Pop PNT800A Maintenance Manual

PNT800A

Maintenance Manual

POP NUT
Tool

™

Introduction

The PNT800A is a small, lightweight tool for installing POP

blind threaded inserts.

Table 1 lists the POP NUT™ blind rivet nuts that can be fastened using this tool. The Nosepiece and Mandrel
must be changed to fit some sizes of POP NUT™. (See Table 5, Mandrel and Nosepiece Re quirements table
in the Specification section)

Table 1: POP NUT™ blind rivet nut range

®

brand POP NUT™ blind rivet nuts and other

Thread Size

POP NUT Type Material

Standard

Aluminum

Stainless

Closed End

Aluminum

Stainless

Hexgonal

Aluminum

Square Steel

Knurled Steel

Steel

Steel

Steel

M3 M4 M5 M6 M8 M10

6-32 8-32

3 3
3
3
3
3
3
3

3
3
3
3
3
3
3
3
3

10-24 /

10-32

3
3
3
3
3
3
3
3
3
3

1/4-20 5/16-18 3/8-16

3
3
3
3
3
3
3
3
3
3

3
3
3
3
3
3
3
3
3
3

3
3

3
3

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Safety Instructions

TO INSURE PROPER FUNCTIONING AND SAFE OPERATION READ THIS MANUAL

CAREFULLY BEFORE SETTING UP OR OPERATING THE POP NUT SERIES TOOLS

DEFINITIONS:

• CAUTION! – Failure to observe this precaution could result in physical damage

or minor injury.

• WARNING! – Failure to observe this precaution could result in physical damage,

serious injury or even death.

CAUTION!

1. DO NOT use this tool in a manner other than that recommended by Emhart Teknologies.

2. DO NOT modify the tool in any way. Modification will void any applicable warranties and could result

in damage to the tool or physical injury to the user.

3. Disconnect air supply when adjusting, servicing or removing any part of the tool.

4. Trained personnel must perform tool repair and/or maintenance at prescribed intervals.

5. Only use genuine Emhart Teknologies parts for tool maintenance and repair.

6. Do not operate the tool with the Nose Housing removed.

7. Keep fingers away from the front of the tool when connecting the air supply or using the tool.

8. Do not attempt to turn the Mandrel when the air supply is connected.

9. Keep hair, fingers and loose clothing away from moving parts of the tool.

10. Do not direct tool exhaust towards anyone. The tool uses lubricated air and may eject oil mist or

debris.

11. Do not use organic solvents to clean the tool, this may damage the tool.

12. Wash hands thoroughly if exposed to hydraulic fluid or lubricant.

WARNING!

1. DO NOT exceed the maximum recommended air pressure of 0.6 MPa (87 psi / 6.0 bar).

2. DO NOT point the tool at anyone when in use.

3. Always wear safety rated eye protection when using or when near a tool in use.

4. Inspect the tool and connections for damage, worn or loose parts before connecting to the air supply.

If damaged, stop use immediately and have the tool repaired or replaced.

5. This tool is not designed for use in explosive atmospheres.

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Specifications

Table 2: Tool Specifications

Feature Specification

Weight 1.68 kg (3.7 lbs)
Overall length 287 mm (11.3 in)
Overall height 268 mm (10.55 in)
Tool Stroke 1.3 – 6.3 mm (0.05 - 0.248 in)
Pulling Force 23.1 kN @ 5.0 bar ( 5193 lbf @ 72.5 psi)
Air Supply 0.5 - 0.6MPa (5 - 6 bar) (72.5 - 87 psi)
Hydraulic Oil See Table 3, Specified Hydraulic Oils
Setting capacity See Table 1, POP NUT™ blind rivet nut range

= 72.7 dB(A), LWA = 77.6 dB(A),

L

Tool Noise Level

Tool Vibration Level 0.42 m/s2, Time to 2.5 m/s2 > 24hrs (EAV)

(69)

(35)

Aeq,T

L

= 106.3 dB(C)

Peak

287

φ22

φ27.5

268

85

96.5

Figure 1: Tool Dimensions (mm)

Hydraulic oil

Use only Emhart Teknologies specified hydraulic lubrication oils as shown in Table 3.
Use of any other oil could reduce the tool performance or even damage the tool.

