Pool Frog 5400 In-Line, 5300 Off-Line Instruction Manual

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®
POOL FROG
Cycler
Instruction Manual
Mineral Pool-Care Cycler
for Pools up to 40,000 Gallons
Cleaner
because it kills bacteria two ways
Clearer
because it helps keep pH in range
Softer
because it reduces chlorine use up to 50%*
Easier
with pre-lled pacs for no mess,
no guess and no stress
POOL FROG Cycler comes with the
POOL FROG Mineral Reservoir
®
Patented Mineral Disinfectant
frogproducts.com
Ver la versión en español de este manual en frogproducts.com/product/pool-frog-model-5400
WARNING
To minimize the risk of serious injury, death or damage, before installing or first using this equipment, read Instruction Manual and all safety labels and follow all safety instructions and precautions. Save manual for future reference.
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TABLE OF CONTENTS
POOL FROG Introduction 3
Notes and Safety Information 4
Safety Labels on Cycler 5
Installation Tips to Ensure Proper Performance 6
In-Line Installation - 5400 Model 7
Off-Line Installation - 5430 Model 8-9
Step 1: Preparing the Pool 10-11
Step 2: Putting the System to Work 12
Step 3: Setting the Control Dial 13
Step 4: Routine Pool Care 14
Replacing POOL FROG Mineral Reservoir 15
®
Using FROG BAM
Using POOL FROG Bac Pac
16
®
17
Winterizing 18
Troubleshooting 19
Parts List 20
Maintenance - Replacing Control Dial O-Rings 21
Maintenance - Replacing Cap O-Rings and Knobs 22
Warranty 23
For information on King Technology’s entire product line, visit our website at frogproducts.com
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Welcome to easier pool care courtesy of POOL FROG. With POOL FROG, your pool water will look and feel better without a lot of work or a lot of chlorine. This system† controls bacteria using a combination of minerals and reduced chlorine levels–up to 50%* less.
There are 4 parts to the POOL FROG System:
1. Model 5400 POOL FROG Cycler
2. POOL FROG Mineral Reservoir
3. FROG BAM 90-day Algae-Preventative
4. POOL FROG Bac Pac.
Part 1
POOL FROG
The water treatment center that controls the ow of water to each part of the POOL FROG System.
Cycler
For pools 7,000 to 40,000 gallons.
Model 5400 In-Line Product # 01-01-5480
Model 5300 Off-Line Product # 01-01-5490
Part 2
POOL FROG Mineral Reservoir
Holds the minerals and ts inside the POOL FROG Cycler.
Product # 01-12-5462
THE POOL FROG
MINERAL RESERVOIR
MUST BE REPLACED
EVERY SIX MONTHS
OR AFTER ONE POOL
SEASON WHICHEVER
IS SHORTER.
Part 3
FROG BAM
Use with the POOL FROG Cycler for a 90-Day Algae-Protection Guarantee. One bottle is good for 15,000 gallons.
Product # 01-10-5060
POOL FROG Mineral Reservoir comes inside POOL FROG
†
POOL FROG Mineral System consists of the FROG minerals silver chloride and carbonate used in conjunction with 0.5 ppm chlorine.
The POOL FROG Mineral Reservoir must be used in conjunction with the POOL FROG Bac Pac (EPA Reg. No.: 53735-2),
POOL FROG Bac Pac and FROG BAM also sold separately.
an EPA registered chlorine pool product or a chlorine delivery device.
*Compared to the minimum EPA recommended chlorine level of 1.0 ppm for a stabilized swimming pool.
Part 4
POOL FROG Bac Pac
Pre-lled with chlorine tablets and ts inside the POOL FROG Mineral Reservoir.
Product # 01-03-5880
Cycler and is also sold separately.
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Notes and Safety Information
General Notes
These instructions contain information for the safe and proper
operation of this Cycler. Observe the following principles:
• Ensure that everyone using this Cycler follows the instructions and safety precautions.
• Keep the instructions nearby and available for reference
throughout the service life of this Cycler.
These instructions do not provide for every possible contingency
that might be encountered in connection with installation, opera-
tion or maintenance of this equipment. Should further informa-
tion be desired or should particular issues arise which are not
covered sufciently in this manual, contact King Technology at
800-222-0169.
Explanation of the signal words
Signal words, which depict the probability and severity of harm, are used in these instructions. They are dened as follows:
Signal Word
DANGER
WARNING
Meaning
Indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury or major property damage.
Indicates a hazardous situation which, if not avoided, could result in serious injury, death, or major property damage.
NOTICE
Indicates special instructions that are important but not related to physical injury hazards.
Explanation of the safety pictographs
The following pictographs illustrate the type of hazard.
Pictograph Type of Danger
Safety Alert/General Hazard
Explosion Risk
Hazardous Pressure
Flammable Fire Hazard
Identication of warnings
Warnings are intended to help you recognize risks and avoid
death, injury or property damage. This is how warnings are identied:
Signal Word
Pictographs
Description of danger.
Consequences if ignored.
a The arrow signals a safety precaution to be taken to
eliminate or reduce the risk.
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Safety Label on Cycler
Review this label before installing or operating this Cycler. Contact King Technology at 800-222-0169 if this label is missing from your POOL FROG Cycler.
Fire, explosion and high pressure hazards
To minimize the risk of serious injury, death or property damage while using the POOL FROG Cycler:
a Read, understand and follow all instructions and safety precautions in the manual, and on this Cycler and on any label for chemicals used with this Cycler including POOL FROG Bac Pacs, POOL FROG Mineral Reservoir and FROG BAM Algae Preventative.
