Porter-Cable 1000002853 User Manual

AIR COMPRESSOR

Maintenance-free pump

Compresor de aire

La pompe sans entretien

Compresseur d’air

La bomba sin mantenimiento

Instruction manual

Manuel d'instructions
Manual de'instrucciones

Française : Page 21
Español: Página 43

www.deltaportercable.com

TO REDUCE THE RISK OF INJURY,

MANUAL BEFORE OPERATING PRODUCT.

DEBE LEER EL MANUAL DE INSTRUCCIONES ANTES
DE OPERAR EL PRODUCTO

BLESSURES, L’UTILISATEUR DOIT LIRE LE MODE
D’EMPLOI AVANT D’UTILISER LE PRODUIT.

USER MUST READ INSTRUCTION

PARA REDUCIR EL RIESGO
DE LESIONES, EL USUARIO

AFIN DE RÉDUIRE LE
RISQUE DE

C6001

SAFETY GUIDELINES - DEFINITIONS

This manual contains information that is important for you to know and under­stand. This information relates to protecting YOUR SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols below. Please read the manual and pay attention to these symbols.

Indicates an
imminently hazardous

situation which, if not avoided, will
result in death or serious injury.

Indicates a potentially
hazardous situation

which, if not avoided, could result in

death or serious injury.

which, if not avoided, may result in
minor or moderate injury.

indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.

Indicates a potentially
hazardous situation

Used without the
safety alert symbol

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding,

known to the State of California to cause cancer, birth defects or other
reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, al ways wear
OSHA/MSHA/NIOSH approved, properly fit ting face mask or res pi ra tor when
us ing such tools.

When using air tools, basic safety precautions should always be followed to
reduce the risk of personal injury.

reproductive harm. Wash hands after handling.

operation and maintenance instructions.

drilling, and other construction activities contains chemicals

This product contains chemicals known to the State of
California to cause cancer, and birth defects or other

Do not operate this unit until you read and
understand this instruction manual for safety,

SAVE THESE INSTRUCTIONS

HAZARD

RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• It is normal for electrical
contacts within the motor and
pressure switch to spark.

• Always operate the compressor
in a well ventilated area free
of combustible materials,
gasoline, or solvent vapors.

2 - ENG1000002853

• If electrical sparks from
compressor come into contact
with flammable vapors, they may
ignite, causing fire or explosion.

• Restricting any of the compressor
ventilation openings will
cause serious overheating
and could cause fire.

• If spraying flammable materials,
locate compressor at least 20
feet (6.1 m) away from spray
area. An additional length of
air hose may be required.

• Store flammable materials
in a secure location away
from compressor.

• Never place objects against
or on top of compressor.

• Operate compressor in an open
area at least 12" (30.5 cm) away
from any wall or obstruction that
would restrict the flow of fresh
air to the ventilation openings.

• Operate compressor in a
clean, dry well ventilated area.
Do not operate unit in any
confined area. Store indoors.

• Unattended operation of this
product could result in personal
injury or property damage.
To reduce the risk of fire, do
not allow the compressor
to operate unattended.

• Always remain in attendance with
the product when it is operating.

• Always turn off and unplug
unit when not in use.

HAZARD

RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air directly from
your compressor is not safe
for breathing. The air stream
may contain carbon monoxide,
toxic vapors, or solid particles
from the air tank. Breathing
these contaminant's can cause
serious injury or death.

• Air obtained directly from the
compressor should never be
used to supply air for human
consumption. In order to use air
produced by this compressor
for breathing, suitable filters
and in-line safety equipment
must be properly installed. In­line filters and safety equipment
used in conjunction with the
compressor must be capable
of treating air to all applicable
local and federal codes prior
to human consumption.

3 - ENG 1000002853

• Sprayed materials such as
paint, paint solvents, paint
remover, insecticides, weed
killers, may contain harmful
vapors and poisons.

• Work in an area with good cross
ventilation. Read and follow the
safety instructions provided on the
label or safety data sheets for the
materials you are spraying. Always
use certified safety equipment:
OSHA/MSHA/NIOSH respiratory
protection designed for use
with your specific application.

HAZARD

RISK OF BURSTING

Air Tank: The air tank on your Air Compressor is designed and may be UM

coded (for units with air tanks greater than 6" (152 mm)) according to ASME
Section VIII, Div. 1 rules. All pressure vessels should be inspected once
every two years. To find your state pressure vessels inspector, look under the
Division of Labor and Industries in the government section of a phone book .

The following conditions could lead to a weakening of the
air tank, and result in a violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failure to properly drain
condensed water from air
tank, causing rust and thinning
of the steel air tank.

• Modifications or attempted
repairs to the air tank.

• Unauthorized modifications
to the safety valve or any
other components which
control air tank pressure.

Attachments & accessories:

• Exceeding the pressure rating
of air tools, spray guns, air
operated accessories, tires,
and other inflatables can cause
them to explode or fly apart, and
could result in serious injury.

• Drain air tank daily or after
each use. If air tank develops
a leak, replace it immediately
with a new air tank or replace
the entire compressor.

• Never drill into, weld, or make any
modifications to the air tank or its
attachments. Never attempt to
repair a damaged or leaking air
tank. Replace with a new air tank.

• The air tank is designed
to withstand specific
operating pressures. Never
make adjustments or parts
substitutions to alter the factory
set operating pressures.

• Follow the equipment
manufacturers recommendation
and never exceed the maximum
allowable pressure rating
of attachments. Never use
compressor to inflate small low
pressure objects such as children’s
toys, footballs, basketballs, etc.

4 - ENG1000002853

Tires

• Over inflation of tires could result in

serious injury and property damage.

