PORCHESON BK 108 User Manual

User'sManualforBK108V2.0

Preface

WelcometouseOurInjectionMoldingMachineControlSystem

I.Danger

Cautions

SafetyCautions

（）Pleasereaditbeforeinstallation

1.Inordertoensurethesecureoperationofthewholesystemin

caseoftheabnormalexternalpowerandthecontrolsystem's failingtofunction,pleasesetuptheexternalsafecircuitforthe controlsystem.

2.Uponitsfailuretodetecttheabnormalconditionsofinputand

output,thecontrolsystemcannotcontroltheoutput.Therefore, pleasedesigntheexternalcircuitandframeworktoensurethe safeoperationofthesystem.

1.PleasereadthisUser'sGuidancecarefullybeforeinstallation.

2.Donotdismantlethehostcomputershellandkeyboard

withoutpermission.

Incaseofanyquestions,pleasedialtheafter-serviceservice

hotlineofPORCHESON.

PORCHESON

User'sManualforBK108V2.0

Contents

TECHNOLOGYCO.,LTD

SystemConfiguration& Installation

BK108

Operator'sManual

SoftwareVersion:V2.0

ButtonOperation specification

ExplanationoftheParam eter/FunctionSetting

ExplanationoftheSystem DebuggingandSetting

2003.03 Version

Allcopyrightsarereserved,anyduplicationwithoutthepriorauthorizationshallbe forbidden.

Input/outputState Detection

Reference&Appendices

User'sManualforBK108V2.0

Contents

Chapter1SystemConfiguration&Installation

1.SystemConfiguration&Remarksp5

2.FeaturesofthePS680AMControlSystemp5

3.InstallationandDebuggingofComputerControlSystemp6

Chapter2SpecificationsoftheButton-PressedOperations

1.FigureofKeyboardoftheOperationPanel(Seethefigurebelow)p9

2.ExplanationoftheFunctionalKeysp10

3.ExplanationoftheParameterSettingbuttonp11

4.CursorKeyp11

5.OperationModeSelectionKeyp12

6.ElectrothermalON/OFFkeyandMotorON/OFFkeyp12

7.EmergencyResetKeyp12

8.ManualOperationKeysp13

9.SettingScopeofNumericItemsp15

Chapter3:Descriptionsonsettingparameters/functions

1.Themaincontrolpanelshownwhileturningonp16

2Settingformouldcloseinformationp20

3.Setmouldopeninginformationp21

4.Settheplasticinjectinginformationp22

5.Setthepressureretaininginformationp23

6.Setplasticmelting/drawing/coolinginformationp24

7.Setthestuffauto-clearingupinformationp25

8.Setthetableinformationp26

9.Setthemouldadjustinginformationp27

10.Settheejectingforwardinformationp28

11.Setloosecoreinformationp29

12.Settheairblowinformationp30

13.Settime/countinformationp31

User'sManualforBK108V2.0

Contents

14.Settemperatureinformationp32

15.Setwarm-upinformationp33

16.Temperaturetracing/tracingcurvep34

17.SetModuleinformationp35

18.Setproductioninformationp36

19.SPCtracingrecordsforproductionadminstrationp37

20.informationmodificationpassestorecordp38

21.pressure,speedcurvep39

22.specialparameteradjustmetn/Settingp40

Chapter4InstructionsfortheSystemCommissioningSettings

1.EngineerSettingPagep41

2.DelaySettingPagep42

3.Pressure/FlowSlopeSettingPagep43

4.PressurePre-AdjustmentPagep44

5.FlowPre-AdjustmentPagep45

6.BackPressurePre-AdjustmentPagep46

7.ElectronicRulerSettingPagep47

8.SpecialFunctionOptionsPagep48

9.StandbyFunctionSettingPagep49

10.ProgrammableStandbyFunctionPagep50

11.TemperatureParameter/TimeSettingPagep51

12.MachineNo./Production-FactoryValueSettingPagep52

Chapter5Input/OutputModeInspection

1.InputInspectionPagep53

2.OutputInspectionPagep56

Reference&Appendices

1.BK108keyboardinstallationdimensionLayoutp58

2.externaldimensionsandinstallationholepositionsdrawingsforpowersupplycase andtransformerp59

3.Exteriordimensionsandinstallationholepositiondrawingsformaincontrollerp59

4.PS800AMsystemwiringdrawingp60

5.Inputandoutputwiringdrawingp61

6.Motorheatingwiringdrawingp59

User'sManualforBK108V2.0

Chapter1SystemConfiguration&Installation

1.SystemConfiguration&Remarks

No.

