Pop & Lock PL6102 User Manual

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Installation Instructions
Tailgate Lock
PL6100, PL6101, PL6102
Honda Ridgeline
With or Without
Backup Camera
Package Contents: Lock Bezel, 2 keys, Mounting Bracket,
Locking Bolt Linkage, Crank Linkage, 2 Screws #8-32 x 1 1/2", 1 Bolt 1/4" x 2”
Tools Required: 10 MM Socket, T40 Torx Bit, Phillip Head 5/32” Allen Wrench Rubber Mallet Power Drill 3/16” (or 5MM), 1/2" (or 12MM) Drill Bits
STEP 1 - Lower the tailgate. Remove the four Phillips head screws from the top trim, slide the trim to the right (passenger) side using a rubber mallet and lift to remove it. Apply downward pressure on the top trim if it bows up. Remove the white clips that remain on the tailgate by turning them 45 degrees to pull out. NOTE THE ORIENTATION BEFORE REMOVEL. Remove the T40 torx screws holding the interior trim panel and lift it off.
STEP 2 - Remove the handle rod from mechanicals by turning the green rod clip and pulling the rod out of the clip. Swing the rod up and out of the way. Remove the two screws holding the factory handle in place; there are tabs that will hold the handle from falling out of the tailgate, but for extra assurance hold the handle in place so not let the handle to fall. Install the mounting bracket over the back side of the handle and reinstall the two screws and tighten. You may need to file the washer down for screw to fit. Reinstall the handle rod. The handle should now look like picture.
STEP 3 – Using the bracket holes as a template drill the two 3/16” (or 5MM) holes and one 1/2" (or 12MM) hole. Insert the lock assembly from the front of the bezel inserting the shaft through the 1/2" hole and aligning the two mounting holes on the bezel with the mounting bracket. Insert the 2 supplied 8-32 x 1 1/2" screws through the mounting bracket in the bezel. Tighten the screws. DO NOT OVER TIGHTEN. IF LOCK ASSEMBLY BINDS LOOSEN SCREWS UNTIL THE KEY MOVES FREELY!
STEP 4 – Remove the two mechanical assemble screws. Mount the POP N LOCK bolt linkage under the upper latch rod as shown using the existing two mechanical assemble screws. The lock assembly should look like picture.
STEP 6 – Check the functioning of the lock.
Technical Support:
Call 1-800-342-5911
STEP 5 – Install the crank rod assembly by holing the slotted end onto the bolt linkage and the
square hole to the end of the lock assembly shaft. Insert the 1/4" x 20 x 2” screw into the shaft and
tighten.
Lock – Turn the key to the right (passenger
side) to the two o’clock position and then
back to 12 o’clock to lock.
Unlock – Turning the key to the left (driver
side) to the ten o’clock position and then back to 12 o’clock to unlock.
STEP 7 – Replace the interior trim panel of the tailgate using the torx screws removed in Step 1. Replace the white top trim clips onto the tailgate, making sure they are oriented as noted in Step 1. Carefully locate the top trim over the clips and press it firmly into place. You will hear and feel them snap into place. Adjust the position of the top rim once again using a rubber mal- let. Reinstall the four Phillips Head screws.
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POP & LOCKTM LIMITED WARRANTY FORM
LIMITED WARRANTY TERMS AND CONDITIONS
(1) Installation. Pop & Lock™, LLC (and Pop & Lock™ Corporation) is not responsible for installing the Pop &
Lock™ or for the harm suffered by any person as a result installing it.
(2) Warranties.
a. Customer acknowledges that it is unreasonable to believe that any device whatever will prevent a theft in the
case of every attempt and that the most that can be expected from a so-called anti-theft or security device is that it will deter many thieves.
b. POP & LOCK™ LLC. (and Pop & Lock™ Corporation) MAKES, AND CUSTOMER RECEIVES, NO
WARRANTY, EXPRESSED OR IMPLIED, EXCEPT THE WARRANTIES OF TITLE TO THE POP & LOCK™ AND THEIR MERCHANTABILITY, PARTICULARILY NO WARRANTY OF FITNESS FOR A PARTICULAR USE OR PURPOSE OR AGAINST INFRINGEMENT.
c. As Customer’s only remedy, Pop & Lock™, LLC (and Pop & Lock™ Corporation) will repair or replace, at its
option and without charge, any lock that is defective in material or workmanship when received by Customer and is returned to Pop & Lock™ LLC (and Pop & Lock™ Corporation), FOB Pop & Lock™ Corporation’s offices, within one (1) year after it’s receipt by the Customer. Pop & Lock LLC will ship all replacement, or repaired, Locks to Customer, FOB Pop & LockTM’s shipping point.
d. Factory support is only available for Pop & Lock™ products purchased as new through an Authorized Pop &
Lock™
dealer.
Please Note: Pop & Lock™ Products purchased on auction sites such as Ebay, Amazon and Craigslist, to name a few, will not be covered under factory warranty under any circumstance. Pop & Lock™, LLC (and Pop & Lock™ Corporation) is unable to verify whether products sold through Auction Sites are new, used, or refurbished, and as such, Pop & Lock, LLC (and Pop & Lock™ Corporation) is unable to warranty such purchases. Pop & Lock, LLC advises using extreme caution when buying through auction sites as you'll be doing so at your own risk.
(3) No Liability. Pop & Lock™ Corporation is not liable for any loss or damage claimed by Customer or any third person
to have been suffered or incurred as a result or, or related to, the Locks purchased under this Agreement, regardless of the circumstances or form of action, except any bodily injury or death for which Pop & Lock™ is liable under products-liability law. Without limiting the generality of the foregoing, in no event will Pop & Lock™ LLC be liable to Customer for any indirect, special, or consequential damages, regardless of the circumstances or the cause of action, particularly not for the value of a vehicle, or any other money damages in the event that a tailgate is stolen either notwithstanding the use of a Pop
& Lock™ or when it has been returned for repair or replacement.
END OF TERMS AND CONDITIONS
POP & LOCK LLC 1271 CONTRACT DRIVE GREEN BAY, WI USA 54304
Additional Install Instructions and answers to technical questions can be found on our website at www.popandlock.net or by calling
Technical Support 1-800-342-5911 option 1
Monday – Friday 8:30am to 4:30pm CST
Pop and Lock’s limited warranty expires one (1) year after date of purchase.
Proof of purchase is required for warranty claims. Please submit a scanned copy or electronic image/photo of your receipt through any of the following methods:
E-mail: [email protected] Fax: 855-491-5911 Mail: 1271 Contract Ave, Green Bay, Wisconsin (USA) 54304
Please be sure to include:
Name, address and phone number Model and year of truck Model/Part number of the lock Brief description of the problem
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