Polo SB-B08, SB-A08, SB-C2-4, SB-A04, SB-A03 User Manual

Download

Page 1

POLO Filters

Type : SB-A0.4

Job No.: B05_3643

Customer: Haurenherm

Order no.: per FAX 19.10.05

Important :

Read these Instructions before commissioning. The manufacturer cannot accept

liability for damage or malfunction due to non-observance of these Instructions.

The right to make technical changes essential to development and/or

improvement is reserved. (BEMO_01E P.1)

Keep these Instructions in a safe

place for future reference.

CE Operating Instructions CE

Manufacturer

POLO-FiltertechnikBremen-GmbH In den Ellern 6 28832 Achim Tel.: +49-421/238 02 -0 Fax : +49-421/238 02 99

Page 2

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Stand: 01.05

Operating Instructions

General Notes

BEMO_01E/7

Page 2 of 6

EU conformity declaration

within the meaning of the EU Machinery Guideline 98/37/EC, Appendix II A

EU Guideline on Electro-magnetic Compatibility 89/336/EEC

EU Guideline „Low-voltage“ 73/23/EEC

The filter described on the previous page (BEMO_01E P.1) was designed, developed and manufactured in accordance with the EU Guidelines mentioned above on the sole responsibility of

POLO Filter-Technik Bremen GmbH In den Ellern 6 28832 Achim Germany

The following harmonised standards apply:

• DIN EN ISO 12100-1, Safety of Machinery

• DIN EN ISO 12100-2, Safety of Machinery

• EN 60 204.1:1998-11, Electrical Equipment of Industrial Machinery

The following standards were applied in evaluating the electro-magnetic compatibility of the products:

• DIN EN 61000-6-4:2002; EMC Generic emission standard of Industrial Machinery

• DIN EN 61000-6-2:2002; EMC Generic Immunity standard of Industrial Machinery

Complete technical documentation is available. The Operating Instructions for the machinery are also available.

Bremen, 31.01.2005 Management

Place, Date Signature Günter Grigo Details of signatory

Page 3

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Stand: 01.05

Operating Instructions

General Notes

BEMO_01E/7

Page 3 of 6

1 Basic notes on safety

These Operating Instructions contain the most important information on safely operating the machinery.

1.1 Obligations and liability

Observe the information given in these Instructions.

Knowledge of the basic safety information and regulations is the fundamental pre-condition for the safe use and trouble-free operation of the plant. These Operating Instructions, particularly the safety information contained therein, are to be adhered to by all persons working on the plant. In addition, the generally valid accident prevention rules and regulations as well as the operator’s internal working, operational and safety regulations must also be adhered to. The staff installing and operating the plant before it is commissioned must read these Operating Instructions. These Instructions must always be available at the plant site.

Dangers involved in plant use

This plant is state-of-the-art and compliant with the generally acknowledged safety engineering rules in its design. Nevertheless, plant operation may involve some risk to life and limb for the operator or third parties or even cause damage to the plant or other property. The plant is only to be used

• for the purpose for which it was designed, and

• only when it is in good operational condition from the safety engineering standpoint.

Malfunctions that may affect safety must be corrected immediately they arise.

Guarantee and liability

Our “General Conditions of Sale” apply. These are available to the operator by the time contract is made at the latest. Guarantee and liability claims for damage to persons or property are excluded when due to one or more of the following causes:

• improper use of the plant;

• improper installation, commissioning, operation or maintenance of the plant;

• plant operation with defective safety equipment or with safety and protective equipment improperly installed

or defective;

• non-observance of the information in the Operating Instructions concerning transport, storage, installation, commissioning, operation, maintenance and equipping of the plant;

• unauthorised technical modification of the plant;

• any other form of unauthorised modification of the plant (e.g. drive system);

• defective monitoring of plant components subject to wear;

• improperly performed repairs, and/or

• emergencies due to foreign bodies or force majeure.

1.2 Safety symbols

Warning

This symbol is to be found accompanying all safety-at-work information involving risk to life and limb. Observe this warning and be very cautious where it applies. Pass all such information on to other operators. The generally valid safety and accident prevention rules must be observed as well as the information in these Operating Instructions on the subject.

Caution

This symbol denotes important information on proper treatment of the plant. Non-observance may lead to plant malfunction or damage to the surrounding area.

)

Page 4

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Stand: 01.05

Operating Instructions

General Notes

BEMO_01E/7

Page 4 of 6

1.3 Staff qualifications and training

The operator must ensure that

• operating, maintenance, service and installation staff are properly qualified to perform their functions;

• operating, maintenance and service staff are aware of all relevant safety information and observe same;

• staff responsibilities for operation, modification and maintenance are clearly defined, and that all

• trainees only work on the plant under experienced supervision.

1.4 Protective equipment

All the plant protective equipment must be properly installed and fully functional before the plant is operated.

Protective equipment may only be removed when

• the plant has been brought to a standstill, and

• it is secured against re-starting.

Protective equipment is to be properly installed by the operator in case of incomplete component delivery.

All the safety and danger labelling on the plant must be kept clearly legible and renewed whenever necessary.

1.5 Maintenance, service and installation work safety information

Maintenance work must be performed only when the plant is at a complete standstill on principle. All safety equipment is to be re-installed and/or made wholly functional again immediately on completion of any work on the plant. The plant must not be operated if any part/s is/are damaged (plugs, wiring, etc.), their proper functioning not guaranteed, or when damage is ascertainable or can safely be assumed.

Caution! The plant starts automatically!

The plant is to be completely cut off from all power

sources before working on it!

1.6 Modification and spare part manufacture

Modifications and changes to the plant may only be carried out by agreement with the maker and under adherence to all relevant safety rules. Use of original spares and accessories authorised by the maker is a major safety factor. No liability whatsoever can be accepted for any damage due to the use of any other parts.

Page 5

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Stand: 01.05

Operating Instructions

General Notes

BEMO_01E/7

Page 5 of 6

2. Transport and handling

2.1 Liability

POLO accepts no liability for transport damage or for breakage. Please check the plant immediately on delivery and advise any claim/s to the last shipper; this applies even if the packaging seems undamaged. We recommend leaving the plant, equipment and packaging in the condition in which the damage was ascertained to ensure the validity of any claims that may be enforceable against third parties. Please advise us of any other complaints you may have within six days of receipt of the shipment in question.

2.2 Transport

The plant may only be transported in its original packaging until it is commissioned. The maker is to be advised immediately of any damage. If the plant is moved within the works, all connections must be undone first. Plant movement must be carried out in such a manner that no damage is caused. Should any such damage occur despite this, then an expert must check the plant before it is re-started and, if necessary, repair it.

Allow for the weight given in the Operating Instructions when transporting the

plant.

Use a forklift or crane with carrying ropes/cables of the right strength.

2.3 Transport carefully

Wrong:

Right:

30°

≤

Carrying rope/wire

Page 6

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Stand: 01.05

Operating Instructions

General Notes

BEMO_01E/7

Page 6 of 6

3. Safety identification on the filter plant

Safety instructions, in the shape of pictograms, have been attached to the filter plant in a number of places. In order to avoid danger to operating personnel or third parties, these instructions must be followed!

3.1 Warning signs (black with yellow background)

Warning of a dangerous position (general)

Warning of the danger of injury to the hands (e.g. cutting, crushing ...)

Warning of the automatic starting up of the mashine

Warning of dangerous electrical voltage

Warning of electromagnetic fields

Warning of manetic fields

3.2 Prohibition sign (red)

Prohibited for persons with heart pacemakers

Page 7

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Issue: 03.08

Operating instructions for

Slope Bed Filter SB

BEMO_09E/6

Page 1 of 8

1. Technical data:

1.1 Machine details (information shown on filter type plate)

Please enter the information shown on the filter type plate in the following table. In the event that problems should require remedying, this information can help in avoiding unnecessary delays.

