Porter-Cable 1000003754 User Manual
AIR COMPRESSOR
Maintenance-free pump
Compresor de aire
La pompe sans entretien
Compresseur d’air
La bomba sin mantenimiento
Instruction manual
Manuel d'instructions
Manual de'instrucciones
Française : Page 21
Español: Página 42
www.deltaportercable.com
TO REDUCE THE RISK OF INJURY,
MANUAL BEFORE OPERATING PRODUCT.
DEBE LEER EL MANUAL DE INSTRUCCIONES ANTES
DE OPERAR EL PRODUCTO
BLESSURES, L’UTILISATEUR DOIT LIRE LE MODE
D’EMPLOI AVANT D’UTILISER LE PRODUIT.
USER MUST READ INSTRUCTION
PARA REDUCIR EL RIESGO
DE LESIONES, EL USUARIO
AFIN DE RÉDUIRE LE
RISQUE DE
C2005
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols below. Please read the manual and pay attention to these symbols.
Indicates an
imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, could result in
death or serious injury.
which, if not avoided,
minor or moderate injury.
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.
Indicates a potentially
hazardous situation
may result in
Used without the
safety alert symbol
IMPORTANT SAFETY INSTRUCTIONS
Some dust created by power sanding, sawing, grinding,
known to the State of California to cause cancer, birth defects or other
reproductive harm. Some example of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, al ways wear
OSHA/MSHA/NIOSH approved, properly fit ting face mask or res pi ra tor when
us ing such tools.
When using air tools, basic safety precautions should always be followed to
reduce the risk of personal injury.
other reproductive harm. Wash hands after handling.
operation and maintenance instructions.
drilling, and other construction activities contains chemicals
This product contains chemicals, including lead, known to
the State of California to cause cancer, and birth defects or
Do not operate this unit until you read and
understand this instruction manual for safety,
SAVE THESE INSTRUCTIONS
HAZARD
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
• It is normal for electrical contacts within the motor and
pressure switch to spark.
• Always operate the compressor in a well ventilated area
free of combustible materials,
gasoline, or solvent vapors.
2 - ENG1000003754
• If electrical sparks from compressor come into contact with
flammable vapors, they may
ignite, causing fire or explosion.
• Restricting any of the compressor ventilation openings
will cause serious overheating and could cause fire.
• Unattended operation of this product could result in personal injury
or property damage. To reduce the
risk of fire, do not allow the compressor to operate unattended.
• If spraying flammable materials, locate compressor at least
20 feet (6.1 m) away from spray
area. An additional length of
air hose may be required.
• Store flammable materials in a secure location
away from compressor.
• Never place objects against
or on top of compressor.
• Operate compressor in an open
area at least 12" (30.5 cm) away
from any wall or obstruction that
would restrict the flow of fresh
air to the ventilation openings.
• Operate compressor in a
clean, dry well ventilated area.
Do not operate unit indoors
or in any confined area.
• Always remain in attendance with
the product when it is operating.
• Always turn off and unplug
unit when not in use.
HAZARD
RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN HOW TO PREVENT IT
• The compressed air directly from
your compressor is not safe
for breathing. The air stream
may contain carbon monoxide,
toxic vapors, or solid particles
from the air tank. Breathing
these contaminant's can cause
serious injury or death.
• Sprayed materials such as
paint, paint solvents, paint
remover, insecticides, weed
killers, may contain harmful vapors and poisons.
• Air obtained directly from the
compressor should never be
used to supply air for human
consumption. In order to use air
produced by this compressor
for breathing, suitable filters and
in-line safety equipment must be
properly installed. In-line filters and
safety equipment used in conjunction with the compressor must
be capable of treating air to all
applicable local and federal codes
prior to human consumption.
• Work in an area with good cross
ventilation. Read and follow the
safety instructions provided on
the label or safety data sheets
for the materials you are spraying. Always use certified safety
equipment: OSHA/MSHA/NIOSH
respiratory protection designed for
use with your specific application.
3 - ENG 1000003754
HAZARD
RISK OF BURSTING
Air Tank: The air tank on your Air Compressor is designed and may be UM
coded [for units with air tanks greater than 6" (152 mm)] according to ASME
Section VIII, Div. 1 rules. All pressure vessels should be inspected once
every two years. To find your state pressure vessels inspector, look under the
Division of Labor and Industries in the government section of a phone book .
The following conditions could lead to a weakening of the
air tank, and result in a violent air tank explosion:
WHAT CAN HAPPEN HOW TO PREVENT IT
• Failure to properly drain
condensed water from air
tank, causing rust and thinning of the steel air tank.
• Modifications or attempted
repairs to the air tank.
• Unauthorized modifications to the safety valve or
any other components which
control air tank pressure.