• Use a tire pressure gauge to check
the tires pressure before each use
and while inflating tires; see the tire
sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and similar
equipment used to inflate tires can fill
small tires similar to these very rapidly.
Adjust pressure regulator on air supply
to no more than the rating of the tire
pressure. Add air in small increments and
frequently use the tire gauge to prevent
over inflation.

HAZARD

RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT IT

• Your air compressor is powered
by electricity. Like any other
electrically powered device,
If it is not used properly it
may cause electric shock.

• Repairs attempted by unqualified
personnel can result in serious
injury or death by electrocution.

• Electrical Grounding: Failure
to provide adequate grounding
to this product could result in
serious injury or death from
electrocution. Refer to "Grounding
Instructions" paragraph in
the "Installation" section.

• Never operate the compressor
outdoors when it is raining
or in wet conditions.

• Never operate compressor
with protective covers
removed or damaged.

• Never operate compressor with
damaged or worn cords.

• Any electrical wiring or repairs
required on this product should be
performed by authorized service
center personnel in accordance with
national and local electrical codes.

• Make certain that the electrical
circuit to which the compressor
is connected provides proper
electrical grounding, correct voltage
and adequate fuse protection.

5 - ENG 1000002853

HAZARD

RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air stream can
cause soft tissue damage to
exposed skin and can propel dirt,
chips, loose particles, and small
objects at high speed, resulting in
property damage or personal injury.

• Always wear certified safety
equipment: ANSI Z87.1
eye protection (CAN/CSA
Z94.3) with side shields when
using the compressor.

• Never point any nozzle or sprayer
toward any part of the body or
at other people or animals.

• Always turn the compressor
off and bleed pressure from
the air hose and air tank before
attempting maintenance,
attaching tools or accessories.

HAZARD

RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

• Touching exposed metal such
as the compressor head, engine
head, engine exhaust or outlet
tubes, can result in serious burns.

• Never touch any exposed metal
parts on compressor during or
immediately after operation.
Compressor will remain hot for
several minutes after operation.

• Do not reach around protective
shrouds or attempt maintenance
until unit has been allowed to cool.

HAZARD

RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Moving parts such as the pulley,
flywheel, and belt can cause
serious injury if they come into
contact with you or your clothing.

• Attempting to operate compressor
with damaged or missing parts or
attempting to repair compressor
with protective shrouds removed
can expose you to moving parts
and can result in serious injury.

• Never operate the compressor
with guards or covers which
are damaged or removed.

• Keep your hair, clothing, and
gloves away from moving parts.
Loose clothes, jewelry, or long hair
can be caught in moving parts.

• Air vents may cover moving parts
and should be avoided as well.

• Any repairs required on this product
should be performed by authorized
service center personnel.

6 - ENG1000002853

HAZARD

RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafe op er a tion of your air
compressor could lead to se ri ous
in ju ry or death to you or others.

• Review and understand all
instructions and warnings
in this manual.

• Be come fa mil iar with the op eration
and con trols of the air compressor.

• Keep operating area clear of all
persons, pets, and obstacles.

• Keep chil dren away from the
air compressor at all times.

• Do not operate the product
when fatigued or under the
influence of alcohol or drugs.
Stay alert at all times.

• Never defeat the safety fea­tures of this prod uct.

• Equip area of operation
with a fire extinguisher.

• Do not op er ate machine
with missing, broken, or
un au tho rized parts.

HAZARD

RISK OF FALLING

WHAT CAN HAPPEN HOW TO PREVENT IT

• A portable compressor can
fall from a table, workbench,
or roof causing damage to
the compressor and could
result in serious injury or
death to the operator.

• Always operate compressor in a

HAZARD

RISK OF INJURY FROM LIFTING

What can happen How to prevent it

• Serious injury can result from
attempting to lift too heavy an
object.

• The compressor is too heavy to

7 - ENG 1000002853

stable secure position to prevent
accidental movement of the
unit. Never operate compressor
on a roof or other elevated
position. Use additional air
hose to reach high locations.

be lifted by one person. Obtain
assistance from others before
lifting.

RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Under some conditions
and duration of use, noise
from this product may
contribute to hearing loss.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

HAZARD

• Always wear certified safety
equipment: ANSI S12.6
(S3.19) hearing protection.

pump should not run more than 30-45 minutes in any given hour.

Model No. C6001

Running Horsepower *1.1
Bore 1.875"
Stroke 1.25"
Voltage/Hz-Single Phase 120/60
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity (Gallon) 17
Approximate Cut-in Pressure 120 PSIG
Approximate Cut-out Pressure 150 PSIG
SCFM @ 40 PSIG *4.3
SCFM @ 90 PSIG *3.3

*Tested per ISO 1217
Refer to Glossary for abbreviations.

SPECIFICATIONS

GLOSSARY

Become familiar with these terms before operating the unit.

CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of measure of air delivery.
PSIG: Pounds per square inch gauge; a unit of measure of pressure.
Code Certification: Products that bear one or more of the following marks: UL,

CUL, ETL, CETL, have been evaluated by OSHA certified independent safety labo­ratories and meet the applicable Standards for Safety.

Cut-In Pressure: While the motor is off, air tank pressure drops as you continue
to use your accessory. When the tank pressure drops to a certain lower level the
motor will restart automatically. The low pressure at which the motor automatically
restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air compressor is turned on and begins to run, air
pressure in the air tank begins to build. It builds to a certain high pressure before
the motor automatically shuts off, protecting your air tank from pressure higher
than its capacity. The high pressure at which the motor shuts off is called "cut­out" pressure.