Type

Order No.

Further information relating to your filter (max. flow rate, weight etc.) is to be found in the table in the accompanying brochure.

1.2 Correct use of the filter unit

The equipment is exclusively designed for separating liquids, the composition of which is defined in the order confirmation. Use of the equipment for filtering other substances is prohibited. Incorrect use of the equipment can jeopardise the life and limb of the user and/or that of third parties or can prevent efficient operation of the equipment.

2. Setting up and starting up

When working on the system, please take note of the danger and safety instructions attached to the filter. In order to avoid any damage to the filter aid, it must be covered during assembly (e.g. by a welding blanket).

2.1 Installation

2.1.1 Filter installation (if supplied without tank)

If you have obtained a filter without the accompanying tank you must erect the filter above the existing collecting trough. Beforehand it is to be ensured that the mounting unit is able to take the weight of the filter plus the weight of the medium to be filtered. During installation care is to be taken that the filter is completely flush and level and unable to slip.

2.1.2 Installation (if supplied with tank)

Position the filter, with the collecting trough beneath, in the intended position. Care is to be taken that the equipment is level and firmly seated. The equipment must be level in order to ensure that the medium to be filtered is evenly distributed over the filter fabric.

Page 8

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Issue: 03.08

Operating instructions for

Slope Bed Filter SB

BEMO_09E/6

Page 2 of 8

2.2 Connecting the equipment

Install the return channel plus the machine supply line. If the filter is to be fed using a pump, pipes of suitable diameter have to be used in order to lower the speed of the liquid reaching the intake distributor to a minimum. The pipes and connector channels to the machine to be supplied have to have a certain rate of fall so that the liquid flows quickly and leaves no deposits. The use of bends should be avoided. If rubber or plastic pipes are used, their length is to be precisely calculated in order to avoid air pockets in which deposits would certainly form, eventually blocking the pipes.

2.3 Electrical connection

The filter equipment comes ready to be connected and must simply be connected to the machine as per enclosed wiring diagram. Once connection work is completed, the entire electrical installation must be checked as per VDE (Association of German Electrical Engineers). If connection has not been carried out professionally, no claims will be accepted under warranty.

2.4 Starting up the plant

Please check whether the filter aid is positioned correctly and has not been damaged. If this is the case, the plant can be filled. Please check continuously that all connecting pipes do not leak. When filling up for the first time, please note the max. fill level of the tank. Details are listed in the construction plans. When filling the tank at a later date, the liquid still in the system must be taken into consideration to avoid the system overflowing. If the filter system has been equipped with a switching cabinet, the main switch must be operated and the control voltage must be switched to “ON“ when starting it up for the first time. Other necessary details are listed in the enclosed electrical plans. All control devices (float switches) have been pre-set and checked at the factory. However, during the starting up process, the operator must observe all functions and if necessary correct them. All pumps must be equipped with sliders and pressure gauges. They must be set in accordance with the points specified in the constructions plans. After these points have been reached, fully automatic operation commences. If there are no leaks, the plant is operational.

3. Inspection and maintenance work

Caution! Equipment starts up automatically!

Prior to carrying out any work on the equipment, switch to neutral and stop

conveyance of impure medium!

Caution! Some types of impurities and some types of

impure media can cause injury (e.g. cuts or burns).

Therefore it is necessary to wear suitable protective clothing!

Page 9

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Issue: 03.08

Operating instructions for

Slope Bed Filter SB

BEMO_09E/6

Page 3 of 8

3.1 Filter fleece

We have equipped this filter with fleece type ________.

)

However, we can also supply approximately 20 other fleece qualities from stock.

Depending on the version being used, fleece consumption is monitored using a fleece limit switch with a visual or acoustic alarm or must be monitored by means of regular sight checks.

Care is to be taken that the equipment is never operated without the use of a filter

)

fleece.

When the roll of fleece is almost used up it must be replaced.

Caution! Sudden start-up of conveyor chain may result in injury!

Fig. 3.1 shows how the fleece roll is being changed. First, loosen the clamps (1) on either side of the fleece roll holder (2), take out the plastic tube (3) and remove the cardboard tube from the old fleeceroll. Then push the plastic tube in the new fleece roll (4) and position in the fleece roll holder.

Care must be taken to make sure that the direction of fleece rotation is correct.

)

(see Fig. 3.1)!

The direction of rotation of the fleece roll must be changed in the case of fleeces

)

with defined dirt and clean sides (Types 380/400/480)!

Centre the fleece roll and secure from moving by tightening the clamps. Some play is necessary so that the fleece roll can turn properly. Place the new fleece over the rest of the old roll and direct it down into the gap between the cover (5) and the angle (6).

NEVER touch the chain!

Danger of injury!

Lift the float in order to trigger the band transport and to transport the fleece untill the old fleece cannot be seen anymore (approx. 500 mm).

old fleece (approx. 500mm)

old fleece

conveyor

Detail A

new fleece

side gasket (firm)

rotating seal

View from above:

dirt box

Fig. 3.1 Replacing the fleece roll

side gasket (firm)

rotating seal

fleece

width of fleece

conveyor chain

Page 10

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Issue: 03.08

Operating instructions for

Slope Bed Filter SB

BEMO_09E/6

Page 4 of 8

3.2 Dirt box

The dirt box ought to be regularly checked.

Do not allow too much used fleece to build up in the dirt box!

)

Otherwise there is a danger of the used fleece becoming wedged in the (returning) conveyor chain.

3.3 Side gasket (PTFE-tube with core)

The condition of the side gasket must be checked every 2 months and the gasket replaced if necessary.

Caution: soiled medium may enter the clean tank if the side gasket is damaged!

)

Before replacing the gasket the filter must be emptied by cycling the filter mat forward, and the intake of new medium must be interrupted. After emptying, unscrew the collar band and advance the side gasket to the discharge side by cycling the filter. The PTFE tube is threaded with its open side into the vee-guide between the cover and the angle at the filter fabric intake side (see fig. 3.2). By lifting the float switch the belt cycle is triggered and the gasket is fed through.

NEVER touch the chain!

Danger of injury!

After feeding through the gasket, it is left hanging loose at the discharge side. On the feed side, the gasket must be bent around the angle edge and fixed with the collar band. Please ensure that the metal pin is located underneath the collar band.

Make screw connection with clamping ring here

Let it hang loose here

Undergasket

Conveyor chain

Veeguide

Cover

Side gasket

Fleec e

Fig. 3.2 Replacing the side gasket

Page 11

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Issue: 03.08

Operating instructions for

Slope Bed Filter SB

BEMO_09E/6

Page 5 of 8

3.4 Undergasket (rotary)

If the filter mat is damaged during operation of the filter it may be possible that the undergasket is damaged. In this case it must be replaced. To do this, first interrupt the intake of new medium and empty the filter. Then remove the filter mat from the filter. Unscrew the cover on the feed side. Trigger the belt cycle until the connection pin at the front of the filter is visible.

NEVER touch the chain!

Danger of injury!

Pull out the pin and, using the belt cycle, feed the undergasket out of the filter. When fitting the new gasket, care must be taken to place the smooth side towards the transport chain (see fig.

3.3).

Connect the gasket to the transport chain on the discharge side and feed to the back by triggering the belt cycle. There, remove the gasket from the chain, feed it around the deflection roller and into the gap between the transport chain and the PTFE tube. Trigger the belt cycle and feed the gasket through to the front side. Connect both ends with the pin. Take care to ensure that the upper end is located at the back (see detail A in fig. 3.3).

The connection pin must be inserted such that the ends are et the smooth side.

)

Wear suitable protection (gloves) when fitting the pin to prevent stab injuries.

After replacing both undergaskets the cover must be put back in place. Then the fleece can be put on as described at 3.1. However, the belt needs to be cycled to the discharge side.

