PORCHESON BK 118 User Manual

User'sManualforB118V3.0K

WelcometouseOurInjectionMoldingMachineControlSystem

Preface

I.Danger

Cautions

SafetyCautions

（）Pleasereaditbeforeinstallation

1.

Inordertoensurethesecureoperationofthewholesystemin
caseoftheabnormalexternalpowerandthecontrolsystem's
failingtofunction,pleasesetuptheexternalsafecircuitforthe
controlsystem.

2.

Uponitsfailuretodetecttheabnormalconditionsofinputand

output,thecontrolsystemcannotcontroltheoutput.Therefore,
pleasedesigntheexternalcircuitandframeworktoensurethe
safeoperationofthesystem.

1.PleasereadthisUser'sGuidancecarefullybeforeinstallation.

2.Donotdismantlethehostcomputershellandkeyboard

withoutpermission.

3. Incaseofanyquestions,pleasedialtheafter-serviceservice

hotlineofPORCHESON.

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User'sManualforB118V3.0K

Contents

PORCHESON

BK118

Operator'sManual

TECHNOLOGYCO.,LTD

SystemConfiguration&
Installation

ButtonOperation
specification

ExplanationoftheParam
eter/FunctionSetting

5

16

38

ExplanationoftheSystem
DebuggingandSetting

Input/outputState
Detection

Reference&Appendices

2006.06 Version

Allcopyrightsarereserved,anyduplicationwithoutthepriorauthorizationshallbe
forbidden.

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58

64

2

User'sManualforB118V3.0KContents

Contents

Chapter1SystemConfiguration&Installation

1.SystemConfiguration&Remarksp5

2.FeaturesofthePS610AMControlSystemp5

3.InstallationandDebuggingofComputerControlSystemp6

Chapter2SpecificationsoftheButton-PressedOperations

1.FigureofKeyboardoftheOperationPanel(Seethefigurebelow)p9

2.ExplanationoftheFunctionalKeysp10

3.ExplanationoftheParameterSettingbuttonp11

4.CursorKeyp11

5.OperationModeSelectionKeyp12

6.ElectrothermalON/OFFkeyandMotorON/OFFkeyp12

7.ManualOperationKeysp13

8.SettingScopeofNumericItemsp15

Chapter3:Descriptionsonsettingparameters/functions

1.Themaincontrolpanelshownwhileturningonp16
2Settingforcelerityinformation.p20
3Settingformouldcloseinformationp21

4.Setmouldopeninginformationp22

5.Settheplasticinjectinginformationp23

6.Setthepressureretaininginformationp24

7.Setplasticmelting/drawing/coolinginformationp25

8.Setthestuffauto-clearingupinformationp26

9.Setthetableinformationp27

10.Setthemouldadjustinginformationp28

11.Settheejectingforwardinformationp29

12.Setloosecoreinformationp30

13.Settheairblowinformationp31

14.Settime/countinformationp32

15.Settemperatureinformationp33

16.Setwarm-upandobservationp34chartofinformation

17.SetModuleinformationp35

18.Amendnoteinformationp36

19.specialparameteradjustmetn/Settingp37

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User'sManualforB118V3.0KContents

Chapter4productionmanagement

1.SetporductionImformationp38

2.SPCTrackNotePagep39

3.Pressure/SpeedcurveSettingPagep40

4.TemperatureTrackPagep41curve

5.USBSettingPagep42

6.CANSettingPagep43

Chapter5InstructionsfortheSystemCommissioningSettings

1.EngineerSettingPagep44

2.DelaySettingPagep45

3.Pressure/FlowSlopeSettingPagep46

4.PressurePre-AdjustmentPagep47

5.FlowPre-AdjustmentPagep48

6.BackPressurePre-AdjustmentPagep49

7.ElectronicRuler/SettingPagep50PressureInspection

8.SpecialFunctionOptionsPagep51

9.StandbyFunctionSettingPage.P53

10.ProgrammableStandbyFunctionPage..P54

11.TemperatureParameter/TimeSettingPage..P55

12.MachineNo./Production-FactoryValueSettingPagep56

13.assword/Production-FactoryValueBackupPagep57AmendP

Chapter6Input/OutputModeInspection

1.InputInspectionPagep58

2.OutputInspectionPagep62

Reference&Appendices

1.Bk118keyboardinstallationdimensionLayoutp64

2.externaldimensionsandinstallationholepositionsdrawingsforpowersupplycase
andtransformerp64

3.Exteriordimensionsandinstallationholepositiondrawingsformaincontrollerp65

4.systemwiringdrawingp66

5PS630AMwiringdrawingp67Inputandoutput

6.PS800AMwiringdrawingp69Inputandoutput

7.PS820AMwiringdrawingp71Inputandoutput

8.Motorheatingwiringdrawingp73

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User'sManualforB118V3.0K

Chapter1SystemConfiguration&Installation

1.SystemConfiguration&Remarks

Chapter1SystemConfiguration&Installation

No.Content

1HostComputer

2Keyboard

3.Powerpack

Code

PS630AM
PS800AM
PS820AM

BK118(back)

BK118(colour)
C118K(Colour)
PW300

24/24+7+3ElectronicRuler
31/28+10+3ElectronicRuler
27/28+10+3+3ElectronicRulerPressure

5.7"320*240

6.0"640*480

7.5"640*480
300W

PW600600W

4.Messagecable

DB-15F1To8optionalmeter

Q'ty
1Set
1Set
1Set
1Set
1Set
1Set
1Set
1Set

1Set

Remarks

Optional

Optional

Optional

2.CharacteristicsofPS820AMControlSystem

Thewholecomputermaycontrolallfunctionsandtemperatures.