Attachments & accessories:
• Exceeding the pressure rating of air tools, spray guns, air
operated accessories, tires,
and other inflatables can cause
them to explode or fly apart, and
could result in serious injury.
Tires
• Over inflation of tires could result in
serious injury and property damage.
• Drain air tank daily or after
each use. If air tank develops
a leak, replace it immediately
with a new air tank or replace
the entire compressor.
• Never drill into, weld, or make any
modifications to the air tank or its
attachments. Never attempt to
repair a damaged or leaking air
tank. Replace with a new air tank.
• The air tank is designed to withstand specific operating pressures. Never make adjustments
or parts substitutions to alter the
factory set operating pressures.
• Follow the equipment manufacturers recommendation and never
exceed the maximum allowable pressure rating of attachments. Never use compressor
to inflate small low pressure
objects such as children’s toys,
footballs, basketballs, etc.
• Use a tire pressure gauge to check
the tires pressure before each use
and while inflating tires; see the tire
sidewall for the correct tire pressure.
NOTE: Air tanks, compressors and
similar equipment used to inflate tires
can fill small tires similar to these very
rapidly. Adjust pressure regulator on
air supply to no more than the rating
of the tire pressure. Add air in small
increments and frequently use the
tire gauge to prevent over inflation.
4 - ENG1000003754
HAZARD
RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
• Your air compressor is powered by electricity. Like any
other electrically powered
device, If it is not used properly
it may cause electric shock.
• Repairs attempted by unqualified
personnel can result in serious
injury or death by electrocution.
• Electrical Grounding: Failure
to provide adequate grounding
to this product could result in
serious injury or death from
electrocution. Refer to "Grounding
Instructions" paragraph in
the "Installation" section.
• Never operate the compressor outdoors when it is raining or in wet conditions.
• Never operate compressor with protective covers
removed or damaged.
• Any electrical wiring or repairs
required on this product should be
performed by authorized service
center personnel in accordance with
national and local electrical codes.
• Make certain that the electrical
circuit to which the compressor
is connected provides proper
electrical grounding, correct voltage
and adequate fuse protection.
HAZARD
RISK FROM FLYING OBJECTS
WHAT CAN HAPPEN HOW TO PREVENT IT
• The compressed air stream can
cause soft tissue damage to
exposed skin and can propel dirt,
chips, loose particles, and small
objects at high speed, resulting in
property damage or personal injury.
• Always wear certified safety equipment: ANSI Z87.1 eye protection
(CAN/CSA Z94.3) with side shields
when using the compressor.
• Never point any nozzle or sprayer
toward any part of the body or
at other people or animals.
• Always turn the compressor
off and bleed pressure from
the air hose and air tank before
attempting maintenance, attaching tools or accessories.
5 - ENG 1000003754
HAZARD
RISK OF HOT SURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
• Touching exposed metal such
as the compressor head, engine
head, engine exhaust or outlet
tubes, can result in serious burns.
• Never touch any exposed metal
parts on compressor during or
immediately after operation.
Compressor will remain hot for
several minutes after operation.
• Do not reach around protective
shrouds or attempt maintenance
until unit has been allowed to cool.
HAZARD
RISK FROM MOVING PARTS
WHAT CAN HAPPEN HOW TO PREVENT IT
• Moving parts such as the pulley,
flywheel, and belt can cause
serious injury if they come into
contact with you or your clothing.
• Attempting to operate compressor
with damaged or missing parts or
attempting to repair compressor
with protective shrouds removed
can expose you to moving parts
and can result in serious injury.
• Never operate the compressor
with guards or covers which
are damaged or removed.
• Keep your hair, clothing, and
gloves away from moving parts.
Loose clothes, jewelry, or long hair
can be caught in moving parts.
• Air vents may cover moving parts
and should be avoided as well.
• Any repairs required on this product
should be performed by authorized
service center personnel.
6 - ENG1000003754
HAZARD
RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• Unsafe op er a tion of your air
compressor could lead to se ri ous
in ju ry or death to you or others.
• Review and understand all
instructions and warnings
in this manual.
• Be come fa mil iar with the op eration
and con trols of the air compressor.
• Keep operating area clear of all
persons, pets, and obstacles.
• Keep chil dren away from the
air compressor at all times.
• Do not operate the product
when fatigued or under the
influence of alcohol or drugs.
Stay alert at all times.
• Never defeat the safety features of this prod uct.
• Equip area of operation
with a fire extinguisher.
• Do not op er ate machine
with missing, broken, or
un au tho rized parts.
HAZARD
RISK OF FALLING
WHAT CAN HAPPEN HOW TO PREVENT IT
• A portable compressor can
fall from a table, workbench,
or roof causing damage to
the compressor and could
result in serious injury or
death to the operator.