DANGER
a Never use fast dissolving chlorine tablets, liquid bleach, or calcium hypochlorite in the POOL FROG Cycler.
a Never mix Trichlor chlorine tablets with Calcium Hypochlorite, or with any other form of concentrated chlorine or other chemicals.
a Never add any other types of chlorine, pH adjusters, shock treatments or algaecides through the skimmer.
These products should be added directly into the pool if required.
a
Do not contaminate the POOL FROG Cycler, POOL FROG Mineral Reservoir, POOL FROG Bac Pac or FROG BAM with dirt, organic matter, pool chemicals (such as calcium hypochlorite or pool shocks), fertilizers or other household chemicals. Contact between any of these substances and the POOL FROG Cycler, POOL FROG Mineral Reservoir, POOL FROG Bac Pac or FROG BAM, will result in a chemical reaction with the generation of heat, liberation of hazardous gasses and re or explosion.
WARNING
a Use only POOL FROG Bac Pacs, POOL FROG Mineral Reservoir, and FROG BAM in the POOL FROG Cycler. Never use bulk chemicals.
a To prevent the build up of gas pressure in the POOL FROG Cycler, be sure the pool return line valves are open –
except when opening or servicing the unit.
a Do not inhale fumes from the POOL FROG Cycler or POOL FROG Bac Pac.
a Avoid sparks, smoking, or any open ame near POOL FROG Cycler or chemicals.
a Do not exceed maximum operating pressure of 50 psi or maximum temperature of 104º F.
a Do not remove the cap while under pressure. Always turn off pump and bleed off pressure before opening POOL FROG Cycler.
a Do not install automatic or fast shut off valves downstream of POOL FROG Cycler.
a Always install the POOL FROG Cycler AFTER a heater (if applicable) on the return line.
a Always install any additional sanitizing equipment AFTER and NEVER BEFORE the POOL FROG Cycler is installed on the return line.
a Do not permit children to use or climb on this product. This product must be positioned to prevent children from using it as a means of access to the pool.
a Always stand clear of the POOL FROG Cycler during pump start-up.
a Replace POOL FROG Cycler if you see signs of cracks, damage or degradation to the Cycler body or cap.
a Prior to pressurizing, check with your dealer to ensure your plumbing connections meet building codes.
a Failure to properly winterize your POOL FROG Cycler could result in freeze damage. (See page 18 for winterizing details.)
NOTICE
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Installation Tips to Ensure Proper Performance
POOL FROG
B. With In-floor Cleaners
Before installing, read all directions carefully and contact your dealer for installation support
WARNING
• Do not exceed maximum operating pressure of 50 psi.
• Do not install automatic or fast shut off valves
downstream of feeder.
• Always install the POOL FROG Cycler AFTER the
heater (if applicable) on the return line.
• Always install any additional sanitizing equipment
AFTER and NEVER BEFORE the POOL FROG Cycler is
installed on the return line.
1) If using a multi-speed pump, run pump for at least 6 hours per day at high speed (at least 40 gpm).
If the pump will run on low speed 24 hours per day or less than 6 hours per day on high speed, you must bleed the air while the pump is on by unscrewing the cap knob until water appears. Then screw the knob back on. Repeat this process each time the cap is removed for any reason.
A. With High Flow Rate (greater than 80 gpm)
Install T-ttings exactly as shown.
CYCLER
B. With In-Floor Cleaner - TWO OPTIONS
OPTION 1- A Two-Line Installation
The best option is to have two lines. One line with pump, lter, heater and POOL FROG Cycler and a second line with a separate pump for the in-oor cleaning system (lter optional).
CHECK
Line 1
Flow
FLOW
PUMP
FILTER
HEATER
Check
Valve
VALVE
✙
✙
✙
✙
POOL FROG
POOL FROG® CYCLER
CYCLER
POOL RETURN
2) Install Cycler with 4-8 psi back pressure.
Lower back pressures could result in
under chlorination. Change the eyeball ttings in the return jets to a smaller size to increase back pressure. Contact King Technology at 800-222-0169 for a specially designed Cycler pressure gauge to determine back pressure at pool start-up.
3) Special installation Requirements:
IMPORTANT: Over chlorination or damage to the POOL
FROG Cycler or other equipment could result if special installations A, B or C are not used in these situations.
• If water ow is higher than 80 gallons per minute (gpm), see diagram A.
• If an in-oor cleaner is included with pool, see diagram B, with two options. Preferred installation is Option 1 with two separate lines.
• If set-up is a pool and spa combination with common equipment, see diagram C.
POOL WATER LEVEL
POOL WATER LEVEL
Line 2
FLOW
Flow
PUMP
FILTER
POOL WATER LEVEL
✙
OPTION 2 - A 3-Way Valve Installation
3-way manual valve or 3-way motor valve plus controls
POOL FROG CYCLER
FILTER
PUMP
POOL WATER LEVEL
C. Pool and Spillover Spa Combination
IN-FLOOR
In-floor cleaner valve
CLEANER VALVE
IN-FLOOR CLEANER VALVE
Questions? Call Customer Service at 800-222-0169 Monday thru Friday, 8 am to 5 pm central standard time.
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POOL FROG CYCLER
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TOOLS NEEDED
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Hacksaw
Tape Measure
Install
In-Line Installation - 5400 Model For pools 7,000 to 40,000 gallons
MATERIALS NEEDED
Primer and PVC Cement
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SECURE CYCLER
The POOL FROG Cycler should always be installed between the lter and pool (or between heater and pool if applicable). Never install POOL FROG Cycler
before the heater or damage to the heater could occur.