ThesystemhasbrightLCDdisplayand640*480Dot6.0and5.7''concolorous/colorful(optional)
ThesystemadoptstwoCPUdesignwithfastoperatingspeed,precisecontrolandhighstability.

Thecontrolhostcomputeradoptstheblockingdesignwithtime-savinginstallationandrapid
maintenance.

Ithastherealtimefunctiontodisplaytimeanddateinrealtime.
Screenprotectionfunction:OFFautomaticallyunderanyoperationonkeyboardwithin

screenprotectiontimelimit.

With80groupsofmodedatastorage,itmayenterthemodeldescriptionandreal-timeoperating
helpinChineseandEnglish.
Theciphersettinganddatalockingcanpreventtheoperatorsfromchangingtheestablisheddata
arbitrarilytoinfluencethequalityofproducts.

Therearemultiplelanguagesforyourchoicethatdisplaydynamicallyinrealtime.
Packingmodulussettingfunctionfor6-digitoutputmaysetthepackingmodulus.
Variousself-pluggingandteintypeprogramsareapplicablefortheself-pluggingandteincontrol

indifferenttypes.
PID(ProportionalIntegralDerivative)withselftemperaturecontrolhas(6+1)sectionsoftemperatures.
Ejectornozzletemperaturecanbecontrolledwithopenorenclosedloop.

Temperaturemaybepresetaweekinadvancetoenablemoreconvenientoperation.
VarioustypesofGlueShotways,4sectionsofGlueShotandclass-3pressurepreservation
FailureSelf-detectionfunctions,alarmdisplayandvoiceprompt
LEDindicatorsforoutputandinputmayitconvenienttoinspectandmaintainthesystem.

Inputandoutputaredonebytheopticallycoupledcircuittoisolatetheinterferenceofthe

externalcircuitry.
Intheinspectionwindow,youcaninspectallinputandoutputpointsandthemovingstatesofkey.
3-circuitstandardD/Aproportionoutputwithmax.currentas3A

Presettingofthevoltageandrunoffvalues,proportionalvalveavailablefortheproductsinall
brandsandbetterlinearproportion.

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User'sManualforB118V3.0K

Chapter1SystemConfiguration&Installation

3.InstallationandDebuggingofComputerControlSystem

31CautionsuponInstallingtheControlSystem．

Thedesignofcontrolsystemissimpleandeasy,onlyone15-coreshieldingcableconnectingthe
keyboardandhostcomputershellwithflexibleandhandyinstallationandconnection.Thesketchmap
forinstallationisshownasfollows:

*
*

停止

A停止

压
力
检
测

电
子
尺

K6油温
K5五段
K4四段
K3三段
K2二段
K1一段
K0射咀

PORCHESON

CAN_BUS1CAN_BUS2

+5V（3A）
+24V（3A）
+24V（8A）
+38V（3A）

-

PF压力

+

-

速度背压S

+

-

Y73

3

备用

Y72

2

备用

Y71

1

母模吹气

Y70

0

公模吹气

YCOM

Y67

B

7

出芯

Y66

B

6

入芯

Y65

A

5

出芯

Y64

A

4

入芯

Y63

3

开模缓冲

Y62

中泵

2

Y61

大泵

1

Y60

故障警号

0

YCOM

Y57

高压锁模

7
Y56

低压锁模

6

Y55

塑机顶进完

5
Y54

塑机开模完

4

Y53

3

调模向后

Y52

差动锁模

2

Y51

调模向前

1
Y50

顶退

0

YCOMXCOM

Y47

顶进

7
Y46

6

开模

Y45

5

座退

Y44

4

抽胶

Y43

3

熔胶

Y42

2

射胶

Y41

1

座进

Y40

锁模

0

L

火线

12

M

11

Y

10
9

OIL

8

T5

7

T4

6

T3

5

T2

4

T1

3

T0

2

零线 N

1

PS820AM

Ebbeletricitysection

PW600

POWER

Relay

board

Control

Strong

system.

POWER

Strong
eletricity
Equipment

eletricity
Equipment

Strong
eletricity
Equipment

Strongeletricitysection

0

1

2

3

4

5

6

7
0

1

2

3

4

5

6

7
0

1

2

3

4

5

6

7
0

1

2

+

1

2

3

-

2

2

2

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

RS232通信口

RUN系统运行

+24V

X00
X01
X02
X03
X04
X05
X06
X07

XCOM

X10
X11
X12
X13
X14
X15
X16
X17

XCOM

X20
X21
X22
X23
X24
X25
X26
X27

X30
X31

X32

+24V

锁模
射胶
系统

ADG

锁模
射胶
顶针

+10V

安全门前
马达起动毕
射胶保护罩
锁模停止
电眼输入
熔胶转速
射台前停
射台后停

备用
备用
顶退保护板
顶针前停
顶针退停
安全门后
备用
备用

微调齿数
调模前停
调模后停
机械手合模
机械手顶针
入芯A
出芯
马达故障

入芯B停止
出芯B停止

缺油报警

controlboxequipment;outfit(forreferenceonly)

（）1Uponinstallingthehostcontrolbox,adopttheencloseddistributioncabinetatthefirstchoice.It

shallbefixedinthewell-ventilized,greaseproofanddustproofconditionsequippedwithafanand
dustproof.Thedistributionboxshallbestoredunder60?.

