PortaTree Asphalt Tracks User Manual

PORTATREE TIMING SYSTEMS, INC.
594 BLACKSTONE STREET – PO BOX 206
UXBRIDGE, MA 01569
TEL# 508-278-2199 ext: 508 FAX#508-278-5887

INSTALLATION PROCEDURE

1/4 & 1/8 MILE PERMANENT TRACK
2) The first track function is to layout the track. The starting line should be selected and temporarily marked. The starting line will consist of a pre-stage and stage infrared emitter/receiver pair in both lanes. The pre-stage is 7 inches before the stage beam and whether or not a guard beam is used, it is marked at 15 inches in front of the stage beam line. The guard beam location is the starting line and all down track detector locations should be measured from the guard beam line.
3) The 60 foot mark and detector location should be measured from the guard beam mark - - 60 feet
-- or 61 feet 3 inches from the stage beam location. After laying out a temporary line at the 60 foot location, you should square up the starting line and 60 foot location by measuring the diagonals.
4) When the starting line is permanently marked, you can then permanently mark the 60 foot location and by measuring down each side of the track with the same measuring device, mark the 594 and 660 foot locations and the 1254 and 1320 foot locations. All measurements are from the guard beam imaginary location or 15 inches in front of the stage beam location. We use roofing nails to permanently mark the track surface.
5) After the entire track is permanently marked, you can begin locating the detectors, the yellow banner emitter/receiver pairs will be used at the starting line - - pre-stage and stage. The reflector type emitter/receiver in the same unit – SBL1) will be used at the 60 foot, mph, and finish locations.
6) All mounting stands and brackets should be made of very rigid material so as to resist vibration and flexing. The starting line detectors will be mounted back to back with plenty of adjustment for moving the detector up/down and left/right. The emitters and receivers on the outside of the track should also have the same amount of adjustment.
7) The 60 foot banner SBL1 units must be mounted 6 inches off of the track surface as recommended by the NHRA. If the track is hard hooking and you have a lot of vehicles that carry the front tires past the 60 foot mark, the NHRA recommends 8 inches up to 12 inches off of the track.
8) The 60 foot detectors should be mounted at the edge of the track surface behind the guard rail if you have one. Run a pull line tight across the track. The pull line should be 6 inches off of the track surface all the way across the track surface. The center of the detection beam should be located on the center of the pull line.
9) Perform the same beam location technique at all other down track locations. After all detectors and mounts have been located, it is best to cement the bracket bases so that they do not move in the ground.
10) The wiring of the track can now begin. There are two main cables that go to the starting line and tree. They are completely pre-wired and connect to the interface box and junction box on the starting line. Locate the interface box in the tower and run the main wire out to the center of the track. The junction box has cables going to the respective pre-stage and stage emitters and receivers. All connections are all labeled and can be routed to their respective detector and emitter location. The Christmas tree can be moved at any desired location. It should be out at least 30 feet and many tracks are now out 35 to 40 feet.
**Temporary Track – in lieu of a start line junction box, on temporary systems, we install additional cable for start line infrareds and put a convolute plastic protection tube over the cables.
11) Next locate the mph junction boxes. These junction boxes should be located at the 1320 foot locations and have enough wire to move them off the edge of the track. We have a 12 position terminal strip inside which contains the wires for the mph and finish line detectors as well as the win light and stop light for that lane.
Steps 12, 13, & 14 are prewired & precut on all temporary tracks.
12) There are two lengths of wire that will be used to reach the finish line on both sides of the track.
One length is (1550 on ¼ mile track or 850 on 1/8 mile track) for the far lane of the track. The other cable (1450 feet on ¼ track or 750 on 1/8 mile track) is for the tower lane or near side of the track. Use cable appropriately. Start with long run.
**Temporary Setups –Your cables have connectors with 2 pieces 1330 feet each on ¼ mile tracks or 2 pieces 665 feet each on 1/8 mile tracks. The remaining cable goes into your tower extension.
13) The junction box has a wiring schematic under the cover. The wires should be bared back about ¾ inch twisted and folded over and twisted again and then soldered. Make the solder joint small enough to get into the terminal strip and then fasten with the screw. The drain wire (bare wire) must be attached to a separate terminal. At the finish line, you will need a relay to power your win lights and stop light. It should not draw more than 40 milliamps at 12 volts. We have solid state relays that are low powered. Run a wire out of the 1320 foot junction box to the relay where the win light is located. Do not mount relay in the junction box.
**Temporary Tracks – Cabling is pre-wired**
14) The other end of each of these wires is to be terminated in the tower inside of the interface box.
Wiring is as follows: Red and Blue Wire -- Positive 12 Volts D.C. Black and White Wire -- Ground Brown and Green Wire -- Signals – To Terminal Strip Brown is MPH -- Green is Finish Yellow Wire -- Negative 12 Volts D.C. Orange Wire -- Win Light -- Terminal Strip
Note: The 60 foot wires require only 3 conductors. Red is positive, Black is ground, and the green wire is the signal wire. It is probably prewired.
15) The Timeslip Printer can be located up to 8000 feet away and requires a 9 PIN SUB D
connector at each end . We usually prewire-or call Portatree for pinout specifications.
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