33
Cordless
Reciprocating Saw
MODEL 837
Quik-Change™ Blade Clamp
MODEL 8924 Charger
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
Copyright © 2006 Porter-Cable
MODEL 8823
Battery Pack
IMPORTANT!
Please make certain that the person who is
to use this equipment carefully reads and
understands these instructions before starting
operations.
The Model and Serial No. plate is located on the
main housing of the tool. Record these numbers in
the spaces below and retain for future reference.
Model No. __________________________________
Type _______________________________________
Serial No. __________________________________
Part No. A17590 - 03-31-06 - Rev. A
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY GUIDELINES - DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SAFETY INSTRUCTIONS FOR CHARGER AND BATTERIES . . . . . . . . . . . . 7
CHARGING THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MAINTENANCE
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
IMPORTANT SAFETY INSTRUCTIONS
Read and understand all warnings and operating
using tools or equipment, basic safety precautions should always be followed
to reduce the risk of personal injury. Improper operation, maintenance or
modification of tools or equipment could result in serious injury and property
damage. There are certain applications for which tools and equipment
are designed. Porter-Cable strongly recommends that this product NOT
be modified and/or used for any application other than for which it was
designed.
If you have any questions relative to its application DO NOT use the product
until you have written Porter-Cable and we have advised you.
Online contact form at www.porter-cable.com
Postal Mail: Technical Service Manager
Porter-Cable
4825 Highway 45 North
Jackson, TN 38305
Information regarding the safe and proper operation of this tool is available from
the following sources:
Power Tool Institute
1300 Sumner Avenue, Cleveland, OH 44115-2851
www.powertoolinstitute.org
National Safety Council
1121 Spring Lake Drive, Itasca, IL 60143-3201
American National Standards Institute, 25 West 43rd Street, 4 floor, New
York, NY 10036 www.ansi.org ANSI 01.1Safety Requirements for
Woodworking Machines, and the U.S. Department of Labor regulations
www.osha.gov
instructions before using any tool or equipment. When
SAVE THESE INSTRUCTIONS!
2
SAFETY GUIDELINES - DEFINITIONS
It is important for you to read and understand this manual. The
information it contains relates to protecting YOUR SAFETY and
PREVENTING PROBLEMS. The symbols below are used to help
you recognize this information.
indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
indicates a potentially hazardous situation which, if not
avoided,could result in death or serious injury.
indicates a potentially haz ard ous situation which, if not
avoided,may result in minor or mod er ate injury.
used without the safety alert symbol indicates potentially
hazardous situation which, if not avoided, may result in
property damage.
CALIFORNIA PROPOSITION 65
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals
known (to the State of California) to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, al ways wear
NIOSH/OSHA approved, properly fit ting face mask or res pi ra tor when us ing
such tools.
3
GENERAL SAFETY RULES
instructions listed below may result in electric shock, fire and/
or serious injury. The term "power tool" in all of the warnings
listed below refers to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
Read all instructions. Failure to follow all
To reduce the risk of injury, user must read instruction manual.
SAVE THESE INSTRUCTIONS
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite
accidents.
b) Do not operate power tools in explosive atmospheres, such as in
the presence of flammable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in
any way. Do not use any adapter plugs with earthed (grounded)
power tools. Unmodified plugs and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
e) When operating a power tool outdoors, use an extension cord
suitable for outdoor use. Use of a cord suitable for outdoor use reduces
the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired
or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal
injury.
b) Use safety equipment. Always wear eye protection. Safety equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off-position
before plugging in. Carrying power tools with your finger on the switch
or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool
on. A wrench or a key left attached to a rotating part of the power tool
may result in personal injury.
4
GENERAL SAFETY RULES
e) Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your
hair, clothing and gloves away from moving parts. Loose clothes,
jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used.
Use of these devices can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at
the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous
and must be repaired.
c) Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tools operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power
tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools
with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance
with these instructions and in the manner intended for the particular
type of power tool, taking into account the working conditions
and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazardous situation.
5) Battery tool use and care
a) Recharge only with the charger specified by the manufacturer. A
charger that is suitable for one type of battery pack may create a risk of
fire when used with another battery pack.
b) Use battery tools only with specifically designated battery packs.
Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal
objects like paper clips, coins, keys, nails, screws, or other small
metal objects that can make a connection from one terminal to
another. Shorting the battery terminals together may cause burns or a
fire.
continued
5
d) Under abusive conditions, liquid may be ejected from the battery.
Avoid contact. If contact accidentally occurs, flush with water. If liquid
contacts eyes, seek additional medical help. Liquid ejected from the
battery may cause irritation or burns.
e) Ensure the switch is in the off position before inserting battery pack.
Inserting the battery pack into power tools that have the switch on invites
accidents.
6) Service
a) Have your power tool serviced by a qualified repair person using
only identical replacement parts. This will ensure that the safety of the
power tool is maintained.
ADDITIONAL SPECIFIC SAFETY RULES
1. Hold power tool by insulated gripping surfaces when performing an
operation where the cutting tool may contact hidden wiring or its
own cord. Contact with a "live" wire will make exposed metal parts of the
tool "live" and shock the operator.
2. Use clamps or other practical way to secure and support the workpiece
to a stable platform. Holding the work by hand or against your body is
unstable and may lead to loss of control.
3. Keep blades sharp. Sharp blades will do the job better and safer.
4. Keep hands away from cutting area. When sawing never reach
underneath or behind the material being cut for any reason.
5. When you have finished a cut be careful not to come into contact with
the blade. Turn off the motor immediately.
6.
that there are no foreign objects such as electrical wire, conduit, plumbing
pipes, etc., that may come into contact with the blade.
7. Wear eye and hearing protection. Always use safety glasses. Everyday
eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT.
Eye protection equipment should comply with ANSI Z87.1 standards.
Hearing equipment should comply with ANSI S3.19 standards.
8.
other airborne particles, including wood dust, crystalline silica dust
and asbestos dust. Direct particles away from face and body. Always
operate tool in well ventilated area and provide for proper dust removal.
Use dust collection system wherever possible. Exposure to the dust may
cause serious and permanent respiratory or other injury, including silicosis
(a serious lung disease), cancer, and death. Avoid breathing the dust, and
avoid prolonged contact with dust. Allowing dust to get into your mouth
or eyes, or lay on your skin may promote absorption of harmful material.
Always use properly fitting NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure, and wash exposed areas with soap and
water.
Exercise extreme caution when blind cutting. Be certain
Use of this tool can generate and disburse dust or
6
SYMBOL DEFINITION
V ........................................ volts
A ........................................ amperes
Hz ...................................... hertz
W ....................................... watts
kW ..................................... kilowatts
F ........................................ farads
µF ...................................... microfarads
l .......................................... litres
g ........................................ grams
kg ....................................... kilograms
bar ..................................... bars
Pa ...................................... pascals
h......................................... hours
min ..................................... minutes
s ......................................... seconds
n
0 .......................................
.../min or …min
or d.c. ................... direct current
or a.c. ....................... alternating current
2
............................ two-phase alternating current
2N ........................... two-phase alternating current with neutral
3
3N ............................ three-phase alternating current with neutral
.............................. three-phase alternating current
.............................. rated current of the appropriate fuse-link in amperes
................................. time-lag miniature fuse-link where X is the symbol for
.................................... protective earth
1
..............
-
no-load speed
Revolutions or reciprocations per minute
the time/current characteristic, as given in IEC 60127
.................................... class II tool
IPXX ................................... IP symbol
SAFETY INSTRUCTIONS
FOR CHARGER AND BATTERIES
1. SAVE THESE INSTRUCTIONS. This manual contains important safety and
operating instructions for the Porter-Cable Battery Charger.
2. Before using a battery charger, read all instructions and cautionary
markings on (1) the battery charger, (2) the battery pack, and (3) the tool.
3.
to charge a Porter-Cable battery pack. Other types of batteries may burst
causing personal injury and damage. Do not charge a Porter-Cable battery
pack with any other charger.