Branch Circuit: Circuit carrying electricity from electrical panel to outlet.

8 - ENG1000002853

DUTY CYCLE

This air compressor pump is capable of running continuously. However, to
prolong the life of your air compressor, it is recommended that a 50%-75%
average duty cycle be maintained; that is, the air compressor pump should not
run more than 30-45 minutes in any given hour.

ACCESSORIES

Accessories for this unit are available at the store the unit was purchased.

ASSEMBLY

Unpacking

1. Remove unit from carton and discard all packaging.

INSTALLATION

HOW TO SET UP YOUR UNIT

Location of the Air Compressor

•

Locate the air compressor in a clean, dry and well ventilated area.

•

The air compressor should be located at least 12" (30.5 cm) away from the
wall or other obstructions that will interfere with the flow of air.

•

The air compressor pump and shroud are designed to allow for proper
cooling. The ventilation openings on the compressor are necessary to
maintain proper operating temperature. Do not place rags or other containers
on or near these openings.

GROUNDING INSTRUCTIONS

Risk of Electrical Shock. In the event of a short circuit,

wire for the electric current. This air compressor must be properly grounded.

The portable air compressor is equipped with a cord having a grounding wire with
an appropriate grounding plug (see following illustrations).

1. The cord set and plug with this unit contains a grounding pin. This plug
MUST be used with a grounded outlet.

IMPORTANT: The outlet being used must
be installed and grounded in accordance
with all local codes and ordinances.

2. Make sure the outlet being used
has the same configuration as the
grounded plug. DO NOT USE AN
ADAPTER. See illustration.

3. Inspect the plug and cord before each
use. Do not use if there are signs of damage.

4. If these grounding instructions are not completely understood, or if in doubt as
to whether the compressor is properly grounded, have the installation checked
by a qualified electrician.

Do not modify the plug provided. If it does not fit the available outlet, a correct
outlet should be installed by a qualified electrician.

Repairs to the cord set or plug MUST be made by a qualified electrician.

grounding reduces the risk of shock by providing an escape

Plug

Grounded
Outlets

Grounding Pin

Risk of Electrical Shock. IMPROPER GROUNDING CAN
RESULT IN ELECTRICAL SHOCK.

9 - ENG 1000002853

Extension Cords

If an extension cord must be used, be sure it is:

• a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot
receptacle that will accept the plug on the product

• in good condition

• no longer than 50 feet

• 12 gauge (AWG) or larger. (Wire size increases as gauge number

decreases. 10 AWG and 8 AWG may also be used. DO NOT USE 14

OR 16 AWG.)

The use of an undersized extension cord will cause voltage

Instead of using an extension cord, increase the working reach of the air
hose by attaching another length of hose to its end. Attach additional
lengths of hose as needed.

to drop resulting in power loss to the motor and overheating.

VOLTAGE AND CIRCUIT PROTECTION

Refer to the specification chart for the voltage and minimum branch circuit
requirements.

Risk of Opertion. Certain air compressors can be operated
on a 15 amp circuit if the following conditions are met.

1. Voltage supply to circuit must comply with the National Electrical Code.

2. Circuit is not used to supply any other electrical needs.

3. Extension cords comply with specifications.

4. Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse.

NOTE: If compressor is connected to a circuit protected by fuses, use only

time delay fuses. Time delay fuses should be marked "D" in Canada and "T"
in the US.

If any of the above conditions cannot be met, or if operation of the compressor
repeatedly causes interruption of the power, it may be necessary to operate it from
a 20 amp circuit. It is not necessary to change the cord set.

Transporting

When transporting the compressor in a vehicle, trailer, etc., make sure the tank
is drained and the unit is secured with straps to prevent tipping. Use care when
driving to prevent tipping the unit over in the vehicle. Damage can occur to the
compressor or surrounding items if the compressor is tipped.

Lifting

Always use two people when lifting and lift from the recommended
lift points (N). DO NOT lift by wheels or shroud.

N

Moving

adequate clearance, stability, or support for pulling the
unit up and down stairs or steps. The unit must be lifted or
pushed up a ramp.

1. Grasp handle of compressor and tilt compressor
back to rest on wheels.

footing and use caution when rolling compressor so that
unit does not tip or cause loss of balance.

2. When location is reached slowly lower compressor to ground. Always

store compressor in a horizontal position resting on the rubber bumpers

and wheels.

The wheels and handle do not provide

Risk of Unsafe Operation. Ensure proper

10 - ENG1000002853

N

OPERATION

KNOW YOUR AIR COMPRESSOR

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with
the location of various controls and adjustments. Save this manual for future
reference.

Tank
Pressure
Gauge

Safety
Valve

On(I)/Off(O) Switch

Regulator

Outlet
Pressure
Gauge

Quick
Connect

DESCRIPTION OF OPERATION

Become familiar with these controls before operating the unit.
On(I)/Off(O) Switch: Place this switch in the On (I) position to provide automatic

power to the pressure switch and Off (O) to remove power at the end of each
use.

Pressure Switch (not shown): The pressure switch automatically starts the
motor when the air tank pressure drops below the factory set "cut-in" pressure.
It stops the motor when the air tank pressure reaches the factory set "cut-out"
pressure.

Safety Valve: If the pressure switch does not shut off the air compressor at its
"cut-out" pressure setting, the safety valve will protect against high pressure by
"popping out" at its factory set pressure (slightly higher than the pressure switch
"cut-out" setting).

Tank Pressure Gauge: The tank pressure gauge indicates the reserve air
pressure in the tank.

Outlet Pressure Gauge: The outlet pressure gauge indicates the air pressure
available at the outlet side of the regulator. This pressure is controlled by the
regulator and is always less than or equal to the tank pressure.