Code

PS800AM26/28+10 2BK108320*240 3SPS300 4

DB-15F

Content

HostComputer

Keyboard

Powerpack

15-corecable

Q'ty

1Set 1Set 1Set

2.CharacteristicsofPS680AMControlSystem

Thewholecomputermaycontrolallfunctionsandtemperatures.

ThesystemhasbrightLCDdisplayand320*240Dot5.7''concolorous/colorful(optional) ThesystemadoptsCPUdesignwithfastoperatingspeed,precisecontrolandhighstability.

Thecontrolhostcomputeradoptstheblockingdesignwithtime-savinginstallationandrapid maintenance. Ithastherealtimefunctiontodisplaytimeanddateinrealtime.

OFFIthasthescreenscreensaverfunction,itwillpoweroffwhenthereisnooperationwithin5 minutes. With80groupsofmodedatastorage,itmayenterthemodeldescriptionandreal-timeoperating helpinChineseandEnglish.

Theciphersettinganddatalockingcanpreventtheoperatorsfromchangingtheestablisheddata arbitrarilytoinfluencethequalityofproducts.

Therearemultiplelanguagesforyourchoicethatdisplaydynamicallyinrealtime.

Remarks

300W

1m-5m,optional

Packingmodulussettingfunctionfor6-digitoutputmaysetthepackingmodulus. Variousself-pluggingandteintypeprogramsareapplicablefortheself-pluggingandteincontrol

indifferenttypes. PID(ProportionalIntegralDerivative)withselftemperaturecontrolhas6sectionsoftemperatures. Ejectornozzletemperaturecanbecontrolledwithopenorenclosedloop.

Temperaturemaybepresetaweekinadvancetoenablemoreconvenientoperation. Varioustypesoftravelcontrolmodes,rangetravelswitch/3-pathcoder/electricruler(optional) VarioustypesofGlueShotways,4sectionsofGlueShotandclass-3pressurepreservation FailureSelf-detectionfunctions,alarmdisplayandvoiceprompt LEDindicatorsforoutputandinputmayitconvenienttoinspectandmaintainthesystem.

Inputandoutputaredonebytheopticallycoupledcircuittoisolatetheinterferenceofthe

externalcircuitry. Intheinspectionwindow,youcaninspectallinputandoutputpointsandthemovingstatesofkey. 3-pathstandardD/Aproportionaloutput,themaximumcurrentoutput3A(PS610is2-path). Presettingofthevoltageandrunoffvalues,proportionalvalveavailablefortheproductsinall

brandsandbetterlinearproportion. Withremotecommunicationfunctions,itcanletyoudotheprogrammingandupgrading

softwareseasilyandremotely. Withjustonecontroller,towhichyouconnectupto255injectionmachines;anditcanalso

monitortheproductionoftheeachmachineandprintoutareportforeachofthem.

User'sManualforBK108V2.0

Chapter1SystemConfiguration&Installation

3.InstallationandDebuggingofComputerControlSystem

31CautionsuponInstallingtheControlSystem．

Thedesignofcontrolsystemissimpleandeasy,onlyone15-coreshieldingcableconnectingthe keyboardandhostcomputershellwithflexibleandhandyinstallationandconnection.Thesketchmap forinstallationisshownasfollows:

Strong

SPS300

POWER

Control

system.

POWER

eletricity Equipment

Strong

Relay

eletricity

board

Equipment

Ebbeletricitysection

Strongeletricitysection

controlboxequipment;outfit(forreferenceonly)

（）1Uponinstallingthehostcontrolbox,adopttheencloseddistributioncabinetatthefirstchoice.It

shallbefixedinthewell-ventilized,greaseproofanddustproofconditionsequippedwithafanand

dustproof.Thedistributionboxshallbestoredunder60?.

（）2Uponfixingthehostcomputerandpowerpack,pleasekeeptheinterconnectingpartssuchasall

ACconnectorsandtransformersasfarawayfromeachotheraspossibletopreventtheelectric

waveinterferencefromtheelectronicgrid.