（）2Uponfixingthehostcomputerandpowerpack,pleasekeeptheinterconnectingpartssuchasall

ACconnectorsandtransformersasfarawayfromeachotheraspossibletopreventtheelectric
waveinterferencefromtheelectronicgrid.

（）3Allelectricwiresandshieldingwiresshallnotbecutoff,lengthenedorcurtailedarbitrarily.You

shouldusetheelectricwiresandshieldingwiresprovidedbythiscompanytopreventfrom
influencingthereliabilityandnormaloperationofthecontrolsystem.

（）4Theshellofflamecoupleshalladopttheshieldingwire.Whentheoutershieldingofallflame

couplesadoptsthethermalcouplereticles,thereticleandmachinesshallbewellgroundedand
connectedtothegroundwiththeearthingresistancebelow10Ω.

（）5Uponwiring,separatethehighandlowpressurelinefromthecomputercontrollineasmuchas

possible,donotbindallelectricalwirestogethertopreventtheinterferencefromaffectingthe
reliableoperationofcontrolsystem.

（）6Uponfixingthekeyboardand15-corecommunicationconnectionsofthehostcomputer,youshall

pressandtweakwithforcetopreventthepoorconnectionfromaffectingthereliableoperationof
controlsystem.

（）7PayspecialattentiontotheoilvalveoutletpublicportYCOM,itshallbeconnectedwelltoprevent

thecomputerfrominputtingwhilehavingthephenomenonofoilvalvehavingnomotion.

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User'sManualforB118V3.0K

32InspectionoftheControlSystem．

（）1Afterinstallationcompleted,carryoutanoverallinspectionifallconnectionlinesarewellfixed

includingtheswitchingpowersupply,hostcomputershell,electrothermaloutputlineandthe
thermalcoupleofkeyboard,etc.

（）2Afterthelineinspectioncompleted,carryoutanelectricconnectioninspection.Firsttakeoutthe

11-digitaloutputlineplugoftheDCpowersupplyoutletport,namelythepowerpack,andthen
powerontoexamineandmeasureifthevoltageisthesameasthenominalvaluesandobserveif
theoutputindicatoronthepowerpackisnormal.

（）3Poweroffafterthemeasurementcompleted,inserttheDCpowersupplytoinputtotheplugof

hostcomputershell.Afterpower-onagainforinspection,LCDonthekeyboardwilldisplaythe
normalstateofthemainpage.RevolveontheemergencystopswitchtocheckiftheRUNindicator
onthehostcomputershellturnson.Whenitturnson,itindicatesthatthesystemcanworksoundly.

33ggingoftheControlSystem．

Chapter1SystemConfiguration&Installation

（）1Afterthesystemhavingshownnormaloperatingstate,pressbuttononthemonitorpage

toadjustcolorandcomparison.

（）2Toconducttheparametersettingandmemorytesting,pressbuttontoselectagroupof

modulenumbersandthensetdatainallscreens.Pressbuttontosavedata.Disconnect
thepowerandconnectitagainafterafewtime,thesystemwillautomaticallycallthedataof

modulenumberssavedbyyou.Incaseoftheyarecorrect,itindicatesthatthememoryisallright.

（）3Afterwards,setthedatainallrelevantdata(pleaseseeChapterIIIExplanationoftheParameter

Settingforthedetailedoperations).Uponsettinginthefirsttime,setthepressureandspeedaslittle
aspossibleandthenafterallmovementscomenormally,graduallyincreasethevaluestonormal
parameterstopreventfromdamagingthemechanicalperformances.

（）4Afterallparameterset,savethemandcarefullyinspectifallinputandoutputpointsarenormal.

Carryoutanoverallinspectionofthealarmsystem,includingthefrontandbacksafetydoors.The
wireofsafetydoorsshallbeconnectedasstatedinthefollowingfigure.

输入

ENTER

LS4

1STU

资料

DATUM

LS2

LS3

LS1

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User'sManualforB118V3.0K

Chapter1SystemConfiguration&Installation

LS1LS2

XCOM

X00

SafetyDoors*SpecialExplanation:

★

WhenX00=ON/X15=OFForclosing/openingthedoors,orincaseofother
abnormalconditions,thesystemwillissueanalarm2secondslaterforSafetyDoorFailureand
simultaneouslyterminatealloperatingoutput.Inthesemi-automaticmode,theconditionforopening/
closingthesafetydoorsisthatthetimefromLS1,LS2,LS3,LS4allturn[OFF]toallturn[ON]is

morethan0.5asvalidinordertopreventthetwitterofsafetydoorswitchesfromcausing

erroroperation.

X00=OFF/X15=ON

XCOM

X15

LS3LS4

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User'sManualforB118V3.0K

Chapter2ExplanationoftheKeyOperations

Chapter2ExplanationoftheKeyOperations

1.FigureofKeyboardontheOperationPanel(Seethefigurebelow)

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User'sManualforB118V3.0K

2.ExplanationoftheFunctionalKeys

KeysUsage

Chapter2ExplanationoftheKeyOperations

开锁模

M.PLT

射出

INJECTION

储料

FEEDING

座台调模

/

NOZZ/ADJ.

托模中子

/

EJE/CORE

时间

TIME

温度

TEMP.