Table 3: Specified Hydraulic Oils

Company name Product name

Mobile Mobile DTE26
Shell Shell Telus Oil C68
Idemitsu Daphne Hydro 68A
Cosmo Cosmo Olpas 68
Esso Telesso 68
Nisseki FBK RO68
Mitsubishi Diamond Lube RO68 (N)

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Tool Parts

Exhaust Holes

Swivel Air Fitting

(Not Included)

Coupler

(Not Included)

Rear Case

1/4 NPT

Air Fitting

Fill Screw

Handle

Front Case

Nose Housing

Control Knob

Trigger

Lock Nut

Nosepiece/Anvil

Mandrel

Exhaust Holes

Air Hose
(Not Included)

Chamber

Figure 2: Tool Parts Diagram

Packaged Accessories

Table 4: Packaged Accessories

Part No. Item Qty

PNT800A-T PNT800A-POP NUT™ Tool 1
PNT600-132 Hook 1

PNT600-133 Hex wrench 1.5 mm 1
DPN907-006 Cap screw M4 X 20 1
DPN277-179 POP NUT™ Mandrel Release 1
FG2245 Operating Instructions 1
FG2244 Maintenance Manual 1
FG2222 Warranty Card 1

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Table 5: Mandrel and Nosepiece requirements

Flat Nosepiece Mandrel

Thick Wall

(Std & ST)

POP NUT

POP NUT Tool

Part No.

I.D.

Thread size

Thread size

Part No. I.D. Part No. Thread size

M3X0.5 PNT800A-3 PNT600-02-3 φ4.0 PNT600-01-3 M3X0.5

M4X0.7 PNT800A-4 PNT600-02-4 φ4.5 PNT600-01-4 M4X0.7

M5X0.8 PNT800A-5 PNT600-02-5 φ5.1 PNT600-01-5P M5X0.8

M6X1.0 PNT800A-6 PNT600-02-6 φ6.1 PNT600-01-6P M6X1.0

M8X1.25 PNT800A-8 PNT600-02-8 φ8.1 PNT600-01-8 M8X1.25

M10X1.5 PNT800A-10 PNT600-02-10 φ10.1 PNT600-01-10A M10X1.5

M4, M5, M6 &

M8

PNT800A

6-32 PNT800A-632R PNT600-02-632 φ 3.6 PNT600-01-632 6-32

8-32 PNT800A-832R PNT600-02-832 φ 4.3 PNT600-01-832 8-32

10-24 PNT800A-1024R PNT600-02-5 φ5.1 PNT600-01-1024 10-24

10-32 PNT800A-1032R PNT600-02-5 φ5.1 PNT600-01-1032 10-32

¼-20 PNT800A-420R PNT600-02-420 φ 6.5 PNT600-01-420 ¼-20

5/16-18 PNT800A-518R PNT600-02-8 φ8.1 PNT600-01-518R 5/16-18

3/8-16 PNT800A-616R PNT600-02-10 φ10.1 PNT600-01-616R 3/8-16

Piloted Nosepiece Mandrel

Thin Wall

(TK,TL,TH)

POP NUT

POP NUT Tool

Part No.

I.D.

Thread size

M8X1.0

Thread size

Part No. I.D. Part No. Thread size

M4X0.7 PNT800A-4P PNT600-02-4P φ4.3 PNT600-01-4P M4X0.7

M5X0.8 PNT800A-5P PNT600-02-5P φ5.1 PNT600-01-5P M5X0.8

M6X1.0 PNT800A-6P PNT600-02-6P φ6.1 PNT600-01-6P M6X1.0

M8X1.25 PNT800A-8P PNT600-02-8P φ8.1 PNT600-01-8P M8X1.25

M10X1.5 PNT800A-10P PNT600-02-10P φ10.1 PNT600-01-10P M10X1.5

6-32 PNT800A-632P PNT600-02-3P φ 3.6 PNT600-01-632 6-32

8-32 PNT800A-832P PNT600-02-4P φ 4.3 PNT600-01-832 8-32

10-24 PNT800A-1024P PNT600-02-5P φ5.1 PNT600-01-1024 10-24

10-32 PNT800A-1032P PNT600-02-5P φ5.1 PNT600-01-1032 10-32

¼-20 PNT800A-420P PNT600-02-420P φ 6.5 PNT600-01-420 ¼-20

5/16-18 PNT800A-518P PNT600-02-8P φ8.1 PNT600-01-518 5/16-18

3/8-16 PNT800A-616P PNT600-02-10P φ10.1 PNT600-01-616 3/8-16

Note: Refer to the Tool Setup section for details of Nosepiece and Mandrel installation.