Regulator: Controls the air pressure shown on the outlet pressure gauge. Turn
regulator knob clockwise to increase pressure and counterclockwise to decrease
pressure.

Cooling System (not shown): This compressor contains an advanced design
cooling system. At the heart of this cooling system is an engineered fan. It is
perfectly normal for this fan to blow air through the vent holes in large amounts.
You know that the cooling system is working when air is being expelled.

Air Compressor Pump (not shown): Compresses air into the air tank. Working
air is not available until the compressor has raised the air tank pressure above that
required at the air outlet.

11 - ENG 1000002853

Drain Valve: The drain valve is located at the base of the
air tank and is used to drain condensation at the end of
each use.

Check Valve: When the air compressor is operating, the
check valve is "open", allowing compressed air to enter

DRAIN
VALVE

the air tank. When the air compressor reaches "cut-out"
pressure, the check valve "closes", allowing air pressure
to remain inside the air tank.

Motor Overload Protector (not shown): The motor
has an automatic reset thermal overload protector.
If the motor overheats for any reason, the overload
protector will shut off the motor. The motor must
be allowed to cool down before restarting. The

CHECK
VALVE

compressor will automatically restart after the motor
cools.

HOW TO USE YOUR UNIT

How to Stop:

1. Set the On/Off switch to "Off".

Before Starting

instruction manual for safety, operation and maintenance instructions.
Break-in Procedure

following break-in instructions are not closely followed.

This procedure is required before the air compressor is put into service and when
the check valve or a complete compressor pump has been replaced.

1. Make sure the On/Off switch is in the "Off" position.
Plug the power cord into the correct branch circuit receptacle.

2.
and Circuit Protection paragraph in the Installation section of this manual.)

3. Open the drain valve (counter-clockwise) fully to permit air to escape and
prevent air pressure build up in the air tank during the break-in period.

4. Move the On/Off switch to "On" position. The compressor will start.

5. Run the compressor for 15 minutes. Make sure the drain valve is open and
there is minimal air pressure build-up in tank.

6. After 15 minutes, close the drain valve by turning clockwise. The air receiver
will fill to "cut-out" pressure and the motor will stop.

The compressor is now ready for use.

Before Each Start-Up:

1. Set the On/Off switch to "Off".

2. Turn the regulator knob counter-clockwise to set the outlet pressure to zero.

3. Attach hose and accessories.

installing or disconnecting to prevent hose whip.

accessories.
NOTE: The hose or accessory will require a quick connect plug if the air outlet is

equipped with a quick connect socket.

risk of bursting. Check the manufacturer’s maximum pressure rating for air
tools and accessories. The regulator outlet pressure must never exceed the
maximum pressure rating.

Do not operate this unit until you read and understand this

Risk of Unsafe Operation. Serious damage may result if the

(Refer to Voltage

Risk of unsafe operation. Firmly grasp air hose in hand when

Risk of unsafe operation. Do not use damaged or worn

Risk of Bursting. Too much air pressure causes a hazardous

12 - ENG1000002853

contain wa ter condensation and oil mist. Do not spray un fil tered air at an
item that could be damaged by moisture. Some air tools and accessories may
require filtered air. Read the in struc tions for the air tools and accessories.

How to Start:

1.

Set the On/Off switch to "On" and allow tank pressure to build. Motor will stop
when tank pressure reaches "cut-out" pressure.

2. Turn regulator knob clockwise to increase pressure and stop when desired
pressure is reached.

immediately and have it checked by a trained service technician.

The compressor is ready for use.

Risk of unsafe operation. Compressed air from the unit may

If any unusual noise or vibration is noticed, stop the compressor

MAINTENANCE

CUSTOMER RESPONSIBILITIES

Before
each use

Check Safety Valve
Drain Tank

Unit cycles automatically when power is on. When performing
maintenance, you may be exposed to voltage sources, compressed air, or
moving parts. Personal injuries can occur. Before performing any maintenance
or repair, disconnect power source from the compressor and bleed off all air
pressure.

NOTE: See Operation section for the location of controls.

X

TO CHECK SAFETY VALVE

over-pressurization may occur, causing air tank rupture or an explosion.

equipment: ANSI Z87.1 eye protection (CAN/CSA Z94.3) with side shields.

1. Before starting compressor, pull the ring on the safety valve to make sure

that the safety valve operates freely. If the valve is stuck or does not operate
smoothly, it must be replaced with the same type of valve.

NOTE: See Operation section for the location of controls.

Risk of Bursting. If the safety valve does not work properly,

Risk from Flying Objects. Always wear certified safety

TO DRAIN TANK

high pressure air. Keep face and other body parts away from outlet of drain.
Use ANSI Z87.1 eye protection (CAN/CSA Z94.3) when draining as debris
can be kicked up into face. Use ear protection [(ANSI S12.6 (S3.19)] hearing
protection as air flow noise is loud when draining.

1. Set the On/Off switch to "Off".

2. Turn the regulator knob counter-clockwise to set the outlet pressure to zero.

3. Remove the air tool or accessory.

4. Pull ring on safety valve allowing air to bleed from the tank until tank pressure

is approximately 20 PSI. Release safety valve ring.

Risk of Unsafe Operation. Risk from noise. Air tanks contain

Daily
or after
each
use

X

13 - ENG 1000002853

5. Drain water from air tank by opening drain valve on bottom of tank.

Risk of Bursting. Water will condense in the air tank. If not
drained, water will corrode and weaken the air tank causing a risk of air tank
rupture.

Risk of Property Damage. Drain water from air tank may
contain oil and rust which can cause stains.