（）3Allelectricwiresandshieldingwiresshallnotbecutoff,lengthenedorcurtailedarbitrarily.You

shouldusetheelectricwiresandshieldingwiresprovidedbythiscompanytopreventfrom

influencingthereliabilityandnormaloperationofthecontrolsystem.

（）4Theshellofflamecoupleshalladopttheshieldingwire.Whentheoutershieldingofallflame

couplesadoptsthethermalcouplereticles,thereticleandmachinesshallbewellgroundedand

connectedtothegroundwiththeearthingresistancebelow10Ω.

（）5Uponwiring,separatethehighandlowpressurelinefromthecomputercontrollineasmuchas

possible,donotbindallelectricalwirestogethertopreventtheinterferencefromaffectingthe

reliableoperationofcontrolsystem.

（）6Uponfixingthekeyboardand15-corecommunicationconnectionsofthehostcomputer,youshall

pressandtweakwithforcetopreventthepoorconnectionfromaffectingthereliableoperationof controlsystem.

（）7PayspecialattentiontotheoilvalveoutletpublicportYCOM,itshallbeconnectedwelltoprevent

thecomputerfrominputtingwhilehavingthephenomenonofoilvalvehavingnomotion.

User'sManualforBK108V2.0

Chapter1SystemConfiguration&Installation

32InspectionoftheControlSystem．

（）1Afterinstallationcompleted,carryoutanoverallinspectionifallconnectionlinesarewellfixed

includingtheswitchingpowersupply,hostcomputershell,electrothermaloutputlineandthe thermalcoupleofkeyboard,etc.

（）2Afterthelineinspectioncompleted,carryoutanelectricconnectioninspection.Firsttakeoutthe

11-digitaloutputlineplugoftheDCpowersupplyoutletport,namelythepowerpack,andthen powerontoexamineandmeasureifthevoltageisthesameasthenominalvaluesandobserveif theoutputindicatoronthepowerpackisnormal.

（）3Poweroffafterthemeasurementcompleted,inserttheDCpowersupplytoinputtotheplugof

hostcomputershell.Afterpower-onagainforinspection,LCDonthekeyboardwilldisplaythe normalstateofthemainpage.RevolveontheemergencystopswitchtocheckiftheRUNindicator onthehostcomputershellturnson.Whenitturnson,itindicatesthatthesystemcanworksoundly.

33ggingoftheControlSystem．（）1Afterthesystemhavingshownnormaloperatingstate,pressbuttononthemonitorpage

toadjustcolorandcomparison.

（）2Toconducttheparametersettingandmemorytesting,pressbuttontoselectagroupof

输入

modulenumbersandthensetdatainallscreens.Pressbuttontosavedata.Disconnect thepowerandconnectitagainafterafewtime,thesystemwillautomaticallycallthedataof

modulenumberssavedbyyou.Incaseoftheyarecorrect,itindicatesthatthememoryisallright.

（）3Afterwards,setthedatainallrelevantdata(pleaseseeChapterIIIExplanationoftheParameter

Settingforthedetailedoperations).Uponsettinginthefirsttime,setthepressureandspeedaslittle aspossibleandthenafterallmovementscomenormally,graduallyincreasethevaluestonormal parameterstopreventfromdamagingthemechanicalperformances.

（）4Afterallparameterset,savethemandcarefullyinspectifallinputandoutputpointsarenormal.

Carryoutanoverallinspectionofthealarmsystem,includingthefrontandbacksafetydoors.The wireofsafetydoorsshallbeconnectedasstatedinthefollowingfigure.

ENTER

STU

资料

DATUM

LS4

LS3

LS2

LS1

User'sManualforBK108V2.0

Chapter1SystemConfiguration&Installation

LS1LS2

LS3LS4

XCOM

X00

SafetyDoors*SpecialExplanation:

★

Whenalightturnsonandtheotherdoesnotuponclosing/openingthedoors,orincaseofother abnormalconditions,thesystemwillissueanalarm2secondslaterforSafetyDoorFailureand simultaneouslyterminatealloperatingoutput.Inthesemi-automaticmode,theconditionfor opening/closingthesafetydoorsisthatthetimefromLS1,LS2,LS3,LS4allturn[OFF]toallturn

[ON]ismorethan0.5asvalidinordertopreventthetwitterofsafetydoorswitchesfromcausing

erroroperation.