4. Do not expose charger to rain, snow or frost.
To reduce the risk of injury, use a Porter-Cable charger
7
5. Do not abuse the cord. Never carry the charger by the cord or yank it to
disconnect it from the receptacle. Disconnect the charger by the plug rather
than the cord. Have the damaged or worn power cord and strain reliever
replaced immediately. DO NOT ATTEMPT TO REPAIR POWER CORD.
6. Make sure that the cord is located so that it will not be stepped on, tripped
over, or otherwise subjected to damage or stress.
7. Do not use an extension cord unless absolutely necessary. Use of an
improper extension cord could result in a risk of fire and/or electric shock. If
an extension cord must be used, make sure:
A. that the pins on plug of the extension cord are the same number, size
and shape as those of the plug on the charger.
B. that the extension cord is properly wired and in good electrical condition.
C. that the wire size of cord is at least as specified in following chart:
LENGTH OF CORD IN FEET 25 50 100 150
AWG SIZE OF CORD 18 18 18 16
D. An extension cord used outdoors must be marked with the suffix W-
A or W following the cord type designation. For example – SJTW-A
indicates that it is acceptable for outdoor use.
8.
Do not operate
the charger with a damaged cord or plug – have them replaced
immediately to avoid a hazard. DO NOT ATTEMPT TO REPAIR A POWER
CORD.
9. Do not operate
the
charger if it has received a sharp blow, has been dropped,
or otherwise damaged in any way. Take it to a qualified serviceman.
10. Do not disassemble
the
charger or
the
battery pack. Take these items to
a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
11. Unplug
the
charger from
the
outlet before attempting any maintenance or
cleaning to reduce risk of electric shock.
12. Charge the battery pack in a well-ventilated place. Do not cover the charger
and battery pack with a cloth, etc., while charging.
13. Do not store the charger or battery pack in locations where the temperature
may reach or exceed 122°F (50°C) (such as a metal tool shed, or a car in
the summer). These temperatures can lead to deterioration of the storage
battery.
14. Do not charge battery pack when the temperature is BELOW 40°F (4.4°C) or
ABOVE 104°F (40°C). This is very important for proper operation.
15. Do not incinerate
16. Do not charge
the
battery pack. It can explode.
the
battery in damp or wet locations.
17. Do not attempt to charge any other cordless tool or battery pack with the
Porter-Cable charger.
18. Do not short across the terminals of the battery pack. EXTREMELY HIGH
TEMPERATURES COULD CAUSE PERSONAL INJURY OR FIRE.
19. Double insulated tools are equipped with a polarized plug (one blade is
wider than the other). This plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install a polarized outlet. Do not change the
plug in any way. Double Insulation eliminates the need for the three wire
grounded power cord and grounded power supply system.
8
20. Dispose of expended batteries properly. The PorterCable Battery Packs contains rechargeable, nickelcadmium batteries. These batteries must be recycled
or disposed of properly. Drop off expended battery
&IG
packs at your local replacement battery retailer,
your local recycling center, or a Porter-Cable Service
Center. Applicable fees for the collection and
recycling of these batteries (in the United States) have
been paid to the RBRC
™
. For further information, call
1-800-8-BATTERY.
RBRC™ is a Trademark of
the Rechargeable Battery
Recycling Corporation.
CHARGING THE BATTERY
Before using your cordless tool for the first time, fully charge the battery
pack. If the battery pack is installed, remove it by following instructions under
"INSTALLING OR REMOVING BATTERY PACK".
NORMAL CHARGING
Make sure that the power circuit voltage is the same as that shown on the
charger specification plate. Connect the charger to the power source. The red
and green lights will flash once to indicate that the power is connected properly
and the charger is ready for operation.
Position the battery pack on charger and align the rails on the battery pack (A)
Fig. 2 with the four tabs (C) Fig. 1 on the charger. Slide the battery forward on
charger until it stops.
The green light (A) Fig. 1 should begin to flash rapidly indicating that the battery
pack is receiving a “fast charge”. [If the green light does not flash or if the red
light (B) illuminates, see "DIAGNOSTICS"]. After approximately one hour, the
“Fast Charge” indicator light should glow continually, indicating that the battery
pack is fully charged and that the charger is now in a “Maintenance Charge”
mode. The battery pack can be left on “Maintenance Charge” until you are ready
to use it.
