Ponar Wadowice Z2FS22/S2A Series, Z2FS22/S Series, Z2FS22/S2 Series, Z2FS22/SA Series, Z2FS22/SB Series Operation Manual

...
Double throttle/check valve
T
hrottle/check valve type
Z2FS22.
.
.
is used for setting the
size of the main or control flow in one direction, and allow
type
valve is a double throttle/check valve. Two symmetrically
positioned against each other throttle/check valves limit
through adjustable throttle (throttling piston) size of the
flow in one direction, and allow free flow in the opposite
ned
it is usually installed
between the subplate and the valve of the same nominal
size and is used for limiting the size of the main flow
(changing the speed of movement of the receiver).
Hydraulic fluid from the port
A
flows through the
throttling position both by the force of the spring and the
hydraulic force. The fluid returning from the receiver
moves the piston (5) to the right and allow free flow of
the fluid through the valve system (throttling insert)
type Z2FS22
WK 423 700
up to 35 MPa
DATA SHEET - OPERATION MANUAL
APPLICATION
free flow in the opposite direction. The
direction through the check valve. The valve is desig for sandwich type mounting -
DESCRIPTION OF OPERATION
Z2FS22…
3
up to 360
dm /min
06.2015
Z2FS22 - 42/S
4
2
L1
throttling slot (1) to the receiver. At the same time, the fluid under operating pressure flows through port (2) to the side (3) of the piston (4) which is loaded with the spring. The piston (4) is therefore maintained in the
T1 P1
X1
T
X YL
1
3
A1
A
5
B1
side of a component
Y1
closing the stack
subplate side
P
B
which now acts as a check valve.
Type Z2FS22 WK 423 700
- 1 -
06.2015
of accidental contact with the valve body
during operation or one should provide suitable
shields in accordance with requirements of EU
In order to provide tightness of the valve connection
sizes of
sealing rings, tightening torques and work
-
A person that operates the valve must be thoroughly
TECHNICAL DATA
Hydraulic fluid
Required fluid cleanliness class
Nominal fluid viscosity
Viscosity range
mineral oil
ISO 4406 class 20/18/15
37 mm /s at temperature 55 C
2
2,8 up to 380 mm /s
recommended
Fluid temperature range (in a tank)
Ambient temperature range
Maximum operating pressure
Maximum flow
Weight
max
o o
- 20 C up to +70 C
35 MPa
360 dm / min
3
8 kg
INSTALLATION AND OPERATION REQUIREMENTS
1. Only fully functional and operational valve, properly connected to electrical installation must be used.
2. During the period of operation must be kept fluid viscosity acc. to requirements defined in this Data Sheet - Operation Manual
3. In order to ensure failure free and safe operation the following must be checked:
• proper working of the valve
• cleanliness of the hydraulic fluid
4. Due to heating of valve body to high temp., the valve
should be placed in such a way as to eliminate
o
2
o
40 C up to 55 C
o
-20 C up to +70 C
possibility
standards: PN - EN ISO 13732-1 and PN - EN ISO 4413.
5. to a hydraulic system, one should follow the
parameters of the valve given in this Data Sheet Operation Manual
6. familiar with this Data Sheet - Operation Manual.
o
o
PERFORMANCE CURVES
measured at viscosityν = 41 mm /s and temperature t = 50 C
Characteristic curves
p(Q
2
) for the valve type
Z2FS22
o
for various throttle settings
throttle setting [adjustment screw turns]
25,0
22
20
19
18 16
17
20,0
]
15,0
MPa
[
10,0
p
5,0
1,0 0,5
0,1
Flow resistance curve
throttle closed
0,4
]
0,3
MPa
[
0,2
p
15
0,1
0
13
10
60
p(Q
120 180
[
Q
dm /min
) for the check valve
240
3
300 360
]
30
60
90
120
180
150
3
Q[dm /min
WK 423 700 06.2015 - 2 -
210
]
240
270
300 330
360
Type Z2FS22
DIAGRAMS
Hydraulicdiagrams of valves type
Z2FS22...
double version Z2FS22.../S
supply throttling
side of a component closing the stack
X1
L1
P1
P
XL
subplate side
single version Z2FS22.../SA...
supply throttling
side of a component closing the stack
X1
L1 Y1
P1
P
L
X
subplate side
A1
A
A1
A
B1
B1
B
...
Y1
B
double version Z2FS22.../S2
drain throttling
side of a component closing the stack
T1
T
Y
T1
T
Y
X1
L1 Y1
P1
P
L
X
subplate side
single version
side of a component closing the stack
X1
L1 Y1
P1
P
L
X
subplate side
A1
drain throttling
A1
B1
A
B
Z2FS22.../S2A...
B1
B
A
...
T1
T
Y
T1
T
Y
single version
supply throttling
side of a component closing the stack
X1
L1 Y1
P1
P
L
X
subplate side
Z2FS22.../SB...