XCOM

X15

Chapter2ExplanationoftheKeyOperations

User'sManualforBK108V2.0

1.FigureofKeyboardontheOperationPanel(Seethefigurebelow)

2001.08.18

温度

射咀

实际

228

：

659.5

动模

：

螺杆

258.2

：

顶针

35.6

一段温度低

开锁模射胶熔胶射台/调模顶针/抽芯

M.PLTINJECTIONFEEDING

ABCDEF

789 4 12

JKLMNOPQR

STU

[]/-.

VWXYZ

清除

CLEAR

218一段208

28C

mm mm mm

输入

ENTER

*手动*

二段三段

：

压力

：

流量产量：

NOZZ/ADJ.

GHI

198

00bar 00

268899

EJE/CORE

模具编号

PS800

20:38:08

:68

G-6018汽车杯外壳

000r

000.0s

：

设定

000.0s

操作：

009.5s

全程：

就绪

时间

TIMETEMP.DATUM

监视

MONITOR

温度资料

帮助

HELP

手动半自动全自动

MANUALSEMI.AUTOAUTO

开模锁模

MOLDOPEN

射胶熔胶

INJECTIONFEEDING

顶退顶进

EJECTRETEJECTADV

座进座退

NOZZLEADV NOZZLERET

MOLDCLOSE

手动复位

RESET

慢速

SLOW

抽胶

DECOMP

多次顶润滑

EJECTORLUBRLCATE

公模吹气母模吹气

BLOWMALE

自动调模

AUTOMOLDADJ.

自动洗料

AUTOPURGE

BLOWFEMALE

关OFF

开

资料锁

电热开/关马达开/关

HEATERON/OFF

调模退调模进

MOLDTHICK

入芯A 出芯A

COREAIN

入芯B 出芯B

COREBIN

MOTORON/OFF

调模

MOLDADJ.

MOLDTHIN

COREAOUT

COREBOUT

B108K

Chapter2ExplanationoftheKeyOperations

User'sManualforBK108V2.0

2.ExplanationoftheFunctionalKeys

KeysUsage

开锁模

M.PLT

射胶

INJECTION

熔胶

FEEDING

/调模

射台

NOZZ/ADJ.

/抽芯

顶针

EJE/CORE

时间

TIME

Enterintothescreentosetthemoldopening&lockingmovement

EnterintothescreentosettheGlueShotandpressure-preserving movement

Enterintothescreentosetthefeeding,gluetakingandautomatic materialremovalmovement

Enterintothescreentosetthenozzleandmodeladjustment

Enterintothescreentosetejector,self-pluggingandhuff.

Enterintothescreentosettimingandcounting.

温度

TEMP.

资料

DATUM

监视

MONITOR

帮助

HELP

Enterintothescreentosettemperatureandpre-heating.

Enterintothescreentosetthechangestomoldandproduction facilities.

Returntothemonitorscreeninanytime.

Theon-linehelpscreenuponenteringintothecurrentstate.

Chapter2ExplanationoftheKeyOperations

User'sManualforBK108V2.0

3.ExplanationoftheParameterSetting

ABC

JKLMNOPQR

STUVWX

[]/-.

DEF

清除

CLEAR

4.CursorKey

KeysUsage

GHI

settingscreen.WhentheelectriclockisinOFFstate, thesetennumbersarelockedtoensurethedatawillnot

输入

ENTER

bechangedarbitrarily.Inthemeanwhile,thereare26 Englishlettersandspecialsymbolsrespectivelyon0-1 numerickeysusedfortheinputofChineseandEnglish lettersaswellasthemachineserialnumber.[DELETE] keyisusedtodeletetheerrorwordsduringenteringthe parametersandserialnumbers.[INPUT]keyisusedto selectthefunctionsduringfunctionselectionandusedto confirmduringitemconfirmation.

