POLYMAKER POLYMAKER 70491 User guide

PolyMaxTM PC
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INDEX
Polymaker Techs
My first print
PolyMaxTM PC Jam-Free™2.0 4.1 10
Product comparison charts Ash-Free™2.2 7 4.3 10
Product Families Layer-Free™3.0 4.4 11
PolyLite™ Nano-Reinforcement™3.1 8 4.5 11
PolyMax™ Stabilized Foaming™3.2 8 4.6 11
PolyMide™
3.4 9
4.01.0 4
HardwarePolyFlex™ 5.03.3 8
TM
Polysher
5.1 12
TM
PolyBox
6.0 15
About Polymaker
Contact Us7.0 16
My first print
1) Prepare the gcode
Download the MyFirstPrint.stl on www.polymaker.com Load the stl file in your favorite slicer.
Enter the correct settings for PolyMax™ PC;
Property Value
Nozzle temperature 250˚C - 270˚C
Bed temperature 90˚C - 105˚C
Nozzle speed 30mm/s – 50mm/s
Cooling fan OFF
Layer height 0.1
Number of outlines (shell)
Note: It is recommended to print the first layer thick and a little further from the build plate (0.15mm-0.2mm).
2) Prepare the printer
- Clean the build plate and prepare it with the right surface: We recommend to print PolyMax™ PC BuildTak®.
- Level the build plate.
- It is recommended to clean the nozzle when you change the material to prevent partial clog.
Infill 20%
Top/Bottom layers 4
Surface adhesion
Brim or Raft
3
Note: It is recommended to place the printer in a well ventilated area.
3) Prepare the filament
- Carefully open the resealable bag, remove the spool and close the bag back to preserve the desiccant bag.
- It is recommended to store PolyMax™ PC in the PolyBox™ to prevent moisture absorption which will lower the quality and the mechanical properties of the print.
- Load the filament in your printer and wait until you have a consistent extrusion.
- At the end of the print, make sure to correctly store the filament back in the resealable bag if you are not using the PolyBox™.
4) Start the print
When the print begins, make sure the first layer is correctly laid down and sticking well to the bed before leaving the printer to finish the print.
5) Post process
PolyMax™ PC can be annealed right after the printing process at 100˚C
for 2 hours to release residual internal stress and therefore preserve its mechanical properties.
PolyMax™ PC can be sanded to obtain a smoother surface.
PolyMaxTM PC
PolyMax™ PC is an engineered PC filament combining excellent strength,
toughness, heat resistance and printing quality. It is the ideal choice for a wide range of engineering applications.
Available colors:
Physical properties
Property
Density ASTM D792 (ISO 1183, GB/T 1033) 1.18 – 1.20 (g/cm3 at 21.5 °C) Glass transition temperature DSC, 10 °C/min Vicat softening temperature ASTM D1525 (ISO 306, GB/T 1633)
Melt Index 260 °C, 1.2 kg
Decomposition temperature TGA, 20 °C/min 127- 130 (°C)
Mechanical properties
Property
Young’s modulus (X-Y) ASTM D638 (ISO 527, GB/T 1040) 2048 ± 66 (MPa)
Tensile strength (X-Y) ASTM D638 (ISO 527, GB/T 1040) 59.7 ± 1.8 (MPa)
Elongation at break (X-Y) ASTM D638 (ISO 527, GB/T 1040) 12.2 ± 1.4 (%)
Bending modulus ASTM D790 (ISO 178, GB/T 9341) 2044 ± 55 (MPa)
Bending strength ASTM D790 (ISO 178, GB/T 9341) 94.1 ±0.9 (MPa)
Charpy impact strength ASTM D256 (ISO 179, GB/T 1043) 25.1 ±1.9 (kJ/m2)
Testing method
Testing method
Typical value
113 (°C) 117 (°C)
6-8 (g/10 min)
Typical value
Drying settings
80˚C for 8h
Diameter accuracy (2.85/1.75 mm): Weight accuracy:
70% is within +/- 0.01 97% is within +/- 0.02 99% is within +/- 0.03
99.9% is within +/- 0.04
600g +/- 20g 750g +/- 20g 1000g +/- 30g 3000g +/- 60g
TOUGHNESS
Impact Strength
25kJ/m
2
PolyMax
TM
PC
PolyMideTM CoPA (wet)
TM
PolyLite
PolyMax
TM
PLA
PolyMax
PolyLite
PolyWood
TM
PETG
PolySmooth
TM
PETG
TM
ABS
TM
PolyMideTM CoPA (dry)
TM
PolyLite
PLA
PolyLite
TM
PC
STIFFNESS
Bending Strength
100MPa
Tensile Strength
66MPa
PolyMideTM CoPA (dry) PolyMideTM CoPA (dry)
TM
PolyLite
PC
TM
PolyMax
PC
Vicat Softening Temp
180°C
160°C
140°C
TM
PolyLite
PLA
TM
PolySmooth
TM
PolyLite
ABS
PolyMideTM CoPA (wet)
TM
PETG
PolyLite PolyMaxTM PETG
TM
PolyMax
PLA
TM
PolyWood
120°C
100°C
80°C
60°C
TM
PolyMax
PC
TM
PolyLite
PC
TM
PolyLite
ABS
TM
PETG
PolyLite PolyMaxTM PETG
PolySmooth
TM
PolyLite
PLA
TM
PolyMax
PLA
TM
PolyWood
TM
40°C
20°C
0°C
Product Families
PolyLite
ABS, PETG, PLA
PolyLite™ is a family of 3D printing filaments made with the best raw materials to deliver exceptional quality and reliability. PolyLite™ covers the most popular 3D printing materials to meet your everyday needs in design and prototyping.