6. After the water has been drained, close the drain valve. The air compressor

can now be stored.

NOTE: If drain valve is plugged, release all air pressure. The valve can then be
removed, cleaned, the reinstalled.

SERVICE AND ADJUSTMENTS

ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE
PERFORMED BY TRAINED SERVICE TECHNICIAN.

power is on. When servicing, you may be exposed to voltage sources,
compressed air, or moving parts. Before servicing unit unplug or disconnect
electrical supply to the air compressor, bleed tank of pressure, and allow the
air compressor to cool.

TO REPLACE OR CLEAN CHECK VALVE

1. Release all air pressure from air tank.

See "To Drain Tank" in the
Maintenance section.

2. Unplug unit.

3. Loosen the nut on the outlet tube and

move the outlet tube to the side.

4. Unscrew the check valve (turn

counterclockwise) using a 7/8" open
end wrench. Note the orientation for
reassembly.

5. Using a screwdriver, carefully push

the valve disc up and down. NOTE:
The valve disc should move freely up
and down on a spring which holds the
valve disc in the closed position; if not
the check valve needs to be cleaned
or replaced.

6. Clean or replace the check valve.

A solvent, such as paint or varnish
remover can be used to clean the
check valve.

7. Apply sealant to the check valve

threads. Reinstall the check valve
(turn clockwise).

8. Replace the outlet tube and tighten

nuts.

9. Perform the Break-in Procedure. See

"Break-in Procedure" in the Operation
section.

Risk of Unsafe Operation. Unit cycles automatically when

Outlet Tube

Nut

Check
Valve

Check Valve

Screwdriver

In open position
nothing is visible.

In closed position disc is visible.

14 - ENG1000002853

TO REPLACE REGULATOR

1. Release all air pressure from air

tank. See "To Drain Tank" in the

Console Cover

Gauges

Maintenance section.

2. Unplug unit.

3. Remove the console cover.

4. Using an adjustable wrench or

specified wrench remove the gauges,
quick connect, and safety valve from
the regulator.

5. Remove the hose by removing the

Safety Valve

Quick
Connect

Regulator

hose clamp. NOTE: The hose clamp is not reusable. You must purchase a
new hose clamp, see the Parts List or purchase a standard hose clamp at a
local hardware store.

6. Remove pump mounting screws securing pump (one on each side).

7. Carefully slide pump from brackets and out of the way.

8. Using an adjustable wrench remove the regulator manifold.

9. Apply pipe sealant to new regulator manifold and assemble, tighten with

wrench.

10. Reapply pipe sealant to gauges, quick connect, and safety valve.

11. Reassemble all components in reverse order of removal. Make sure to orient

gauges to read correctly and use wrenches to tighten all components.

Pump Mounting Screw

Pump shown

moved out of
the way

Hose
Clamp

Regulator

STORAGE

Before you store the air compressor, make sure you do the following:

1. Review the Maintenance section on the preceding pages and perform

scheduled maintenance as necessary.

2. Set the On/Off switch to "Off" and unplug unit.

3. Turn the regulator counterclockwise and set the outlet pressure to zero.

4. Remove the air tool or accessory.

5. Pull ring on safety valve allowing air to bleed from the tank until tank pressure

is approximately 20 PSI. Release safety valve ring.

6. Drain water from air tank by opening drain valve on bottom of tank.

15 - ENG 1000002853

drained, water will corrode and weaken the air tank causing a risk of air tank
rupture.

7. After the water has been drained, close drain valve by turning clockwise.

NOTE:

If drain valve is plugged, release all air pressure. The valve can then be

removed, cleaned, then reinstalled.

Protect the electrical cord and air hose

8.
from damage (such as being stepped
on or run over). Wind them loosely
around the compressor handle.

9. Wrap electrical cord onto the cord wrap
as shown.

10. Store the air compressor in a clean and
dry location.

Risk of Bursting. Water will condense in the air tank. If not

Cord Wrap

ACCESSORIES

A complete line of accessories is available from your Porter-Cable•Delta Supplier,
Porter-Cable•Delta Factory Service Centers, and Porter-Cable Authorized Service
Stations. Please visit our Web Site www.porter-cable. com for a catalog or for the
name of your nearest supplier.

have not been tested with this product, use of such accessories could be hazardous.
For safest operation, only Porter-Cable•Delta recommended accessories should be
used with this product.

Since accessories other than those offered by Porter-Cable•Delta

SERVICE

REPLACEMENT PARTS

Use only identical replacement parts. For a parts list or to order parts, visit our
website at servicenet.porter-cable.com. You can also order parts from your
nearest factory-owned branch, or by calling our Customer Care Center at
(888)-848-5175 to receive personalized support from highly-trained technicians.

SERVICE AND REPAIRS

All quality tools will eventually require servicing and/or replacement of parts. For
information about Porter-Cable, its factory-owned branches, or an Authorized
Warranty Service Center, visit our website at www.porter-cable. com or call our
Customer Care Center at (888)-848-5175. All repairs made by our service centers
are fully guaranteed against defective material and workmanship. We cannot
guarantee repairs made or attempted by others.

16 - ENG1000002853

You can also write to us for information at PORTER-CABLE, 4825 Highway 45
North, Jackson, Tennessee 38305 - Attention: Product Service. Be sure to include
all of the information shown on the nameplate of your tool (model number, type,
serial number, etc.).

TROUBLESHOOTING

power is on. When servicing, you may be exposed to voltage sources, com­pressed air, or moving parts. Before servicing unit unplug or disconnect
electrical supply to the air compressor, bleed tank of pressure, and allow the
air compressor to cool.