Detail A

deflection shaft

View from above:

connection pin (ends at bottom)

direction of feed

rough side

smooth side

conveyor chain

connect with pin here

undergasket

direction of feed

fleece

conveyor chain

Fig. 3.3 Connecting the undergasket

3.5 Fleece limit switch

If the equipment is fitted with a fleece limit switch then its function must be checked during fleece roller changes in order to ensure that the equipment is not accidentally operated without the filter fleece. Furthermore it is to be ensured that the switch is not mechanically damaged (e.g. bent), which could alter the switching points.

Page 12

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Issue: 03.08

Operating instructions for

Slope Bed Filter SB

BEMO_09E/6

Page 6 of 8

3.6 Float switch

All POLO-Filter-Technik GmbH float switches are mechanical, buoyancy-dependent control elements. Adhering particles of dirt are capable of altering the switching points and must therefore be dealt with promptly. This is an inspection which must to be carried out at least once per week.

If the float switch does not function correctly, the filter unit may overflow.

)

3.7 Greasing

This special design of this filter makes greasing unnecessary.

3.8 Transport chain

The tension of the transport chain must be checked once a month. As the chain is self-tensioning, there is no chain adjuster. This transport chain balances any play under tension. If the chain no longer transports correctly (chain jumps), it must be shortened or possibly be replaced. Type SB-B1.6 is an exception. With this type the chain tension must be set by means of 2 tension jacks located at the deflection shaft of the conveyor chain. Normally the contact angle of the drife shaft is nearly 180°. If it is fallen down to 100-110°, the chain must be re-tensioned with the chain tensiners at the deflection shaft (see fig. 3.4).

chain tension correct

chain tensioner

chain too long

re-tension

Fig.3.4 Adjusting transport chain tension

3.9 Additional maintenance

If your filter plant is equipped with additional components (e.g. magnetic filters, belt skimmer, hasp...) please refer to the respective chapters of these operating instructions on how to perform additional maintenance work. The manufacturer’s regulations apply to all pumps and drives. More details are listed in the enclosed data sheets and documentation.

Page 13

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Issue: 03.08

Operating instructions for

Slope Bed Filter SB

BEMO_09E/6

Page 7 of 8

4. Identifying and remedying faults

4.1 General

Quick fault analysis can be carried out using the following list. When faults occur, the user is usually able to deal with them himself. If this should not prove possible, the probable cause of the fault can be identified over the telephone, using this fault analysis.

The equipment may only be repaired by competent personnel. In the event of

)

problems with the equipment please contact the manufacturer.

Because of irregular dirt concentration, the filter may be overloaded for short periods of time. As a result of this:

• The level of liquid continues to rise

• An overflow alarm is triggered

• The belt cycle is continuous

This state is NOT NORMAL! If the plant does not correct itself within a very short period of time, you must find the cause.

4.2 No or insufficient filtration

Visible faults:

• Filter fleece roll has been used up, continuous belt is worn

• Indicator light (if installed) reports end of fleece

Rectifying fault:

• Renew filter aid as described in items 3.1

4.3 Overflow

Visible problem:

• Medium flows over filter edge

Remedy:

check:

• that the float switch is functioning and has no deposits

• the chain drive motor safety switch

• that the conveyor chain moves freely

• any external fuses

• the inflow rate

4.4 Filter band constantly slips

Visible problem:

• The equipment advances without medium flowing onto the filter

Remedy:

• Check that the float switch is functioning and free of deposits

4.5 Pumps

Visible problem:

• Noises, low pressure

Remedy:

• Check direction of rotation. - Close the valve

- If max. pressure isn't achived, change direction of rotation by changing the phase.

- If max. pressure isn't achived now, the pump is out of order

Page 14

Polo Filter-Technik Bremen

Drafted by: M. Schwarzer Issue: 03.08

Operating instructions for

Slope Bed Filter SB

BEMO_09E/6

Page 8 of 8

4.6 Customer service

In the event of queries our customer services department is naturally ready to help, and can be reached on:

 0049 (0)421 / 23 80 2-0

In order to avoid unnecessary delays, always have the technical data relating to your equipment to hand when making your call.

During the warranty period, only POLO service engineers or persons working on behalf of POLO may carry out repairs or make modifications. Otherwise no claims

)

will be accepted under the warranty.

4.7 Spare parts

When ordering spare parts please quote the order number stated on the type plate.

1 Drive shaft for

conve

2 drive motor spare part

3 conveyor chain

4 side gasket

5 float switch complete spare part

6 float single spare part

7 fleece roll Floor stock item

8 Deflection shaft for

conve

9 rotating seal

10 Deflection shaft for

rotating seal

11 Bearing spare part

or chain

spare part

Wear and tear part (approx. 2

ears) Wear and tear part (approx. 2

ears)

spare part

Wear and tear part (approx. 2

spare part

inlet

dirt box

outlet

Page 15

Exakte Trennung Rein-/Schmutzwasser

Für extrem dünne Vliese geeignet, weil es getragen und

ht gezogen wird

nic

Hoher Flüssigkeitsspiegel begrenzt den Vliesverbrauch

FILTERANLAGEN NACH MASS

Für Öl, Wasser, Emulsion und andere flüssige Medien

Schrägbettfilter SB

Der POLO Schrägbettfilter SB ist ein vollautomatisch arbeitender Filter für die Reinigung vieler, unterschiedlicher Flüssigkeiten.

Er besteht aus einem Stahl- oder Niro- geschweißtem Gehäuse mit Antriebsund Umlenkwelle. Die endlose, das Filtervlies tragende Transportkette bildet eine extrem tiefe Filtermulde. Der Vortrieb erfolgt über einen Getriebemotor. Die Steuerungsfunktionen, ausgelöst von Schwimmerschaltern, werden von einem externen oder integriertem El.-Schaltkasten ausgeführt.

Individuelle Problemlösungen

Page 16

Schrägbettfilter SB

FFuunnkkttiioonneenn

Die Flüssigkeit wird dem Filter über den Einlaufverteiler drucklos zugeführt, durchfließt das Vlies und gelangt gereinigt über den Auslauf in einen darunter stehenden Reintank.

Durch die kurzen Bandtakte wird nur ein sehr kleiner Teil der Filterfläche erneuert, so dass der wesentliche Teil der Flüssigkeit dieses “Anschwemmittel” durchfließt und damit die Filterfeinheit erhöht.

Die Form des Filterbettes ermöglicht einen hohen Flüssigkeitsspiegel. Dadurch wird der Mengendurchsatz gesteigert und das Vlies optimal genutzt. Auf dem Vlies lagern sich die Schmutzpartikel ab und vermindern mehr und mehr den Durchfluss.

Diese Schmutzpartikel (Filterkuchen) stellen eine zusätzliche, hochwertige Filterschicht dar und verbessern damit das Filterergebnis. Der Spiegel steigt auf der Schmutzseite des Filters. Bei einem voreingestellten Niveau erfolgt ein Bandtakt (ca. 50 mm lang).

Der Filterprozess wird während des Weitertaktens nicht unterbrochen, ein zusätzlicher Puffertank ist nicht notwendig! Der aufgebaute Filterkuchen ist ein wertvolles Filterhilfsmittel und verbessert den Reinheitsgrad maßgeblich.

Filtervlies

Einlauf

Eine Schlauchdichtung, beständig gegen alle handelsüblichen Kühlschmierstoffe, trennt die Schmutzkammer gegen die Reinseite zuverlässig ab.

Ein Vliesenderollentaster (Option) gibt ein Signal, dass die Vliesrolle ersetzt werden muß.