Depending on room temperature, line voltage, and existing charge level, initial
battery charging may take longer than one hour.
Always set the trigger switch to the locked "OFF" position when installing or
removing the battery pack.
To remove the battery pack, depress the battery release button (B) Fig. 2, and
pull the battery pack out of the tool.
To install the battery pack, align the rails (A) Fig. 2 of the battery pack with the
slots on the tool. Push the battery pack on the tool until it locks in place.
Disconnect the charger from the power source when not in use.
C
A
A
B
Fig. 1
9
Fig. 2
DIAGNOSTICS
The Model 8924 Charger is equipped with a diagnostic system that automatically
checks the battery pack each time a pack is inserted into the charger. If no
problems are found, the charger will automatically switch to “Fast Charge” mode
as described in "NORMAL CHARGING".
Make sure that the power circuit voltage is the same as that shown on the
charger specification plate. Connect the charger to the power source. The red
and green lights will flash once to indicate that power is connected properly and
the charger is ready for operation.
The charger indicator lights will indicate the following problems:
1. If the green light flashes slowly after battery pack is inserted in charger,
the battery pack temperature is either too high or too low for charging.
If left alone, the charger will continue to monitor the battery pack
temperature and will begin charging when the temperature reaches an
acceptable level.
2. If the red light flashes continuously, the battery pack has failed (pack is
not chargeable and requires replacement).
As a battery pack approaches the discharged state, you will notice a sharp drop
in tool performance. When the tool is unable to perform, recharge the battery
pack. Recharging the battery pack before this condition is reached will reduce
the total work life of the pack. Discharging the pack beyond this point can
damage the pack.
NOTE: Battery temperature will increase during and shortly after use. Batteries
may not accept a full charge if they are charged immediately after use. Allow the
battery pack to cool to room temperature before charging for best results.
The battery charger may rest on the four pads provided on the bottom of the
case or be mounted on a wall by utilizing the two key hole slots provided.
Do not charge battery when temperature is BELOW 40°F (4.4°C) or ABOVE
104°F (40°C).
Do not obstruct the vent slots in the top and bottom of charger.
CARTON CONTENTS
The Model 837 Cordless Reciprocating Saw comes with a carrying case,
a battery pack, a charger, a 3/16" hex wrench, a bi-metal blade, and an
instruction manual.
FUNCTIONAL DESCRIPTION
FOREWORD
The Porter-Cable Cordless Reciprocating Saw is designed for cutting wood up to
12" thick, metal up to 3/4" thick, and various other materials (plastics, fiberglass,
hard rubber, etc).
10
ASSEMBLY
NOTE: This tool is shipped completely assembled. No assembly time or tools
are required.
SELECTING THE BLADE
For best performance, longer blade life, and smoother cut, select the proper
blade for the job. When cutting metal, always select a blade that will allow at
least three teeth to be engaged in the thickness of workpiece.
INSTALLING THE BLADE
1. Fully extend the reciprocating shaft to permit access to the Quik-Change™
blade release collar (A) Fig. 3. If necessary, gently squeeze the trigger switch
to move the reciprocating shaft to its outermost position (Fig. 5).
REMOVE THE BATTERY.
Avoid contact with the blade teeth to prevent personal injury.
2. Move the guide shoe (B) Fig. 3 forward to access the blade clamp.
3. To open the blade clamp, rotate and hold the blade release collar (A) Fig. 4
counter-clockwise (viewed from the front of the saw).
4. Insert the blade into the clamp until it bottoms. Allow the release collar to
rotate clockwise to lock the blade in place (see Fig. 5).
5. To remove the blade, first remove the battery. Then reverse steps 2 through
4. Pull the blade from the blade clamp while holding the release collar in
the open position.
B
A
Fig. 3
A
Fig. 4
Fig. 5
Fig. 5
NOTE: If the blade clamp collar resists rotation, work the blade up and down
while rotating the clamp (in a counter-clockwise direction).
If the blade breaks, leaving nothing to
grasp (to pull it from the clamp), use
another blade as a tool to remove the
broken piece (Fig. 6). While holding the
FLUSH
BREAK
Broken
Blade
RECESSED
BREAK
Broken
Blade
release collar in the open position, use
the tip of another blade to “hook” the
broken piece and pull it from the clamp.