Risk of Unsafe Operation. Unit cycles automatically when

PROBLEM CAUSE CORRECTION

Excessive tank pressure

- safety valve pops off.

Air leaks at fittings. Tube fittings are not

Air leaks in air tank or at
air tank welds.

Air leaks between head
and valve plate.

Air leak from safety
valve.

Knocking Noise. Possible defect in

Pressure switch does
not shut off motor when
compressor reaches
"cut-out" pressure.

Pressure switch "cut­out" too high.

tight enough.

Defective air tank. Air tank must be

Leaking seal. Contact a Trained

Possible defect in
safety valve.

safety valve.

Move On/Off lever to
the Off position, if the
outfit does not shut
off contact a Trained
Service Technician.

Contact a Trained
Service Technician.

Tighten fittings where air
can be heard escaping.
Check fittings with
soapy water solution.

Do Not Overtighten.

replaced. Do not repair
the leak.

Risk
bursting. Do not drill
into, weld or otherwise
modify air tank or it will
weaken. The tank can
rupture or explode.

Service Technician.
Operate safety valve

manually by pulling on
ring. If valve still leaks,
it should be replaced.

Operate safety valve
manually by pulling on
ring. If valve still leaks,
it should be replaced.

17 - ENG 1000002853

PROBLEM CAUSE CORRECTION

Pressure reading on
the regulated pressure
gauge drops when an
accessory is used.

Compressor is not
supplying enough air to
operate accessories.

Regulator knob has
continuous air leak.

Regulator will not
shut off air outlet.

It is normal for "some"
pressure drop to occur.

If there is an excessive
amount of pressure drop
when the accessory
is used, adjust the
regulator following
the instructions in
the "Description of
Operation" paragraph in
the Operation Section.

NOTE: Adjust the
regulated pressure
under flow conditions
(while accessory
is being used).

Prolonged excessive
use of air.

Compressor is not
large enough for
air requirement.

Decrease amount
of air usage.

Check the accessory
air requirement. If
it is higher than the
SCFM or pressure
supplied by your air
compressor, you need
a larger compressor.

Hole in hose. Check and replace

if required.

Check valve restricted. Remove and clean,

or replace.
Air leaks. Tighten fittings.
Damaged regulator. Replace.

Damaged regulator. Replace.

18 - ENG1000002853

PROBLEM CAUSE CORRECTION

Motor will not run. Fuse blown, circuit

breaker tripped.

Extension cord is wrong
length or gauge.

Loose electrical
connections.

Faulty motor. Have checked by

Motor overload
protection switch
has tripped.

Check fuse box

for blown fuse and

replace as necessary.

Reset circuit breaker.

Do not use a fuse or

circuit breaker with

higher rating than

that specified for your

particular branch circuit.

Check for proper

fuse. You should use

a time delay fuse.

Check for low

voltage problem.

Check the

extension cord.

Disconnect the other

electrical appliances

from circuit or operate

the compressor on its

own branch circuit.

Check the

extension cord.

Check wiring connection

inside terminal box.

a Trained Service

Technician.

Refer to "Motor Overload

Protection" under

Operation. If motor

overload protection

trips frequently,

contact a Trained

Service Technician.

19 - ENG 1000002853

FULL ONE YEAR WARRANTY

H

ATTENTION

PRECAUCI”N

See owner's manual for

break-in procedures.

Consultez le manuel de

l'utilisateur pour les

procÈdures de rodage.

Para el procedimiento de
asentado de la maquina,

ver manual del operario.

PORTER-CABLE industrial tools are warranted for one year from date of purchase.
We will repair, without charge, any defects due to faulty materials or workmanship.
For warranty repair information, call (888)-848-5175. This warranty does not apply
to accessories or damage caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and you may have other rights
which vary in certain states or provinces.

LATIN AMERICA: This warranty does not apply to products sold in Latin America.
For products sold in Latin America, see country specific warranty information
contained either in the packaging, call the local company or see website for
warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible
or are missing, call (888)-848-5175 for a free replacement.

INCORRECT USE CAN CAUSE HAZARDS.

WARNING

FOLLOW THESE INSTRUCTIONS:

RISK OF BURSTING. MAKE SURE THE COMPRESSOR OUTLET PRESSURE IS SET LOWER THAN

THE MAXIMUM OPERATING PRESSURE OF THE SPRAY GUN OR TOOL. BEFORE STARTING THE
COMPRESSOR, PULL THE RING ON THE SAFETY VALVE TO MAKE SURE THE VALVE MOVES FREELY.
DRAIN WATER FROM TANK AFTER EACH USE.

RISK OF FIRE OR EXPLOSION. DO NOT SPRAY A FLAMMABLE OR COMBUSTIBLE LIQUID OR
PAINT NEAR SPARKS, FLAMES, PILOT LIGHTS, OR IN A CONFINED AREA. THE SPRAY AREA MUST
BE WELL VENTILATED. KEEP COMPRESSOR AT LEAST 20 FEET AWAY FROM SPRAY AREA. DO NOT
CARRY AND OPERATE THE COMPRESSOR, OR ANY OTHER ELECTRICAL DEVICE NEAR THE SPRAY
AREA. NEVER SMOKE WHEN SPRAYING. USE A MINIMUM OF 25 FEET OF HOSE TO CONNECT A
SPRAY GUN TO THE COMPRESSOR.

RISK OF PERSONAL INJURY. WEAR ANSI Z87 SAFETY GLASSES. NEVER SPRAY COMPRESSED
AIR OR MATERIAL AT SELF OR OTHERS. DO NOT USE COMPRESSED AIR FOR BREATHING.
REGULATE PRESSURE TO ZERO BEFORE REMOVING HOSE.