0-9numerickeysareusedfordatainputinthedata

“”

Skipkey,pressingitwillskipthecursortotheupperline

Escapekey,pressingitwillmovethecursortotheleft

Escapekey,pressingitwillmovethecursortotheright

Skipkey,pressingitwillskipthecursortothelowerline

Chapter2ExplanationoftheKeyOperations

User'sManualforBK108V2.0

5.OperationModeSelectionKey

KeysUsage

手动

Pressingthiskeywillenterthesystem

MANUAL

半自动

intomanualstate.

Pressingthiskeywillenterthesystem

intosemi-automaticoperation

SEMI.AUTO

全自动

Pressingthiskeywillenterthesystem

intoautomaticoperation

AUTO

Remarks

Thereisanindicatorontheleftupp

erofallkeys.Pressinganykeywill

turnonthisindicator,indicatingthe systemisinthisstate.Everytimethe computerisstarted,thedefaultstate ofsystemismanualoperation.In caseofthetemperaturehasnotreach edthesetvalue,thesystemisimposs ibletoperformsemi-automaticand automaticoperations.Theindicator willnotturnonwhenthesemi-autom atic/automaticoperationkeypressed tillthetemperaturereachestheset value.

电热开/关

马达开/关

6.ElectrothermalON/OFFkeyandMotorON/OFFkey

HEATERON/OFF

MOTORON/OFF

Inthemanualmode,pressthekeyonceandtheindicatorattheleftupperwillturnon,indicatingthe functionstatehasopened.Pressingthekeyagainandthisindicatorwillturnoff,indicatingthefunction statehasshutoff.Repeatedlypressingthiskey,thefunctionswillturnonoroffinturn.Uponthe emergencyswitchstops,themotorwillpoweroffswiftlywithoutaffectingtheelectrothermaloperation.

紧急复位

7.EmergencyResetKey

RESET

Inanymoment,pressingthekeyonceandtheindicatorattheleftupperwillturnon,thesystemwill skipbacktothemanualmodeandsimultaneouslyterminalallmovementoutputswithoutaffectingthe moteandelectrothermaloperation.Thiskeyisalsousedtoreleasethekeyincaseofalarmforabnormal conditions.

Chapter2ExplanationoftheKeyOperations

User'sManualforBK108V2.0

8.ManualOperationKeys

KeysUsage

开模

Model-opening operations1

MOLDOPEN

锁模

Mold-locking operating

MOLDCLOSE

射胶

GlueShotOperation1

INJECTION

抽胶

抽胶操作

DECOMP

OperationConditions

1.Themodelhasnotopenedtothetermination position.

1.Normalsafetydoorinput;

2.Ejectorretractstillbumping;

3.Moldhasnotlockedtotheterminationposition;

4.Thesignals(mold-locking)ofrobothandshave beenconnectedwhentherobothandsareselected.

1.Incaseoftimeglueshotselected,theinjection

timehasnotcompleted;

2.Incaseofthepositionselected,ithasnotreached

theglue-shotterminationposition;

3.Temperatureswithinallsectionsofmaterial

canistershallnotexceedtheleewayscope(without temperaturealarm)

1.Temperatureswithinallsectionsofmaterialcanister shallnotexceedtheleewayscope(withouttemper aturealarm)

顶进

EJECTADV

顶退

EJECTRET

座进

NOZZLEADV

座退

NOZZLERET

Ejectionadvance operation1

Liftoffoperation

Nozzleadvance operation

Nozzlebackward operation

1.Thetravelofejectionadvancehasnotcometothe

terminationposition;

2.Themoldhasopenedtotheterminationposition.

3.Theself-pluggingpositionlimithasconnectedor

theself-pluggingtimehascomewhenself-plugging

isselected.

4.Thesignals(ejectionadvance)ofrobothandshave

beenconnectedwhentherobothandsareselected.

1.Thetravelofliftoffhasnotcometothetermination position;

2.Themoldhasopenedtotheterminationposition.

1Nocondition;、

调模

Mold-adjusting

MOLDADJ.

Selection

1.Whenthesystemisinmanualstate,pressthiskey

andtheindicatorwillturnon,enablingthemanual Mold-adjustingorpress+automaticMold-adjusting keyforautomaticMold-adjusting.Otheroperating keyswillnotwork.