OR
\
Do NOT install this POOL FROG Cycler off-line.
Bi-ow valve design allows installation in either ow direction.
[
Do NOT install in copper pipe if using POOL FROG Bac Pac as chemical corrosion could lead to pipe failure.
Allow a minimum of 12” above and
12"
on each side of POOL FROG Cycler to ensure room for easy replacement of POOL FROG
12"
12"
Mineral Reservoir and POOL FROG Bac Pac.
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For better stability, POOL FROG Cycler may be mounted on a treated wood base using Phillips pan head
1.
Measure the distance between the outside adapters and cut out a section of pipe 3” less than that dimension.
screws, one in front and one in back. If you have questions about stability, please contact your dealer or King Technology.
3. 4.
Insert PVC pipe into adapters with a twisting action. Hold in place 5 to 10 seconds to bond.
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2.
Following Primer directions, brush Primer on the inside of the adapters and to ends of pipe. Repeat this process with PVC cement following manufacturer’s directions on that product.
To prevent damage to heaters or lters, see your dealer about installing a corrosion resistant check valve which will reduce the back ow of chlorine gas when the Cycler is turned off.
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TOOLS NEEDED
Screwdriver
Pipe Wrench
Battery Operated Drill with 5/8” or 19/32” Bit
Off-Line Installation - 5430 Model
The POOL FROG Cycler should always be
SCOOPS 2” – 36” APART
installed between the lter and pool (or between heater and pool if applicable).
Never install POOL FROG Cycler before the heater or damage to the heater could occur.
MATERIALS NEEDED
Pipe Thread Sealant
Primer and PVC Cement
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OFF-LINE KIT
Included with the POOL FROG Cycler
Two Male Adapters
Two Reducer Bushings
Two 90-Degree Elbows
Four Hose Clamps
Do NOT install an off-line POOL
\
OR
[
FROG Cycler in-line as this POOL FROG Cycler is different
Bi-ow valve design allows installation in either ow direction.
than an in-line unit.
t
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1. 2.
directions, brush sealant onto
Following pipe thread sealant
®
B RAN
D
POOL FROG Cycler threads in both ports and on both male adapters.
DO NOT USE PIPE THREAD TAPE as the threads on these units are not suitable for this use and
Screw a male adapter into each port of POOL FROG Cycler and hand tighten.
leaking or tting failure could result.
Completely tighten turning 1 to 2 revolutions with a pipe wrench.
DO NOT OVER TIGHTEN.
6’ of Tubing
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Two Scoops
Two Scoop Gaskets
Two Scoop Clamps
3.
Following Primer directions, brush Primer on reducer bushings and inside of male adapters. Repeat this process with PVC cement following manufacturer’s
8
directions on that product.
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4.
Insert reducer bushing into male adapter on both sides with a twisting action. Hold in
M
5.
Following pipe thread sealant directions, brush sealant onto elbow threads.
place 5 to 10 seconds to bond.
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Install
6.
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Screw elbow into reducer bushings on both sides.
10.
Attach a gasket to each scoop.
7.
8.
9.
When pipe is
Cut tubing to size for each POOL FROG Cycler connection and attach one to each elbow with clamps.
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Tighten clamps
totally dry, drill two 19/32” or 5/8” holes, between 2” - 36” apart, on the return line. Be careful not to go through other side of pipe.
with screwdriver.
11. 12.
Place scoops inside holes so the inlet scoop faces the water ow and the outlet scoop faces away from the water ow. Scoop arrows should be facing each other when correct.
2” – 36” apart on straight pipe
Arrows on scoops must
face each other.
Attach scoop clamps over the scoops and around the pipe.
13.
Tighten scoop clamps with a screwdriver.
16.
14. 15.
Attach each hose to venturi scoop male nipple with a small clamp and tighten with screwdriver.
For better stability, POOL FROG Cycler may be mounted on a treated wood base using Phillips pan head screws, one in front and one in back. If you have questions about stability, please contact your dealer or King Technology.
SCOOPS 2”– 36” APART ON STRAIGHT PIPE
To prevent damage to heaters or lters, see your dealer about installing a corrosion resistant check valve which will reduce the back ow of chlorine gas when the Cycler is turned off.
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Step 1: Preparing the Pool
1.
2.
Make sure the pool has adequate circulation. The total volume of pool water must completely circulate through the pump and lter at least 1 to 2 times per day. This usually requires 8 to 12 hours of circulation. Check with your dealer for the proper circulation time for your pool.
Check the pool’s lter gauge often and periodically clean lter per the manufacturer’s directions. A dirty lter will slow the ow of water which could hamper proper circulation.
WARNING
Do not exceed maximum operating pressure of 50 psi.
4.
5.
Check for metals in the pool such
Metal
Out
Before beginning with any pool care program, you must rst balance your pool water. Take a water sample to your local pool professional (or use a complete test kit) to test for the important Water Balance Guidelines.
IMPORTANT: Always follow printed instructions on the balancing chemical packages. Add balancing chemicals in small increments one at a time with circulation running. For best results, wait 8-12 hours before testing again and adding any additional balancing chemicals.
as iron or copper. Before attempting water balance, these should be removed. See your dealer for a metal out or sequesterant and follow the label directions carefully.
Check the Water Hardness of your ll water before
3.
adding to the pool. If calcium content is higher than 400 ppm, nd a soft water source to ll your pool instead; otherwise water balance will be very difcult.