RISK FROM NOISE
WHAT CAN HAPPEN HOW TO PREVENT IT
• Under some conditions
and duration of use, noise
from this product may
contribute to hearing loss.
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
• Always operate compressor in a
stable secure position to prevent
accidental movement of the
unit. Never operate compressor
on a roof or other elevated
position. Use additional air
hose to reach high locations.
HAZARD
• Always wear certified safety
equipment: ANSI S12.6
(S3.19) hearing protection.
7 - ENG 1000003754
SPECIFICATIONS
Model No. C2005
Bore 1.875"
Stroke 1.250"
Voltage/Hz-Single Phase 120/60
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity (Gallon) 6
Approximate Cut-in Pressure 120 PSIG
Approximate Cut-out Pressure 150 PSIG
SCFM @ 40 PSIG *3.7
SCFM @ 90 PSIG *2.6
*Tested per ISO 1217
Refer to Glossary for abbreviations.
GLOSSARY
Become familiar with these terms before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of measure of air delivery.
PSIG: Pounds per square inch gauge; a unit of measure of pressure.
Code Certification: Products that bear one or more of the following marks: UL,
CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Standards for Safety.
Cut-In Pressure: While the motor is off, air tank pressure drops as you continue
to use your accessory. When the tank pressure drops to a certain lower level the
motor will restart automatically. The low pressure at which the motor automatically
restarts is called "cut-in" pressure.
Cut-Out Pressure: When an air compressor is turned on and begins to run, air
pressure in the air tank begins to build. It builds to a certain high pressure before
the motor automatically shuts off, protecting your air tank from pressure higher
than its capacity. The high pressure at which the motor shuts off is called "cutout" pressure.
Branch Circuit: Circuit carrying electricity from electrical panel to outlet.
DUTY CYCLE
This air compressor pump is capable of running continuously. However, to
prolong the life of your air compressor, it is recommended that a 50%-75%
average duty cycle be maintained; that is, the air compressor pump should not
run more than 30-45 minutes in any given hour.
ACCESSORIES
Accessories for this unit are available at the store the unit was purchased.
8 - ENG1000003754
ASSEMBLY
Unpacking
1. Remove unit from carton and discard all packaging.
INSTALLATION
HOW TO SET UP YOUR UNIT
Location of the Air Compressor
• Locate the air compressor in a clean, dry and well ventilated area.
• The air compressor should be located at least 12" (30.5 cm) away from the
wall or other obstructions that will interfere with the flow of air.
• The air compressor pump and shroud are designed to allow for proper cooling.
The ventilation openings on the compressor are necessary to maintain proper
operating temperature. Do not place rags or other containers on or near these
openings.
GROUNDING INSTRUCTIONS
ing reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded.
The portable air compressor is equipped with a cord having a grounding wire with
an appropriate grounding plug (see following illustrations).
1. The cord set and plug with this unit contains a grounding pin. This plug
MUST be used with a grounded outlet.
IMPORTANT: The outlet being used must
be installed and grounded in accordance
with all local codes and ordinances.
2. Make sure the outlet being used has
the same configuration as the grounded plug. DO NOT USE AN ADAPTER.
See illustration.
3. Inspect the plug and cord before each
use. Do not use if there are signs of damage.
4. If these grounding instructions are not completely understood, or if in doubt as
to whether the compressor is properly grounded, have the installation checked
by a qualified electrician.
RESULT IN ELECTRICAL SHOCK.
Do not modify the plug provided. If it does not fit the available outlet, a correct
outlet should be installed by a qualified electrician.
Repairs to the cord set or plug MUST be made by a qualified electrician.
Risk of Electrical Shock. In the event of a short circuit, ground-
Plug
Grounded
Outlets
Grounding Pin
Risk of Electrical Shock. IMPROPER GROUNDING CAN
9 - ENG 1000003754
EXTENSION CORDS
If an extension cord must be used, be sure it is:
• a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product
• in good condition
• no longer than 50 feet
• 14 gauge (AWG) or larger. (Wire size increases as gauge number decreases.
12 AWG and 10 AWG may also be used. DO NOT USE 16 OR 18 AWG.)
drop resulting in power loss to the motor and overheating. Instead of using
an extension cord, increase the working reach of the air hose by attaching another length of hose to its end. Attach additional lengths of hose as
needed.
The use of an undersized extension cord will cause voltage to
VOLTAGE AND CIRCUIT PROTECTION
Refer to the specification chart for the voltage and minimum branch circuit requirements.
a 15 amp circuit if the following conditions are met.
1. Voltage supply to circuit must comply with the National Electrical Code.
2. Circuit is not used to supply any other electrical needs.
3. Extension cords comply with specifications.
4. Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse.
NOTE: If compressor is connected to a circuit protected by fuses, use only
time delay fuses. Time delay fuses should be marked "D" in Canada and "T"
in the US.