RISK OF ELECTRICAL SHOCK. HAZARDOUS VOLTAGE. UNPLUG UNIT BEFORE REMOVING
COVER. DO NOT EXPOSE TO RAIN, STORE INDOORS.

READ OWNER'S MANUAL FOR COMPLETE SAFETY, OPERATION, AND REPAIR INSTRUCTIONS.

UNE UTILISATION INCORRECTE PEUTÊTRE

AVERTISSEMENT

DANGEREUSE. SUIVEZ LES INSTRUCTIONS CIDESSOUS :

RISQUE D'ECLATEMENT.

ASSUREZ-VOUS QUE LA PRESSION DE SORTIE DU COMPRESSEUR
EST RÉGLÉE À UN NIVEAU INFÉRIEUR À LA PRESSION D'UTILISATION MAXIMUM DU PISTOLET
VAPORISATEUR OU DE L'ACCESSOIRE. AVANT DE DÉMARRER LE COMPRESSEUR, TIREZ SUR
L'ANNEAU DE LA SOUPAPE DE SÛRETÉ POUR VOUS ASSURER QU'ELLE FONCTIONNE
LIBREMENT. VIDANGEZ L'EAU DU RÉSERVOIR À AIR APRÈS CHAQUE UTILISATION.
RISQUE D'INCENDIE OU D'EXPLOSION. NE PAS VAPORISER UN LIQUIDE OU UN PEINTURE
INFLAMMABLE OU COMBUSTIBLE PRÈS D'ÉTINCELLES, DE FLAMMES, DE VEILLEUSES NI
DANS UN ENDROIT RESTREINT OU RENFERMÉ. L'AIRE DE VAPORISATION DOIT ÊTRE BIEN
AÉRÉE. GARDEZ LE COMPRESSEUR À UNE DISTANCE D'AU MOINS 20 PIEDS DE LA
SURFACE À VAPORISER. NE PORTEZ PAS LE COMPRESSEUR ET NE L'UTILISEZ PAS NI
AUCUN AUTRE APPAREIL ÉLECTRIQUE À PROXIMITÉ DE L'AIRE DE VAPORISATION. NE
FUMEZ JAMAIS QUAND VOUS VAPORISEZ. UTILISEZ UN FLEXIBLE D'AIR D'UNE LONGUEUR
MINIMUM DE 25 PIEDS POUR RELIER LE PISTOLET VAPORISATEUR AU COMPRESSEUR.
RISQUE DE BLESSURES CORPORELLES. PORTEZ DES LUNETTES DE PROTECTION ANSI
Z87. NE DIRIGEZ JAMAIS L'AIR COMPRIME OU DES MATÉRIAUX VERS SOI OU VERS
AUTRUI. NE JAMAIS UTILISER DE L'AIR COMPRIMÉ POUR LA RESPIRATION. RÉGLEZ LA
PRESSION À ZÉRO AVANT DE RETIRER LE BOYAU.
RISQUE DE CHOC ÉLECTRIQUE. VOLTAGE DANGEREUX. DEBRANCHEZ LA MACHINE
AVANT D'ENLEVER BOITIER. N'EXPOSEZ PAS LE COMPRESSEUR À LA PLUIE. REMISEZ-LE
À L'INTÉRIEUR.

LISEZ LE MANUEL DE L'UTILISATEUR POUR DES INSTRUCTIONS COMPLÈTES
CONCERNANT LA SÉCURITÉ, L'UTILISATION ET LES RÉPARATIONS.

A20319

ADVERTENCIA

RIESGO DE ESTALLIDO. ASEGÚRESE QUE LA VÁLVULA DE SALIDA DEL COMPRESOR ESTE
REGULADA POR DEBAJO DEL MÁXIMO DE LA PRESIÓN DE OPERACIÓN DE LA PISTOLA
ROCIADORA O HERRAMIENTA. ANTES DE ARRANCAR EL COMPRESOR, TIRAR DEL ANILLO EN
LA VÁLBULA DE SEGURIDAD PARA ASEGURARSE QUE LA VÁLVULA SE MUEVE LIBREMENTE.
DRENAR EL AGUA DEL TANQUE DESPUÉS DE CADA USO.
RIESGO DE FUEGO O EXPLOSIÓN. NO ROCIAR LÍQUIDO NI PINTURAS INFLAMABLES O
COMBUSTIBLES CERCA DE CHISPAS, LLAMAS, LLAMAS DE PILOTO O EN ÁREAS CERRADAS.
EL ÂREA DE TRABAJO DEBE ESTAR BIEN VENTILADA. MANTENER EL COMPRESOR ALEJADO
POR LO MENOS 20 PIES DEL AREA DE PINTURA. NO LLEVAR NI OPERAR EL COMPRESOR NI
DISPOSITIVO ELÉCTRICO ALGUNO CERCA DEL AREA DEL ROCIADO. NUNCA FUME EN EL
ÁREA DEL ROCIADO. USAR UNA MANGUERE DE UN MÍNIMO DE 25 PIES PARA CONECTAR LA
PISTOLA AL COMPRESOR.
RIESGO DE DAÑOS PERSONALES. USAR GAFAS DE SEGURIDAD ANSI Z87. NUNCA APUNTAR
EL CHORRO DE AIRE COMPRIMIDO O DE MATERIAL QUE SE ESTÉ ROCIANDO A SÍ MISMO NI A
OTRAS PERSONAS. NE RESPIRAR EL AIRE COMPRIMIDO. REDUCIR LA PRESIÓN A CERO ANTES
DE DESMONTAR LA MANGUERA.
RIESGO DE CHOQUE ELÉCTRICO. ALTO VOLTAJE. DESCONECTAR LA UNIDAD ANTES DE
QUITAR LA CUBIERTA. NO EXPONER A LLUVIA. ALMACENAR EN INTERIORES.