Water Balance Guidelines
pH: 7.2 – 7.8 Total Alkalinity: 80 – 120 ppm Calcium Hardness: 200 – 400 Total Dissolved Solids: <1500 Stabilizer: 20 – 80 ppm Free Chlorine: 0.5 – 1.0 ppm
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Continue... Step 1: Preparing the Pool
SmartChlor Out Indicator
Active Chlorine
If lighter color,
check Smart
Chlor catridge
If darker color, OK
If lighter color,
turn cartridge
setting up 1 number
If darker color, turn cartridge setting down 1 number
6.2 6.8 7.2 7.8 8.4
LOW
BAJO
VERY LOW MUY BAJO
HIGH
ALTO
SmartChlor Out Indicator
Active Chlorine
pH
If lighter color,
check Smart
Chlor catridge
If darker color, OK
If lighter color,
turn cartridge
setting up
1 number
If darker color, turn cartridge setting down 1 number
IDEAL
For best results in achieving water balance, follow steps 5a through 5e in order.
5a. Take a water sample
from the pool and dip a FROG Test Strip into it.
5b. Look at the Total Alkalinity reading rst. Adjustments
should be made to bring the Total Alkalinity in the range of 80 – 120 ppm prior to making any adjustments to pH even if it throws pH off further.
Total Alkalinity (ppm)
Alcalinidad Total (mg/L)
0 40 80 120 180 240
LOW
VERY LOW MUY BAJO
IDEAL
BAJO
HIGH ALTO
VERY HIGH
MUY ALTO
5c. After Total Alkalinity is in range, test for pH. It should
be between 7.2 and 7.8. If higher or lower, add a pH adjuster.
Initially shock the pool with a chlorine shock only to
6.
rid the water of contaminants and establish a chlorine residual. Always follow the manufacturer’s directions carefully. See the DANGER box below for important guidance on shocking.
DANGER
• Never add any other types of chlorine, pH adjusters, shock treatments or algaecides through the skimmer. These products should be added directly into the pool if required.
• Never use fast dissolving chlorine tablets, liquid bleach, or calcium hypochlorite in the POOL FROG Cycler.
Operate
6.2 6.8 7.2 7.8 8.4
pH
LOW
VERY LOW MUY BAJO
IDEAL
BAJO
HIGH ALTO
5d. Then test your Water Hardness again. If lower than
200 ppm, add Calcium Increaser. Always maintain 200-400 ppm.
5e. Lastly, test for stabilizer or conditioner levels. Add
conditioner if the level is below 20 ppm. This will prevent chlorine burn off. If stabilizer level is above 80 ppm, partially drain water and re-ll.
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Step 2: Putting the System to Work
1.
2.
Install a POOL FROG Mineral
Reservoir into the POOL FROG Cycler. (See page 15 for directions.)
IMPORTANT:
Replace the POOL FROG Mineral Reservoir every 6 months or after one pool season, whichever is shorter. After that time, you will hear the spent media inside, however it is no longer effective and must be replaced.
Replace cap and run POOL FROG Cycler, with POOL FROG Mineral Reservoir inserted, for 10 minutes on Setting Maximum.
3.
4.
Insert FROG BAM into the open center of the POOL FROG Mineral Reservoir in the POOL FROG Cycler. (See page 16 for directions.)
Use FROG BAM
for a 90-day
Algae Protection
Guarantee!
BRAND
®
When chlorine reading is down to 1.0 ppm, which may take a few days, insert POOL FROG Bac Pac into the open center of the POOL FROG Mineral Reservoir. (See page 17 for directions.)
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Step 3: Setting the Control Dial
This system is designed to work effectively with a variety of pool equipment as long as the following procedures are followed.
1.
Set control dial by matching up the parameters of your pool on the chart below. THIS IS A STARTING POINT ONLY and may need to be adjusted to t your individual pool needs. See #2 below for adjusting directions. IMPORTANT: If using a multi-speed pump, pump-run times of at least 6 hours per day at high speed are recommended for proper performance.
If running the pump at low speed only or on high speed less than 6 hours, please follow the 24 hour low-speed directions below.
SINGLE-SPEED PUMP OR HIGH-SPEED PUMP RUN TIME
POOL SIZE
Gallons
3/4 hp 1 hp 1 1/2 hp 2 hp
7,000 4.0
9,000 4.5
12,000 5.0
18,000 NR
25,000 NR
30,000 NR
35,000 NR
40,000 NR
^ – Bypass installation recommended. See “Installation Tips” on page 6. NR – This pump size is not recommended for this size pool.
6 HOUR PUMP RUN TIME
PUMP SIZE
3/4 hp 1 hp 1 1/2 hp 2 hp
3.5 3.0 3.0^ 3.0 2.5 4.0^ 3.5^ 1.5 3.5^ 3.0^ 2.5^
4.0 3.5 3.0 3.5 3.0 2.5 4.0^ 2.5 4.0^ 3.5^ 3.0^
4.5 4.0 3.5 4.0 3.5 3.0 2.5 3.0 2.5 1.5 3.5^
5.0 4.5 4.0 5.0 4.0 3.5 3.0 3.5 3.0 2.5 2.0
NR 5.0 4.0 NR 5.0 4.0 3.5 4.0 3.5 3.0 2.5
NR 6.0 5.0 NR 5.5 5.0 4.0 4.5 4.0 3.5 3.0
NR 7. 0 6.0 NR 6.5 5.5 5.0 5.5 4.5 4.0 3.5
NR NR 7.0 NR NR 6.5 5.5 6.5 5.5 4.5 4.0
12 HOUR PUMP RUN TIME
PUMP SIZE
3/4 hp 1 hp 1 1/2 hp 2 hp
24 HOUR PUMP RUN TIME
PUMP SIZE
Operate
24 HOUR, LOW-SPEED PUMP-RUN TIME
In order to ensure proper performance when running the pump on low speed for 24 hours per day or high speed less than 6 hours per day, bleed the air while the pump is on by unscrewing the cap knob until water appears. Then screw the knob back on. Repeat this process each time the cap is removed for any reason. Set the control dial at 6 and follow the adjustment directions below to determine the correct setting for your pool.