Filtervlies

Einlauf-

Schaltkasten

verteiler

Schwimmerschalter

Auslauf

Filterkuchen

Antrieb

Schalt- oder

FFiilltteerr TTyypp

B H

Klemmkasten

SSBB --AA0033

1280

735 800

882

397

571

440

560

Tank

L2 x B2 250180

Auslauf

in Reintank

SSBB --AA0044

SSBB --AA0088

1660

2660

735

793

800

1250

2250

397

13 97

571

440

265

560

DIN EN ISO 9001

L1150 125

SSBB --BB0088

SSBB --BB11..66

1660

2660

1250

800

1250

2250

397

13 97

108 4

954

1060

718

1060

POLO Filter-Technik Bremen GmbH

FILTERANLAGEN NACH MASS

Für Öl, Wasser, Emulsion

und andere flüssige Medien

Schmutz-

kasten

SSBB --CC22..44

2760

176 6 1000

2250

1396

1618

112 4

1560

Abwurf

440

250

FFiilltteerr TTyypp

Gewicht ca.

Inhalt ca. Durchlaufleistung max.

Anschlusswerte L1

Versorgungsspannung

Werkstoffe: Stahl oder VA Anstrich RAL 6011 (Sonderlackierung möglich)

Filtervlies

SSBB--AA0033

90 kg

170 l/min

0,09 kW

. .

40 l

Schwimmer-

schalter

SSBB --AA0044

120 kg

220 l/min

0,09 kW

100 l

SSBB --AA0088

180 kg

250 l

400 l/min

0,12 kW

400 V 50Hz

SSBB --BB0088

220 kg

440 l/min

0,12 kW

Technische Änderungen vorbehalten.

200 l

SSBB --BB11..66

320 kg

420 l

800 l/min

0,12 kW

In den Ellern 6 | 28832 Achim Telefon 0421 238 02-0 | Fax 23802-99 [email protected] | www.polo-filter.com

SSBB --CC22..44

750 kg

700 l

1200 l/min

0,37 kW

ONPR-09/04

Page 17

Polo Filter-Technik Bremen

GmbH

Übersetzung Prospekt SB

englisch

ONPR-09E/2

Seite 1 von 2

POLO Slope Bed Filter SB

Positive separation of upper and lower chamber by unique rotating hose seal. Suitable for extremely thin vleece. Very high liquid level helps reuce vleece consumption.

Application

Polo slope bed filters clean machine tool collants fully automatic. Tank contains drive and return shaft Attached to a steel frame. The endless transport chain, which carries the vleece, forms a very deep filter base. Advance of vleece is controlled by float switch and drive motor. Unit can be supplied with terminalor control box.

Function

Dirty liquid is lead into the filter without pressure by gravity or with a pump. The liquid flows through the vleece and returns clean through the outlow into the clean below.

The configurar´tion of the filter bed allows for a high liquid level. This generates higher volume and optimal use of veece . Dirt particles deopsit on the filter vleece, liquid level rises to a preset trigger which then activates vleece advance. Clogged vleece is pulled out and clean vleece pulled in. A hose seal, resistant against all coolants reliably seperates the dirt-from chamber.

Maintenance

The use and replacement of the filter vleece needs to be watched unless an optional alert is built into the syste system. The fleece roll can be replaced without interruption of normal operations.

--------------------------------------------------------------------------------------------------------------------------------------------------Abwurf = dumping Ausführung als Rückpumpstation = execution as return-line pump station Auslauf in Reintank = outlet into cleantank Durchlaufleistung = capacity max. Einlauf = inlet Filter, Typ = filter, type Filtervlies = filter fleece Gewicht = weight approx; Schalt- oder Klemmenkasten = switch box / terminal block Schmutzkasten = dirt box Schwimmerschalter = floating switch

Page 18

Polo Filter-Technik Bremen

GmbH

Zubehör Schmutzkasten = accessories dirt box

Übersetzung Prospekt SB

englisch

ONPR-09E/2

Seite 2 von 2

Page 19

Page 20

CRK, CHK, SPK, MTH, MTR

Installation and operating instructions Montage- und Betriebsanleitung Notice d’installation et d’entretien Istruzioni di installazione e funzionamento Instrucciones de instalación y funcionamiento Instruções de instalação e funcionamento

ВЕБ½ГРГБИ¿ТºСТ¿СЕРИ¿ЗЙГЗТНУПБ½¿Р

Installatie- en bedieningsinstructies Monterings- och driftsinstruktion Asennus- ja käyttöohjeet Monterings- og driftsinstruktion

TM02 1571 1401

Page 21

We GRUNDFOS declare under our sole r esponsibility tha t the products CRK, CHK, SPK, MTH and MTR, to which this declaration relates, are in conformity with the Council Directives on the approximation of the laws of the EEC Member States relating to

– Machinery (98/37/EEC).

Standard used: EN 292.

– Electromagnetic comp atibility (89/336/ EEC).

Standards used: EN 50 081-1 and EN 50 082-2.

– Electrical equipment designed for use within certain voltage limits

(73/23/EEC). Standards used: EN 60 335-1 and EN 60 335-2-51.

Nous GRUNDFOS déclarons sous notre seule responsabilité que les produits CRK, CHK, SPK, MTH et MTR auxquels se réfère cette décla- ration sont conformes aux Directives du Conseil concernant le rapprochement des législations des Etats membres CEE relatives à

– Machines (98/37/CEE).

Standard utilisé: EN 292.

– Compatibilité électromagnétique (89/336/CEE).

Standards utilisés: EN 50 081-1 et EN 50 082-2.

– Matériel électrique destiné à employer dans certaines limites de

tension (73/23/CEE). Standards utilisés: EN 60 335-1 et EN 60 335-2-51.

Nosotros GRUNDFOS decla ramos bajo nuestra única responsabilidad que los productos CRK, CHK, SPK, MTH yMTR a los cuales se refiere esta declaración son conformes con las Directivas del Consejo relativas a la aproximación de las legislac iones de los Es tados Miembros de la CEE sobre

– Máquinas (98/37/CEE).

Norma aplicada: EN 292.

– Compatibilidad electromagnética (89/336/CEE).

Normas aplicadas: EN 50 081-1 y EN 50 082-2.

– Material eléctrico destinado a utilizarse con determinadas límites

de tensión (73/23/CEE). Normas aplicadas: EN 60 335-1 y EN 60 335-2-51.

¢ÉÂ¼ÏÄ+692(*37БДИЫКМТЙВЙВ¾НМЗИВЖРСЖЗ¹БЖЗ»Й¾ПВТЕЪКД ЩСЖС¾НОМЖЩКС¾'6/',/74/18,З¾ Ж186РТЙЙМОУЫКМКС¾Ж ЙВСДК¬БДА¼¾СМТ°ТЙ¿МТИ¼МТВН¼СДПРЪАЗИЖРДПСЦККЩЙЦКСЦК

§О¾СЫК0ВИЫКСДП¢ТОЦН¾ЖЗ»П¢КЦРДПРВРФºРДЙВС¾

v ©ÄÔ¾Ê»É¾Ñ¾((&

ОЩСТНМНМТФОДРЖЙМНМЖ»ЕДЗВ(1

v ¤ИВЗСОМЙ¾АКДСЖЗ»РТЙ¿¾СЩСДС¾((&

ОЩСТН¾НМТФОДРЖЙМНМЖ»ЕДЗ¾К(1З¾Ж(1

v ¤ИВЗСОЖЗºПРТРЗВТºПРФВБЖ¾РЙºКВПАЖ¹ФО»РДВКСЩПМОЖРЙºКЦК

МО¼ЦКДИВЗСОЖЗ»ПС¹РДП((& ОЩСТН¾НМТФОДРЖЙМНМЖ»ЕДЗ¾К(1З¾Ж (1

Vi GRUNDFOS försäkrar under ansvar, att produkterna CRK, CHK, SPK, MTH och MTR, som omfattas av denna försäkran, är i överens-

stämmelse med Rådets Direktiv om inbördes närmande till EUmedlemsstaternas lagstiftning, avseende

– Maskinell utrustning (98/37/EC).