Enterintothescreentosetthemoldopening&lockingmovement

EnterintothescreentosettheGlueShotandpressure-preserving
movement

Enterintothescreentosetthefeeding,gluetakingandautomatic
materialremovalmovement

Enterintothescreentosetthenozzleandmodeladjustment

Enterintothescreentosetejector,self-pluggingandhuff.

Enterintothescreentosettimingandcounting.

Enterintothescreentosettemperatureandpre-heating.

资料

DATUM

快速设定

CELERITYSET

监视

MONITOR

帮助

?

HELP

Enterintothescreentosetthechangestomoldandproduction
facilities.

、Enterintosettingcelerityonetwosettingpage

Returntothemonitorscreeninanytime.

Theon-linehelpscreenuponenteringintothecurrentstate.

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User'sManualforB118V3.0K

KeysUsage

连接

PC

PCLINK

诊断

DIAGNOSE

曲线

CURVE

生产管理

FLOWCHART

Chapter2ExplanationoftheKeyOperations

EnterintothescreentosetUSBandCAN

Enterintothescreentosetalarm

EnterintothescreentoPressure/SpeedandTemperatureTrackcurve

EnterintothescreentoSettingporductionImformationandSPC

TrackNote

3.ExplanationoftheParameterSetting

7ABC

4

JKL

1

STU

清除

CLEAR

8
5
2

0

DEF

MNO

VWX

9GHI

6

PQR

3

[]/-.

settingscreen.WhentheelectriclockisinOFFstate,
thesetennumbersarelockedtoensurethedatawillnot
bechangedarbitrarily.Inthemeanwhile,thereare26
Englishlettersandspecialsymbolsrespectivelyon0-1

YZ

numerickeysusedfortheinputofChineseandEnglish
lettersaswellasthemachineserialnumber.[DELETE]
keyisusedtodeletetheerrorwordsduringenteringthe
parametersandserialnumbers.[INPUT]keyisusedto
selectthefunctionsduringfunctionselectionandusedto
confirmduringitemconfirmation.

0-9numerickeysareusedfordatainputinthedata

“”

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User'sManualforB118V3.0K

4.CursorKey

KeysUsage

Chapter2ExplanationoftheKeyOperations

Skipkey,pressingitwillskipthecursortotheupperline

Escapekey,pressingitwillmovethecursortotheleft

Escapekey,pressingitwillmovethecursortotheright

Skipkey,pressingitwillskipthecursortothelowerline

5.OperationModeSelectionKey

KeysUsage

手动

Pressingthiskeywillenterthesystem

MANUAL

半自动

SEMI.AUTO

电眼自动

SENR.AUTO

时间自动

TIME.AUTO

intomanualstate.

Pressingthiskeywillenterthesystem

intosemi-automaticoperation

Pressingthiskeywillenterthesystem

intosenr-automaticoperation

Pressingthiskeywillenterthesystem

intotime-automaticoperation

Remarks

Thereisanindicatorontheleft
upperofallkeys.Pressinganykey
willturnonthisindicator,indicating
thesystemisinthisstate.Everytime
thecomputerisstarted,thedefault

stateofsystemismanualoperation.
Incaseofthetemperaturehasnot
reachedthesetvalue,thesystemis
impossibletoperformsemi-automatic
senr-automaticandtimeautomatic
operations.Theindicatorwillnotturn
onwhenthesemi-automatic
automaticandtime

automaticoperation

、senr-

keypressedtillthetemperaturereaches
thesetvalue.

、

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User'sManualforB118V3.0K

Chapter2ExplanationoftheKeyOperations

电热开/关

6.ElectrothermalON/OFFkeyandMotorON/OFFkey

HEATERON/OFF

马达开/关

MOTORON/OFF

Inthemanualmode,pressthekeyonceandtheindicatorattheleftupperwillturnon,indicatingthe
functionstatehasopened.Pressingthekeyagainandthisindicatorwillturnoff,indicatingthefunction
statehasshutoff.Repeatedlypressingthiskey,thefunctionswillturnonoroffinturn.Uponthe
emergencyswitchstops,themotorwillpoweroffswiftlywithoutaffectingtheelectrothermaloperation.

7.ManualOperationKeys

Keys

开模

MOLDOPEN

锁模

MOLDCLOSE

射出

GlueShotOperation1

INJECT

Usage

Model-opening
operations1

Mold-locking
operating

OperationConditions

1.Themodelhasnotopenedtothetermination
position.

1.Normalsafetydoorinput;

2.Ejectorretractstillbumping;

3.Moldhasnotlockedtotheterminationposition;

4.Thesignals(mold-locking)ofrobothandshave
beenconnectedwhentherobothandsareselected.

1.Incaseoftimeglueshotselected,theinjection

timehasnotcompleted;

2.Incaseofthepositionselected,ithasnotreached

theglue-shotterminationposition;

3.Temperatureswithinallsectionsofmaterial

canistershallnotexceedtheleewayscope(without
temperaturealarm)

射退

SUCKBACK

托模进

EJECTADV.

托模退

EJECTRET.

Decompression

Ejectionadvance
operation1

Liftoffoperation

1.Temperatureswithinallsectionsofmaterialcanister
shallnotexceedtheleewayscope(withouttemper
aturealarm)

1.Thetravelofejectionadvancehasnotcometothe

terminationposition;

2.Themoldhasopenedtotheterminationposition.