2.
For the rst week test the pool water daily for free chlorine with FROG Test Strips to ensure correct dial setting. Continue to test weekly throughout the season.
IMPORTANT: Control dial settings in excess of these recommendations could result in excess trichlor levels being discharged into the pool. This can result in bleaching or discoloration of areas around the pool inlet or in some cases bleaching or discoloration of the entire pool liner or paint. In addition, excess trichlor in the pool can create health hazards to bathers.
EXAMPLE
POOL SIZE
Gallons
7,000 4.0
9,000 4.5
12,000 5.0
18,000 NR
25,000 NR
30,000 NR
35,000 NR
40,000 NR
Find your starting dial setting by matching up the parameters of your pool on the above chart. An In ground pool with approximately 18,000 gallons with a 1 horse power pump running 6 hours a day at high speed would require a starting dial setting of 5.
3/4 hp 1 hp 1 1/2 hp 2 hp
6 HOUR PUMP RUN TIME
PUMP SIZE
3.5 3.0 3.0^
4.0 3.5 3.0
4.5 4.0 3.5
5.0 4.5 4.0
NR 5.0 4.0
NR 6.0 5.0
NR 7.0 6.0
NR NR 7. 0
After each testing, adjust the dial up by 1/2 increment if the free chlorine reading has dropped below 0.5 ppm or adjust down by 1/2 increment if the reading has risen above 1.0 ppm. Continue this process each day until the free chlorine reading stabilizes to at least 0.5 ppm.
Remember to adjust dial by 1/2 increments only in order to prevent over chlorination which may bleach pool surfaces.
Use the handle end of cap tool if the dial is hard to turn.
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Step 4: Routine Pool Care
1.
2.
Run ltration Cycler enough hours to circulate all water 1 to 2 times per day. More than that could result in over chlorination.
WARNING
To prevent the build up of gas pressure in the POOL FROG Cycler, be sure the pool return line valves are open –except when opening or servicing the unit.
Regularly test water with FROG Test Strips to maintain pH and Total Alkalinity.
NOTE: Water balance is affected by bather load, chemical usage, evaporation and the makeup of source water, so maintaining water balance regularly is important.
4.
5.
Shock the pool every other week or as needed. We recommend a non­chlorine shock as reducing chlorine use is the goal of FROG products. However, using a chlorine shock is OK too.
DANGER
• Never add any other types of chlorine, pH adjusters, shock treatments or algaecides through the skimmer. These products should be added directly into the pool if required.
• Never use fast dissolving chlorine tablets, liquid bleach, or calcium hypochlorite in the POOL FROG Cycler.
Before closing the pool for winter, use FROG BAM following the directions on page 16.
3.
Maintain 0.5 to 1.0 ppm free chlorine level at all times.
Note: These lower chlorine levels
®
B R AN D
are only acceptable when using FROG minerals.
DANGER
Do not contaminate the POOL FROG Cycler, POOL FROG Mineral Reservoir, POOL FROG Bac Pac or FROG BAM with dirt, organic matter, pool chemicals (such as calcium hypochlorite or pool shocks), fertilizers or other household chemicals. Contact between any of these substances and the POOL FROG Cycler, POOL FROG Mineral Reservoir, POOL FROG Bac Pac or FROG BAM, will result in a chemical reaction with the generation of heat, liberation of hazardous gasses and re or explosion.
6.
Remember to replace POOL FROG Mineral Reservoir and all other POOL FROG replacements as directed.
14
Page 15
Replacing a POOL FROG Mineral Reservoir
Series 5400 (01-12-5462)
source of chlorine such as the POOL FROG Bac Pac (EPA Reg. No. 53735-2) or a chlorine delivery device. Using the POOL
Must be replaced every 6 months or after one pool season.
POOL FROG® MINERAL RESERVOIR
1.
Serial No.
Product Description: The patented mineral formula in the POOL FROG Mineral Reservoir also neutralizes acids, which helps keep the pH in an acceptable range with less monitoring. The controlled release of minerals provides an optimum level of protection in your pool. The FROG Mineral System
Check the top of the box and back label of product to make sure you have the correct POOL FROG Mineral Reservoir to t your POOL FROG Cycler.
IMPORTANT: The POOL FROG Mineral Reservoir must be replaced every 6 months or after one pool season whichever is shorter.
2.
The Complete Low-Chlorine Alternative
www.FrogProducts.com • 800-222-0169
The POOL FROG Mineral Reservoir is the heart of an advanced pool care system that destroys bacteria.
+
reduces chlorine use up to 50%*. Simply use with at least 0.5 ppm of an EPA registered
IMPORTANT: Remove and read the information card.
Please note: Complete instructions for inserting a POOL FROG Mineral Reservoir, FROG BAM and POOL FROG Bac Pac are included inside the POOL FROG Mineral Reservoir
+
FOR POOLS UP TO 40,000 GALLONS
4.