Chapter2ExplanationoftheKeyOperations

User'sManualforBK108V2.0

KeysUsage

OperationConditions

慢速

SLOW

熔胶

FEEDING

自动清料

AUTOPURGE

多次顶针

EJECTOR

润滑

LUBRICATE

SlowState

FeedingOperation

AutomaticMaterialRem ovalOperation

SeveralItemsOperation

LubricatingPumpWork

1.Afterthiskeyispressedandperformingthem old-opening/lockingoperation,allflowsaresetin slowspeed.

1.Feedinghasnotcometotheterminationposition;

2.Temperatureswithinallsectionsofmaterial

canistershallnotexceedtheleewayscope(without temperaturealarm)

1.Selectionanduseofautomaticmaterialremoval;

2.Timesofautomaticmaterialremovalnotcompleted;

3.Temperatureswithinallsectionsofmaterialcanister shallnotexceedtheleewayscope(withouttemper aturealarm)

1.Theoperatingconditionsarethesameasthosefor ejectionadvanceandliftoff;

2.Thetimeofejectorsettinghasnotcompleted.

1Nocondition;、

公模吹气

BLOWMALE

母模吹气

BLOWFEMALE

自动调模

AUTOMOLDADJ.

调模退

MOLDTHICK

调模进

MOLDTHIN

MaleMoldHuff Operation

FemaleMoldHuff Operation

AutomaticMoldAdjustingFlow

Mold-Adjusting BackwardOperation

Mold-Adjusting ForwardOperation

1.Selectionandusageofmalemoldhuff;

2.Thetimeofmalemoldhuffhasnotcompleted.

1.Selectionandusageoffemalemoldhuff;

2.Thetimeoffemalemoldhuffhasnotcompleted

1.Manualmold-adjustingkeyhasbeenselected;

2.Automaticmold-adjustingkeyfunctionhasbeen selected.

1.Toselectthemold-adjustingusestate;

2.Themold-adjustingretracthasnotcometothe terminationposition.

Toselectthemold-adjustingusestate;

Themold-adjustingadvancehasnotcome

totheterminationposition.

Chapter2ExplanationoftheKeyOperations

User'sManualforBK108V2.0

KeysUsage

OperationConditions

入芯A

COREAIN

出芯

COREAOUT

入芯

COREBIN

出芯

COREBOUT

Chip-insertion OperationA

Chip-Extraction OperationA

Chip-insertion OperationB

Chip-Extraction OperationB

1.SelectionandusageofSelf-pluggingA;

2.Chip-insertionAhasnotcometothetermination positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionortheliftofftime hascome.

1.SelectionandusageofSelf-pluggingA;

2.Chip-insertionAhasnotcometothetermination positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionorthe liftofftimehascome.

1.SelectionandusageofSelf-pluggingB;

2.Chip-insertionBhasnotcometothetermination positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionortheliftofftime hascome.

1.SelectionandusageofSelf-pluggingB;

2.Chip-insertionBhasnotcometothetermination positionorthetimehasnotcompleted;

3.Liftoffhasreachesitspositionortheliftofftime hascome.

9.SettingScopeofNumericItems

Number

1 2 3

4 5

Incaseofthesetvaluesexceedtheabove-mentionedscopes,thesystemwillnotacceptthenumbers setandkeeptheoriginalsetvalues.Forthehabitofdatainput,thedatainputofthissystemisdisplay fromrighttoleft.

SettingItemsSettingScope

TimeSetting

PressureSetting

SpeedSetting

TemperatureSetting

StorageofMoldData

PredictedTurnout

Digital Digital Digital

Digital999Maximum630Cfor actualuseCentigrade

Digital80 Digital

≤999.9 ≤140 ≤99

≤

≤999999

Unit

Second

Bar %

℃

Number

Chapter3:Descriptionsonsettingparameters/functions

User'sManualforBK108V2.0

1.TheMainControlpanelwhileturningon

Connectwithpower,turntheredurgentstopswitches,theoperationlightofthecomputer-RUN

-flickers,thefollowingmenushownonthedisplay,nowthecontrolsystemisrunninganditisreadyto operatethemachine.

