PORCHESON TB118 User Guide

User'sManualforTB118V2.2

WelcometouseOurInjectionMoldingMachineControlSystem

SafetyCautions

（）Pleasereaditbeforeinstallation

Preface

Danger

Cautions

Note

1.Inordertoensurethesecureoperationofthewholesystemincaseof
theabnormalexternalpowerandthecontrolsystem'sfailingtofunction,

pleasesetuptheexternalsafecircuitforthecontrolsystem.

2.Uponitsfailuretodetecttheabnormalconditionsofinputandoutput,
thecontrolsystemcannotcontroltheoutput.Therefore,pleasedesign
theexternalcircuitandframeworktoensurethesafeoperationofthesystem.

1.PleasereadthisUser'sGuidancecarefullybeforeinstallation.

2.Donotdismantlethehostcomputershellandkeyboardwithoutpermission.

3.Incaseofanyquestions,pleasedialtheafter-serviceservicehotline
ofPORCHESON.

1.Withtheconstantupgradingandimprovementofthesystem,thechanges

intherelevantinformationandtechnicalparameterswillnotbeinformed
inadvance.

2.Ifthereisdeficiencyinthismanual,pleasedonothesitatetogiveyour

commentsandsuggestions.

R

1

User'sManualforTB118V2.2

Statement

Pleasereadthemanualcarefullybeforeyouusethis
system.PORCHESONCompanywillonlyberesponsible
forthemaintenanceoftheproblemsexistinthesystem
itself,andwillnotberesponsibleforthefaultcausedby

Preface

improperoperationunauthorizedmaintenancenatural
disastersorthesystemdamageordatalosscausedby

，

，，

otherabnormalsituations.Thechangesinthemanualwill
notbeinformedinadvance.Thecontentsinthemanual

areforreferencethecompanywillnotberesponsible.

，

forthelossescausedbythemisunderstandingofthe
manual.Theremaybedifferencesbetweentheactual
objectsandtheabstractimage,butthefunctionsare
Consistent.

AccordingtotheCopyrightLawtheCompanyowns

andretainstheexclusiveownershipofallworkswithout

，

，

thewrittenapprovaloftheCompany,anydeletionrevision,

，

reproductionorimitationofthemanualarenotpermitted.

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2

User'sManualforTB118V2.2

Contents

PORCHESON

TB118

Operator'sManual

TECHNOLOGYCO.,LTD

SystemConfiguration&
Installation

ButtonOperation
specification

ExplanationoftheParam
eter/FunctionSetting

Productionmanagement

1

5

12

35

ExplanationoftheSystem
DebuggingandSetting

Input/outputState
Detection

2009.07 Version

Allcopyrightsarereserved,anyduplicationwithoutthepriorauthorizationshallbe
forbidden.

R

Reference&Appendices

41

55

63

3

User'sManualforTB118V2.2Contents

Contents

Chapter1SystemConfiguration&Installation

1.SystemConfiguration&Remarksp6

2.FeaturesofthePS860AMControlSystemp6

3.InstallationandDebuggingofComputerControlSystemp7

Chapter2SpecificationsoftheButton-PressedOperations

1.FigureofKeyboardoftheOperationPanel(Seethefigurebelow)p10

2.ExplanationoftheFunctionalKeysp11

3.ExplanationoftheParameterSettingbuttonp12

4.CursorKeyp12

5.OperationModeSelectionKeyp13

6.ElectrothermalON/OFFkeyandMotorON/OFFkeyp13

7.ManualOperationKeysp14

8.SettingScopeofNumericItemsp16

Chapter3:Descriptionsonsettingparameters/functions

1.Themaincontrolpanelshownwhileturningonp17
2Settingforcelerityinformation.P21
3Settingformouldcloseinformationp22