A1
B1
A
B
single version
drain throttling
side of a component closing the stack
X1
L1 Y1
T1
T
Y
P1
P
L
X
subplate side
Z2FS22.../S2B...
A1
B1
A
B
T1
T
Y
Type Z2FS22 WK 423 700 06.2015- 3 -
OVERALL AND CONNECTION DIMENSIONS
r
double version Z2FS22...
333 (max)
<281> (min)
2626(stroke)
S6
S22
1
6
5
2
(stroke)
O
584
6,4
116
2 pins
O
24,5 - 3 holes (A, B, T)
O
8 (L)
92
L
74,5
19
5,6 17,5 29,2
3
L1
O
22 (P)
76,8
T
X
53
77
94,3
100,6
112,5
130
184 (min)
O
14 - 2 holes
X1
P
A
4
17,5
A1
P1
73
46
7
8
T1
O
6,5 depth 8 - 2 holes
O
10 - 2 holes (X, Y)
M12 depth 25 - 6 holes
Y B
O
6,5 - 2 holes
Y1
B1
96,8
118 (min)
0,01/100
0,63
1 - Adjusting screw for changing the fluid flow
rotation to the left - increase of the flow rate
rotation to the right - decrease of the flow rate
2 - Setting pin 3
- Holes for mounting screw of the valve
4 -
Holes for setting pins
5 - Sealing ring of a square cross-section pcs. 4/set (P,T, A,B) 6 -
Sealing ring of a square cross-section
pcs. 3/set (X, Y,L) 7 - Porting configuration of the subplate surface in compliance with designation
fixing screws
according to
tightening torque
NOTE:
(*) - Required legth of the screwsL is related to type and the number of hydraulic cpomponents sanwich fitted 8 - Required finish of the subplate surface
ISO 4401
ISO 4401-08
M12 x L* - 10.9
PN -EN ISO 4762
-07-0-94 (CETOP 08)
Md = 105 Nm
- pcs. 6/set
27,3 x 2,8
19,4 x 2,8
WK 423 700 06.2015 - 4 -
Type Z2FS22
OVERALL AND CONNECTION DIMENSIONS
NOTES:
single versions: Z2FS22...A...; ...B...
275 (max)
26 (stroke)
Z2FS22...A... Z2FS22...B...
HOW TO ORDER
Nominal size NS25
(NS)
13,5
<249> (min)
192
249 (min
Z2FS
22
=
22
12
26 (stroke)
275 (max)
*
Series number
(40-49) -
series 42
Throttling method throttle valve on the supply
throttle valve on the drain
Throttling location throttle valves on the side of ports A and B
throttle valve on the side of port
throttle valve on the side of port
Sealing NBR
FKM (
Further requirements in clear text (to be agreed with the manufacturer)
The throttle/check valve should be ordered according to the above coding.
The symbols in bold indicate versions available in short delivery time.
Coding example: Z2FS22 - 42/S2
installation and
(for fluids on mineral oil base) =
for fluids on phosphate ester base
connection
=
(
hydraulic diagrams on page 2
(hydraulic diagrams on page 2)
dimensions unchanged
)
=
= A
A
= B
B
) = V
= 4X
42
=
S
=
S2
no code
no code
Type Z2FS22 WK 423 700 06.2015- 5 -
SUBPLATES AND FIXING SCREWS
Subplates must be ordered according to data sheet
WK 491 800
. Subplate types: G151/01 - threaded connections P, T, A, B - G 1 X, Y ,L - G1/4 G151/02 -
threaded connections
P, T, A, B - M33 x 2 X, Y ,L - M14 x 1,5 G154/01 -
threaded connections
P, T, A, B - G 1 1/4 X, Y ,L - G1/4 G154/02 -
threaded connections
P, T, A, B - M42 x 2 X, Y ,L - M14 x 1,5
G156/01
G156/02 -
- threaded connections P,T, A,
X, Y, L
threaded connections
P, T, A, B - M48 x 2
B
-
-
G1 1/2
G1/4
X, Y ,L - M14 x 1,5
EXAMPLES OF APPLICATION IN A HYDRAULIC SYSTEM
Subplates and screws fixing the throttle/check valve
M12 x L* - 10,9
- 6 pcs./set according to
PN - EN ISO 4762
must be ordered separately. Tightening torque
NOTES:
(*) - Required length of the
Md = 105 Nm
screws
is related
L
to type and the number of hydraulic components sandwich fitted.
The subplate symbol in bold are indicate versions available in short de livery time.
flow thtrottling on the
receiver
- version Z2FS22...S...
supply of the
A
B
Z2FS22...
P
T
flow thtrottling on the
receiver
- version Z2FS22...S2...
S
drain of the
A
P
B
Z2FS22...
T
S2
WK 423 700 06.2015
PONAR Wadowice S.A. ul. Wojska Polskiego 29 34-100 Wadowice tel. +48 33 488 21 00 fax.+48 33 488 21 03
www.ponar-wadowice.pl
- 6 -
Type Z2FS22
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