Pop & Lock PL85511 User Manual

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Installation
Instructions
Tailgate Lock
Toyota Tacoma
Step 1: Remove the T30 torx (star) screws from the inside of the tailgate that hold the access
panel in place. Remove the access panel by lifting the bottom and sliding it out of the top plastic trim piece. You may have to lift the trim piece up away from the tailgate in the middle to allow the access panel down to slide down.
Step 2: Remove the latch rods from the plastic clips (1). Do this by turning the
clips off of the rod and lift the rod out of the clip.
-If truck has a back up camera, remove the two 10mm bolts (2) that hold the camera and holder onto the OEM handle.
-Remove the two 10mm bolts (3) that hold the handle into the tailgate. Hold the handle in place to prevent the handle from falling out.
-Push the two plastic tabs of the gasket in towards the handle past the sheet metal and remove the handle from the tailgate.
Step 3: The left (DRIVER SIDE) latch rod needs to be flipped end for end in order
to allow for the lock assembly. Do this by popping the latch rod out of the black clip, which is located at the center of the rod. Push the rod towards the bottom of the tailgate to pop it out of clip. Next remove the rod from the driver side latch. This latch clip is towards the driver side of the tailgate under the sheet metal inside the tailgate. This clip is the same type as the ones on the handle. Turn the clip off of the rod and lift the rod out of the clip. Flip the rod end for end so the bent part of the rod is closer to the driver side latch. The rod will run along the top part of the tailgate as shown in the picture. Insert the rod end into the latch clip and snap the clip onto the rod. (The rod will not get clipped back into the center black clip)
Step 4: Remove the plastic gasket by pulling it off the OEM handle and reinstall it onto the
Pop and Lock handle ensuring it is seated on the 3 plastic posts.
-Install the Pop and Lock handle into the tailgate. Start by verifying that the black plastic toggle on the back of the pop and lock is pushed to the unlock position and the metal rod clip plate is rotated fully clockwise (as shown in the bottom picture). You may have to hold the plate rotated as you install the handle. Put the bottom of the handle into the tailgate first then rock the top of the handle into the tailgate. The tabs on the gasket should snap past the sheet metal. (Hold the handle in place to prevent the handle from falling out).
-Install the power lock bracket. You will have to rock the bottom of the handle up to allow for the power bracket to slide underneath. The plastic toggle post should align in the slot of the power bracket as shown in the picture. (top of next page)
-Install the two 10mm bolts that fasten the handle to the tailgate.
-If truck has backup camera, remove the camera cover from the PL5500 by pushing in on the 2 snap tabs and popping the cover off of the handle. Position camera on the handle and install the two 10mm bolts to fasten camera.
-Install the rods into the clips and turn the clips till they snap onto the rods. (Do not install the access panel back onto the truck yet) The handle and power lock assembly should look like the picture at the top of the next page. You should be able to manually move everything to the lock and unlock position.
Package Contents: Power Lock Assembly, 2 Wire Taps
Handle Assembly, 8 Cable Ties
Instructions
Tools Required: T30 Torx (Star) Bit/Driver 10mm Wrench
Technical Support:
Call 1-800-342-5911
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Step 6: - Shut the tailgate. Test the function of the lock. Turn the key clockwise and back to
center to lock. Turn the key counter clock wise and back to center to unlock. If everything works reinstall the access panel.
Technical Support:
Call 1-800-342-5911
Step 5: Wiring (there are multiple ways to run the wiring this is one suggestion)
Route the bullet connector side of the short wiring harness through one of the drain holes at the bottom of the tailgate up to the power lock assembly. Connect it to the bullet connectors of the power unit. Secure the wire with cable ties to prevent the wire from getting pinched
or in the way of the latch rods. Connect the other end to the long wire harness. Locate this connector under the truck so that it is accessible for tailgate removal. Run the long wiring cable along the factory wire harness to under the cab and secure with cable ties. For 2-Door and Access cab models the wire will be tied into either side kick panel (the plastic cover next to where your feet go). For 4­Door models the wire can be tied into either side front step plate (the plastic trim along the floor as you step into the truck). Run the wire into the cab using one of the factory’s rubber grommets in either the firewall or along the floor pan. Cut a small slit in the grommet or run the wire next to the grommet to allow the wire to pass through. It is recommended to seal around wire to prevent moisture from entering
the cab. Run the wire out of view and to the place where it is going to get connected. For 2005 and 2006 2-Door models locate the blue and blue with a white stripe wire. For 2005 and 2006 4-Door models locate the blue and blue with pink stripe wire. For 2007 and up all models locate the Blue with a black stripe and the blue with light red stripe wire. Use the supplied wire taps to connect to theses two wires. At
this point it doesn’t matter which wire is tapped to the OEM wires. Test the operation of the lock (if the tailgate lock works opposite of
the door locks, disconnect the two bullet connectors back by the power lock assembly, switch the leads of the wires, and reconnect the bullet connectors. This will make the lock the same as the doors). Secure all the wiring and replace the removed trim pieces.