4.Setmouldopeninginformationp23

5.Settheplasticinjectinginformationp24

6.Setthepressureretaininginformationp25

7.Setplasticmelting/drawing/coolinginformationp26

8.Setthestuffauto-clearingupinformationp27

9.Setthetableinformationp28

10.Setthemouldadjustinginformationp29

11.Settheejectingforwardinformationp30

12.Setloosecoreinformationp31

13.Settheairblowinformationp32

14.Settime/countinformationp33

15.Settemperatureinformationp34

16.Setwarm-upandobservationp35chartofinformation

17.SetModuleinformation.P36

18.Amendnoteinformation.P37

19.specialparameteradjustmetnSetting.P38

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4

User'sManualforTB118V2.2Contents

Chapter4

Chapter5InstructionsfortheSystemCommissioningSettings

Chapter6Input/OutputModeInspection

Reference&Appendices

productionmanagement

1.SetporductionImformationp40

2.SPCTrackNotePagep41

3.Pressure/SpeedcurveSettingPagep42

4.TemperatureTrackPagep43curve

5.p44Alarmnote

6.USBSettingPagep45

1.EngineerSettingPagep46

2.DelaySettingPagep47

3.Pressure/FlowSlopeSettingPagep48

4.PressurePre-AdjustmentPagep49

5.FlowPre-AdjustmentPagep50

6.BackPressurePre-AdjustmentPagep51

7.ElectronicRuler/SettingPagep52PressureInspection

8.SpecialFunctionOptionsPagep53

9.StandbyFunctionSettingPage.P56

10.ProgrammableStandbyFunctionPage..P57

11.TemperatureParameter..P58

12.MachineNo./Production-FactoryValueSettingPagep59

1.InputInspectionPagep60

2.KeyinspectionPagep62

3.OutputInspectionPagep63

1.Tb118keyboardinstallationdimensionLayoutp66

2.Tc118keyboardinstallationdimensionLayoutp67

3.externaldimensionsandinstallationholepositionsdrawingsforpowersupplycase
andtransformerp68

4.Exteriordimensionsandinstallationholepositiondrawingsformaincontrollerp68

5.systemwiringdrawingp69

6.Motorheatingwiringdrawingp70

7.CommonInterferenceSuppressionMethodp71

5R6

User'sManualforTB118V2.2

Chapter1SystemConfiguration&Installation

1.SystemConfiguration&Remarks

Chapter1SystemConfiguration&Installation

No.Content

1HostComputer

2Keyboard

3.Powerpack

4.Messagecable

Code

PS660AM24/24+9+3
PS860AM
T118B(colour)
TC118(Colour)
PW600B600W
DB-15F

27/28+10+3

"800*48016:97inch/TFT
"800*48016:97inch/TFT

1To8optionalmeter

ElectronicRuler

ElectronicRuler

Q'ty
1Set
1Set

1Set
1Set
1Set

1Set

2.CharacteristicsofPS860AMControlSystem

Thewholecomputermaycontrolallfunctionsandtemperatures.

ThesystemhasbrightLCDdisplayand800*4807inch?concolorous/colorful(optional)
ThesystemadoptstwoCPUdesignwithfastoperatingspeed,precisecontrolandhighstability.
Thecontrolhostcomputeradoptstheblockingdesignwithtime-savinginstallationandrapid

maintenance.
Ithastherealtimefunctiontodisplaytimeanddateinrealtime.

With999groupsofmodedatastorage,itmayenterthemodeldescriptionandreal-timeoperating
helpinChineseandEnglish.
Theciphersettinganddatalockingcanpreventtheoperatorsfromchangingtheestablisheddata
arbitrarilytoinfluencethequalityofproducts.

Therearemultiplelanguagesforyourchoicethatdisplaydynamicallyinrealtime.
Packingmodulussettingfunctionfor6-digitoutputmaysetthepackingmodulus.
Variousself-pluggingandteintypeprogramsareapplicablefortheself-pluggingandteincontrol

indifferenttypes.
Ejectornozzletemperaturecanbecontrolledwithopenorenclosedloop.
PID(ProportionalIntegralDerivative)withselftemperaturecontrolhas(6+1)sectionsoftemperatures.
Temperaturemaybepresetaweekinadvancetoenablemoreconvenientoperation.
VarioustypesofGlueShotways,4sectionsofGlueShotandclass-3pressurepreservation
FailureSelf-detectionfunctions,alarmdisplayandvoiceprompt

Inputandoutputaredonebytheopticallycoupledcircuittoisolatetheinterferenceofthe

externalcircuitry.

Theoutputvalueofpressure,speed,currentcanhavereal-timedynamicobservation,

anditisnotnecessarytoinstallanotherammeter
Intheinspectionwindow,youcaninspectallinputandoutputpointsandthemovingstatesofkey.
3-circuitstandardD/Aproportionoutputwithmax.currentas3A
Presettingofthevoltageandrunoffvalues,proportionalvalveavailablefortheproductsinall

brandsandbetterlinearproportion.

Remarks
Optional

Optional

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User'sManualforTB118V2.2

Chapter1SystemConfiguration&Installation

3.InstallationandDebuggingofComputerControlSystem

31CautionsuponInstallingtheControlSystem．

Thedesignofcontrolsystemissimpleandeasy,onlyone15-coreshieldingcableconnectingthe
keyboardandhostcomputershellwithflexibleandhandyinstallationandconnection.Thesketchmap
forinstallationisshownasfollows:

*
*

停止

A停止

压
力
检
测

电
子
尺

K6油温
K5五段
K4四段
K3三段
K2二段
K1一段
K0射咀

PORCHESON

CAN_BUS1CAN_BUS2

+5V（3A）
+24V（3A）
+24V（8A）
+38V（3A）

-

PF压力

+

-

速度背压S

+

-

Y73

3

备用

Y72

2

备用

Y71

1

母模吹气

Y70

0

公模吹气

YCOM

Y67

B

7

出芯

Y66

B

6

入芯

Y65

A

5

出芯

Y64

A

4

入芯

Y63

3

开模缓冲

Y62

中泵

2

Y61

大泵

1

Y60

故障警号

0

YCOM

Y57

高压锁模

7
Y56

低压锁模

6

Y55

塑机顶进完

5
Y54

塑机开模完

4

Y53

3

调模向后

Y52

差动锁模

2

Y51

调模向前

1
Y50

顶退

0

YCOMXCOM

Y47

顶进

7
Y46

6

开模

Y45

5

座退

Y44

4

抽胶

Y43

3

熔胶

Y42

2

射胶

Y41

1

座进

Y40

锁模

0

L

火线

12

M

11

Y

10

9

OIL

8

T5

7

T4

6

T3

5

T2

4

T1

3

T0

2

零线 N

1

PS860AM

Ebbeletricitysection

PW600B

POWER

Relay
board

Control

system.

POWER

Strong
eletricity
Equipment

eletricity
Equipment

Strong
eletricity
Equipment

Strongeletricitysection

Strong

0

1

2

3

4

5

6

7
0

1

2

3

4

5

6

7
0

1

2

3

4

5

6

7
0

1

2

+

1

2

3

-

2

2

2

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

RS232通信口

RUN系统运行

+24V

X00

安全门前

X01

马达起动毕

X02

射胶保护罩

X03

锁模停止

X04

电眼输入

X05

熔胶转速

X06

射台前停

X07

射台后停

XCOM

X10

备用

X11

备用

X12

顶退保护板

X13

顶针前停

X14

顶针退停

X15

安全门后

X16

备用

X17

备用

XCOM

X20

微调齿数

X21

调模前停

X22

调模后停

X23

机械手合模

X24

机械手顶针

X25

入芯A

X26

出芯

X27

马达故障
入芯B停止

X30

出芯B停止

X31

缺油报警

X32

+24V

锁模
射胶
系统

ADG

锁模
射胶
顶针

+10V

controlboxequipmentoutfit(forreferenceonly)

（）1Uponinstallingthehostcontrolbox,adopttheencloseddistributioncabinetatthefirstchoice.It

shallbefixedinthewell-ventilized,greaseproofanddustproofconditionsequippedwithafanand
dustproof.Thedistributionboxshallbestoredunder50?.

（）2Uponfixingthehostcomputerandpowerpack,pleasekeeptheinterconnectingpartssuchasall

ACconnectorsandtransformersasfarawayfromeachotheraspossibletopreventtheelectric
waveinterferencefromtheelectronicgrid.

（）3Allelectricwiresandshieldingwiresshallnotbecutoff,lengthenedorcurtailedarbitrarily.You

shouldusetheelectricwiresandshieldingwiresprovidedbythiscompanytopreventfrom
influencingthereliabilityandnormaloperationofthecontrolsystem.

（）4Theshellofflamecoupleshalladopttheshieldingwire.Whentheoutershieldingofallflame

couplesadoptsthethermalcouplereticles,thereticleandmachinesshallbewellgroundedand
connectedtothegroundwiththeearthingresistancebelow10Ω.

（）5Uponwiring,separatethehighandlowpressurelinefromthecomputercontrollineasmuchas

possible,donotbindallelectricalwirestogethertopreventtheinterferencefromaffectingthe
reliableoperationofcontrolsystem.

（）6Uponfixingthekeyboardand15-corecommunicationconnectionsofthehostcomputer,youshall

pressandtweakwithforcetopreventthepoorconnectionfromaffectingthereliableoperationof
controlsystem.

（）7PayspecialattentiontotheoilvalveoutletpublicportYCOM,itshallbeconnectedwelltoprevent

thecomputerfrominputtingwhilehavingthephenomenonofoilvalvehavingnomotion.

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User'sManualforTB118V2.2

32InspectionoftheControlSystem．

（）1Afterinstallationcompleted,carryoutanoverallinspectionifallconnectionlinesarewellfixed

includingtheswitchingpowersupply,hostcomputershell,electrothermaloutputlineandthe
thermalcoupleofkeyboard,etc.

（）2Afterthelineinspectioncompleted,carryoutanelectricconnectioninspection.Firsttakeoutthe

11-digitaloutputlineplugoftheDCpowersupplyoutletport,namelythepowerpack,andthen
powerontoexamineandmeasureifthevoltageisthesameasthenominalvaluesandobserveif
theoutputindicatoronthepowerpackisnormal.

（）3Poweroffafterthemeasurementcompleted,inserttheDCpowersupplytoinputtotheplugof

hostcomputershell.Afterpower-onagainforinspection,LCDonthekeyboardwilldisplaythe
normalstateofthemainpage.RevolveontheemergencystopswitchtocheckiftheRUNindicator
onthehostcomputershellturnson.Whenitturnson,itindicatesthatthesystemcanworksoundly.

33ggingoftheControlSystem．

Chapter1SystemConfiguration&Installation

（）1Afterthesystemhavingshownnormaloperatingstate,pressbuttononthemonitorpage

toadjustcolorandcomparison.