3.Theself-pluggingpositionlimithasconnectedor

theself-pluggingtimehascomewhenself-plugging

isselected.

4.Thesignals(ejectionadvance)ofrobothandshave

beenconnectedwhentherobothandsareselected.

1.Thetravelofliftoffhasnotcometothetermination
position;

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Chapter2ExplanationoftheKeyOperationsUser'sManualforB118V3.0K

KeysUsageOperationConditions

储料

CHARGE

自动清料

AUTOPURGE

多次托模

EJECTOR

润滑

LUBR.

公模吹气

AIRBLST.MOV.

母模吹气

AIRBLST.STN.

FeedingOperation

AutomaticMaterialRem
ovalOperation

SeveralItemsOperation

LubricatingPumpWork

MaleMoldHuff
Operation

FemaleMoldHuff
Operation

1.Feedinghasnotcometotheterminationposition;

2.Temperatureswithinallsectionsofmaterial
canistershallnotexceedtheleewayscope(without
temperaturealarm)

1.Selectionanduseofautomaticmaterialremoval;

2.Timesofautomaticmaterialremovalnotcompleted;

3.Temperatureswithinallsectionsofmaterialcanister

shallnotexceedtheleewayscope(withouttemper
aturealarm)

1.Theoperatingconditionsarethesameasthosefor

ejectionadvanceandliftoff;

2.Thetimeofejectorsettinghasnotcompleted.

1Nocondition;、

1.Selectionandusageofmalemoldhuff;

2.Thetimeofmalemoldhuffhasnotcompleted.

1.Selectionandusageoffemalemoldhuff;

2.Thetimeoffemalemoldhuffhasnotcompleted

座台进

NOZZLEADV.

座退台

NOZZLERET.

调模

MOLDADJ.

调模退

MOLDTHICK

Nozzleadvance
operation

Nozzlebackward
operation

Mold-adjusting
Selection

Mold-Adjusting
BackwardOperation

1Nocondition;、

1Nocondition;、

1.Whenthesystemisinmanualstate,pressthiskey
andtheindicatorwillturnon,enablingthemanual
Mold-adjustingorpress+automaticMold-adjusting
keyforautomaticMold-adjusting.Otheroperating
keyswillnotwork.

1.Toselectthemold-adjustingusestate;

2.Themold-adjustingretracthasnotcometothe
terminationposition.

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Chapter2ExplanationoftheKeyOperationsUser'sManualforB118V3.0K

KeysUsageOperationConditions

调模进

MOLDTHIN

中子A进

A

COREAIN

中子A退

A

COREAOUT

中子B进

B

COREBIN

中子退B

B

COREBOUT

Mold-Adjusting
ForwardOperation

Chip-insertion
OperationA

Chip-Extraction
OperationA

Chip-insertion
OperationB

Chip-Extraction
OperationB

1.

Toselectthemold-adjustingusestate;

2.

Themold-adjustingadvancehasnotcome
totheterminationposition.

1.SelectionandusageofSelf-pluggingA;

2.Chip-insertionAhasnotcometothetermination

positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionortheliftofftime

hascome.

1.SelectionandusageofSelf-pluggingA;

2.Chip-insertionAhasnotcometothetermination

positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionorthe

liftofftimehascome.

1.SelectionandusageofSelf-pluggingB;

2.Chip-insertionBhasnotcometothetermination

positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionortheliftofftime

hascome.

1.SelectionandusageofSelf-pluggingB;

2.Chip-insertionBhasnotcometothetermination

positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionortheliftofftime

hascome.

8.SettingScopeofNumericItems

Number

1
2
3
4
5
6
7

Incaseofthesetvaluesexceedtheabove-mentionedscopes,thesystemwillnotacceptthenumbers
setandkeeptheoriginalsetvalues.Forthehabitofdatainput,thedatainputofthissystemisdisplay
fromrighttoleft.

SettingItemsSettingScope

TimeSetting

PressureSetting

SpeedSetting

TemperatureSetting

BackPressure

StorageofMoldData

PredictedTurnout

Digital

≤999.9

Digital

≤140

Digital

≤99

Digital999

≤

Digital140

≤

Digital80
Digital

≤

≤999999

R

Unit

Second

Bar
%

℃

Bar

Number

PC

15

User'sManualforB118V3.0K

Chapter3:Descriptionsonsettingparameters/functions

Chapter3:Descriptionsonsettingparameters/functions

1.TheMainControlpanelwhileturningon

Connectwithpower,turntheredurgentstopswitches,theoperationlightofthecomputer-RUN

-flickers,thefollowingmenushownonthedisplay,nowthecontrolsystemisrunninganditisreadyto
operatethemachine.

2001.08.18

1SEG

218

659.5

258.2

35.6

2SEG

208

mm
mm

mm

EJEC

228

Movmould

Screw

Thimble

Machinerunwell

!

监视

Presskeyatanytimeafterre-turningonthecomputer,andthenenterthemenuofthe

MONITOR

monitor
Thenamesandnumbersofthemouldswillbesetinmouldinformationmenu.Thetemperaturescaleand
currentoiltemperatureshowtherealvalueofeachstagethusitsinformationcannotbemodified.Each

functionofthemenusisdescribedasfollows:

menuofthemachine.Thismenuisformonitoringtemperatureandmachinerunningcondition.

**Manual

3SEG

4SEG

198

Pres
Flux：
Ylds

5SEG

200

200

：

00bar
00

%

：268899

20:38:08

MldNo:68

G-18汽车杯...

