PolyJohn SK3-1000 User Manual

SK3 Applause™ 1000/2000
Hand Wash Station
Operations & Maintenance Guide
SPECIFICATIONS
Dimension Imperial Metric
Height 47.5 in 121 cm Width 50.5 in 128 cm Depth 21.7 in 55 cm Weight 80 lb 36 kg
Fresh Water Capacity
(Vinyl LIner) (Hard Liner)
Gray Water Capacity
(Vinyl Liner) (Hard Liner)
Number of Single Dispenses
(Vinyl Liner) (Hard Liner)
Pump Capacity (per stroke) 2  oz 59.14 ml
Paper Towel Capacity
Soap Dispenser Capacity 30  oz 887 ml
60 gal 33 gal
60 gal 34 gal
3840 2112
(4 pks-Georgia Paci c 23504)
1000
or (2-rolls Baywest Ecosoft 46200)
227 L 125 L
227 L 129 L
3840 2112
Color Options
• Granite Gray
• Tan
All materials, including resin, pigments and additives used to make the plastic components as well as the plumbing components that come in contact with the fresh water are U.S. FDA food grade compliant.
NOTE: All dimensions are subject to change due to environmental factors.
POLYJOHN
PolyJohn Enterprises Corp
Phone: 800-292-1305
We recommend reading through the entire booklet prior to proceeding with installation, service or maintenance. All references to left and right throughout this guide are as viewed from the front.
USA
2500 Gaspar Ave.
Whiting, IN 46394
Fax: 219-659-0625 www.polyjohn.com info@polyjohn.com
Wetherby, England LS22 7RD
POLYJOHN
WORLDWIDE
PolyJohn (UK) Ltd.
Equinox 1 Audby Lane
Phone: 44 (0) 1937-583333
Fax: 44 (0) 1937-583322
www.polyjohn.co.uk
sales@polyjohn.co.uk
SK3-1000/2000 Guide - July 2009
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POLYJOHN
CANADA
PolyJohn Canada
P.O. Box 2300
199 Forest Plain Rd.
Orillia, Ontario LV3 6S2
Phone: 800-465-9590
Fax: 705-325-8250 www.polyjohncanada.ca info@polyjohncanada.ca
General Product Overview
SK3-1000 - Applause Sink with Vinyl Inner Liner
This self-contained, stand alone two-station sink features a unique design where fresh water is stored in the main outer tank and gray water is stored in a  exible vinyl liner. When the outer tank is  lled with water, the inner liner  oats up. When the foot pumps are activated, water drains from the sink bowl strainers into the inner liner that eventually displaces the water in the main outer tank. The built-in recessed handles allow for transport, while the hinged lid provides easy access to the internal components. The three ribbed design provides strength and o ers space for “strip” advertisements. Two sinks can be placed back-to-back to create a service island. An optional umbrella can be placed between the back-to-back sinks and advertising valence overlays can be attached to the umbrella valences using velcro, which can be an additional source of revenue from special event sponsors. These sinks are supplied fully assembled from the factory.
SK3-2000 - Applause Sink with Hard Inner Liner
The Applause Sink with the Hard Inner Liner is an option when capacity is not a factor and is supplied fully assembled from the factory. The hard inner liner has a fresh water capacity of 33 gallons, and a gray water capacity of 34 gallons. Fresh water is stored in the main outer tank and gray water is stored in a hard inner liner.
TOOLS REQUIRED FOR MAINTENANCE
• Drill with 13/64” bit
• Rivet Gun
• Standard slotted screw driver
• Channel Locks
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Operations Information
Fresh Water Plumbing
The plumbing system in this sink is simple and requires minimal maintenance. If the system becomes plugged,  rst check the foot pumps. Depress each foot pump and observe the level of resistance. If there is resistance and water is not dispensed, there is most likely an obstruction in the tube or at the ori ce of the water spigot. If there is no resistance and the water is not dispensed, then either a.) a tube connection is loose or b.) an internal rubber part of the pump
needs replacing.
Filling with Fresh Water
To open the hinged top you must  rst remove the top of the trash chute on both sides and release the latch locks. Insert a standard 1” garden or similar type hose into the 1-1/4” round  ll port under the lid. Fill the sink with a few gallons of fresh water to perform a system check. Depress both foot pumps a few times to “prime” them (the pumps have built-in check valves that will hold a prime between uses). The sink is equipped with “weep” holes located at the top of the recessed handles in the sides (fresh water will “weep” from these holes once the tank has reached capacity).