Open POOL FROG Cycler Cap. Use the cap tool included with POOL FROG Cycler to loosen cycler cap by hitting the handle with the at of your hand counter clockwise.
5.
Remove the POOL FROG Bac Pac and if not empty, set to the side or store for winter. Then remove the POOL FROG Reservoir and discard if it has been used for one pool season or 6 months whichever is shorter.
Find slot on side of
6.
POOL FROG Mineral Reservoir and line up with n inside the POOL FROG Cycler. Lower POOL FROG Mineral Reservoir into POOL FROG Cycler until secure.
Mineral
Operate
DANGER
• Never use fast dissolving chlorine tablets, liquid bleach, or calcium hypochlorite in the POOL FROG Cycler.
3.
Turn off pump. Turn dial to Pac Removal. This reduces the ow of water into the unit when the cap is open.
7.
Replace the POOL FROG Bac Pac inside the POOL FROG Mineral Reservoir to continue operating system. (See directions on page 17.)
Mark your calendar ahead for the six month replacement of the POOL FROG Mineral Reservoir. Once wetted,
the time-released mineral coating of this product is effective up to 6 consecutive months or one pool season, whichever is shorter. After that time you will hear the spent media inside, however, it is no longer effective and must be replaced.
15
Page 16
Using FROG BAM for an Algae-Protection Guarantee
If you are not using FROG BAM, refer to page 17 for Using the POOL FROG Bac Pac. See FROG BAM product labeling for complete directions for use (EPA Reg. No. 53735-9).
NOTE: If using directly after a shock treatment, test the water rst to ensure the pH is in the proper range of 7.2-7.8 and the chlorine
level is no more than 4.0 ppm. Avoid using other chemicals until this product has been circulated (ltered) for at least 24 hours.
DANGER
Never use fast dissolving chlorine tablets, liquid bleach, or calcium hypochlorite in the POOL FROG Cycler.
Important: If storing FROG BAM prior to use, always keep in
a cool, dry place away from children and pets.
1.
Remove cap from FROG BAM without removing seal.
Turn off pump. Turn control dial to Pac Removal. Open POOL FROG Cycler cap. Stand back to let any chlorine fumes dissipate.
For a preventive dose add:
•One FROG BAM for pools up to 15,000 gallons.
•Two FROG BAM for pools between 15,000 and 30,000 gallons.
•Three FROG BAM for pools between 30,000 and 40,000 gallons.
5.
Turn pump on for 90 minutes allowing FROG BAM to circulate through pool.
6.
To remove expended FROG BAM bottle, turn pump off and turn dial to Pac Removal.
2.
3.
4.
16
Insert upside down into the open center of the POOL FROG Mineral Reservoir pushing down rmly on FROG BAM bottle allowing key in POOL FROG Cycler to puncture seal.
Looking down at top of bottle
Replace cap by hand only.
DO NOT OVER TIGHTEN.
Turn control dial on POOL FROG Cycler to Maximum.
seal
7.
8.
Remove POOL FROG Cycler cap.
Lift FROG BAM up and allow any water in the container to drain through the POOL FROG Cycler before discarding in trash or offering for recycling. Do not reuse or rell this container.
NOTE: If water shows more than a hint of blue inside POOL FROG Cycler, replace the POOL FROG Cycler cap, turn dial to Maximum and run the pump for one minute.
8a. If pool size requires additional FROG BAM, repeat steps 1-8.
8b. When water is clear in the POOL FROG Cycler, insert a POOL FROG Bac Pac according to the instructions on page 17.
Page 17
Using POOL FROG Bac Pac
POOL FROG Bac Pac is required to assure up to 50% reduction in chlorine use*. POOL FROG Bac Pac sold separately.
®
B R AN D
(EPA Reg. No. 53735-2)
DANGER
Never use fast dissolving chlorine tablets, liquid bleach, or calcium hypochlorite in the POOL FROG Cycler.
WARNING
Avoid sparks, smoking, or any open ame near POOL FROG Cycler or chemicals.
IMPORTANT: Read the label on the POOL FROG Bac Pac carefully
before using.
Turn pump off. Turn
1.
control dial to Pac Removal. Remove cap from POOL FROG Cycler and stand back to let any chlorine fumes dissipate.
4.
5.
Line up the small leg of the POOL
BRAND
®
FROG Bac Pac with the small opening in the POOL FROG Mineral Reservoir and the large leg with the large opening. Lower POOL FROG
Operate
Bac Pac into POOL FROG Mineral Reservoir until secure.
Top View
Replace cap by hand only. DO NOT OVER TIGHTEN.
DO NOT USE CAP TOOL TO TIGHTEN CAP. Use for removal only.
2.
Colored Caps
Remove colored caps by grabbing on to the lip of one cap with a pliers and pulling up until cap releases. Repeat the process for the other cap.
®
BRAND
Invert POOL FROG Bac Pac
3.
BRAND
®
PAC
TOWERS
PAC TOWERS
and shake slightly until chlorine tablets fall into tower areas.
6.
7.
WE RECYCLE
The chlorine pac container is made of HDPE plastic. Non-rellable container. Do not reuse or rell this container. Offer for recycling if available. Rinse thoroughly before recycling or discarding in trash.
Mark your calendar ahead for the approximate replacement times for the POOL FROG Bac Pac.
17
Page 18
Winterizing
1.
2.
Turn pump off and turn dial to Pac Removal.
Remove cap.
4.