（）2Toconducttheparametersettingandmemorytesting,pressbuttontoselectagroupof

modulenumbersandthensetdatainallscreens.Pressbuttontosavedata.Disconnect
thepowerandconnectitagainafterafewtime,thesystemwillautomaticallycallthedataof

modulenumberssavedbyyou.Incaseoftheyarecorrect,itindicatesthatthememoryisallright.

（）3Afterwards,setthedatainallrelevantdata(pleaseseeChapterIIIExplanationoftheParameter

Settingforthedetailedoperations).Uponsettinginthefirsttime,setthepressureandspeedaslittle
aspossibleandthenafterallmovementscomenormally,graduallyincreasethevaluestonormal
parameterstopreventfromdamagingthemechanicalperformances.

（）4Afterallparameterset,savethemandcarefullyinspectifallinputandoutputpointsarenormal.

Carryoutanoverallinspectionofthealarmsystem,includingthefrontandbacksafetydoors.The
wireofsafetydoorsshallbeconnectedasstatedinthefollowingfigure.

输入

ENTER

LS4

1STU

资料

DATUM

LS2

LS3

LS1

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8

User'sManualforTB118V2.2

Chapter1SystemConfiguration&Installation

XCOM

X00

LS4

LS3

LS1LS2

LS3LS4

XCOM

X15

LS2

LS1

LS1

XCOM

X00

SafetyDoors*SpecialExplanation:

★

WhenX00=ON/X15=OFForclosing/openingthedoors,orincaseofother
abnormalconditions,thesystemwillissueanalarm2secondslaterforSafetyDoorFailureand
simultaneouslyterminatealloperatingoutput.Inthesemi-automaticmode,theconditionforopening/
closingthesafetydoorsisthatthetimefromLS1,LS2,LS3,LS4allturn[OFF]toallturn[ON]is

morethan0.5asvalidinordertopreventthetwitterofsafetydoorswitchesfromcausing

erroroperation.

XCOM

X01

LS3

XCOM

X15

X00=OFF/X15=ON

PS860AM

R

LS2

LS4

XCOM

X16

9

User'sManualforTB118V2.2

Chapter2ExplanationoftheKeyOperations

Chapter2ExplanationoftheKeyOperations

1.FigureofKeyboardontheOperationPanel(Seethefigurebelow)

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10

User'sManualforTB118V2.2

2.ExplanationoftheFunctionalKeys

KeysUsage

Chapter2ExplanationoftheKeyOperations

开锁模

M.PLT

射出

INJECTION

储料

FEEDING

座台调模

/

NOZZ/ADJ.

托模中子

/

EJE/CORE

时间

TIME

温度

TEMP.

Enterintothescreentosetthemoldopening&lockingmovement

EnterintothescreentosettheGlueShotandpressure-preserving
movement

Enterintothescreentosetthefeeding,gluetakingandautomatic
materialremovalmovement

Enterintothescreentosetthenozzleandmodeladjustment

Enterintothescreentosetejector,self-pluggingandhuff.

Enterintothescreentosettimingandcounting.

Enterintothescreentosettemperatureandpre-heating.

资料

DATUM

快速设定

CELERITYSET

监视

MONITOR

帮助

?

HELP

Enterintothescreentosetthechangestomoldandproduction
facilities.

、Enterintosettingcelerityonetwosettingpage

Returntothemonitorscreeninanytime.

Theon-linehelpscreenuponenteringintothecurrentstate.

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11

User'sManualforTB118V2.2

KeysUsage

连接

PC

PCLINK

诊断

DIAGNOSE

曲线

CURVE

生产管理

FLOWCHART

Chapter2ExplanationoftheKeyOperations

EnterintothescreentosetUSB

Enterintothescreentosetalarm

EnterintothescreentoSpeedandTemperatureTrackcurve

EnterintothescreentoSettingporductionImformationandSPC
TrackNote

3.ExplanationoftheParameterSetting

7ABC

4

JKL

1

STU

清除

CLEAR

8
5
2

0

DEF

MNO

VWX

9GHI

6

PQR

3

[]/-.

settingscreen.WhentheelectriclockisinOFFstate,
thesetennumbersarelockedtoensurethedatawillnot
bechangedarbitrarily.Inthemeanwhile,thereare26
Englishlettersandspecialsymbolsrespectivelyon0-1

YZ

numerickeysusedfortheinputofChineseandEnglish
lettersaswellasthemachineserialnumber.[DELETE]
keyisusedtodeletetheerrorwordsduringenteringthe
parametersandserialnumbers.[INPUT]keyisusedto
selectthefunctionsduringfunctionselectionandusedto
confirmduringitemconfirmation.