2001.08.18

EJEC

228

1SEG

218

2SEG

208

*Manual*

198

4SEG

200

3SEG

MldNo.:68

G-6018汽车杯外壳

20:38:08

000r

28C

Mold： Scrw： Ejct

监视

Presskeyatanytimeafterre-turningonthecomputer,andthenenterthemenuofthemonitor

MONITOR

659.5

258.2

：

35.6

mm mm

Pres Flux Ylds

Machinerunwell

：：：

268899

PS800

00bar 00

Set ： Oprt

：

Cycl：

READY

000.0s

009.5s

menuofthemachine.Thismenuisformonitoringtemperatureandmachinerunningcondition.Thenames andnumbersofthemouldswillbesetinmouldinformationmenu.Thetemperaturescaleandcurrentoil temperatureshowtherealvalueofeachstagethusitsinformationcannotbemodified.Eachfunctionofthe menusisdescribedasfollows:

Thedescriptionsonmode:

Mode

Motorisrunning Electricalheatingopened Lubricatorislubricating. LubricationfailingorNotreleased Electroniceyefunction

Meanings

Chapter3:Descriptionsonsettingparameters/functions

User'sManualforBK108V2.0

Thedescriptionsondisplay:

Display

Manual

InjectionNozzle

Mouldnumber

Movablemould

Screw Thimble Pressure

Flux

Output

Set

Operation

Meaningsanddescriptions

表示意义及说明

Therunningmodeofthemachine； Thissectionisheating； Thecurrentmouldnumber； Showsthecurrentpositionofthemould.Theunit:mm； Showsthecurrentpositionofthescrew.Theunit:mm;

Showsthecurrentpositionofthethimble.Theunit:mm； Thesetpressurevalueofthecurrentmovement; Thesetfluxvalueofthecurrentmovement;

Recordthenumbersofmouldopeningforcurrentmouldnumberduringthe automaticoperationofthesystem;

Thetimevalueandcounterdataofthecurrentmovement; Whenatimevaluesetforcurrentmovement,onlytheoperationtimeincrease

tothesettime,thenextmovementstarts.Whenitisthenumberwasset,the actednumberswillbeshownonthedisplaytillthenumbersreachthesetcounter date.

；

Wholeprocess

Inlowtemperature

监视

Re-presskeytoshowthefollowingmenus

MONITOR

Therealoperationcycletimeofthesystem; Thecurrentalarmcontentsofthedisplay;

2003.01.06

Date

Happen

01日 10:03 01日 12

:08 01日 15:16 01日 15

:17 01日 15:18 01日 15:19 01日 15:20 01日 15

:21 01日 15:22 01日 15

:23

Alarmnote

Alarm content

Abnormalsensors Clampingmouldnotcompletedontime

Plasticmeltingnotcompletedontime Failureofmouldreleasing Mouldopeningnotfixedontime.

Mouldopeningnotfixed Failureofmanipulator Failureofmotor Endofthecycletime

Scheduledmouldopening

10:07:12

Unchain

10:03 12:08 15:16 15:17 15:18 15:19 15:20 15:21 15:22 15:23

Chapter3:Descriptionsonsettingparameters/functions

User'sManualforBK108V2.0

Descriptionsonalarmmode

Alarm

Exitsunclosed

OpenExits

Failureofsensor inspection

Mouldopening notfixed

Clampingmouldnot fixedontime

Source

Themodelockingstopsandxits unclosedshowedifyouoperate modelockingwhileexitsunclosed

InSemiautomode,theexits remainunopenedwhileasingle cycleended

Inautomaticoperation,whenthe inspectingsensorisnotON afterthimblewithdrawinginsensor

cyclingmodeandthemid-timeis over,itwarnsFailureofsensor inspection

Whenejectforwardmanually,the mouldopeningnotreachtheposition ofstoppingmouldopening;

Clampingmouldnotcompleted withinthetimelimitationofthe mouldopeningorclosing

”

“”

；

“

”；

“

“”

；

”

Solution

Checkiftheswitchesofthefrontand rearexitsarecorrectlyconnectedwith

inputinterfaceofX00andX15and

；

checkiftheycanbepressednormally. Opentheexits,takeouttheproducts,

closeexitsandthancontinuethe processing。

RemovethefailureofEjectingforward andEjectingbackwardandjudgeif thereareanylongcover.Theconnection linesandthesensoritselfshouldbe mainlyinspectedwhenthelightofX20 inputpointalwaysshines.

Re-openorcheckifthemouldopening terminationX12hasbeenputthrough。

Checktheclampingmouldprocess, extendproperlythetimelimitation ofthemouldopeningorclamping

ifitisnormal.