PARA SEGURIDAD COMPLETA, OPERACIÓN E INSTRUCCIONES PARA REPARAR, LEER EL
MANUAL DEL OPERADOR.

A20320

See owner's manual for

break-in procedures.

WARNI NG

HOT SURFACE. RISK OF

BURNS. DO NOT TOUCH.

ADVERTENCIA

SUPERFICIE CALIENTE.

RIESGO DE QUEMADURAS.
NO TOCAR.

AVERTISSEMENT

SURFACE TRÈS CHAUDE.

RISQUES DE BRÛLURES.
NE PAS TOUCHER.

EL USO INDEBIDO PUEDE GENERAR RIESGOS.
SEGUIR ESTAS INSTRUCCIONES:

LA-2828

H

PRECAUCI”N

Para el procedimiento de
asentado de la maquina,

ver manual del operario.

WAR NING

READ OWNER'S MANUAL

RUSTED TANK CAN CAUSE

EXPLOSION AND SEVERE

OR FATAL INJURY

DRAIN TANK DAILY OR

AFTER EACH USE

DRAIN VALVE LOCATED ON

BOTTOM OF TANK

ADVERTENCIA

LEER EL MANUAL DEL OPERADOR

EL TANQUE OXIDADO PUEDE CAUSAR

EXPLOSI” N HERIDAS SERIAS O FATALES

DRENAR EL TANQUE DIARIAMENTE O

DESPU…S DE CADA USO

DRENAR LA V¡ LVULA UBICADA

DEBAJO DEL TANQUE

AVERTISSEMENT

LISEZ LE MANUEL DE L'UTILISATEUR

UN R…SERVOIR ROUILL… PEUT

PROVOQUER UNE EXPLOSION ET CAUSER

DES BLESSURES GRAVES OU FATALES

VIDANGEZ LE R…SERVOIR JOURNELLEMENT

OU APR»S CHAQUE UTILISATION

SOUPAPE DE VIDANGE SITU…E SUR LE

DESSOUS DU R…SERVOI

ATTENTION

Consultez le manuel de

l'utilisateur pour les

procÈdures de rodage.

RISK OF DAMAGE.

OUTLET TUBE AS A HANDLE
TO PUSH, PULL, OR LIFT AIR
COMPRESSOR.

RIESGO DE DAÑOS.

TUBO DE SALIDA COMO ASA
PARA EMPUJAR, JALAR O
LEVANTAR EL COMPRESOR DE
AIRE.

MISE EN GARDE.

DOMMAGES. N'UTILISEZ PAS
LE TUBE DE SORTIE EN TANT

LA-2832

QUE POIGNÉE POUR POUSSER,

H

TIRER OU SOULEVER LE
COMPRESSEUR D'AIR.

DO NOT USE

NO USE EL

RISQUE DE

N000659

20 - ENG1000002853

MESURES DE SÉCURITÉ - DÉFINITIONS

Ce guide contient des renseignements importants que vous deviez bien saisir. Cette
information porte sur VOTRE SÉCURITÉ et sur LA PRÉVENTION DE PROBLÈMES
D'ÉQUIPEMENT. Afin de vous aider à identifier cette information, nous avons utilisé les
symboles ci-dessous. Veuillez lire attentivement ce guide en portant une attention particu­lière à ces symboles.

Indique un danger
imminent qui, s'il n'est

pas évité, causera de graves blessures

ou la mort.

Indique la
possibilité d’un

danger qui, s’il n’est pas évité, pourrait

causer de graves blessures ou la mort.

s'il n'est pas évité, peut causer des
blessures mineures ou moyennes.

possibilité d’un danger qui, s’il n’est pas
évité, peut causer des dommages à la

propriété.

Indique la possibilité
d'un danger qui,

Sans le symbole
d’alerte. Indique la

CONSIGNES DE SÉCURITÉ IMPORTANTES

ponçage, sciage, meulage, perçage et autres peuvent contenir des produits
chimiques pouvant (selon l’état de Californie) causer le cancer, des anomalies
congénitales ou d’autres problèmes liés aux fonctions reproductrices. Voici
quelques exemples de ces produits chimiques :

• le plomb contenu dans les peintures à base de plomb;

• la silice cristalline provenant de la brique, du ciment et d’autres produits de
maçonnerie;

• l’arsenic et chrome provenant de bois traité chimiquement.

Les risques reliés à l’exposition à ces poussières varient selon la fréquence à
laquelle l’utilisateur travaille avec ce type de matériaux. Pour réduire votre exposi­tion à ces produits chimiques : travailler dans un endroit bien ventilé et porter un
équipement de sécurité approuvé par l’OSHA/MSHA/NIOSH comme un masque
anti-poussières spécialement adapté ou un respirateur lors de l’utilisation de ces
outils.

Lors de l’utilisation d’outils pneumatiques, des précautions de base en matière de
sécurité doivent être suivies afin de réduire le risque de blessure personnelle.

par l’État de Californie comme étant cancérigènes et pouvant entraîner des
anomalies congénitales et d’autres dangers relatifs à la reproduction. Se laver
les mains après toute manipulation.

et compris le mode d’emploi ainsi que l’intégralité des directives de
sécurité, d’utilisation et d’entretien.

Nertaines poussières produites par les travaux de

Ce produit contient des produits chimiques, reconnus

Ne pas utiliser cet appareil avant d’avoir lu

CONSERVER CES DIRECTIVES

21 - FR 1000002853