0-9numerickeysareusedfordatainputinthedata

“”

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12

User'sManualforTB118V2.2

4.CursorKey

KeysUsage

Chapter2ExplanationoftheKeyOperations

Skipkey,pressingitwillskipthecursortotheupperline

Escapekey,pressingitwillmovethecursortotheleft

Escapekey,pressingitwillmovethecursortotheright

Skipkey,pressingitwillskipthecursortothelowerline

5.OperationModeSelectionKey

KeysUsage

手动

Pressingthiskeywillenterthesystem

MANUAL

半自动

SEMI.AUTO

电眼自动

SENR.AUTO

时间自动

TIME.AUTO

intomanualstate.

Pressingthiskeywillenterthesystem

intosemi-automaticoperation

Pressingthiskeywillenterthesystem

intosenr-automaticoperation

Pressingthiskeywillenterthesystem

intotime-automaticoperation

Remarks

Thereisanindicatorontheleft
upperofallkeys.Pressinganykey
willturnonthisindicator,indicating
thesystemisinthisstate.Everytime
thecomputerisstarted,thedefault

stateofsystemismanualoperation.
Incaseofthetemperaturehasnot
reachedthesetvalue,thesystemis
impossibletoperformsemi-automatic
senr-automaticandtimeautomatic
operations.Theindicatorwillnotturn
onwhenthesemi-automatic
automaticandtime

automaticoperation

、senr-

keypressedtillthetemperaturereaches
thesetvalue.

、

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13

User'sManualforTB118V2.2

Chapter2ExplanationoftheKeyOperations

电热开/关

6.ElectrothermalON/OFFkeyandMotorON/OFFkey

HEATERON/OFF

马达开/关

MOTORON/OFF

Inthemanualmode,pressthekeyonceandtheindicatorattheleftupperwillturnon,indicating
thefunctionstatehasopened.Pressingthekeyagainandthisindicatorwillturnoff,indicatingthe
functionstatehasshutoff.Repeatedlypressingthiskey,thefunctionswillturnonoroffinturn.
Upontheemergencyswitchstops,themotorwillpoweroffswiftlywithoutaffectingtheelectro
thermaloperation.

7.ManualOperationKeys

Keys

开模

MOLDOPEN

锁模

MOLDCLOSE

Usage

Model-opening
operations

Mold-locking
operating

OperationConditions

1.Themodelhasnotopenedtotheterminationposition.

1.Normalsafetydoorinput;

2.Ejectorretractstillbumping;

3.Moldhasnotlockedtotheterminationposition;

4.Thesignals(mold-locking)ofrobothandshavebeen
connectedwhentherobothandsareselected.

射出

INJECT

射退

SUCKBACK

托模进

EJECTADV.

托模退

EJECTRET.

GlueShotOperation1

Decompression

Ejectionadvance
operation1

Liftoffoperation

1.Incaseoftimeglueshotselected,theinjectiontimehasnotcompleted;

2.Incaseofthepositionselected,ithasnotreachedtheglue-shot

terminationposition;

3.Temperatureswithinallsectionsofmaterialcanistershallnotexceed

theleewayscope(withouttemperaturealarm)

1.Whentheelectronicrulerisoffduty,thetimeforlaunching

backisinadequate;

2.Whentheelectronicrulerisonduty,thepositionforlaunching

outisinadequate;

3.Theactualtemperatureofthereelhastobeinthesetupscope
(notemperaturealarm)andthetimeforcoldstartofthescrew
isadequate;

1.Modeopeninghascometotheterminateposition;

2.Theneutronwithdrawallimithasbeenconnectedandthetime

forwithdrawalofneutronisadequate;(whenselectneutron)

3.Mechanicalhandsignals(traymode)hasbeenconnected

(whenselectmechanicalhand);

4.Whentheelectronicrulerisonduty,thepositionoftraymode

hasnotreachedtheterminalposition;

5.Whentheelectronicrulerisoffduty,choosethetrip:hasnot

reachedthestopposition.choosethetime:thetimecalculation

oftraymodeisnotadequate;

1.Whentheelectronicrulerisonduty,thepositionoftraymode

hasnotreachedtheterminalposition;

2.Whentheelectronicrulerisoffduty,choosethetrip:has

reachedthestopposition.choosethetime:thetime

calculation

R

oftraymodeisnotadequate;

②

①

①

②not

14

Chapter2ExplanationoftheKeyOperationsUser'sManualforTB118V2.2

KeysUsageOperationConditions

储料

CHARGE

自动清料

AUTOPURGE

多次托模

EJECTOR

润滑

LUBR.

公模吹气

AIRBLST.MOV.

母模吹气

AIRBLST.STN.

FeedingOperation

AutomaticMaterialRem
ovalOperation

SeveralItemsOperation

LubricatingPumpWork

MaleMoldHuffOperation

FemaleMoldHuff
Operation

1.Feedinghasnotcometotheterminationposition;

2.Temperatureswithinallsectionsofmaterialcanistershallnot
exceedtheleewayscope(withouttemperaturealarm)

1.Selectionanduseofautomaticmaterialremoval;

2.Timesofautomaticmaterialremovalnotcompleted;

3.Temperatureswithinallsectionsofmaterialcanistershallnot

exceedtheleewayscope(withouttemperaturealarm)

1.Theoperatingconditionsarethesameasthosefor

advanceandliftoff;

2.Thetimeofejectorsettinghasnotcompleted.