299 rpm

28C

：

Set
Oprt
Sycl

000.0s

：

000.0s

：

009.5s

Ready

Thedescriptionsonmode:

Mode

Meanings

Motorisrunning

Electricalheatingopened
Themiddlepumphadstaredup
Thebigpumpwillstaredup

Lubricatorislubricating.
Thelubricatorunsuccessfulunchin

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16

User'sManualforB118V3.0K

Thedescriptionsondisplay:

Chapter3:Descriptionsonsettingparameters/functions

Display
Manual

InjectionNozzle

Mouldnumber

Movablemould

Screw
Thimble
Pressure

Flux

Output

Set

Operation

Wholeprocess

Inlowtemperature

Meaningsanddescriptions
Therunningmodeofthemachine；
Thissectionisheating；
Thecurrentmouldnumber；

Showsthecurrentpositionofthemould.Theunit:mm；
Showsthecurrentpositionofthescrew.Theunit:mm;
Showsthecurrentpositionofthethimble.Theunit:mm；
Thesetpressurevalueofthecurrentmovement;
Thesetfluxvalueofthecurrentmovement;

Recordthenumbersofmouldopeningforcurrentmouldnumberduringthe
automaticoperationofthesystem;

Thetimevalueandcounterdataofthecurrentmovement;
Whenatimevaluesetforcurrentmovement,onlytheoperationtimeincrease

tothesettime,thenextmovementstarts.Whenitisthenumberwasset,the
actednumberswillbeshownonthedisplaytillthenumbersreachthesetcounter
date.

；

Therealoperationcycletimeofthesystem;
Thecurrentalarmcontentsofthedisplay;

监视

Re-presskeytoshowthefollowingmenus

MONITOR

2003.01.06

Date

Happen

01日 10:03
01日 12:08
01日 15:16
01日 15

:17
01日 15:18
01日 15
01日 15
01日 15
01日 15

:19

:20

:21

:22
01日 15:23

Alramnote

Alarm content

Abnormalsensors
Clampingmouldnotcompletedontime

Plasticmeltingnotcompletedontime
Failureofmouldreleasing
Mouldopeningnotfixedontime.
Mouldopeningnotfixed
Failureofmanipulator
Failureofmotor
Endofthecycletime
Scheduledmouldopening

10:07:12

Unchain

10:03
12:08
15:16
15:17
15:18
15:19
15:20
15:21
15:22
15:23

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17

Descriptionsonalarmmode

Chapter3:Descriptionsonsettingparameters/functionsUser'sManualforB118V3.0K

Alarm

Exitsunclosed

OpenExits

Failureofsensor
inspection

Mouldopening
notfixed

Clampingmouldnot
fixedontime

Lowpressuremould
protectingtimeisover

Source

Themodelockingstopsandxits
unclosedshowedifyouoperate
modelockingwhileexitsunclosed

InSemiautomode,theexits
remainunopenedwhileasingle
cycleended

Inautomaticoperation,whenthe
inspectingsensorisnotON
afterthimblewithdrawinginsensor

cyclingmodeandthemid-timeis
over,itwarnsFailureofsensor
inspection

Whenejectforwardmanually,the
mouldopeningnotreachtheposition
ofstoppingmouldopening;

Clampingmouldnotcompleted
withinthetimelimitationofthe
mouldopeningorclosing“”；

Itwillwarnifithasnotturnedinto
highpressurewhenthelow-pressure
timeisover.

”

“”

；

“

；

”

“

“”

Solution

Checkiftheswitchesofthefrontand
rearexitsarecorrectlyconnectedwith

inputinterfaceofX00andX15and

；

checkiftheycanbepressednormally.
Opentheexits,takeouttheproducts,

closeexitsandthancontinuethe
processing。

RemovethefailureofEjectingforward
andEjectingbackwardandjudgeif
thereareanylongcover.Theconnection
linesandthesensoritselfshouldbe
mainlyinspectedwhenthelightofX20
inputpointalwaysshines.

Re-openorcheckifthemouldopening
terminationX12hasbeenputthrough。

Checktheclampingmouldprocess,
extendproperlythetimelimitation
ofthemouldopeningorclamping

ifitisnormal.

Checkthemould,extendproperly

helowpressuretimeifthereis

“”

notanyredundantobjects.

“

”

FailureofExit

Plasticmeltingnot
completedontime

Failureofplastic
injection

Failureofmotor

Cycletimeisover

Alarmwhenthereisonlyonepress
inX00andX15；

Plasticmeltingnotcompletedwithin

thetimelimitationofplastic

melting“”

Theplasticinjectiontestingstroke
switchesX20hasnotbeenpressed
ortheelectronicrulerhasnot
reachedtheplasticinjectiontesting
pointduringplasticinjection.

Alarmwhensignalinputsmotor
protectionpointX16.

WhenAutoproductioncycletime
islongerthanset[cycletime]

；

R

Checkiftheswitchesofthefrontand
rearexitsarecorrectlyconnectedwith
inputinterfaceofX00andX15and
checkiftheycanbepressednormally.

Checktheplasticmeltingprocessand
findoutiftheplasticinplasticdrum
hasbeenrunout.Extendproperly

thetimelimitationofplasticmelting

“”

ifitisnormal.