Använd standard: EN 292.

– Elektromagnetisk kompatibilitet (89/336/EC).

Använda standarder: EN 50 081-1 och EN 50 082-2.

– Elektrisk material avsedd för användning inom vissa spännings-

gränser (73/23/EC). Använda standarder: EN 60 335-1 och EN 60 335-2-51.

Vi GRUNDFOS erklærer under ansvar, at produkterne CRK, CHK, SPK, MTH og MTR, som denne erklæring omhandler, er i overens- stemmelse med Rådets direktiver om indbyrdes tilnærmelse til EF medlemsstaternes lovgivning om

– Maskiner (98/37/EØF).

Anvendt standard: EN 292.

– Elektromagnetisk kompatibilitet (89/336/EØF).

Anvendte standarder: EN 50 081-1 og EN 50 082-2.

– Elektrisk materiel bestemt til anvendelse inden for visse

spændingsgrænser (73/23/EØF ). Anvendte standarder: EN 60 335-1 og EN 60 335-2-51.

Declaration of Conformity

Déclaration de Conformité

Declaración de Conformidad

¢¼ЙЧСЕ±УККЪПФЧСЕР

Försäkran om överensstämmelse

Overensstemmelseserklæring

Wir GRUNDFOS erklären in alleiniger Verantwortung, daß die Produkte CRK, CHK, SPK, MTH und MTR, auf die sich diese Erklärung bezieht, mit den folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschriften der EG-Mitgliedstaaten übereinstimmen:

– Maschinen (98/37/EWG).

Norm, die verwendet wurde: EN 292.

– Elektromagnetische Verträglichkeit (89/336/EWG).

Normen, die verwendet wurden: EN 50 081-1 und EN 50 082-2.

– Elektrische Betriebsmittel zur Verwendung innerhalb bestimmter

Spannungsgrenzen (73/23/EWG). Normen, die verwendet wurden: EN 60 335-1 und EN 60 335-2-51.

Noi GRUNDFOS dichiariamo sotto la nostra esclusiva res ponsa bilità che i prodotti CRK, CHK, SPK, MTH e MTR ai quali questa dichiarazione se riferisce sono conformi alle Direttive del Consiglio concernente il ravvicinamento delle legislazioni degli Stati membri CEE relative a

– Macchine (98/37/CEE).

Standard usato: EN 292.

– Compatibilità elettromagnetica (89/336/CEE).

Standard usati: EN 50 081-1 e EN 50 082-2.

– Materiale elettrico destinato ad essere utilizzato entro certi limiti di

tensione (73/23/CEE). Standard usati: EN 60 335-1 e EN 60 335-2-51.

Nós GRUNDFOS declaramos sob nossa única responsabilidade que os produtos CRK, CHK, SPK, MTH e MTR aos qua is s e re fere e sta declaração estão em conformidade com as D irectivas do Con selho das Comunidades Europeias relativas à aproximação das legislações dos Estados Membros respe itant es à

– Máquinas (98/37/CEE).

Norma utilizada: EN 292.

– Compatibilidade electromagnética (89/336/CEE).

Normas utilizadas: EN 50 081-1 e EN 50 0 82-2.

– Material eléctrico destinado a ser utilizado dentro de cer t os li mites

de tensão (73/23/CEE). Normas utilizadas: EN 60 335-1 e EN 60 3 35-2- 51.

Wij GRUNDFOS verklaren geheel onder eigen verantwoordelijkheid dat de produkten CRK, CHK, SPK, MTH en MTR waarop deze verklaring betrekking heeft in overeenstemming zijn met de Richtlijnen van de Raad inzake de onderlinge aanpassing van de wet gevingen v an de Lid-Staten betreffende

– Machines (98/37/EEG).

Norm: EN 292.

– Elektromagnetische compatibiliteit (89/336/EEG).

Normen: EN 50 081-1 en EN 50 082-2.

– Elektrisch materiaal bestemd voor gebruik binnen bepaalde

spanningsgrenzen ( 73/ 23 /EEG ). Normen: EN 60 335-1 en EN 60 335-2-51.

Me GRUNDFOS vakuutamme yksin vastuullisesti, että tuot teet CRK, CHK, SPK, MTH ja MTR, jota tämä vakuutus koskee, noud atta vat direktiivejä jotka käsittelevät EY:n jäsenvaltioiden koneelli sia laitte ita koskevien lakien yhdenmukaisuutta seur.:

– Koneet (98/37/EY ).

Käytetty standardi: EN 292.

– Elektromagneettinen vastaavuus (89/336/EY).

Käytetyt standardit: EN 50 081-1 ja EN 50 082-2.

– Määrättyjen jänniterajoitusten puitteissa käytettävät sähköiset

laitteet (73/23/EY). Käytetyt standardit: EN 60 335-1 ja EN 60 335-2-51.

Bjerringbro, 1st April 2001

Konformitätserklärung

Dichiarazione di Conformità

'HFODUDomRGH&RQIRUPLGDG H

Overeenkomstigheidsverklaring

Vastaavuusvakuutus

Jan Strandgaard

Technical Manager

Page 22

CONTENTS

Page

1. Applications 4

2. Type designation 4

2.1 Pump key for CRK, CHK, SPK and MTH 4

2.2 Pump key for MTR 4

3. Technical data 4

4. Installation 4

4.1 Pump location 5

4.2 Suction conditions 5

5. Electrical connection 6

6. Operation and maintenance 6

6.1 Lubrication and maintenance 6

6.2 Filters 6

6.3 Periodic checks 7

7. Service 7

8. Sound pressure level 7

9. Fault finding chart 8

10. Disposal 8

Before beginning installation procedures, these installation and operating instructions should be studied carefully. The installation and operation should also be in accordance with local regulations and accepted codes of good practice.

1. Applications

The GRUNDFOS pumps, types CRK, CHK, SPK, MTH and MTR, are multistage centrifugal pumps designed for pumping liquids for machine tools, condensate transfer, liquid transfer in industrial washing machines and similar applications.

The pump must not be used for the transfer of inflammable liquids such as diesel oil, petrol or similar liquids.

The pumps are designed for pumping liquids with a density and viscosity corresponding to those of water. The pumped liquid must not contain abrasive particles or fibres.

When pumping liquids with a density or viscosity higher than that of water, the motor size should be taken into consideration.

2. Type designation

The standard range of pumps encompasses complete impeller in chamber combinations. On request, other lengths, against duty combinations, can be supplied by fitting empty intermediate chambers instead of standard chambers with impellers.

The pump key on the pump nameplate indicates the number of chambers and impellers fitted to the pump.

2.1 Pump key for CRK, CHK, SPK and MTH

Example CRK 4 - 160 / 2 -x -x -x -xxxx

Pump range Nominal flow rate in m³/h Number of stages x 10 (SPK x 1) Number of impellers Code for pump version Code for pipework connection Code for materials Code for shaft seal and rubber pump parts

2.2 Pump key for MTR

Example MTR 32- 2 /1 -1 -x -x -x -xxxx

Pump range Nominal flow rate in m³/h Number of stages Number of impellers (is only used

if the pump has fewer impellers than chambers)

Number of impellers with reduced diameter

Code for pump version Code for pipework connection Code for materials Code for shaft seal

3. Technical data

CRK CHK SPK MTH MTR

Minimum liquid temperature [°C]

Maximum liquid temperature [°C]

Maximum ambient temperature [°C]

Maximum operating pressure [bar]

Enclosure class

–15 –10 –10 –10 –10

+90 +90 +90 +90 +90

+40 +55 +40 +40 +40

25 8 10 10 25

IP 54 IP 55

IP 54

IP 54 IP 55

IP 54

IP 54 IP 55

4. Installation

The pump must be installed so that persons cannot accidentally come into contact with the hot surface of the motor.