Hard Inner Liner
Emptying Fresh Water
A drain port is located at the bottom left center of the sink.
Emptying Gray Water
NOTE: Certain geographical areas prohibit “dumping” of gray water and re­quires proper disposal. Gray water can be pumped out by lifting the hinged
top. A drain port is also located at the bottom right center of the sink.
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(2) TD04-1000
Paper Towel Dispenser
(8) PC-000105 - Rivet
(8) PC-000106 - Washer
SK3-0023
Dispenser Column
(10) PC-000117 - Rivet
Parts Drawing -
SK3-0021 - Sink Bowl
(2) PC-100147 - 19” Cable Tether
(2) PC-000105 - Rivet
(2) PC-000102 - Rivet
(2) PC-000106 - Washer
(2) PC-000172 - 3” S.S. Flat Hinge
(6) PC-000105 - Rivet (Hinge to Lid)
(6) PC-000102 - Rivet (Hinge to Tank)
(6) PC-000106 - Washer
(3) PC-000105 - Rivet
Sink Tap
(2) PC-000581G
(4) PC-000104 - Rivet
(4) PC-000106 - Washer
Sink Strainer
(2) PC-000308
LS04-0001
Soap Dispenser
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(2) PC-000373
3/4” Plastic Flange Nut
SK3-0020
Main Tank
(2) PC-000340
3/8” Tube x 3/8 “ Mpt
Male Connector
Exploded View
** NOT SHOWN
SK2- 0001 - Bag Liner w/Drain (For SK3-1000)
(14) PC-000356 - Male Snap Fastener
(2) PC-000226 Latch w/Catch
(8) PC-000110 1/8” Rivet
(8) PC- 000111 1/8” Washer
(2) PC-000205M - Lock
(14) PC-000110 - 1/8” Rivet
(14) PC-000111 - 1/8” Washer
(2) SK1-0003 - Trash Chute
(4) PC-000102 - Rivet
(2) PC-000104 - Rivet
(6) PC-000106 - Washer
PC-000791 - I.D. Plate
(2) PC-000102 Rivet
(2) PC- 000106 Washer
PC - 000782 - Decal Not Drinking or Cooking
SK3-0001 - Hard Liner (For SK3-2000)
PC-100309 Elbow 1”x1” Mpt Barb
(4) PC-000415
1/4” Uniseal
(2) PC-000305
Plastic Filter
(2) PC-000352
(2) CT38-065
3/8” x 65” Tube
#12 Hose Clamp
(Used with Hard Liner)
CH100-025 - 1” x 25” Hose
CH100-032 - 1” x 32” Hose
PC-000327 - Fitting
1” Mpt x 1” Barb Plastic
(2) PC-000554 - 1” Plug
(2) PC-000345 - 1” O-Ring
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(2) PC-000600 - Baby Foot Pump
SK1-0002R - Right Base Plate
(8) PC-000142 - Bolt 1/4“-20 X 3/4”
SK1-0002L - Left Base Plate
(8) PC-000168 - Washer 5/16” X 7/8”
(8) PC-000102 - Rivet
(8) PC-000106 - Washer
(2) CT38-005 - 3/8” X 5” Tube
Maintenance Information
Gray Water Bag Replacement
Prior to removing or replacing the bag, be sure the gray water has been com­pletely drained and properly disposed of. Unsnap the fourteen snaps that hold the bag to the sink. Pull the bag up, locate the  tting at the bottom of the bag and disconnect the hose clamp from the drain hose using a standard slotted screwdriver.
Drain Hose Replacement
To replace the drain hose, it will be necessary to completely drain the sink of all fresh and gray water. Pull the bag up out of the sink. Remove the hose clamp from the  tting on the bag and also the one at the bottom of the sink in the location of the drain port.
Drain Strainer Replacement
The sink strainers are screwed directly into the sink bowls with 3/4” plastic  ange nuts on the underside of the sink bowl. To replace the strainers, open the hinged lid and use channel locks to remove the  ange nuts.
Spigot Replacement
To replace the spigots, open the hinged lid and from the underside of the bowl, drill out the (2) PC-000104 - Rivets. Pull out the spigot with the  tting attached and disconnect the tubing. Quick disconnect  ttings are used throughout the plumbing system. To disconnect the tubing, push the ring of the  tting toward the  tting stem while at the same time pulling out on the tubing.