“

”

Lowpressuremould protectingtimeisover

FailureofExit

Plasticmeltingnot completedontime

Failureofplastic injection

Failureofmotor

Itwillwarnifithasnotturnedinto highpressurewhenthelow-pressure timeisover.

Alarmwhenthereisonlyonepress inX00andX15；

Plasticmeltingnotcompletedwithin

thetimelimitationofplastic

“

melting

Theplasticinjectiontestingstroke switchesX20hasnotbeenpressed ortheelectronicrulerhasnot reachedtheplasticinjectiontesting pointduringplasticinjection.

Alarmwhensignalinputsmotor protectionpointX27.

”；

Checkthemould,extendproperly

helowpressuretimeifthereis

“”

notanyredundantobjects. Checkiftheswitchesofthefrontand

rearexitsarecorrectlyconnectedwith inputinterfaceofX00andX15and checkiftheycanbepressednormally.

Checktheplasticmeltingprocessand findoutiftheplasticinplasticdrum hasbeenrunout.Extendproperly

thetimelimitationofplasticmelting

“”

ifitisnormal.

Checkplasticinjectionprocessand adjustthedeviationvalueofplastic injectiontesting;(e.g.:stroke).Strap inputinterfaceX20oncommon interface(XCOM)whennottest plasticinjection.

Checkifthereisaprotectionontheoil hydraulicmotorcausedbyrelay againstoverload.

Cycletimeisover

WhenAutoproductioncycletime islongerthanset[cycletime]

Checktheautoproductionprocess, extendproperlytheset[cycletime]if itisnormal.

Chapter3:Descriptionsonsettingparameters/functions

User'sManualforBK108V2.0

Alarm

SourceSolution

KnockoutcoreAnot completed. KnockoutcoreBnot completed.

Thesetoutputreached

Machinehaschosenknockoutcore AandB.Itrequiresthattheknockout spaceoftheknockoutcoremusthave beenconnectedwhenejectforward ormulti-ejectforward

Themachinestopswhentheoutput stoppingmachinefunctionstartedor thenumbersofmouldopeninghave reachedthesetoutputnumber.

；

Descriptionsonoperation/promptmode

Alarm

Hightemperaturein1,2,3, 4,5stagesInjectionnuzzle.

Lowtemperaturein1,2,3, 4,5stagesInjectionnuzzle.

Therealtemperaturerelatedtothestageofthemachinehopperishigher thanthesettoplimitedvalue.

Checkifthestopswitchesoftheknockout coreAandBareconnectedcorrectlyand iftheycanbepressednormally.Setastop modeinfunctionmenuforknockoutcore AandBwhenyoudonotusetheknockout corefunction.

Solution:Ifyouneedthemachinecontinues runningaftertheoutputreached,justsetthe [stopafteralarm]inproductionmenuas [out];orresetthetotalmouldopeningofthe currentmouldnumber.

Source

Temperatureshortcircuitn 1,2,3,4,5stagesInjection nuzzle

Autostuffclearingup completed

Automouldadjusting completed Automouldadjusting notcompleted

Entermanualmodefirst

Functionsnotselected

Startmotor

NextcyclePrepared

Sensorprepared

Exitmouldadjusting modefirst

Entermouldadjusting modefirst

Therealtemperaturerelatedtothestageofthemachinehopperishigher thanthesettoplimitedvalue. Afterthesetnumbermovementcompletedandwhileautostuffclearing up.

Automouldadjustingcompletedwhenusingmouldautoadjusting.

Automouldadjustingnotcompletedwhenusingmouldautoadjusting.

Whenoperatemanualkeysinautomode. Certainfunctionhasnotbeenselectedwhenmanualoperateitskeys.

Howtoselectmotor:Promptwhenthesemi-auto/autokeysarepressed, asthemotorhasnotbeenstarted. Inautomode,themid-timebetweencompletingacycleandstarting nextcycle. Themid-timehasnotbeenreachedafterwithdrawingthimblesduring autosensorcycling. Whenoperatenon-[adjustforward,backwardandautomouldadjusting]

keysinmouldadjustingmode.

Whenoperate[adjustforward,backwardandautomouldadjusting]keys innon-mould-adjustingmode.

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