POP NUT PNT800L-PC Maintenance Manual
POP
NUT
™
PNT800L-PC
Main te na nc e Ma nu al
Page 2 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614
Contents
Introduction ............................................................................................................................................... 3
Safety Instructions .................................................................................................................................... 4
Specifications............................................................................................................................................ 5
Tool Parts ..............................................................................................................................................6
Packaged Accessories .......................................................................................................................... 6
PNT800L-PC Diagram.............................................................................................................................. 8
Parts List................................................................................................................................................. 10
Tool Setup ............................................................................................................................................... 12
Mandrel and Nosepiece installation ....................................................................................................13
Basic Tool Operation............................................................................................................................... 14
Mandrel & Nosepiece Adjustment ....................................................................................................... 14
Setting Force Valve Spring Selection .................................................................................................. 15
Tool Operation..................................................................................................................................... 16
Setting Force Adjustment........................................................................................................................ 18
Adjustment for Standard POP NUTs™ ............................................................................................... 18
Adjustment for ST & Thin Wall POP NUTs™ ...................................................................................... 18
Adjustment of Setting Force ................................................................................................................ 18
Maintenance ........................................................................................................................................... 19
Clean & Lube Mandrel ........................................................................................................................ 19
Lubricate Rotating Parts...................................................................................................................... 19
Recharging Hydraulics ........................................................................................................................ 20
Troubleshooting ...................................................................................................................................... 22
Safety Data ............................................................................................................................................. 24
EC Declaration of Conformity ................................................................................................................. 26
Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 3
Introduction
The PNT800L-PC is a small, lightweight tool for installing POP® brand POP NUT™ blind rivet nuts and other
blind threaded inserts by adjusting the setting force to the insert being installed rather than stroke like
traditional blind rivet nut tools. Controlling the setting force has the following benefits:
• No stroke adjustment is needed for the same nut in multiple application grips.
• Eliminated application & nut damage due to “double stroking”.
• Proper set achieved even with a small gap between the nut flange and Nosepiece.
Table 1 lists the POP NUT™ blind rivet nuts that can be fastened using this tool. The Nosepiece and Mandrel
must be changed to fit some sizes of POP NUT™. (See Table 5, Mandrel and Nosepiece Requirements table
in the Specification section)
Table 1: POP NUT™ blind rivet nut range
Material
Thread
Size
Aluminum
Steel
Steel RLT
Stainless
M4X0.7
8-32
M5X0.8
10-24
10-32
M6X1.0
¼-20
M8X1.25
5/16-18
*
*
M10X1.5
3/8-16
* Need to set tool at 0.55 MPa [80 psi] Minimum.
Page 4 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614
Safety Instructions
TO INSURE PROPER FUNCTIONING AND SAFE OPERATION READ THIS MANUAL
CAREFULLY BEFORE SETTING UP OR OPERATING THE POP NUT SERIES TOOLS
DEFINITIONS:
• CAUTION! – Failure to observe this precaution could result in physical damage
or minor injury.
• WARNING! – Failure to observe this precaution could result in physical damage,
serious injury or even death.
CAUTION!
1. DO NOT use this tool in a manner other than that recommended by Emhart Teknologies.
2. DO NOT modify the tool in any way. Modification will void any applicable warranties and could result
in damage to the tool or physical injury to the user.
3. Disconnect air supply when adjusting, servicing or removing any part of the tool.
4. Trained personnel must perform tool repair and/or maintenance at prescribed intervals.
5. Only use genuine Emhart Teknologies parts for tool maintenance and repair.
6. Do not operate the tool with the Nose Housing removed.
7. Keep fingers away from the front of the tool when connecting the air supply or using the tool.
8. Do not attempt to turn the Mandrel when the air supply is connected.
9. Keep hair, fingers and loose clothing away from moving parts of the tool.
10. Do not direct tool exhaust towards anyone. The tool uses lubricated air and may eject oil mist or
debris.
11. Do not use organic solvents to clean the tool, this may damage the tool.
12. Wash hands thoroughly if exposed to hydraulic fluid or lubricant.
WARNING!
1. DO NOT exceed the maximum recommended air pressure of 0.6 MPa (87 psi / 6.0 bar).
2. DO NOT point the tool at anyone when in use.
3. Always wear safety rated eye protection when using or when near a tool in use.
4. Inspect the tool and connections for damage, worn or loose parts before connecting to the air supply.
If damaged, stop use immediately and have the tool repaired or replaced.