If any of the above conditions cannot be met, or if operation of the compressor
repeatedly causes interruption of the power, it may be necessary to operate it from
a 20 amp circuit. It is not necessary to change the cord set.
Risk of Opertion.Certain air compressors can be operated on
10 - ENG1000003754
OPERATION
KNOW YOUR AIR COMPRESSOR
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with
the location of various controls and adjustments. Save this manual for future
reference.
On(I)/Off(O) Switch
Tank
Pressure
Gauge
Safety
Valve
Regulator
Outlet
Pressure
Gauge
Quick
Connect
DESCRIPTION OF OPERATION
Become familiar with these controls before operating the unit.
On(I)/Off(O) Switch: Place this switch in the On (I) position to provide automatic
power to the pressure switch and Off (O) to remove power at the end of each
use.
Pressure Switch (not shown): The pressure switch automatically starts the
motor when the air tank pressure drops below the factory set "cut-in" pressure.
It stops the motor when the air tank pressure reaches the factory set "cut-out"
pressure.
Safety Valve: If the pressure switch does not shut off the air compressor at its
"cut-out" pressure setting, the safety valve will protect against high pressure by
"popping out" at its factory set pressure (slightly higher than the pressure switch
"cut-out" setting).
Tank Pressure Gauge: The tank pressure gauge indicates the reserve air pressure in the tank.
Outlet Pressure Gauge: The outlet pressure gauge indicates the air pressure
available at the outlet side of the regulator. This pressure is controlled by the
regulator and is always less than or equal to the tank pressure.
Regulator: Controls the air pressure shown on the outlet pressure gauge. Turn
regulator knob clockwise to increase pressure and counterclockwise to decrease
pressure.
Cooling System (not shown): This compressor contains an advanced design
cooling system. At the heart of this cooling system is an engineered fan. It is
perfectly normal for this fan to blow air through the vent holes in large amounts.
11 - ENG 1000003754
You know that the cooling system is working when air is being expelled.
Air Compressor Pump (not shown): Compresses air into the air tank. Working
air is not available until the compressor has raised the air tank pressure above that
required at the air outlet.
Drain Valve: The drain valve is located at the base of the
air tank and is used to drain condensation at the end of
each use.
Check Valve: When the air compressor is operating, the
check valve is "open", allowing compressed air to enter
Drain
Valve
the air tank. When the air compressor reaches "cut-out"
pressure, the check valve "closes", allowing air
pressure to remain inside the air tank.
Motor Overload Protector (not shown): The
motor has an automatic reset thermal overload
Check Valve
protector. If the motor overheats for any reason,
the overload protector will shut off the motor.
The motor must be allowed to cool down before
restarting. The compressor will automatically
restart after the motor cools.
HOW TO USE YOUR UNIT
How to Stop
1. Set the On/Off switch to "Off".
Before Starting
instruction manual for safety, operation and maintenance instructions.
Break-in Procedure
following break-in instructions are not closely followed.
This procedure is required before the air compressor is put into service and when
the check valve or a complete compressor pump has been replaced.
1. Make sure the On/Off switch is in the "Off" position.
Plug the power cord into the correct branch circuit receptacle.
2.
and Circuit Protection paragraph in the Installation section of this manual.)
3. Open the drain valve (counter-clockwise) fully to permit air to escape and prevent air pressure build up in the air tank during the break-in period.
4. Move the On/Off switch to "On" position. The compressor will start.
5. Run the compressor for 15 minutes. Make sure the drain valve is open and
there is minimal air pressure build-up in tank.
6. After 15 minutes, close the drain valve by turning clockwise. The air receiver
will fill to "cut-out" pressure and the motor will stop.
The compressor is now ready for use.
Before Each Start-Up
1. Set the On/Off switch to "Off".
2. Turn the regulator knob counter-clockwise to set the outlet pressure to zero.
3. Attach hose and accessories.
installing or disconnecting to prevent hose whip.
Do not operate this unit until you read and understand this
Risk of Unsafe Operation. Serious damage may result if the
(Refer to Voltage
Risk of unsafe operation. Firmly grasp air hose in hand when
Risk of unsafe operation. Do not use damaged or worn
12 - ENG1000003754
accessories.
NOTE: The hose or accessory will require a quick connect plug if the air outlet is
equipped with a quick connect socket.
risk of bursting. Check the manufacturer’s maximum pressure rating for air
tools and accessories. The regulator outlet pressure must never exceed the
maximum pressure rating.
Risk of Bursting. Too much air pressure causes a hazardous
contain wa ter condensation and oil mist. Do not spray un fil tered air at an
item that could be damaged by moisture. Some air tools and accessories may
require filtered air. Read the in struc tions for the air tools and accessories.
How to Start
1.