Page 23

4.1 Pump location

The pump is designed for tank mounting in vertical position. The pump is positioned in a hole cut into the cover of the tank (upper side) and is secured to the tank by four hexagon head screws through the holes in the mounting flange. It is recommended to fit a sealing gasket between the pump flange and tank.

If the pump is to be installed horizontally, the drain hole of the motor stool must be fitted with a plug.

Note: MTR 32, 45 and 64 pumps can only be mounted in vertical position.

Fig. 1

4 x X

D1 D2 D3

Pump mounting flange dimensions:

Pump type D1 D2 D3 L C X

CRK 2 and 4 140 160 180 100 Rp 1¼ ø7.5 CRK 8 and 16 200 225 250 125 Rp 2 ø9 CHK 2 and 4 140 160 180 121 Rp ¾ ø7 SPK 1, 2 and 4 100 115 130 64 Rp ¾ ø7.5 SPK 8 140 160 180 100 Rp 1¼ ø7.5 MTH 8, 12 and

16 MTR 32 190 220 250 150 DN 65 ø12 MTR 45 and 64 240 265 290 165 DN 80 ø12

180 210 200 100 Rp 1¼ ø9

4.2 Suction conditions

The bottom of the pump strainer must be at least 25 mm above the bottom of the tank.

The pumps are designed to provide full performance down to a level of A mm above the bottom of the strainer.

At a liquid level between A and B mm above the bottom of the strainer, the built-in priming screw will protect the pump against dry running.

Note: MTR 32, 45 and 64 pumps have no priming screw.

Pump type A [mm] B [mm]

CRK 2 and 4 41 28 CRK 8 and 16 50 25 CHK 2 and 4 37 22 SPK 1, 2, 4 and 8 40 25 MTH 8, 12 and 16 40 25 MTR 32, 45 and 64 70 –

Fig. 2

CRK 2, 4, CHK 2, 4, SPK 1, 2, 4 and 8

25 mm

Fig. 3

CRK 8 and 16

TM00 4375 5298

25 mm

Fig. 4

MTH 8, 12 and 16

25 mm

Fig. 5

MTR 32, 45 and 64

25 mm

TM00 4841 3897TM00 4842 3897TM01 4326 5298TM01 4335 5298

Page 24

5. Electrical connection

The electrical connection should be carried out in accordance with local regulations.

Never make any connections in the pump terminal box unless the electricity supply has been switched off.

If the pump is not connected to an electric installation, it must be connected to an external mains switch.

The operating voltage and frequency are marked on the pump nameplate. Please make sure that the motor is suitable for the electricity supply on which it will be used.

Single-phase GRUNDFOS motors incorporate a thermal overload switch and require no additional motor protection.

Three-phase motors must be connected to a motor starter.

The terminal box can be turned to four positions, in 90° steps. See fig. 6.

Proceed as follows:

1. Remove the coupling guards (CRK, SPK and MTR). Do not remove the coupling.

2. Remove the four bolts securing the motor to the motor stool.

3. Turn the motor to the required position.

4. Replace and tighten the four bolts.

5. Replace the coupling guards.

The electric motor should be connected to the supply as shown in the diagram inside the terminal box cover.

Fig. 6

270˚

0˚

90˚

180˚

6. Start-up

Pay attention to the direction of the vent hole and take care to ensure that the escaping water does not cause injury to persons or damage to the motor or other components.

Before starting the pump, make sure:

• that all pipe connections are tight.

• that the pump body is partly filled with liquid

(partly submerged).

• that the strainer is not blocked by impurities.

Start the pump as follows:

1. Close the isolating valve on the discharge side of the pump.

2. If the pump is fitted with a vent valve, this valve must be opened, see fig. 7.

Fig. 7

Vent valve

3. See the correct direction of rotation of the pump on the motor fan cover. When seen from the top, the pump should rotate counter-clockwise.

4. Start the pump and check the direction of rotation.

5. Open the discharge isolating valve a little.

6. If the pump is fitted with a vent valve, this valve must be closed when a steady stream of liquid runs out of it.

7. Completely open the discharge isolating valve.

The pump has now been vented and is ready for operation.

6. Operation and maintenance

Note: The pump is not allowed to run against a

closed discharge valve for more than approx. 5 minutes as this will cause an increase in temperature/ formation of steam in the pump which may cause damage to the pump.

6.1 Lubrication and maintenance

Pumps installed in accordance with these instructions require very little maintenance.

The mechanical shaft seal is self-adjusting and has

TM00 4257 2294

wear-resistant seal rings which are lubricated and cooled by the pumped liquid.

The pump bearings are also lubricated by the pumped liquid. The motor ball bearings are grease packed and sealed for life. No further lubrication is necessary.

Pumps from 4 kW and up have angular contact bearings.

6.2 Filters

Chip trays, filters, etc. should be cleaned at regular intervals to ensure a correct flow of liquid.

TM01 6428 2399

Page 25

6.3 Periodic checks

At regular intervals, depending on the conditions and time of operation, the following checks should be made:

• Check the quantity of liquid and operating pressure.

• Check that there are no leaks.

• Check that the motor is not overheating.

• Check the tripping of the motor starter.

• Check that all controls are operating satisfactorily.

If the above checks do not reveal any abnormal operating details, no further checks are necessary.

Should any faults be found, check the symptoms with section 9. Fault finding chart.

7. Service

If a pump has been used for pumping liquids which are injurious to human health or poisonous, it will be classified as contaminated.

A contaminated pump must not be sent to GRUNDFOS for service until GRUNDFOS has received all necessary details about the pumped liquid, etc. Otherwise GRUNDFOS can refuse to accept the pump for servicing.

Possible costs of returning the pump are to be paid by the customer.

8. Sound pressure level

Motor

[kW]

0.25 <70 <70

0.37 <70 <70

0.55 <70 <70

0.75 <70 <70

1.1 <70 <70

1.5 <70 71

2.2 <70 71

3.0 <70 71

4.0 73 71

5.5 73 78

7.5 73 78 11 80 84 15 72 77

18.5 72 77 22 70 75 30 70 84

LpA [dB(A)]

50 Hz 60 Hz

Page 26

9. Fault finding chart

Before starting work on the pump, make sure that the electricity supply has been switched off and that it cannot be accidentally switched on.

Fault Cause Remedy

1. Motor does not run when started.

2. Motor starter overload trips out immediately when supply is switched on.

3. Motor starter overload trips out occasionally.

4. Motor starter has not tripped out but the pump does not run.

5. Pump runs but gives no liquid or pump capacity is not constant.

a) Supply failure. Connect the electricity supply. b) Fuses are blown. Replace fuses. c) Motor starter overload has tripped out. Reactivate the motor protection. d) Main contacts in motor starter are not

making contact or the coil is faulty. e) Control circuit is defective. Repair the control circuit. f) Motor is defective. Replace the motor. a) One fuse/automatic circuit breaker is

blown. b) Contacts in motor starter overload are

faulty. c) Cable connection is loose or faulty. Fasten or replace the cable connec-

d) Motor winding is defective. Replace the motor. e) Pump mechanically blocked. Remove the mechanical blocking of the

f) Overload setting is too low. Set the motor starter correctly. a) Overload setting is too low. Set the motor starter correctly. b) Low voltage at peak times. Check the electricity supply.

a) Chec k 1 a), b), d) and e).

a) Pump strainer partly blocked by impuri-

ties. b) Liquid level in tank too low. Increase the liquid level. c) Pump rotates in the wrong direction. Change the direction of rotation of the

Replace contacts or magnetic coil.

Cut in the fuse.

Replace motor starter contacts.

tion.

pump.

Clean the strainer.

motor.