1.Lubricatetotaltimehavenoend

1.Selectionandusageofmalemoldhuff;

2.Thetimeofmalemoldhuffhasnotcompleted.

1.Selectionandusageoffemalemoldhuff;

2.Thetimeoffemalemoldhuffhasnotcompleted

ejection

座台进

NOZZLEADV.

座退台

NOZZLERET.

调模

MOLDADJ.

调模退

MOLDTHICK

Nozzleadvanceoperation

Nozzlebackwardoperation

Mold-adjustingSelection

Mold-Adjusting
BackwardOperation

1.Whentheblocklimitselectionisoffduty,thereisnoconditions;

2.Whentheblocklimitselectionisonduty,thelockmodestops
ON.Hasnotreachedtheblockstopposition;b.thetime

②

calculationoftheblockisnotenough;

1Nocondition;、

1.Iftransfersmodebyhand,pressthisbuttoninthemanualstate,

theindicationlightwillbeon,thatmeansyoucantransfermode
byhand;

2.Ifautomaticallytransfersmode,pressthebuttontwiceinthe

manualstate,andtheindicationlightwillbeon,thatmeans

youcanconductautomatictransferofmode;

1.Enterthestateofmanualmodetransfer;

2.Themold-adjustingretracthasnotcometotheterminationposition.

R

①

15

Chapter2ExplanationoftheKeyOperationsUser'sManualforTB118V2.2

KeysUsage

调模进

Mold-Adjusting

MOLDTHIN

中子A进

A

COREAIN

中子A退

A

COREAOUT

中子B进

B

COREBIN

中子退B

B

COREBOUT

ForwardOperation

Chip-insertion
OperationA

Chip-Extraction
OperationA

Chip-insertion
OperationB

Chip-Extraction
OperationB

OperationConditions

1.Toselectthemold-adjustingusestate;

2.Themold-adjustingadvancehasnotcome
totheterminationposition.

1.SelectionandusageofSelf-pluggingA;

2.Chip-insertionAhasnotcometothetermination
positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionortheliftofftime
hascome.

1.SelectionandusageofSelf-pluggingA;

2.Chip-insertionAhasnotcometothetermination
positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionorthe
liftofftimehascome.

1.SelectionandusageofSelf-pluggingB;

2.Chip-insertionBhasnotcometothetermination
positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionortheliftofftime
hascome.

1.SelectionandusageofSelf-pluggingB;

2.Chip-insertionBhasnotcometothetermination
positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionortheliftofftime
hascome.

8.SettingScopeofNumericItems

Number

1
2
3
4

5
6

7

Incaseofthesetvaluesexceedtheabove-mentionedscopes,thesystemwillnotacceptthenumbers
setandkeeptheoriginalsetvalues.Forthehabitofdatainput,thedatainputofthissystemisdisplayfrom
righttoleft.

SettingItemsSettingScope

TimeSetting
PressureSetting
SpeedSetting

BackPressure

TemperatureSetting

StorageofMoldData
PredictedTurnout

Digital

≤600.00

Digital

≤160.0

Digital

≤99.9

Digital 160.0

≤

Digital999.9()Measure

≤

Digital600.0(set)

≤

Digital999

Digital

≤

≤99999999

R

Unit

Second

Bar
%
Bar

℃

Number
PC

16

User'sManualforTB118V2.2

Chapter3:Descriptionsonsettingparameters/functions

Chapter3:Descriptionsonsettingparameters/functions

1.TheMainControlpanelwhileturningon

Connectwithpower,turntheredurgentstopswitches,theoperationlightofthecomputer-RUN

-flickers,thefollowingmenushownonthedisplay,nowthecontrolsystemisrunninganditisreadyto
operatethemachine.

监视

Presskeyatanytimeafterre-turningonthecomputer,andthenenterthemenuof

themenuofthemachine.Thismenuisformonitoringtemperatureandmachinerunning
condition.Thenamesandnumbersofthemouldswillbesetinmouldinformationmenu.The
temperaturescaleandcurrentoiltemperatureshowtherealvalueofeachstagethusitsinformation
cannotbemodified.Eachfunctionofthemenusisdescribedasfollows:

Thedescriptionsonmode:

MONITOR

monitor

Mode

Meanings

Motorisrunning

Electricalheatingopened
Lubricatorislubricating.
Thelubricatorunsuccessfulunchin

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17

User'sManualforTB118V2.2

Thedescriptionsondisplay:

Chapter3:Descriptionsonsettingparameters/functions

Display

Manual

InjectionNozzle
Mouldnumber

Movablemould
Screw
Thimble
Pressure
Flux

Preparemoldnumber

Output
Set

Operation

Wholeprocess

Meaningsanddescriptions
Therunningmodeofthemachine；
Thissectionisheating；
Thecurrentmouldnumber；
Showsthecurrentpositionofthemould.Theunit:mm；
Showsthecurrentpositionofthescrew.Theunit:mm;
Showsthecurrentpositionofthethimble.Theunit:mm；
Thesetpressurevalueofthecurrentmovement;
Thesetfluxvalueofthecurrentmovement;

Thenumberofmodeopeningofthecurrentmodeofthepredictedproduction;

Recordthenumbersofmouldopeningforcurrentmouldnumberduringthe
automaticoperationofthesystem;

Thetimevalueandcounterdataofthecurrentmovement;
Whenatimevaluesetforcurrentmovement,onlytheoperationtimeincrease

tothesettime,thenextmovementstarts.Whenitisthenumberwasset,the
actednumberswillbeshownonthedisplaytillthenumbersreachthesetcounter
date.

；

Therealoperationcycletimeofthesystem;

Inlowtemperature

TheLuopoleturnssoon

Whentheactualtemperatureisnotinthescopeofsetupscope,itwill

abnormalstateofthecurrenttemperatureineacharea;displaythe

Thenumberofrotationofthescrewinoneminute(unit:RPM);

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18

Descriptionsonalarmmode

Chapter3:Descriptionsonsettingparameters/functionsUser'sManualforTB118V2.2

Alarm

Exitsunclosed

OpenExits

Failureofsensor
inspection

Mouldopeningnotfixed

Clampingandopen
mouldnotfixedontime

Lowpressuremould
protectingtimeisover

Source

Themodelockingstopsandxits
unclosedshowedifyouoperate
modelockingwhileexitsunclosed

InSemiautomode,theexits
remainunopenedwhileasingle
cycleended

Inautomaticoperation,whenthe
inspectingsensorisnotON
afterthimblewithdrawinginsensor

cyclingmodeandthemid-timeis
over,itwarnsFailureofsensor
inspection

Whenejectforwardmanually,the
mouldopeningnotreachtheposition
ofstoppingmouldopening;

Clampingmouldnot
completedwithinthetime
limitationofthemouldopening
orclosing

Itwillwarnifithasnotturnedinto
highpressurewhenthelow-pressure
timeisover.

”

“”

；

“

”；

andopen

“

”；

“

“”

Solution

Checkiftheswitchesofthefrontandrearexits

arecorrectlyconnectedwithinputinterface

ofX00X01andX15X16andcheckifthey

；

、、

canbepressednormally.

Opentheexits,takeouttheproducts,
closeexitsandthancontinuetheprocessing

RemovethefailureofEjectingforward
andEjectingbackwardandjudgeifthere

areanylongcover.Theconnectionlines
andthesensoritselfshouldbemainly
inspectedwhenthelightofX04input
pointalwaysshines.

Re-operateunlocking,orcheckpositionof
lockWhentheelectronicruler

opening.

isonduty,attheposition.

Whenthecheck

②

whetherX12isconnected.
Checktheclampingmould

process,extendproperlythetime
limitationofthemouldopeningor
clampingifitisnormal.

Checkthemould,extendproperlyhe
lowpressuretimeifthereisnotany

redundantobjects.

①

checkthenumber

electronicrulerisoffduty,

andopen

“

”

”

。

FailureofExit

Plasticmeltingnot
completedontime

Failureofplasticinjection

Failureofmotor

Cycletimeisover

Alarmwhenthereisonlyonepress
inX00X01andX15X16、、；

Plasticmeltingnotcompletedwithin

thetimelimitationofplastic

melting“”；

Theplasticinjectiontestingstroke
switchesX20hasnotbeenpressed
ortheelectronicrulerhasnot
reachedtheplasticinjectiontesting
pointduringplasticinjection.

Alarmwhensignalinputsmotor
protectionpointX16.

WhenAutoproductioncycletime
islongerthanset[cycletime]

R

Checkiftheswitchesofthefrontandrear
exitsarecorrectlyconnectedwithinput
interfaceofX00X01andX15X16
andcheckiftheycanbepressednormally.

Checktheplasticmeltingprocessand
findoutiftheplasticinplasticdrum
hasbeenrunout.Extendproperly

thetimelimitationofplasticmelting

“”

ifitisnormal.

Checkplasticinjectionprocessand
adjustthedeviationvalueofplastic
injectiontesting

Checkifthereisaprotectionontheoil
hydraulicmotorcausedbyrelayagainst

overload.

Checktheautoproductionprocess,
extendproperlytheset[cycletime]if
itisnormal.

、、

19

Chapter3:Descriptionsonsettingparameters/functionsUser'sManualforTB118V2.2

AlarmSourceSolution

KnockoutcoreAnot
completed.
KnockoutcoreBnot
completed.