Set the On/Off switch to "On" and allow tank pressure to build. Motor will stop
when tank pressure reaches "cut-out" pressure.
2. Turn regulator knob clockwise to increase pressure and stop when desired
pressure is reached.
immediately and have it checked by a trained service technician.
The compressor is ready for use.
Risk of unsafe operation. Compressed air from the unit may
If any unusual noise or vibration is noticed, stop the compressor
MAINTENANCE
CUSTOMER RESPONSIBILITIES
Before
each use
Check Safety Valve
Drain Tank
Unit cycles automatically when power is on. When performing
maintenance, you may be exposed to voltage sources, compressed air, or
moving parts. Personal injuries can occur. Before performing any maintenance
or repair, disconnect power source from the compressor and bleed off all air
pressure.
NOTE: See Operation section for the location of controls.
X
TO CHECK SAFETY VALVE
over-pressurization may occur, causing air tank rupture or an explosion.
equipment: ANSI Z87.1 eye protection (CAN/CSA Z94.3) with side shields.
1. Before starting compressor, pull the ring on the safety valve to make sure
that the safety valve operates freely. If the valve is stuck or does not operate
smoothly, it must be replaced with the same type of valve.
Risk of Bursting. If the safety valve does not work properly,
Risk from Flying Objects. Always wear certified safety
Daily
or after
each
use
X
13 - ENG 1000003754
NOTE: See Operation section for the location of controls.
TO DRAIN TANK
high pressure air. Keep face and other body parts away from outlet of drain.
Use ANSI Z87.1 eye protection (CAN/CSA Z94.3) when draining as debris
can be kicked up into face. Use ear protection [(ANSI S12.6 (S3.19) hearing
protection] as air flow noise is loud when draining.
1. Set the On/Off switch to "Off".
2. Turn the regulator knob counter-clockwise to set the outlet pressure to zero.
3. Remove the air tool or accessory.
4. Pull ring on safety valve allowing air to bleed from the tank until tank pressure
is approximately 20 PSI. Release safety valve ring.
5. Drain water from air tank by opening drain valve on bottom of tank.
drained, water will corrode and weaken the air tank causing a risk of air tank
rupture.
tain oil and rust which can cause stains.
6. After the water has been drained, close the drain valve. The air compressor
can now be stored.
NOTE: If drain valve is plugged, release all air pressure. The valve can then be
removed, cleaned, the reinstalled.
Risk of Unsafe Operation. Risk from noise. Air tanks contain
Risk of Bursting. Water will condense in the air tank. If not
Risk of Property Damage. Drain water from air tank may con-
SERVICE AND ADJUSTMENTS
ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE
PERFORMED BY TRAINED SERVICE TECHNICIAN.
power is on. When servicing, you may be exposed to voltage sources,
compressed air, or moving parts. Before servicing unit unplug or disconnect
electrical supply to the air compressor, bleed tank of pressure, and allow the
air compressor to cool.
TO REPLACE OR CLEAN CHECK VALVE
1. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance
section.
2. Unplug unit.
3. Remove the hose by removing the
hose clamp. NOTE: The hose clamp
is not reusable. You must purchase a
new hose clamp, see the Parts List or
purchase a standard hose clamp at a
local hardware store.
4. Unscrew the check valve (turn coun-
ter-clockwise) using a socket wrench.
5. Make sure the valve disc moves freely
inside the check valve and the spring
holds the disc in the upper, closed
position. The check valve may be
cleaned with a solvent, such as paint and varnish remover.
6. Apply sealant to the check valve threads. Reinstall the check valve (turn clock-
Risk of Unsafe Operation. Unit cycles automatically when
Hose Clamp
Check Valve
14 - ENG1000003754
wise).
7. Replace hose and new hose clamp.
8. Perform the Break-in Procedure. See "Break-in Procedure" in the Operation
section.
TO REPLACE REGULATOR
1. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance
section.
2. Unplug unit.
3. Using an adjustable wrench remove
the gauges, quick connect, and
safety valve from the regulator
manifold.
Safety
Valve
4. Remove the hose by removing the
hose clamp. NOTE: The hose clamp
is not reusable. You must purchase a
new hose clamp, see the Parts List
Manual or purchase a standard hose
clamp at a local hardware store.
Regulator
Manifold
5. Remove pump mounting screws securing pump (one on each side).
6. Carefully slide pump from brackets and out of the way.
7. Using an adjustable wrench remove the regulator manifold.
8. Apply pipe sealant to new regulator manifold and assemble, tighten with
wrench.
9. Reapply pipe sealant to gauges, quick connect, and safety valve.
10. Reassemble all components in reverse order of removal. Make sure to orient
gauges to read correctly and use wrenches to tighten all components.