10. Disposal

Disposal of this product must be carried out according to the following guidelines:

1. Use the local public or private waste collection service.

2. In case such waste collection service does not exist or cannot handle the materials used in the product, please deliver the product or any hazardous materials from it to your nearest GRUNDFOS company or service workshop.

Subject to alterations.

Page 27

General data

Materials

Pos. Description Materials DIN W.-Nr. AISI/ASTM

Motor stool

(no drain hole for central europe)

7 Coupling guard Stainless steel 1.4301 AISI 304

7a Screw Stainless steel

28 Set screw Stainless steel

76 Nameplate Stainless steel

Extension pipe Stainless steel 1.4301 AISI 304

Intermediate chamber without bearing

Intermediate

chamber

Intermediate

chamber

Intermediate

chamber

45 Neck ring

45 Neck ring PPS 40% GF

45a Disc for neck ring PTFE

64 Spacing pipe Stainless steel 1.4401 AISI 316

69 Spacing pipe Stainless steel 1.4401 AISI 316

Intermediate chamber with bearing

Intermediate

chamber

Bearing in cham-

ber

45 Neck ring

45a Disc for neck ring PTFE

47a Bearing ring

64a Spacing pipe Stainless steel 1.4401 AISI 316

64b Spacing pipe Stainless steel 1.4401 AISI 316

Bottom intermediate chamber

Intermediate

chamber

45 Neck ring

45 Neck ring PPS 40 % GF

45a Disc for neck ring PTFE

64c Spacing pipe Stainless steel 1.4401 AISI 316

Suction interconnector

Filter: SPK 1, 2 and 4,

ø2 mm holes SPK 8, ø4 mm holes

Suction intercon-

121

nector

84b Set screw Stainless steel

Shaft

51 Spline shaft Stainless steel 1.4057 AISI 431

61 Neck ring Stainless steel 1.4301 AISI 304

62 Stop ring Stainless steel 1.4436 AISI 316

64c Neck ring Stainless steel 1.4401 AISI 316

66 Washer Stainless steel 1.4301 AISI 304

67 Lock nut Stainless steel 1.4401 AISI 316

69a Spacing pipe Stainless steel 1.4301 AISI 304

112 Spacing pipe Stainless steel 1.4301 AISI 304

122 Priming screw Stainless steel 1.4401 AISI 316

Cast iron EN-GJL-200

Stainless steel (I-version)

Stainless steel 1.4301 AISI 304

Tin/bronze (only SPK 8)

Stainless steel 1.4301 AISI 304

Ceramic Al 95-100% Hilox

PPS 40% GF

Tin/bronze (only SPK 8)

Tungsten carbide

Stainless steel 1.4301 AISI 304

Tin/bronze (only SPK 8)

Stainless steel 1.4301 AISI 304

0.6020 ASTM 25B

1.4408 AISI 316LN

2.1020.10.

2O3

2.1020.10.

SPK, MTH, CRK

Pos. Description Materials DIN W.-Nr. AISI/ASTM

Shaft seal (AUUV)

102 O-ring FKM

103 Neck ring, upper Wolframkarbid

104 Neck ring, lower Wolframkarbid

107 O-ring FKM

108 Spring

111 Disc Stainless steel

Impeller

49 Impeller Stainless steel 1.4301 AISI 304

49d Impeller, lower Stainless steel 1.4301 AISI 304

Strap

26 Strap Stai nles s steel 1.4301 AISI 304

36 Nut Stainless steel

66a Washer Stainless steel

Coupling

8 Coupling

Hexagon socket

head screw

10 Shaft pin Stainless steel 1.4301 AISI 304

Stainless steel, CrNiMo

Cast iron ENGJS-400-15

Sinter metal

Steel

1.4401 AISI 316

0.7040

ASTM

60-40-18

Page 28

General data

Sectional drawing

SPK, MTH, CRK

10a

105

49 64a 47a

62 61 69 3a

445

45a

Fig. 7

121

SPK 1, SPK 2

84 84b

84c

67 66b

45 45a 49d 64c 122

TM01 9281 1901

Page 29

Performance curves

SPK 8

800

[m]

[kPa]

SPK 8

50 Hz

SPK 8

50 Hz

ISO 9906 Annex A

600

400

200

0 20 40 60 80 100 120 140 160

0 2 4 6 8 10

[W]

240

160

Q [l/min]

Q [m³/h]

Eta P2

Eta [%]

0 20 40 60 80 100 120 140 160

NPSH

[m]

0 20 40 60 80 100 120 140 160

NPSH

Q [l/min]

TM00 1936 3700

Page 30

Technical data

Dimensional sketches Dimensions and weights

SPK 8

50 Hz

Pump type

SPK 8-1/1 454 182 273 142 140 109 9.4

SPK 8-2/2 517 224 293 142 140 109 12.6

SPK 8-3/3 559 266 293 142 140 109 13.6

SPK 8-5/5 683 350 333 142 140 109 15.9

SPK 8-7/7 767 434 333 142 140 109 18.3

100

Rp 1 1/4

4 x ø7

SPK 8-9/9 902 518 384 178 140 110 25.6

SPK 8-12/12 1028 644 384 178 140 110 29.1

SPK 8-15/15 1154 770 384 178 140 110 30.6

 The stated weights apply to SPK only. For SPKI, add 1.3 kg.

 The electrical data apply to 3 x 220-255/380-440 V, 50 Hz.

SPK with extension pipe

Pump type

SPK 8-15/15 1389 1005 384 178 140 110 33.6

 The stated weights apply to SPK only. For SPKI, add 1.3 kg.

Dimensions [mm]

A B C D1 D2 E

Dimensions [mm]

A B C D1 D2 E

Weight

[kg]

Weight

[kg]

ø140 ø160 ø180

TM00 1918 3297

Electrical data 3 x 220-240/380-415 V, 50 Hz

Motor

Pump type

SPK 8-1/1 MG 71A 0.25 1.12/0.65 0.83-0.71 73 5.7-6.2

SPK 8-2/2 MG 71A 0.37 1.66/0.96 0.84-0.76 72 4.8-5.2

SPK 8-3/3 MG 71B 0.55 2.50/1.44 0.84-0.76 72 4.8-5.2

SPK 8-5/5 MG 80A 0.75 3.20/1.86 0.86-0.78 74 5.0-5.5

SPK 8-7/7 MG 80B 1.10 4.60/2.65 0.87-0.79 76 5.2-5.7

SPK 8-9/9 MG 90SA 1.50 5.90/3.40 0.85-0.79 82 6.3-6.9

SPK 8-12/12 MG 90LA 2.20 8.25/4.75 0.87-0.82 84 7.0-7.6

SPK 8-15/15 MG 90LA 2.20 8.25/4.75 0.87-0.82 84 7.0-7.6

 The electrical data apply to 3 x 220-255/380-440 V, 50 Hz.

Typ e

[kW]

Full load current

[A]

1/1

Power factor

Cos M

1/1

Motor efficiency

K [%]

start

------------ -

11e

SPK with extension pipe

Motor

Pump type

SPK 8-15/15 MG 90LA 2.20 8.25/4.75 0.87-0.82 84 7.0-7.6

Typ e

[kW]

Full load current

[A]

1/1

Power factor

Cos M

1/1

Motor efficiency

K [%]

start

------------ -

11e

Page 31

5 6

Polo-Filtertechnik-Bremen GmbH

In den Ellern 6 28832 Achim

Tel.: 0421/238020 E-Mail: [email protected]

Kunde : Anlagenbezeichnung: Zeichnungsnummer : Kommission :

Hersteller (Firma) :

Pfad (ohne \EPLAN4\P) : Projektname : Fabrikat : Type : Installationsort : Projektverantwortlicher : Teilebesonderheit :

Bearbeitet am:

09.02.06

Haurenherm SB-A0.4 B05_3643-E1

Polo-Filter-Bremen

Polo-Filter-Bremen SB-A0.4

Lucka

von (Krzel):

GRA

Anzahl der Seiten :

nderung

Datum Name

Datum Bearb. Plot Form.