5. This tool is not designed for use in explosive atmospheres.
Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 5
Specifications
Table 2: Tool Specifications
Feature
Specification
Weight
1.81 kg (3.99 lbs)
Overall length
287 mm (11.3 in)
Overall height
268 mm (10.4 in)
Tool Stroke
1.3 – 8.5 mm (0.05 - 0.335 in)
Pulling Force
17 kN @ 5.0 bar ( 3824 lbf @ 72.5 psi)
Air Supply
0.5 - 0.6MPa (5 - 6 bar) (72.5 - 87 psi)
Hydraulic Oil
See Table 3, Specified Hydraulic Oils
Setting capacity
See Table 1, POP NUT™ blind rivet nut range
Tool Noise Level
L
Aeq,T
= 72.7 dB(A), LWA = 77.6 dB(A),
L
Peak
= 106.3 dB(C)
Tool Vibration Level
0.42 m/s2, Time to 2.5 m/s2 > 24hrs (EAV)
Figure 1: Tool Dimensions (mm)
Hydraulic oil
Use only Emhart Teknologies specified hydraulic lubrication oils as shown in Table 3.
Use of any other oil could reduce the tool performance or even damage the tool.
Table 3: Specified Hydraulic Oils
Company name
Product name
Mobile
Mobile DTE26
Shell
Shell Telus Oil C68
Idemitsu
Daphne Hydro 68A
Cosmo
Cosmo Olpas 68
Esso
Telesso 68
Nisseki
FBK RO68
Mitsubishi
Diamond Lube RO68 (N)
287
φ22
(59)
(35)
φ27.5
268
85
Page 6 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614
Tool Parts
Figure 2: Tool Parts Diagram
Packaged Accessories
Table 4: Packaged Accessories
Part No.
Item
Qty
PNT800L-PC-T
PNT800L-PC POP NUT™ Tool
1
PNT600-132
Hook
1
PNT600-133
Hex wrench 1.5 mm
1
DPN907-006
Cap screw M4 X 20
1
DPN277-179
POP NUT™ Mandrel Release
1
DPN901-023
Valve Spring
1
FG2245
Operating Instructions
1
FG2267
Maintenance Manual
1
FG2222
Warranty Card
1
Front Case
Fill Screw
Rear Case
Exhaust Holes
Handle
Swivel Air Fitting
¼ NPTF
Air Fitting
(Not Included)
Coupler
(Not Included)
Air Hose
(Not Included)
Chamber
Setting Force
Control Valve
Adjuster
Exhaust Holes
Trigger
Control Knob
Mandrel
Nosepiece/Anvil
Lock Nut
Nose Housing
Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 7
Table 5: Mandrel and Nosepiece requirements
Flat Nosepiece
Mandrel
Thick Wall
(Std & ST)
POP NUT
Thread size
Part No.
I.D.
Part No.
Thread size
M4X0.7
PNT600-02-4
φ4.5
PNT600-01-4
M4X0.7
M5X0.8
PNT600-02-5
φ5.1
PNT600-01-5
M5X0.8
M6X1.0
PNT600-02-6
φ6.1
PNT600-01-6
M6X1.0
M8X1.25
PNT600-02-8
φ8.1
PNT600-01-8
M8X1.25
M10X1.5
PNT600-02-10
φ10.1
PNT600-01-10
M10X1.5
8-32
PNT600-02-832
φ 4.3
PNT600-01-832
8-32
10-24
PNT600-02-5
φ5.1
PNT600-01-1024
10-24
10-32
PNT600-02-5
φ5.1
PNT600-01-1032
10-32
¼-20
PNT600-02-420
φ 6.5
PNT600-01-420
¼-20
5/16-18
PNT600-02-8
φ8.1
PNT600-01-518R
5/16-18
3/8-16
PNT600-02-10
φ10.1
PNT600-01-616R
3/8-16
Piloted Nosepiece
Mandrel
Thin Wall
(TK,TL,TH)
POP NUT
Thread size
Part No.
I.D.
Part No.
Thread size
M4X0.7
PNT600-02-4P
φ4.3
PNT600-01-4P
M4X0.7
M5X0.8
PNT600-02-5P
φ5.1
PNT600-01-5P
M5X0.8
M6X1.0
PNT600-02-6P
φ6.1
PNT600-01-6P
M6X1.0
M8X1.25
PNT600-02-8P
φ8.1
PNT600-01-8P
M8X1.25
M10X1.5
PNT600-02-10P
φ10.1
PNT600-01-10P
M10X1.5
8-32
PNT600-02-4P
φ 4.3
PNT600-01-832
8-32
10-24
PNT600-02-5P
φ5.1
PNT600-01-1024
10-24
10-32
PNT600-02-5P
φ5.1
PNT600-01-1032
10-32
¼-20
PNT600-02-420P
φ 6.5
PNT600-01-420
¼-20
5/16-18
PNT600-02-8P
φ8.1
PNT600-01-518
5/16-18
3/8-16
PNT600-02-10P
φ10.1
PNT600-01-616
3/8-16
* Refer to the Tool Setup section for details of Nosepiece and Mandrel installation.
I.D.
Thread size
M8X1.0
I.D.
Thread size
M8X1.0
Page 8 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614
PNT800L-PC Diagram
Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 9
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