Filter Replacement
Prior to removing or replacing the  lters, be sure to completely drain the fresh water from the main tank. Also, it will be necessary to drain the gray water bag and pull it up out of the sink. Pull the PC-000305 - Plastic Filter o of the CT38-
005 - 3/8” x 5” Tube (the  lter is  tted onto the tube in the bottom of the sink).
Pump Removal Remove the (4) PC-000142 - 1/4” Hex Head Bolts from each of the base plates. The pumps are fastened to the base plates with (4) PC-000102 - Rivets and (4) PC-000106 - Back-up Washers. To remove the pumps, drill out the rivets from the bottom of the sink and disconnect the tubing. Quick disconnect  ttings are used throughout the plumbing system. To disconnect the tubing, push the ring of the  tting toward the  tting stem while at the same time pulling out on the tubing.
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Maintenance Information (continued)
Paper Towel Dispensers
The dispensers are designed to accept single or multi-fold, as well as roll towels. The recommended towels are the Georgia Paci c 23504 - single fold or the
Baywest Ecosoft #46200 - roll towel. NOTE: When using other towels, be sure the width does not exceed 9-1/2”. The use of a roll towel complies with ADA requirements.
Soap Dispensers
Open the soap dispenser by placing your hands on both sides of the dispenser and pressing up on the tabs of the lid. Locate the tab on the mounting plate at the rear of the dispenser and push in on it and slide the dispenser up and o . Fill with 30  uid ounces of liquid soap. Refasten it to the mounting plate and snap the lid back on.
Towel Chutes/Trash Bag Holders
The towel chutes/trash bag holders have a “force- t” common joint design. The trash bag holder will accept most types of trash bags from 10 to 55 gallons (30 gallon is the most practical). Position the trash bag in the holder and force the chute into position over the holder.
IMPORTANT DECAL
NOT FOR COOKING OR DRINKING, is required by law in certain areas of the
U.S. Other geographical areas require that the materials used to manufacture the sinks comply with the U.S. Federal Food and Drug Administration (FDA) guidelines 21 CFR 175.300 (resins), 177.1520 (ole n polymers) and 178.3297 (colorants for polymers). The materials also comply with the U.S. Public Health Service Drinking Water Standards, 42 CFR part 72 and U.S. Environmental Pro­tection Agency Interim Primary Drinking Water Regulations 40 CFR part 141.
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Winterizing
• Drain all water from the tanks.
• Depress the foot pump to clear lines.
• Flush tank with a solution of chlorine and water.
CLEANING AND MAINTENANCE
Use a mild soap to clean all surfaces and component parts.
Minor scratches and abrasions can be lightly sanded or scrubbed with a mild abrasive cleaner (such as “Soft Scrub”) that contains calcium carbonate, hypochlorate bleach and detergents. Be sure to follow the cleaning product directions since these ingredients may cause hazardous gases when mixed with other chemicals. Rinse the cleaned area and bu with a conventional wax.
Some light scratches may also be hidden by using an industrial hot air gun.
To keep the water fresh add a “Fresh Sink Tablet” (chlorinated tablet) each time the sink is  lled with water.
For a source of cleaning, deodorizing and paper products contact:
RID IT
2500 GASPAR AVE.
WHITING, IN 463942175
8002921305 EXTENSION 514
www.rid-it.com
We highly recommend membership in the Portable Sanitation Association International (PSAI); the worldwide authority on portable sanitation services. The PSAI, “Portable Sanitation Industry Certi cation Program” manual contains a wealth of information on standards and service procedures. For more information contact the PSAI:
PORTABLE SANITATION ASSOCIATION INTERNATIONAL PSAI
7800 METRO PARKWAY, SUITE 104
BLOOMINGTON, MINNESOTA 55425 USA
8008223020 / 6128548300 FAX 6128547560
www.psai.org
MISSION STATEMENT
“PolyJohn is a family owned, state of the art, plastics manufacturing company dedicated to providing its employees with a work environment committed to excellence, and its customers with innovative products, services and technology that meet or exceed their requirements.”
THANK YOU FOR PURCHASING POLYJOHN PRODUCTS!
Look for us on the Web @ www.PolyJohn.com
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