(A thin, fine-toothed, metal-cutting
blade works best.)
Periodically clean the blade clamp with
dry compressed air. DO NOT lubricate
the blade clamp. Lubricant will cause
Fig. 6
contamination.
Wear ANSI Z87.1 safety glasses while using compressed air.
11
HOW TO HOLD THE SAW
cuts into live wiring within a wall. Hold the saw as shown in Fig. 7.
Exposed metal parts of the tool may be made live if the blade
TO START AND STOP THE SAW
1. Make sure that the battery pack voltage is the same as that shown on the
specification plate on the tool. Connect the battery pack to the tool.
2. Hold the saw firmly. Squeeze the trigger switch (A) Fig. 8 to start the motor.
Release the trigger switch to stop the motor.
A
Fig. 8
Fig. 7
SWITCH LOCK-OUT
To unlock the switch, slide the switch forward (B) Fig. 10. Unlocking the switch
allows the tool to be turned "ON". Squeeze the trigger switch to start the motor.
Lock the switch in the "OFF" position when not in use (A) Fig. 9.
A
Fig. 9
B
Fig. 10
VARIABLE SPEED
The saw is equipped with a variable speed control (0 to 2900 SPM). As the
switch trigger is squeezed, the speed of the saw blade increases.
Use the lower speeds for most metal cutting, and the higher speeds for wood. A
few practice cuts at various speeds (on scrap material), will aid you in choosing
the best speed for obtaining the desired results on your application.
12
ADJUSTING THE PIVOTING GUIDE SHOE
The guide shoe (A) Fig. 11 serves as a rest while making a cut. It pivots,
allowing you to gradually raise the saw handle so that the blade is perpendicular to the work.
Use the supplied hex wrench to adjust the pivoting guide shoe. Loosen the
two hex screws located on the bottom of the front gear housing (A) Fig. 12.
Loosen both screws enough to allow the pivoting guide shoe to move freely.
Adjust to the desired position and securely tighten both screws.
NOTE: Do not adjust the pivoting guide shoe out so far that it loses contact
with the back screw. Doing so will cause the guide shoe to be unstable.
After adjusting, securely tighten both screws.
A
A
B
Fig. 11
Fig. 12
OPERATION
BEFORE YOU START TO WORK
Select the blade best suited for the workpiece. For greatest economy, use
the shortest blade suitable for the thickness of the workpiece.
Be sure that the workpiece is secured. Clamp small workpieces in a bench
vise or to the work table. As the work progresses in scroll or curved cut-out
pieces, adust the material to accommodate the movement of the saw. If the
workpiece is large enough, you can hold it only by hand across saw horses.
The saw cuts freely with only slight feed pressure. Forcing the saw will not
make it cut faster.
SAWING WOOD
The Cordless Reciprocating Saw is used much the same as a hand saw in
that it is moved toward you during the cutting operation. However, since the
blade cuts on the up-stroke (instead of the down-stroke as in the case of the
hand saw), the good or finish side of the work should face down during the
cutting operation.
13
PLUNGE CUTS
The Cordless Reciprocating Saw can be used for plunge cutting wood, plywood,
wallboard, and plastic materials. DO NOT attempt to plunge cut metal.
Clearly mark the line of cut on the workpiece. Grasp the front housing with one
hand and the rear handle with your other hand.
To start the cut, rest the saw on the shoe bracket, align the blade with the
marked line of cut. (Fig. 13). Prevent the blade from touching the workpiece.
Start the saw. Using bracket as a pivot point, roll the saw forward by raising the
rear handle (Fig. 14) When the blade cuts through the workpiece, continue raising
the rear handle until the saw is perpendicular to the work surface. Move the
blade along the line of cut.
Fig. 13
Fig. 14
SAWING METAL
When cutting angle, H-beam, I-beam, channel, etc., start the cut on the surface
where the greatest number of teeth will contact the work. To make a pocket cut,
drill a starting hole first. To extend blade life, cutting oil can be applied to the
work surface along the line of the cut.
