Porter-Cable 1400, 909516 User Manual

ESPAÑOL: PÁGINA 13 FRANÇAISE : PAGE 25
14" Abrasive Cut-Off Machine
Instruction
Manual
Part No. 909516 - 02-26-03
The Model and Serial No. plate is located on the main housing of the tool. Record these numbers in the spaces below and retain for future reference.
Model No. _____________________________________
Type __________________________________________
Serial No.______________________________________
IMPORTANT
Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations.
MODEL 1400
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
Copyright © 2003 PORTER-CABLE Corporation
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Porter-Cable strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Porter-Cable to determine if it can or should be performed on the product.
Technical Service Manager Porter-Cable Corporation 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. NOTE: Approved glasses have Z87 printed or stamped on them.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on”.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children
and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
16. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by
Porter-
Cable
may cause hazards or risk of injury to persons.
17. REDUCE THE RISK OF UNINTENTIONAL STARTING.
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Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may
result in property damage.
This manual contains information that is important for you to know and understand. This information relates to protect­ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections.
SAFETY GUIDELINES / DEFINITIONS
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage.
SAVE!
IMPORTANT SAFETY INSTRUCTIONS
SAVE!
IMPORTANT SAFETY INSTRUCTIONS
GENERAL SAFETY RULES
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Make sure switch is in “OFF” position before plugging in power cord.
In the event of a power failure, move switch
to the “OFF” position.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
22.
STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE WHEN OPERATING A POWER TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating
power tools may result in serious personal injury.
23. MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or reconnected.
24. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
ADDITIONAL SAFETY RULES FOR ABRASIVE CUT-OFF MACHINES
1. Do not operate your abrasive cut-off machine until it is completely assembled and installed according to the instructions.
2. IF YOU ARE NOT thoroughly familiar with the operation of abrasive cut-off machines, obtain advice from your supervisor, instructor or other qualified person.
3. WEAR SAFETY GOGGLES, face shield, respirator, body apron, head covering, safety shoes, long tight­fitting sleeves and gloves.
4. USE ONLY RECOMMENDED reinforced abrasive wheels with blotters.
5. TIGHTEN ARBOR SCREW and all clamps before operating.
6. MAKE SURE spindle lock is disengaged before operating.
7. ALWAYS KEEP GUARDS in place and working properly.
8. KEEP HANDS CLEAR of cut-off wheel.
9. SECURE WORKPIECE PROPERLY. Work should be straight and firmly clamped to avoid possible movement and pinching as the cut nears completion.
10. NEVER CUT ANYTHING FREEHAND.
11. NEVER REACH behind or beneath the cut-off wheel.
12. MAKE SURE the wheel has come to a complete stop before removing or securing workpiece or changing workpiece angle.
13. MAKE SURE the inside surfaces of the wheel flanges as well as the sides of the wheel are free from any foreign matter.
14. WHEN MOUNTING the wheel, care should be taken to tighten the arbor screw only enough to hold the wheel firmly and to prevent wheel slippage. Excessive tightening may result in damaging the wheel and springing the wheel flanges.
15. USE ONLY abrasive wheels rated at 3900 RPM or higher.
16. ALWAYS CHECK THE WHEEL for cracks or other damage before operation. Replace cracked or damaged wheel immediately.
17. USE ONLY wheel flanges specified for your machine.
18. MAKE SURE abrasive wheel is not contacting workpiece before switch is turned on.
19. ALLOW THE MOTOR to come up to full speed before starting cut.
20. AFTER TURNING MACHINE ON, lower wheel lightly until it comes into contact with the workpiece and then draw wheel firmly through the cut. DO NOT allow the wheel to chatter and jump as this may cause the wheel to wear out of round, resulting in poor cutting and possible broken wheels.
21. ANY MATERIAL CAN BE CUT more satisfactorily when placed in position for the wheel to cut with the least arc of contact.
22. THE NUMBER OF CUTS per wheel, as well as the quality of cut, may vary considerably with the cutting time. Fast cuts cause the wheel to wear more rapidly but also help to reduce discoloration and burr. This is especially noticeable when cutting light gage tubing. When coming through the bottom wall, with the longer arc of contact, do not slow up but give a vigorous pull. This keeps the metal from overheating and dragging off in a heavy burr.
23. USE THE WHEEL GUARD AT ALL TIMES.
24. NEVER OPERATE the machine in an area with flammable liquids or gases.
25. TO AVOID ELECTRIC SHOCK, do not use under damp conditions or expose to rain.
26. THIS TOOL is designed for ferrous metals only. DO NOT attempt to cut wood, masonry, aluminum or magnesium with this tool.
27. AFTER INSTALLING a new wheel, never start the tool with a person in line with the wheel. ALWAYS run the tool for approximately one minute before cutting. If the wheel has an undetected crack or flaw, it could burst in less than one minute.
28. SHUT OFF POWER BEFORE SERVICING OR
ADJUSTING TOOL.
29. SHOULD ANY PART of your machine be missing, damaged or fail in any way, or any electrical component fail to perform properly, shut-off switch and remove plug from power supply outlet. Replace missing, damaged or failed parts before resuming operation.
30. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the National Safety Council, 444 N. Michigan Avenue, Chicago, lL 60611, in the Accident Prevention Manual for Industrial Operation and also in the Safety Data Sheets provided by the NSC. Please also refer to the American National Standard Institute ANSI B11.10 Safety Requirements for the Construction, Care and Use of Metal Sawing Machines and the U.S. Department of Labor OSHA 1910 Regulations.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
4
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3­prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
1. All grounded, cord-connected machines: In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment­grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A.
Repair or replace damaged or worn cord immediately.
POWER CONNECTIONS
MOTOR SPECIFICATIONS
Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
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