Gauges
Quick Connect
Hose
Clamp
Regulator
Manifold
Pump Mounting Screw
Pump shown
moved out of
the way
Regulator
Manifold
15 - ENG 1000003754
STORAGE
Before you store the air compressor, make sure you do the following:
1. Review the Maintenance section on the preceding pages and perform sched-
uled maintenance as necessary.
2. Set the On/Off switch to "Off" and unplug unit.
3. Turn the regulator counterclockwise and set the outlet pressure to zero.
4. Remove the air tool or accessory.
5. Pull ring on safety valve allowing air to bleed from the tank until tank pressure
is approximately 20 PSI. Release safety valve ring.
6. Drain water from air tank by opening drain valve on bottom of tank.
drained, water will corrode and weaken the air tank causing a risk of air tank
rupture.
7. After the water has been drained, close drain valve by turning clockwise.
If drain valve is plugged, release all air pressure. The valve can then be
NOTE:
removed, cleaned, then reinstalled.
Protect the electrical cord and air hose from damage (such as being stepped
8.
on or run over). Wind them loosely around the compressor handle.
9. Store the air compressor in a clean and dry location.
Risk of Bursting. Water will condense in the air tank. If not
SERVICE
REPLACEMENT PARTS
Use only identical replacement parts. For a parts list or to order parts, visit our
website at servicenet.porter-cable.com. You can also order parts from your nearest factory-owned branch, or by calling our Customer Care Center at 1-888-8485175 to receive personalized support from highly-trained technicians.
SERVICE AND REPAIRS
All quality tools will eventually require servicing and/or replacement of parts. For
information about Porter-Cable, its factory-owned branches, or an Authorized
Warranty Service Center, visit our website at deltaportercable.com or call our
Customer Care Center at (888)-848-5175. All repairs made by our service centers are fully guaranteed against defective material and workmanship. We cannot
guarantee repairs made or attempted by others.
You can also write to us for information at PORTER-CABLE, 4825 Highway 45
North, Jackson, Tennessee 38305 - Attention: Product Service. Be sure to include
all of the information shown on the nameplate of your tool (model number, type,
serial number, etc.).
ACCESSORIES
A complete line of accessories is available from your Porter-Cable•Delta Supplier,
Porter-Cable•Delta Factory Service Centers, and Porter-Cable Authorized Service
Stations. Please visit our Web Site deltaportercable.com for a catalog or for the
name of your nearest supplier.
have not been tested with this product, use of such accessories could be hazardous.
For safest operation, only Porter-Cable•Delta recommended accessories should be
used with this product.
Since accessories other than those offered by Porter-Cable•Delta
16 - ENG1000003754
TROUBLESHOOTING
power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect
electrical supply to the air compressor, bleed tank of pressure, and allow the
air compressor to cool.
Risk of Unsafe Operation. Unit cycles automatically when
PROBLEM CAUSE CORRECTION
Excessive tank pressure
- safety valve pops off.
Air leaks at fittings. Tube fittings are not
Air leaks in air tank or at
air tank welds.
Air leaks between head
and valve plate.
Air leak from safety
valve.
Knocking Noise. Possible defect in
Pressure switch does
not shut off motor when
compressor reaches
"cut-out" pressure.
Pressure switch "cutout" too high.
tight enough.
Defective air tank. Air tank must be
Leaking seal. Contact a Trained
Possible defect in
safety valve.
safety valve.
Move On/Off lever to
the "Off" position, if
the outfit does not shut
off contact a Trained
Service Technician.
Contact a Trained
Service Technician.
Tighten fittings where air
can be heard escaping.
Check fittings with
soapy water solution.
Do Not Overtighten.
replaced. Do not repair
the leak.
Risk
bursting. Do not drill
into, weld or otherwise
modify air tank or it will
weaken. The tank can
rupture or explode.
Service Technician.
Operate safety valve
manually by pulling on
ring. If valve still leaks,
it should be replaced.
Operate safety valve
manually by pulling on
ring. If valve still leaks,
it should be replaced.
17 - ENG 1000003754
PROBLEM CAUSE CORRECTION
Pressure reading on
the regulated pressure
gauge drops when an
accessory is used.
Compressor is not
supplying enough air to
operate accessories.
Regulator knob has
continuous air leak.
Regulator will not
shut off air outlet.
It is normal for "some"
pressure drop to occur.
If there is an excessive
amount of pressure drop
when the accessory
is used, adjust the
regulator following
the instructions in
the "Description of
Operation" paragraph in
the Operation Section.
NOTE: Adjust the
regulated pressure
under flow conditions
(while accessory
is being used).
Prolonged excessive
use of air.
Compressor is not
large enough for
air requirement.
Decrease amount
of air usage.
Check the accessory
air requirement. If
it is higher than the
SCFM or pressure
supplied by your air
compressor, you need
a larger compressor.
Hole in hose. Check and replace
if required.