Machinehaschosenknockoutcore
AandB.Itrequiresthattheknockout
spaceoftheknockoutcoremusthave
beenconnectedwhenejectforward
ormulti-ejectforward

；

Checkifthestopswitchesoftheknockout
coreAandBareconnectedcorrectlyand
iftheycanbepressednormally.Setastop
modeinfunctionmenuforknockoutcore
AandBwhenyoudonotusetheknockout
corefunction.

Themachinestopswhentheoutput

Thesetoutputreached

stoppingmachinefunctionstartedor
thenumbersofmouldopeninghave
reachedthesetoutputnumber.

Descriptionsonoperation/promptmode

Alarm

Hightemperaturein1,2,3,

4stagesInjectionnuzzle.,5,

Lowtemperaturein1,2,3,

4stagesInjectionnuzzle.,5,

Temperatureshortcircuitn
1,2,3,4stagesInjection

,5,

nuzzle
Autostuffclearingup

completed
Automouldadjusting

completed
Automouldadjusting
notcompleted

Entermanualmodefirst

Therealtemperaturerelatedtothestageofthemachinehopperishigher
thanthesettoplimitedvalue.

Therealtemperaturerelatedtothestageofthemachinehopperislower
thanthesetdownlimitedvalue.

Therealtemperaturerelatedtothestageofthemachinehopperishigher
thanthesettoplimitedvalue.

Afterthesetnumbermovementcompletedandwhileautostuffclearing
up.

Automouldadjustingcompletedwhenusingmouldautoadjusting.
Automouldadjustingnotcompletedwhenusingmouldautoadjusting.

Whenoperatemanualkeysinautomode.

Solution:Ifyouneedthemachinecontinues
runningaftertheoutputreached,justsetthe
[stopafteralarm]inproductionmenuas
[out];orresetthetotalmouldopeningofthe
currentmouldnumber.

Source

(Maximumtemperaturevalues=thesetuptemperaturevalue+thesetupmaximumvalue).

(=thesetuptemperaturevalue-thesetupmaximumvalue).

hesetdownlimitedvalue

Functionsnotselected

Startmotor
NextcyclePrepared
Sensorprepared

Exitmouldadjusting
modefirst
Entermouldadjusting
modefirst

Certainfunctionhasnotbeenselectedwhenmanualoperateitskeys.
Howtoselectmotor:Promptwhenthesemi-auto/autokeysarepressed,

asthemotorhasnotbeenstarted.
Inautomode,themid-timebetweencompletingacycleandstarting

nextcycle.
Themid-timehasnotbeenreachedafterwithdrawingthimblesduring

autosensorcycling.
Whenoperatenon-[adjustforward,backwardandautomouldadjusting]

keysinmouldadjustingmode.

Whenoperate[adjustforward,backwardandautomouldadjusting]keys
innon-mould-adjustingmode.

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20

User'sManualforTB118V2.2

2

Settingforcelerityinformation

．

快速设定

CELERITYSET

Presskey,enterthemenuforsetting,nowthemenuisasfollowing:celerityoneinformation

Chapter3:Descriptionsonsettingparameters/functions

快速设定

Presskeytwice,enterthemenuforsetting,nowasfollowing:celeritytwoinformation

CELERITYSET

Quicksetting1and2menusareparametersclustermenuscommonusedbyjetmoulding
machines.Thesetwomenuscanprovideimportantparametersneededdailyadjustmentby
machines,including:mouldclamping,mouldopen,injection,holdpressure,plasticization,
ejectorforward.

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21

User'sManualforTB118V2.2

Chapter3:Descriptionsonsettingparameters/functions

3.SetmouIdcloseinformation

开锁模

Presskey,enterthemenuforsettingmouldclose,nowthemenuisasfollowing:

M.PLT

Descriptionsonsettingparameters/process/functionmode

LowQuicSlow

H.Pr

205020120Pres
20803025Flux

508.8

(1).Process:whilemouldclose,enterslowclampingfirst,andthanenterfastclampingwhenthestrokearrivesat

[508.8],andthanenterlowpressureclampingwhenstrokerunsanother[109.0],andhighpressure
clampingwhenstrokerunsanother[2.0]tillclampingcompleted.Itmouldprotectiontime
isover]whenthelowpressuretimeisoverbutnotenter

(2).Slowmodelocking:whenthedynamicmodeelectronicruleris[offduty],thetimeforslowlockofthemode.

(3).Lowpressureprotection:Setasmallerlow-pressuretimeformouldclose,itisbesttobefitting,otherwise,

themouldcannotbeprotected.

(4).Timelimitationtomoldopenandclose:timelimitationtomoldopenandclose,pleasesetitlonger,

anditisbettertobefitting,otherwise,thesystemalarms[moldopen/closenotcompletedontime].

(5).Differentialmouldclose:pressinputkeystoselect[on]or[off],outputwhenselect[on]forquickmouldclose

Y52,notoutputwhenselect[off]forquickmouldcloseY52,

109.02.0

thanenter

alarms[lowpressure

thehighpressureyet

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22