Checkplasticinjectionprocessand
adjustthedeviationvalueofplastic
injectiontesting;(e.g.:stroke).Strap
inputinterfaceX20oncommon
interface(XCOM)whennottest
plasticinjection.

Checkifthereisaprotectionontheoil
hydraulicmotorcausedbyrelay
againstoverload.

Checktheautoproductionprocess,
extendproperlytheset[cycletime]if
itisnormal.

18

Chapter3:Descriptionsonsettingparameters/functionsUser'sManualforB118V3.0K

AlarmSourceSolution

KnockoutcoreAnot
completed.
KnockoutcoreBnot
completed.

Machinehaschosenknockoutcore
AandB.Itrequiresthattheknockout
spaceoftheknockoutcoremusthave
beenconnectedwhenejectforward
ormulti-ejectforward

；

Checkifthestopswitchesoftheknockout
coreAandBareconnectedcorrectlyand
iftheycanbepressednormally.Setastop
modeinfunctionmenuforknockoutcore
AandBwhenyoudonotusetheknockout
corefunction.

Themachinestopswhentheoutput

Thesetoutputreached

stoppingmachinefunctionstartedor
thenumbersofmouldopeninghave
reachedthesetoutputnumber.

Descriptionsonoperation/promptmode

Alarm

Hightemperaturein1,2,3,

stagesInjectionnuzzle.

Lowtemperaturein1,2,3,

stagesInjectionnuzzle.

Temperatureshortcircuitn
1,2,3,stagesInjection
nuzzle

Autostuffclearingup
completed

Automouldadjusting
completed
Automouldadjusting
notcompleted

Entermanualmodefirst

Therealtemperaturerelatedtothestageofthemachinehopperishigher
thanthesettoplimitedvalue.

Therealtemperaturerelatedtothestageofthemachinehopperislower
thanthesettoplimitedvalue.

Therealtemperaturerelatedtothestageofthemachinehopperishigher
thanthesettoplimitedvalue.
Afterthesetnumbermovementcompletedandwhileautostuffclearing
up.

Automouldadjustingcompletedwhenusingmouldautoadjusting.

Automouldadjustingnotcompletedwhenusingmouldautoadjusting.

Whenoperatemanualkeysinautomode.

Solution:Ifyouneedthemachinecontinues
runningaftertheoutputreached,justsetthe
[stopafteralarm]inproductionmenuas
[out];orresetthetotalmouldopeningofthe
currentmouldnumber.

Source

Functionsnotselected

Startmotor

NextcyclePrepared

Sensorprepared

Exitmouldadjusting

modefirst
Entermouldadjusting
modefirst

Certainfunctionhasnotbeenselectedwhenmanualoperateitskeys.
Howtoselectmotor:Promptwhenthesemi-auto/autokeysarepressed,

asthemotorhasnotbeenstarted.
Inautomode,themid-timebetweencompletingacycleandstarting
nextcycle.
Themid-timehasnotbeenreachedafterwithdrawingthimblesduring
autosensorcycling.
Whenoperatenon-[adjustforward,backwardandautomouldadjusting]

keysinmouldadjustingmode.
Whenoperate[adjustforward,backwardandautomouldadjusting]keys
innon-mould-adjustingmode.

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19

User'sManualforB118V3.0K

2．Settingforcelerityinformation

快速设定

CELERITYSET

Presskey,enterthemenuforsetting,nowthemenuisasfollowing:celerityoneinformation

Chapter3:Descriptionsonsettingparameters/functions

KAIMING

Mouldclose

Low

Quic

Slow

High

Slow
High
Midd
Low

快速设定

Presskeytwice,enterthemenuforsetting,nowasfollowing:celeritytwoinformation

CELERITYSET

Mouldopen

Pres

Flux

(bar)

(%)

14099999.9

14099999.9

14099999.9

14099999.9

Pres

FluxPlace

(bar)

(%)

14099999.9

14099999.9

14099999.9

14099999.9

KAIMING

Pres

Melt

(bar)

F.Tk

Mel1

Mel2
B.Tk

PBinone
PBintwo
Coolingtime
Ptimelimit
Plasticdelay
Ejectortimes

Flux

(%)(mm)

14099999.9

14099999.9

14099999.9

14099999.9
140

140

999.9

999.9

999.9

Settingcelerityone

Place
(mm)

(mm)

Settingceleritytwo

PlacePres

(bar)
(bar)

(S)
(S)

(S)

9999(T)

plasticinjecte

Pres

(bar)

1Seg
2Seg
3Seg
4Seg

Presretain

14099999.9

14099999.9

14099999.9

14099999.9

Pres

(bar)

1Lev

2Lev
3Lev

14099999.9

14099999.9

14099999.9

Total.T

Tip

(bar)

Eret

Eadv
Islw
Keep

14099999.9

14099999.9

14099999.9

1409999.9s

Temp

C

()

Ejec

450

1Seg

2Seg
Screw.C.BT.T

450
450

15:32:15

(%)

Place

(mm)

Flux

FluxPlace

(%)

(mm)

999.99

15:32:15

Flux

Place

(%)(mm)

3Seg
4Seg

5Seg

999.9

(S)

SetSet

C

()

450
450
450

Quicksetting1and2menusareparametersclustermenuscommonusedbyjetmoulding
machines.Thesetwomenuscanprovideimportantparametersneededdailyadjustmentby
machines,including:mouldclamping,mouldopen,injection,holdpressure,plasticization,
ejectorforwardandtemperature.

