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Instructions
TAILGATE LOCK
Model PL8340
DODGE RAM 1500, 2002 to 2008
Actuator
Slide
Bolt
Crank Arm
Installation
1. Test the system by connecting the POWER LOCK to the short and the long wiring harness and take it forward into the cab to
test wire it.
2. WIRING: Remove the driver’s side kick panel and locate the wiring harness leading to the driver’s side door. Locate the tan/
pink striped and the Tan/2 Orange stripes wires located along the firewall and the parking brake. Attach the two blue wire
taps to them and squeeze them shut with a pair of pliers.
DODGE RAM 2500 and 3500, 2003 to 2009
Nuts
Rod
Toggle Arms
Toggle Bracket
Parts Included:
Power Tailgate Lock Unit
Short Wiring Cable
Long Wiring Cable
Relay Harness
Cable Ties
Blue Connector Taps
Tools Required:
Number 30 Torx Driver
Rod
8 mm Socket
Pliers
Small Screwdriver
For the latest instructions please
visit www.popandlock.net
NOTE: ‘04 Models - wires are tan/light green striped and light green located in the drivers step plate and kick panel.
‘05 to ‘09 Models - wires are tan/2 green stripes and solid green or light green, or tan/pink stripe and tan/2 orange
stripes.
3. Connect the long wiring harness to the blue wire taps and test the system. Lock and unlock the doors using the power door
lock switch. You can now unplug the wires from the blue leads.
4. Lower the tailgate, remove the access panel that is held on by 10 screws.
5. Release the rod ends from the toggle arms, remove the two nuts holding the toggle bracket.
6
. Place the POWER LOCK inside the tailgate with the actuator on the driver’s side on top of the toggle bracket and secure it
with two nuts as shown. The slide bolt should slide below the crank arm in the locked or contracted position.
7. Connect the rod ends into the toggle arms.
8. Feed the round bullet connectors on the end of the short wiring cable into a drain hole at the bottom of the tailgate and up the
tailgate to the handle opening. Connect them to the wires of the power tailgate lock.
9. Route the end of the short cable from the tailgate between the bumper and the truck bed.
10. Connect the short wire harness to the long wire harness. Locate the connector so that you can reach it to remove the
tailgate. Coil and tie the extra length of the short wiring harness inside the tailgate. Do not attach it to the truck.
11. Route the long wire harness along the frame rail and the existing wiring on the driver’s side of the truck. Use cable ties to
attach the harness to the existing wiring underneath the truck. Follow the existing wiring under the cab and up to the firewall
12. Attach the Relay Harness to the firewall close to the battery using tie-wraps. Connect the long harness from Step 11 to the
green and blue wires of the Relay Harness. Route the grey and purple wires of the Relay Harness to the grommet at the
hood release cable.
.
13. Pull the wires from step 12 through the grommet and connect them to the blue connectors you attached to the wiring in Step
3. Next, connect the red wire to the positive terminal and the black wire to the negative terminal of the battery.
14. CLOSE THE TAILGATE. Perform a final check and reverse the wires at the blue connectors
of Step 3 if necessary. Re-install the access panel.
12-27-11
For Tech Support call: 800 342 5911
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POP & LOCK™ LIMITED WARRANTY FORM
Please complete and mail this form to record your warranty with the manufacturer.
NAME _______________________________________
ADDRESS_____________________________________
CITY_________________________________________
STATE________ZIP_________________
TELEPHONE #_________________________________
EMAIL ADDRESS ______________________________
POP & LOCK™ MODEL ________________________
VEHICLE YEAR ____________
VEHICLE MAKE/MODEL _______________________
REASON FOR RETURN (continue on other side):
Please Mail Completed Warranty Form (below) In Self Addressed Envelope To:
POP & LOCK LLC 1271 CONTRACT DRIVE GREEN BAY, WI USA 54304
Additional Install Instructions and answers to technical questions can be found on our website at www.popnlock.net or by calling
Technical Support 1-800-342-5911
Monday – Friday 8am to 5pm CST
LIMITED WARRANTY TERMS AND CONDITIONS
(1) Installation. Pop & Lock™, LLC (and Pop & Lock™ Corporation) is not responsible for installing the Pop & Lock™ or for the
harm suffered by any person as a result installing it.
(2) Warranties.
a. Customer acknowledges that it is unreasonable to believe that any device whatever will prevent a theft in the case
of every attempt and that the most that can be expected from a so-called anti-theft or security device is that it will
deter many thieves.
b. POP & LOCK™ LLC. (and Pop & Lock™ Corporation) MAKES, AND CUSTOMER RECEIVES, NO WARRANTY,
EXPRESSED OR IMPLIED, EXCEPT THE WARRANTIES OF TITLE TO THE POP & LOCK™ AND THEIR
MERCHANTABILITY, PARTICULARILY NO WARRANTY OF FITNESS FOR A PARTICULAR USE OR PURPOSE OR
AGAINST INFRINGEMENT.
c. As Customer’s only remedy, Pop & Lock™, LLC (and Pop & Lock™ Corporation) will repair or replace, at its option
and without charge, any lock that is defective in material or workmanship when received by Customer and is
returned to Pop & Lock™ LLC (and Pop & Lock™ Corporation), FOB Pop & Lock™ Corporation’s offices, within one
(1) year after it’s receipt by the Customer. Pop & Lock LLC will ship all replacement, or repaired, Locks to
Customer, FOB Pop & Lock™’s shipping point.
d. Factory support is only available for Pop & Lock™ products purchased as new through an Authorized Pop & Lock™
dealer.
Please Note: Pop & Lock™ Products purchased on auction sites such as Ebay, Amazon and Craigslist, to name a
few, will not be covered under factory warranty under any circumstance. Pop & Lock™, LLC (and Pop & Lock™
Corporation) is unable to verify whether products sold through Auction Sites are new, used, or refurbished, and
as such, Pop & Lock, LLC (and Pop & Lock™ Corporation) is unable to warranty such purchases. Pop & Lock, LLC
advises using extreme caution when buying through auction sites as you'll be doing so at your own risk.
(3) No Liability. Pop & Lock™ Corporation is not liable for any loss or damage claimed by Customer or any third person to have
been suffered or incurred as a result or, or related to, the Locks purchased under this Agreement, regardless of the
circumstances or form of action, except any bodily injury or death for which Pop & Lock™ is liable under products-liability
law. Without limiting the generality of the foregoing, in no event will Pop & Lock™ LLC be liable to Customer for any
indirect, special, or consequential damages, regardless of the circumstances or the cause of action, particularly not for the
value of a vehicle, or any other money damages in the event that a tailgate is stolen either notwithstanding the use of a Pop
& Lock™ or when it has been returned for repair or replacement.
END OF TERMS AND CONDITIONS
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