Check valve restricted. Remove and clean,
or replace.
Air leaks. Tighten fittings.
Damaged regulator. Replace.
Damaged regulator. Replace.
18 - ENG1000003754
PROBLEM CAUSE CORRECTION
Motor will not run. Fuse blown, circuit
breaker tripped.
Extension cord is wrong
length or gauge.
Loose electrical
connections.
Faulty motor. Have checked by
Motor overload protection
switch has tripped
Check fuse box
for blown fuse and
replace as necessary.
Reset circuit breaker.
Do not use a fuse or
circuit breaker with
higher rating than
that specified for your
particular branch circuit.
Check for proper
fuse. You should use
a time delay fuse.
Check for low
voltage problem.
Check the
extension cord.
Disconnect the other
electrical appliances
from circuit or operate
the compressor on its
own branch circuit.
Check the
extension cord.
Check wiring connection
inside terminal box.
a Trained Service
Technician.
Refer to "Motor Overload
Protection" under
Operation. If motor
overload protection
trips frequently,
contact a Trained
Service Technician
19 - ENG 1000003754
FULL ONE YEAR WARRANTY
H
PORTER-CABLE industrial tools are warranted for one year from date of purchase.
We will repair, without charge, any defects due to faulty materials or workmanship.
For warranty repair information, call (888)-848-5175. This warranty does not apply
to accessories or damage caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and you may have other rights
which vary in certain states or provinces.
LATIN AMERICA: This warranty does not apply to products sold in Latin America.
For products sold in Latin America, see country specific warranty information
contained either in the packaging, call the local company or see website for
warranty information.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible
or are missing, call (888)-848-5175 for a free replacement.
INCORRECT USE CAN CAUSE HAZARDS. FOLLOW THESE INSTRUCTIONS:
RISK OF BURSTING. MAKE SURE THE COMPRESSOR OUTLET PRES-
SURE IS SET LOWER THAN THE MAXIMUM OPERATING PRESSURE OF
THE SPRAY GUN OR TOOL. BEFORE STARTING THE COMPRESSOR,
PULL THE RING ON THE SAFETY VALVE TO MAKE SURE THE VALVE
MOVES FREELY. DRAIN WATER FROM TANK AFTER EACH USE.
RISK OF FIRE OR EXPLOSION. DO NOT SPRAY A FLAMMABLE OR
COMBUSTIBLE LIQUID OR PAINT NEAR SPARKS, FLAMES, PILOT LIGHTS, OR IN
A CONFINED AREA. THE SPRAY AREA MUST BE WELL VENTILATED. KEEP
COMPRESSOR AT LEAST 20 FEET AWAY FROM SPRAY AREA. DO NOT CARRY
AND OPERATE THE COMPRESSOR, OR ANY OTHER ELECTRICAL DEVICE NEAR
THE SPRAY AREA. NEVER SMOKE WHEN SPRAYING. USE A MINIMUM OF 25
FEET OF HOSE TO CONNECT A SPRAY GUN TO THE COMPRES SOR.
RISK OF PERSONAL INJURY. NEVER SPRAY COMPRESSED AIR OR
MATERIAL AT THE BODY.
RISK OF ELECTRICAL SHOCK. DO NOT EXPOSE TO RAIN. STORE INDOORS.
READ OWNER'S MANUAL FOR COMPLETE SAFETY, OPERATION, AND
REPAIR INSTRUCTIONS.
WARNI NG
WARNING
HOT SURFACE. RISK OF
BURNS. DO NOT TOUCH.
ADVERTENCIA
SUPERFICIE CALIENTE.
RIESGO DE QUEMADURAS.
NO TOCAR.
AVERTISSEMENT
SURFACE TRÈS CHAUDE.
RISQUES DE BRÛLURES.
NE PAS TOUCHER.
LA-2921
LA-2828
EL USO INDEBIDO PUEDE GENERAR RIESGOS.
SEGUIR ESTAS INSTRUCCIONES:
RIESGO DE ESTALLIDO. ASEGÚRESE QUE LA VÁLVULA
DE SALIDA DEL COMPRESOR ESTE REGULADA POR
DEBAJO DEL MÁXIMO DE LA PRESIÓN DE OPERACIÓN
DE LA PISTOLA ROCIADORA O HERRAMIENTA. ANTES
DE ARRANCAR EL COMPRESOR, TIRAR DEL ANILLO EN
LA VÁLBULA DE SEGURIDAD PARA ASEGURARSE QUE
LA VÁLVULA SE MUEVE LIBREMENTE. DRENAR EL AGUA
DEL TANQUE DESPUÉS DE CADA USO.