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PNT800A Diagram

(*) These items require Loctite® 242 adhesive.

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Parts List

Item Part No. Description Qty

1 PNT600-01-6P Mandrel M6 1

2 PNT600-02-6 Nose Piece M6 1

3 PNT600-03 Lock Nut 1

4 PNT600-04A Nose Housing 1

5 DPN277-001 Spin Pull Head Case 1

Item Part No. Description Qty

39 PNT600-39 Truss Head Screw 4

40 DPN277-183 Chamber 1

41 PNT600-41A R Joint Adapter 1

42 DPN900-021 O-Ring 2

43 PNT600-43 R Joint Spacer 1

6 DPN277-002 Spin Pull Head 1

7 PNT600-07B Mast Housing 1

8 DPN277-003 Joint 1

9 DPN901-004 Return Spring 1

10 PNT600-10 Housing Lock 1

11 DPN277-004 Hydraulic Piston 1

12 DPN277-005 Rod Seal Case 1

13 DPN908-009 Scraper 1

14 DPN900-031 O-Ring 1

15 DPN908-010 Back Up Ring 1

16 DPN908-011 Penta Seal 1

17 DPN908-012 Piston Seal 1

18 DPN900-032 O-Ring 1

19 PNT600-19A Bit 1

20 PNT600-20 Start Bar 1

21 DPN239-047 Fill Screw 1

22 DPN900-033 O-Ring 2

23 DPN277-006 Lock Pin Holder 1

24 DPN277-007 Lock Pin 1

25 DPN900-034 O-Ring 1

26 PNT600-26 Lock Pin Pusher 1

44 PNT600-44B R Joint 1

45 PNT600-45A Rear Case 1

46 PNT600-46 Truss Head Screw 2

47 DPN277-010 Handle Upper 1

48 PNT600-48A Front Case 1

49 PNT600-49 T Valve End Screw 1

50 DPN900-037 O-Ring 5

51 PNT600-51 Hexagon Thin Nut 2

52 DPN905-004 Socket Set Screw 2

53 PNT600-53 Control Knob 1

54 PNT600-54C Control Nut 1

55 PNT600-55A T Valve Push Rod 1

56 DPN277-011 Trigger 1

57 DPN277-071 Flat Head Screw M3X8 1

58 PNT600-58 Joint Tube 1

59 PNT600-59A Assist Plate 1

60 DPN900-006 O-Ring 2

61 PNT800-14 Retainer Plate 1

62 DPN908-003 Penta Seal 1

63 DPN908-013 Back Up Ring 1

64 DPN277-012 Handle Lower 1

27 DPN901-009 Spring 1

28 DPN907-005 Socket Head Cap Screw 2

29 PNT600-29A Truss Head Screw 1

30 PNT600-30A Rear Case Tube 2

31 PNT800-02 Chamber Assembly 1

32 DPN900-015 O-Ring 13

33 PNT600-33A Joint Adapter 3

34 PNT600-34 Truss Head Screw 3

35 DPN900-035 O-Ring 1

36 DPN277-008 Sleeve Upper 1

37 DPN900-036 O-Ring 1

38 DPN277-009 Handle 1

65 DPN277-013 Sleeve 1

66 PNT800-05 Tube 1

69 DPN900-038 O-Ring 1

70 DPN900-039 O-Ring 1

71 PNT600-71 Washer 1

72 PNT600-72 Tube Seal Case 1

73 DPN900-011 O-Ring 2

74 DPN909-001 SS-Washer 1

75 DPN900-040 O-Ring 1

76 DPN900-023 O-Ring 1

77 FAN277-014 Air Piston Assembly 1

78 PNT800-07A J Valve Stopper 1

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