TROUBLESHOOTING
For assistance with your tool, visit our website at www.porter-cable.com for a
list of service centers, or call the Porter-Cable Customer Care Center at
5175.
(888)-848-
14
MAINTENANCE
KEEP TOOL CLEAN
Periodically blow out all air passages with dry compressed air. All plastic parts
should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic
parts. They could possibly dissolve or otherwise damage the material.
Wear ANSI Z87.1 safety glasses while using compressed air.
FAILURE TO START
LUBRICATION
This tool has been lubricated with a sufficient amount of high grade lubricant for
the life of the unit under normal operating conditions. No further lubrication is
necessary.
BRUSH INSPECTION (If applicable)
For your continued safety and electrical protection, brush inspection and
replacement on this tool should ONLY be performed by an AUTHORIZED
PORTER-CABLE SERVICE STATION or a PORTER-CABLE
FACTORY SERVICE CENTER.
At approximately 100 hours of use, take or send your tool to your nearest
authorized Porter-Cable Service Station to be thoroughly cleaned and inspected.
Have worn parts replaced and lubricated with fresh lubricant. Have new brushes
installed, and test the tool for performance.
Any loss of power before the above maintenance check may indicate the need
for immediate servicing of your tool. DO NOT CONTINUE TO OPERATE TOOL
UNDER THIS CONDITION. If proper operating voltage is present, return your tool
to the service station for immediate service.
• DELTA
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SERVICE
REPLACEMENT PARTS
Use only identical replacement parts. For a parts list or to order parts, visit our website at
servicenet.porter-cable.com. You can also order parts from your nearest factory-owned
branch, or by calling our Customer Care Center at 1-888-848-5175 to receive personalized
support from highly-trained technicians.
SERVICE AND REPAIRS
All quality tools will eventually require servicing and/or replacement of parts. For
information about Porter-Cable, its factory-owned branches, or an Authorized Warranty
Service Center, visit our website at www.porter-cable. com or call our Customer Care
Center at 1-800-223-7278. All repairs made by our service centers are fully guaranteed
against defective material and workmanship. We cannot guarantee repairs made or
attempted by others.
You can also write to us for information at PORTER-CABLE, 4825 Highway 45 North,
Jackson, Tennessee 38305 - Attention: Product Service. Be sure to include all of the
information shown on the nameplate of your tool (model number, type, serial number, etc.).
ACCESSORIES
A complete line of accessories is available from your Porter-Cable•Delta Supplier,
Porter-Cable
Stations. Please visit our Web Site www.porter-cable. com for a catalog or for
the name of your nearest supplier.
use of such accessories could be hazardous. For safest operation, only
Porter-Cable
product.
•Delta Factory Service Centers, and Porter-Cable Authorized Service
Since accessories other than those offered by
Porter-Cable
•Delta have not been tested with this product,
•Delta recommended accessories should be used with this
WARRANTY
To register your tool for warranty service visit our website at
www.porter-cable.com
PORTER-CABLE LIMITED
ONE YEAR WARRANTY
Porter-Cable warrants its Professional Power Tools for a period of one year from the date of original
purchase. We will repair or replace at our option, any part or parts of the product and accessories
covered under this warranty which, after examination, proves to be defective in workmanship or
material during the warranty period. For repair or replacement return the complete tool or accessory,
transportation prepaid, to your nearest Porter-Cable Service Center or Authorized Service Station.
Proof of purchase may be required. This warranty does not apply to repair or replacement required
due to misuse, abuse, normal wear and tear or repairs attempted or made by other than our Service
Centers or Authorized Service Stations.
ANY IMPLIED WARRANTY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR FROM THE DATE
OF PURCHASE.
To obtain information on warranty performance please write to: PORTER-CABLE, 4825 Highway
45 North, Jackson, Tennessee 38305; Attention: Product Service. THE FOREGOING OBLIGATION
IS PORTER-CABLE’S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND
UNDER NO CIRCUMSTANCES SHALL PORTER-CABLE BE LIABLE FOR ANY INCIDENTAL
OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied
warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.
This warranty gives you specific legal rights and you may also have other legal rights which vary
from state to state.
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