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LIMITED WARRANTY TERMS AND CONDITIONS
(1) Installation. Pop & Lock™, LLC (and Pop & Lock™ Corporation) is not responsible for installing the Pop &
Lock™ or for the harm suffered by any person as a result installing it.
(2) Warranties.
a. Customer acknowledges that it is unreasonable to believe that any device whatever will prevent a theft in the
case of every attempt and that the most that can be expected from a so-called anti-theft or security device is that it will deter many thieves.
b. POP & LOCK™ LLC. (and Pop & Lock™ Corporation) MAKES, AND CUSTOMER RECEIVES, NO
WARRANTY, EXPRESSED OR IMPLIED, EXCEPT THE WARRANTIES OF TITLE TO THE POP & LOCK™ AND THEIR MERCHANTABILITY, PARTICULARILY NO WARRANTY OF FITNESS FOR A PARTICULAR USE OR PURPOSE OR AGAINST INFRINGEMENT.
c. As Customer’s only remedy, Pop & Lock™, LLC (and Pop & Lock™ Corporation) will repair or replace, at its
option and without charge, any lock that is defective in material or workmanship when received by Customer and is returned to Pop & Lock™ LLC (and Pop & Lock™ Corporation), FOB Pop & Lock™ Corporation’s offices, within one (1) year after it’s receipt by the Customer. Pop & Lock LLC will ship all replacement, or repaired, Locks to Customer, FOB Pop & LockTM’s shipping point.
d. Factory support is only available for Pop & Lock™ products purchased as new through an Authorized Pop &
Lock™
dealer.
Please Note: Pop & Lock™ Products purchased on auction sites such as Ebay, Amazon and Craigslist, to name a few, will not be covered under factory warranty under any circumstance. Pop & Lock™, LLC (and Pop & Lock™ Corporation) is unable to verify whether products sold through Auction Sites are new, used, or refurbished, and as such, Pop & Lock, LLC (and Pop & Lock™ Corporation) is unable to warranty such purchases. Pop & Lock, LLC advises using extreme caution when buying through auction sites as you'll be doing so at your own risk.
(3) No Liability. Pop & Lock™ Corporation is not liable for any loss or damage claimed by Customer or any third person
to have been suffered or incurred as a result or, or related to, the Locks purchased under this Agreement, regardless of the circumstances or form of action, except any bodily injury or death for which Pop & Lock™ is liable under products-liability law. Without limiting the generality of the foregoing, in no event will Pop & Lock™ LLC be liable to Customer for any indirect, special, or consequential damages, regardless of the circumstances or the cause of action, particularly not for the value of a vehicle, or any other money damages in the event that a tailgate is stolen either notwithstanding the use of a Pop
& Lock™ or when it has been returned for repair or replacement.
END OF TERMS AND CONDITIONS
POP & LOCK LLC 1271 CONTRACT DRIVE GREEN BAY, WI USA 54304
Additional Install Instructions and answers to technical questions can be found on our website at www.popandlock.net or by calling
Technical Support 1-800-342-5911 option 1
Monday – Friday 8:30am to 4:30pm CST
Pop and Lock’s limited warranty expires one (1) year after date of purchase.
Proof of purchase is required for warranty claims. Please submit a scanned copy or electronic image/photo of your receipt through any of the following methods:
E-mail: [email protected] Fax: 855-491-5911 Mail: 1271 Contract Ave, Green Bay, Wisconsin (USA) 54304
Please be sure to include:
Name, address and phone number Model and year of truck Model/Part number of the lock
Brief description of the problem
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