BRAND
®
WARNING
Avoid sparks, smoking, or any open ame near POOL FROG Cycler or chemicals.
If POOL FROG Bac Pac still contains chlorine, wrap in plastic bag and store in shed or cool, dry, well-ventilated location away from children, pets, cars, motorcycles or anything metal that can rust, pit, etc.
If empty, rinse and recycle.
3.
Unscrew knob in the back of POOL FROG Cycler. Allow all water to drain.
5.
6.
Remove the POOL FROG Mineral Reservoir and discard in trash. You will hear spent media inside, however it is no longer effective.
Replace the cap and knob loosely.
18
Page 19
Troubleshooting
For more in-depth troubleshooting, go to frogproducts.com or call King Technology at 800-222-0169.
Problem Remedy
1.
2.
3.
4.
What do I do if the water looks cloudy?
What do I do if the water turns color?
What do I do if algae forms in or on my pool?
What do I do if I am under chlorinating with the POOL FROG Bac Pac?
1. Make sure your ltration system is working properly (i.e. clean lter, skimmer and pump basket).
2. Make sure circulation time is adequate – increase pump
1. Algae may be trying to form – shock the pool, increase circulation time if needed and clean the lter.
1. Use FROG BAM or an effective algaecide per the directions on the bottle and brush the sides of the pool often.
1. If you are unable to maintain 0.5 to 1.0 ppm, rst make sure there are chlorine tablets in the tower areas of the POOL FROG Bac Pac and it is installed properly. If a correction was made, test the water in 24 hours.
2. If still low, turn the dial up one setting and test the water again in 24 hours. Continue raising the setting by one
time if not.
3. Make sure the pool is properly balanced.
4. Shock the water to eliminate build up of any organic matter.
2. Metals in the ll water may have been oxidized. Have the pool tested. See pool dealer if a metal control product is required.
2. Clean the lter and shock the pool with chlorine daily until water clarity returns.
3. If you are in an area of the country that struggles with algae growth, see your dealer
increment each day until the proper reading is achieved.
3. Shock the pool if the reading has been lower than 0.5 ppm for more than one day.
4. Make sure pump run time is at least 6 hours on high speed (40 gpm or higher) or if not, bleed the air from the cap knob each time cap is open.
(See page 10.)
5. Make sure pool has a free chlorine reading of
0.5 to 1.0 ppm.
6. Check with your dealer for more information.
3. Check with your dealer for more information.
regarding a 90-day Algae Protection Guarantee using FROG BAM. See product hang
tag for guarantee details.
4. Check with your dealer for more information.
5. Contact your dealer to have your back pressure tested. If under 4 psi consider a smaller eye-ball tting in the return jet.
6. Check for a suction side leak by looking for air bubbles in your pump basket or at the return jet. Contact dealer for help in correcting this situation.
7. Contact King Technology’s Customer Service Department at 800-222-0169.
Troubleshoot
1. If the chlorine reading is
What do I do
5.
if I am over chlorinating with the POOL FROG Bac Pac?
over 3.0 ppm, remove the POOL FROG Bac Pac from the POOL FROG Mineral Reservoir and test the water daily until the reading is down to 1.0 ppm.
2. Reinsert the POOL FROG Bac Pac, lower the dial one setting and test the water again in 24 hours. If the reading has risen, lower the dial one setting again.
Continue this process until proper reading is achieved.
3. If over-chlorinating at the lowest possible setting, consider decreasing the circulation time. Depending on your pump size, you may be circulating the water more than is necessary.
4. Contact your dealer to have your back pressure tested. If over 8 psi consider a larger eye-ball tting in the return jet.
5. Check to see if the pressure relief valve is loose or missing and replace. It is a clear plastic piece approximately 1” long installed inside near the base. If loose or missing, it can provide another avenue for water to reach the chlorine.
6. Contact King Technology’s Customer Service Department at 800-222-0169.
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Page 20
Parts List Models 5400 and 5430
8 & 9
1
18
S
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B
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A
19
6
7
20
21
2
3
4
CYCLER
®
B RAN
D
9 8
See your dealer or hardware store for
10
a replacement.
11
12
5
13
14
13
INCLUDED WITH THE POOL FROG Model 5400
REF. # DESCRIPTION QTY. INCLUDED
1 & 2 Cap w/O-Ring 1 3 Body 1 4 Pressure Relief Valve 1 5, 6, 7 Control Dial with O-Ring & Snap Ring 1 8 & 9 Knob with O-Ring 2 10 2” Male Adapter 2 18 Cap/Control Dial Tool 1 19 Silicone Lubricant 3/4 oz. 1
OFF-LINE PARTS Included with Model 5430
REF. # DESCRIPTION QTY. INCLUDED
Off-line parts 11 to 17
11* 2” x 1/2” Bushing 2 12 90° Elbow 2 13 Small Clamp 4 14 6’ PVC Tubing 1 15 Scoop Gasket 2 16 Venturi Scoop 2 17 Scoop Clamp 2
OUTLET
After filter and heater (if heater installed)
13
2” to 36” apart on
straight pipe
REPLACEMENT PARTS FOR POOL FROG Model 5400
REF. # PART NUMBER DESCRIPTION
1 & 2 01-22-9417 Cap w/O-Ring 2 01-22-9926 Cap O-Ring 4 01-22-9486 Pressure Relief Valve 5, 6, 7 01-22-9448 Control Dial with O-Ring & Snap Ring 6 & 7 01-22-9456 O-Ring Kit for Control Dial 8 & 9 01-22-9628 Knob with O-Ring 18 01-22-8870 Cap/Control Dial Tool 19 01-22-9970 Silicone Lubricant 3/4 oz. 20 01-22-4000 Pressure Gauge 21 01-22-9950 40k Tune-Up Kit
11
12
13
14
REPLACEMENT PARTS FOR OFF-LINE Model 5430
REF. # PART NUMBER DESCRIPTION
11* 01-22-8620 2” x 1/2” Bushing
15
12 01-22-7800 90° Elbow 13 01-22-7690 Small Clamp 14 01-22-7700 6’ PVC Tubing
16
INLET
Between pump and filter
17
15 01-22-7850 Scoop Gasket 16 01-22-7790 Venturi Scoop 17 01-22-7910 Scoop Clamp
20
Page 21
POOL FROG Cycler Maintenance
Replacing the Control Dial O-Rings
1.