RIESGO DE FUEGO O EXPLOSIÓN. NO ROCIAR
LÍQUIDO NI PINTURAS INFLAMABLES O
COMBUSTIBLES CERCA DE CHISPAS, LLAMAS, LLAMAS
DE PILOTO O EN ÁREAS CERRADAS. EL ÂREA DE
TRABAJO DEBE ESTAR BIEN VENTILADA. MANTENER EL
COMPRESOR ALEJADO POR LO MENOS 20 PIES DEL
AREA DE PINTURA. NO LLEVAR NI OPERAR EL
COMPRESOR NI DISPOSITIVO ELÉCTRICO ALGUNO
CERCA DEL AREA DEL ROCIADO. NUNCA FUME EN EL
ÁREA DEL ROCIADO. USAR UNA MANGUERE DE UN
MÍNIMO DE 25" PARA CONECTAR LA PISTOLA AL
COMPRESOR.
RIESGO DE DAÑOS PERSONALES. NUNCA DISPARE
AIRE COMPRIMIDO MI MATERIAL AL CUERPO.
RIESGO DE CHOQUE ELÉCTRICO. NO EXPONER A
LLUVIA. ALMACENAR EN INTERIORES.
PARA SEGURIDAD COMPLETA, OPERACIÓN E
INSTRUCCIONES PARA REPARAR, LEER EL MANUAL
DEL OPERADOR.
WARNING ADVERTENCIA AVERTISSEMENT
RUSTED TANK CAN
CAUSE EXPLOSION AND
SEVERE OR FATAL
INJURY.
TILT TANK FORWARD TO
LA-3092-1
DRAIN AFTER EACH USE.
D21248
EL TANQUE OXIDADO PUEDE
CAUSAR EXPLOSIî N
HERIDAS SERIAS O FATALES.
INCLINAR EL TANQUE HACIA
ADELANTE PARA DRENAR
DESPUƒS DE CADA USO.
UNE UTILISATION INCORRECTE PEUT ÊTRE DANGEREUSE.
SUIVEZ LES INSTRUCTIONS CI-DESSOUS:
RISQUE D'ECLATEMENT. ASSUREZ-VOUS QUE LA PRESSION
DE SORTIE DU COMPRESSEUR EST RÉGLÉE À UN NIVEAU
INFÉRIEUR À LA PRESSION D'UTILISATION MAXIMUM DU
PISTOLET VAPORISATEUR OU DE L'ACCESSOIRE. AVANT DE
DÉMARRER LE COMPRESSEUR, TIREZ SUR L'ANNEAU DE LA
SOUPAPE DE SÛRETÉ POUR VOUS ASSURER QU'ELLE
FONCTIONNE LIBREMENT. VIDANGEZ L'EAU DU RÉSERVOIR À
AIR APRÈS CHAQUE UTILISATION.
RISQUE D'INCENDIE OU D'EXPLOSION. NE PAS VAPORISER
UN LIQUIDE OU UN PEINTURE INFLAMMABLE OU COMBUSTIBLE
PRÈS D'ÉTINCELLES, DE FLAMMES, DE VEILLEUSES NI DANS UN
ENDROIT RESTREINT OU RENFERMÉ. L'AIRE DE VAPORISATION
DOIT ÊTRE BIEN AÉRÉE. GARDEZ LE COMPRESSEUR À UNE
DISTANCE D'AU MOINS 20 PIEDS DE LA SURFACE À VAPORISER.
NE PORTEZ PAS LE COMPRESSEUR ET NE L'UTILISEZ PAS NI
AUCUN AUTRE APPAREIL ÉLECTRIQUE À PROXIMITÉ DE L'AIRE
DE VAPORISATION. NE FUMEZ JAMAIS QUAND VOUS
VAPORISEZ. UTILISEZ UN FLEXIBLE D'AIR D'UNE LONGUEUR
MINIMUM DE 25 PIEDS POUR RELIER LE PISTOLET
VAPORISATEUR AU COMPRESSEUR.
RISQUE DE DANGER CORPOREL. NE DIRIGEZ JAMAIS UN JET
D'AIR COMPRIMÉ OU DE LIQUIDE VERS VOTRE CORPS.
RISQUE DE CHOC ÉLECTRIQUE. N'EXPOSEZ PAS LE
COMPRESSEUR À LA PLUIE. REMISEZ-LE À L'INTÉRIEUR.
LISEZ LE MANUEL DE L'UTILISATEUR POUR DES
INSTRUCTIONS COMPLÈTES CONCERNANT LA SÉCURITÉ,
L'UTILISATION ET LES RÉPARATIONS.
UN RƒSERVOIR ROUILLƒ PEUT
PROVOQUER UNE EXPLOSION ET CAUSER
DES BLESSURES GRAVES OU FATALES.
INCLINEZ LE RƒSERVOIR VERS L'AVANT
POUR LE VIDANDER APRéS CHAQUE
UTILISATION.
D21249FBJ
20 - ENG1000003754
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