PolyMax
PLA, PC, PETG
The PolyMax™ is a family of advanced 3D printing filaments produced with Polymaker’s Nano-reinforcement technology, to deliver exceptional mechanical properties and printing quality.
PolyFlex
TPU95
PolyFlex™ is a family of high-quality flexible materials. It provides the perfect solution for applications where high flexibility and durability are required.
TM
TM
TM
PolyMide
TM
CoPA
PolyMide™ is a family of Nylon/polyamide based filaments. Produced with Polymaker’s Warp-Free™ technology, PolyMide™ filaments deliver engineering properties intrinsic to Nylon and ease of printing.
PolyDissolve
TM
S1
PolyDissolve™ is a family of dissolvable support filaments. This family oers support solu­tion for our portfolio of filaments. It enables a greater design freedom.
Specialty
PolyWoodTM, PolySupportTM, PolySmoothTM, PolyCast
The Specialty family provides unique filaments from Polymaker to unlock new 3D printing applications.
TM
Technologies
JAM-FREE™
Jam-Free™ technology improves the heat stability of Polymaker’s PLA filaments with softening temperatures over 140 °C . As a resu lt, Polymaker’s PLA fil ament s show min imal sof tenin g in the “col d end” and can melt rapidly once entering the heating zone, le ading to excellent p rinting qualit y with zero risk of nozzle jams.
Regular PLA With Jam-Fr ee
TM
Regular Nylon With Wa rp-Fre e
TM
Nylon, which en ables the material to fully re lease the
ASH-FREE™
Ash-Free™ technology allows Polymaker’s filament which has been designed for inves tment casting to burn o c leanly without any residu e, enab ling defect-free metal parts. 3D printing ha s been used to produce investm ent cas ting pat terns as it cuts down both t he cost and lead time for sma ll-volume production runs.
Warp-Free™ technology enables the production
of Nylon -based filaments that c an be 3D printed
with excellent dimensional stability and near-zero
warpage. This is achieved by the fine control of
micro-structure and crystallization behavior of
WARP-FREE™
internal stress before so lidific ation .
Without Ash-Free
Ash content: 0.5%
TM
With As h-Free
Ash content: 0.5%
TM
LAYER-FREE™
Layer-Free™ technology involves exposi ng a 3D printed part to an aerosol of micro-sized alco hol droplets, generated by a rapidly vibrating, perforated membrane called the nebulizer. The aeroso l will then be adsorbed by the surface of the 3D printed part and render it smooth and layer-free.
Rough surface
With Layer- Free
TM
improves the toughness of the material by increasing
STABILIZED FOAMING™
Stabilized Foam ing™ tech nology is used to produce foamed filaments, whose foam structure can survive the printing process and be inherited by the printed part s. This e nable s light weight 3D printed parts with unprecedented surface finish.
The Nano-reinforcement technology is applied
to produce filaments with excellent mechanical
properties and printing quality. It dra matica lly
NANO-REINFORCEMENT
its impact resistance.
Wood
Stabilized Foaming
TM
Hardware
Polymaker oers 3D printing accessories to optimize the user experience with their filaments.
PolyBox™
PolyBox™ is a dry storage box designed to provide the optimum environment for 3D printing filaments. The PolyBox™ is compatible with all 3D printers and can house two 1kg spools or one 3kg spool.
Polysher
TM
The Polysher™ is a desktop post processing unit designed to remove layer lines from PolySmooth™ and PolyCast™ prints. The Polysher™ uses Polymaker’s Layer-Free™ technology to create a fine mist of alcohol which evenly smooths the model.
About Polymaker
Who We Are?
Polymaker is an international team passionate about 3D printing. We produce the very best 3D printing materials by controlling every stage of production. With a diverse portfolio of materials ranging from high performance plastics to unique aesthetic solutions, Polymaker will continue to add cutting edge materials to its ever-growing portfolio.
Mission & Vision
Our mission is to create the best in class when it comes to 3D printing materials. We believe that materials are the enabling factor which will realise 3D printing as a final production tool. Our high performance materials oer solutions that will develop 3D printing into a mainstream manufacturing method.
Locations
Polymaker is a global company head-quartered in Shanghai. With distribution centers located in North America, Europe & Asia, our materials have penetrated every corner of the globe. Our worldwide presence is closely managed through our relationships with our local distributors and resellers. Polymaker is a regular exhibitor at 3D printing exhibitions on 4 continents.
Research & Development
At the core of Polymaker is our research & development laboratory, this is where all our materials are formulated and fine-tuned from the ground up to create the best in class 3D printing materials. Our precision testing equipment combines the latest advancements in technology to ensure we are ahead of the game.
Quality Control
Polymaker implements a rigorous quality control check on all materials. Utilizing our state of the art technology, we measure both the roundness and diameter of our filaments many thousand times a second, monitoring our processes with strict tolerances. We also have a number of processes and technologies that set apart Polymaker materials.
Contact us
For any inquiries or technical support, please contact: support@polymaker.com
The information provided in this document is intended to serve as basic guidelines on how particular product can be used. Users can adjust the printing conditions based on their needs and actual situations. It is normal for the product to be used outside of the
recommended ranges of conditions. Each user is responsible for determining the safety, lawfulness, technical suitability, and disposal/recycling practices of Polymaker materials
for the intended application. Polymaker makes no warranty of any kind, unless announced
separately, to the fitness for any particular use or application. Polymaker shall not be made
liable for any damage, injury or loss induced from the use of Polymaker materials in any
particular application
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