2.
Using a needle nose pliers, nd the snap ring tail located at approximately the ve o’clock position under the control dial.
Pull down and out of the groove.
5.
6.
B R
CYCLER
Push control dial completely into the housing and turn the
®
AN D
dial to setting 2.
Troubleshoot
Insert the non-lipped end of snap ring into the groove opening beginning at the 5 o’clock position and push it up so that it threads itself around the control dial.
3.
4.
7.
Using a small screwdriver or pointed tool to help guide it, make sure the snap ring stays in the groove as it is inserted.
Using a large screwdriver, loosen the control dial. Carefully pry the dial until it pulls out.
Carefully replace the rubber O-ring without stretching it. Apply silicone lubricant, that came with your POOL FROG Cycler, on O-ring.
S
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B
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A
Product # 01-22-9970
21
Page 22
continued... POOL FROG Cycler Maintenance
Replacing the Cap O-Ring
1.
2.
3.
Remove old O-ring.
Top half of groove
Bottom half of groove
Top half of groove
Place new O-ring in bottom half of groove.
Place your thumbs on each side of the cap over the O-ring in the groove.
Roll your thumbs back and forth over the O-ring while pushing upward until the O-ring falls into the top of the groove.
Replacing Knobs
To replace, simply unscrew old knob and replace with the new one.
Back of Cycler
Top of Cap
4.
S
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B
N
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A
Product # 01-22-9970
Bottom half of groove
Lubricate O-ring every couple of months with silicone lubricant that came with your POOL FROG Cycler.
DO NOT USE petroleum based lubricants.
22
Page 23
POOL FROG Cycler Two-Year Limited Warranty
Register your warranty today at frogproducts.com/reg and extend the standard 2-year warranty to 10 years of coverage.
King Technology, Inc. will warrant this unit with a complete replace­ment for the original purchaser, should it prove defective by reason of improper workmanship and/or material for a period of two (2) years from the date of original purchase/installation. This warranty covers body, cap and control dial excluding O-rings. King Technology holds the option of replacing any defective part without charge if it is determined to be all that is needed to correct any situation. Parts used for replacement, with the exception of O-rings, are warranted for the remainder of the original warranty.
1. To obtain warranty service, you must deliver product to King Tech­nology or its nearest authorized dealer. Shipping expenses are the purchaser’s responsibility. The name of the nearest authorized deal­er can be obtained at frogproducts.com/nd-a-dealer or by calling King Technology at 1-800-222-0169. Proof of purchase is required when requesting warranty service. Purchaser must present the sales receipt or other document which establishes proof of purchase. To extend your warranty to 10 years, go to frogproducts.com/reg.
2. This warranty does not cover defects caused by: modication, alteration, repair or service of the product contrary to the accom­panying instructions; physical abuse to or misuse of the product or operation or installation in a manner contrary to the accompanying instructions. This warranty also excludes all costs arising from the installation, adjustment, removal or replacement of defective units or parts. This warranty also excludes any and all claims arising out of the chemicals used in the product or their characteristics.
3. Any express warranty not provided for herein, and any remedy for breach of warranty or breach of contract which, but for this provision, might arise by implication or operation of law, is hereby expressly excluded and disclaimed. The implied warranties of mer­chantability and of tness for any particular purpose are expressly limited to a term of two years. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
4. Under no circumstance shall King Technology be liable to pur­chaser or any other person for any damage or loss incurred because of any chemicals used in the product or their physical characteris­tics, or interruption of service of the product, or any special, inci­dental or consequential damages or losses, whether arising out of breach of warranty, breach of contract or otherwise. Some states do not allow the exclusion or limitation of incidental consequential damages, so the above limitation or exclusion may not apply to you.
5. Misuse or failure to use the proper POOL FROG Mineral Reservoir and POOL FROG Bac Pac may cause damage to equipment or per­sonal injury. All warranty null and void if this product is not used with the recommended POOL FROG Mineral Reservoir and POOL FROG Bac Pac.
Don’t forget to register your warranty and sign up to receive emails on special offers and helpful water care tips. Visit frogproducts.com/reg
Made in U.S.A.
Patents: kingtechnology.com/IP
23
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MANUFACTURED BY
© King Technology. The following are trademarks of King Technology
®
FROG POOL FROG
®
POOL FROG XL PRO
®
FROG BAM® SmartChlor FROG Serene™ FROG Jump Start FROG Filter Mate™ Fresh Mineral Water
Flippin’ FROG® INSTANT FROG® New Water
®
®
Flippin’ FROG XL® FROG @ease® Perform-Max
530 11TH AVE S, HOPKINS, MN 55343 | 800.222.0169 | frogproducts.com
®
®
24
20-48-0164 553111843R8N
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