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20

User'sManualforB118V3.0K

Chapter3:Descriptionsonsettingparameters/functions

3.SetmouIdcloseinformation

开锁模

Presskey,enterthemenuforsettingmouldclose,nowthemenuisasfollowing:

M.PLT

2003.01.06

mouldclose

328.9mm

Low

Pres(bar)
Flux(%)
Place(mm)

Low.P.T

Descriptionsonsettingparameters/process/functionmode

256020120
29703528

509.5105.02.0

5.0

10:07:12

SlowQuic

H.Pr

NuseDiffLock

LowQuicSlow

Pres

(1).Process:whilemouldclose,enterslowclampingfirst,andthanenterfastclampingwhenthestroke

arrivesat[509.5],andthanenterlowpressureclampingwhenstrokerunsanother[105.0],and

highpressureclampingwhenstrokerunsanother[2.0]tillclampingcompleted.It

enteralarms[low
pressurethehigh
pressureyet

(2).Lowpressureprotection:Setasmallerlow-pressuretimeformouldclose,itisbesttobefitting,

otherwise,themouldcannotbeprotected.

(3).Differentialmouldclose:pressinputkeystoselect[on]or[off],outputwhenselect[on]forquick

mouldcloseY52,notoutputwhenselect[off]forquickmouldcloseY52,

mouldprotectiontimeisover]whenthelowpressuretimeisoverbutnotenter

256020120
29703528Flux

509.5

105.02.0

R

H.Pr

than

21

User'sManualforB118V3.0K

4.SetmouIdopeninginformation

开锁模

Presskeytwice,enterthemenuforsettingmouldopening,nowthemenuisasfollowing:

M.PLT

2003.1.2

2003.1.2

开模设定

Mouldopen

Chapter3:Descriptionsonsettingparameters/functions

15:32:15

15:32:15

158.1mm

高压

Slow

压力(bar)

Pres(bar)
流量(%)

Flux(%)
位置(mm)

Place(mm)

低压快速慢速

QuicMidLow

140 140 140 140

30 35 70 55

140 140 140 140

20 45 65 29

99.9 99.9 99.9 99.9

600.0 559.5 205.9 50.5

差动锁模方式：

LMT.Time

Descriptionsonsettingparameters/process/functionmode

ActionlowMiddleQuickSlow
Pres30357055

Flux20456529
Place600.0559.5205.950.5

(1).Process:whilemouldopening,enterslowmouldopeningfirst,andthanswitchestoquickmould

openingwhenstrokearrivesat50.5mm,andthanswitchestomiddlespeedmouldopeningwhen
arrivesat205.9mm,and
thanmouldopeningcompletedwhenarrivesat600mm

(2).Timelimitationtomouldopeningandclamping:timelimitationtomouldopeningandclamping,

pleasesetitlonger,anditisbettertobefitting,otherwise,thesystemalarms[mouldopening/clamping
notcompletedontime].

(3).Thefunctionofmanipulator:ifamanipulatorneeded,pleaseselect[on]forit.After

[on]selected,themachinewilloutputmanipulatorsignalwhilemouldopeningcomp

leted.Beforemouldclose,thenextcyclestartsonlyafterreceivingthemanipulator

signal,andstoptheoutputofitatthesametime.

andthanswitchestolowspeedmouldopeningwhenarrivesat559.5mm,

8.5

Nuse

Manipulator

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22

User'sManualforB118V3.0K

Chapter3:Descriptionsonsettingparameters/functions

5.Settheplasticinjectinginformation

射出

Presskeyonce,enterthemenuforsettingplasticinjection,nowthemenuisas

INJECTION

following:

2003.1.22003.1.22003.1.2

Injection

256.9mm

EnterPassword

****

Pres(bar)
Flux(%)
Place(mm)

Total.T

Descriptionsonsettingparameters/process/functionmode

OK

4Seg

140 140 140 140

125 30 110 20

140 140 140 140

95 18 85 39

99.9 99.9 99.9 99.9

10.0

999.99

98.5 150.9 220.0

InjCheck

15:32:1515:32:1515:32:15

1Seg2Seg3Seg

Way

4Seg3Seg2Seg1Seg

1253011020Pres

95188539Flux

Place 10.098.5150.9220.0

(1).Process:whileplasticinjecting,1stageinjectsplasticfirst,andthanswitchesto2

stagewhenarrivesat220.0mm,andthanswitchesto3stagewhenarrivesat150.9mm,
andthanswitchesto4stagewhenarrivesat98.5mm,andthanswitchtopressure
retainingwhenarrivesat10.0mm

(2).Thewholeprocessofplasticinjecting;monitorthenormalplasticinjectingprocess.

Equaltimearriveswhenstartplasticinjecting---starttimingandswitchtopressurere
tainingwhateverthearrivesthedistanceornot.Thustheinjectingtimeshouldbeset
longerthanrealtime.

(3).TestingonPlasticinjecting:both[on]and[off]banbeselected,itisinsemi-auto/auto

modewhen[on]isselected.Thecomputerwillselectautomaticallytheaverageofthe
plasticinjectingofthefirst20mouldsastestingpointofplasticinjecting.Anumerical
valuescopeoftolerancecanbesetinpressureretainingpage.[Failureofplasticinje
cting]alarmswhentheplasticinjectinghasnotreachedoroverpassedthetestingsco
peafterthe21mould,andmeanwhiletheproductionmanagementwilltakeitasareject.

st

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23