LCK

20.10.06

EPLAN 4.10 :14.09.93

SB-A0.4

Urspr.

Ers.f.

Polo-Filter-Bremen

Ers.d.

Deckblatt

B05_3643-E1

SB mit Klemmenkasten

=+POLO

ALLG

Bl.

+Z1/2

Bl.

Page 32

5 6

7 8

/3.01L1 /3.01L2 /3.01L3

Leistenbezeichnung

-2Q1

4.4

21436

-X1:L1L2 L3PEPE

400V 50Hz Zuleitung Vorsicherung

4x1,5mmý

10A

=POLO+Z1-X1=Leiste Schaltschrank =POLO+Z2-X2=Leiste Klemmenkasten Filter

+ALLG/1

nderung

Datum

Name

Datum Bearb. Gepr. Norm

LCK

20.10.06

SB-A0.4

Urspr.

Ers.f.

Polo-Filter-Bremen4 Einspeisung

Ers.d.

B05_3643-E1

SB mit Klemmenkasten

=+POLO

Bl.

Page 33

5 6

7 8

2.9/ 1L1

2.9/ 1L2

2.9/ 1L3

+Z2

Filter

-3Q1

0,28-0,4A

-W1+Z2: H05VV5-F 7x1,5

-6K1

6.1

-X1 1

-X2 1

12345

/4.11L1 /4.11L2

-7K1

7.1

12345

7.4

7.1

7.3

6.1

-3Q2

1,8-2,5A

nderung

Datum

Name

Datum Bearb. Gepr. Norm

-W3M1: H05VV5-F 4x1,5

-3M1

0,09 kW

Bandantrieb

LCK

20.10.06

UVW

Bandantrieb

Polo-Filter-Bremen

Urspr.

Ers.f.

-W3M2: H05VV5-F 4x1,5

-3M2

0,75 kW

Bandantrieb

UVW

Betriebspumpe

SB-A0.4

Ers.d.

Antriebe

B05_3643-E1

SB mit Klemmenkasten

=+POLO

Bl.

Page 34

5 6

7 8

3.9/ 1L1

3.9/ 1L2

-4F1

-4T1 60W

-4F2

400V

24V

-2Q1

2.2

-4F3 2A

/6.0-1L+

nderung

Datum

Name

Datum Bearb. Gepr. Norm

LCK

20.10.06

-X1 W1

Polo-Filter-Bremen

Urspr.

Ers.f.

SB-A0.4

Ers.d.

-4H1 X2

Steuerung Ein

Steuerspannungsversorgung

B05_3643-E1

SB mit Klemmenkasten

=+POLO

Bl.

/6.0M-

Bl.

Page 35

5 6

7 8

4.9/ -1L+

Filter

+Z2

-X1 20

-W2+Z2: H05VV5-F 12x1,5

-W6S1:

-X2 20

H05VV5-F 4x1,5

-6S1

-W6S1: H05VV5-F 4x1,5

-W2+Z2: H05VV5-F 12x1,5

-3Q1

Schwimmerschalter

Filter

Niro

14 22 PE

-X2 30

-X1 30

3.2 14

/7.0-1L+

-W6S2:

H05VV5-F

-6S2

-W6S2: H05VV5-F

3x1,5

-W6S3: H05VV5-F 5x1,5

-6S3

-W6S3: H05VV5-F 5x1,5

Schwimmerschalter

12 32

Tank

14 24 34 PE

21 31

4.9/M-

nderung

Datum

-6K1

DC24V

Bandantrieb

1 2 3.2 3 4 3.2 5 6 3.2

Datum Bearb.

GRA

Gepr.

Name

20.10.06

Norm

-6K2

24VDCV

šberlauf

Filter

11 8.7 12 24

21 7.1 22 34

31 8.1 32 44

41 8.8 42

Polo-Filter-Bremen

Urspr.

Ers.f.

-6K3

24VDCV

Vlies Ende

11 8.2 12 44

41 8.8 42

SB-A0.4

Ers.d.

-6K4

24VDCV

Trockenlaufschutz

11 7.1 12 34

31 8.3 32 44

41 8.8 42

Filtersteuerung

-6K5

24VDCV

min. Fllstand

Tank

11 8.5 12 44

41 8.8 42

B05_3643-E1

SB mit Klemmenkasten

-6H1 X2

max. Fllstand

Tank

=+POLO

/7.0M-

Bl.

Page 36

5 6

7 8

6.9/ -1L+

-6K2

6.2 22

-6K4

6.5

-X1 40

externe

Ansteuerung

-X1 41

-3Q2

3.5

-3Q1

3.3

-3Q2

3.5

/8.0-1L+

6.9/M-

nderung

Datum

-7K1

DC24V

1 2 3.4 3 4 3.4 5 6 3.4

Betriebspumpe

Datum Bearb.

GRA

Gepr.

Name

20.10.06

Norm

24VDCV

Motorst”rung

Polo-Filter-Bremen

Urspr.

-7K2

Ers.f.

/8.0M-

11 8.6 12 44

41 8.9 42

=+POLO

Bl.

SB-A0.4

Ers.d.

Meldungen

B05_3643-E1

SB mit Klemmenkasten

Page 37

7.9/ -1L+

5 6

7 8

-X1 52

7.9/M-

-6K2

6.2

-8H1

-6K3

6.4

-8H2

-6K4

6.5

-8H3

-6K5

6.7

-8H4

-7K2

7.3

-8H5

-6K2

6.2

-X1 50

-X1 51

-6K2

6.2

-6K3

6.4

-6K4

6.5

-6K5

6.7

-7K2

7.3

-X1 53

nderung

Datum

šberlauf

Filter

Datum Bearb. Gepr.

Name

Norm

GRA

20.10.06

Vlies Ende

Polo-Filter-Bremen

Urspr.

Trockenlaufschutz

Ers.f.

SB-A0.4

Ers.d.

min. Fllstand

Tank

Meldungen

Motorst”rung

šberlauf

Filter

B05_3643-E1

SB mit Klemmenkasten

Filter

st”rungsfrei

=+POLO

Bl.

Page 38

5 6

7 8

Ziel

Geht nach...

Funktionstext

Klemmenkasten Filter

externe Ansteuerung = Betriebspumpe Ein

šberlauf Filter = Filter st”rungsfrei =

12x1.5mmý=POLO+Z2-W2:H05VV5-F

1 2 3

4 5 6 7

7x1.5mmý=POLO+Z2-W1:H05VV5-F

KabelnameKabeltyp

Ort

Extern

Zielbezeichnung

Betriebsmittelkennzeichnung

+Z2-X2

+Z2-X2 +Z2-X2

+Z2-X2

+Z2-X2 PE +Z2-X2 +Z2-X2 +Z2-X2 +Z2-X2 +Z2-X2 +Z2-X2 +Z2-X2 +Z2-X2

Verkabelungsrichtung

Leistenbezeichnung

=POLO+Z1-X1

Leiste Schaltschrank

Anschluá

Klemmen-

nummer

Brcken

Ger„te-

20 30 31 32 33 35 36 37

anschluá

PE 20 30 31 32 33 35 36 37 40 41 42 50 51 52 53 54

Zielbezeichnung

-6K1

-7K1

-4T1

-4H1

-3Q1

-6K2

-PE

-6K3

-6K4

-6K5

-6H1

-6K4

-3Q2

-pE

-6K2

-7K2

-PE

Intern

Anschluá

X1 13 A1

A1 A1 A1 X1 14 13

11 14 41 42

Start

Kommt von...

KabelnameKabeltyp

Seite/Pfad

2 4 6

/3.2

/3.4

/4.2

/6.1

/6.2

/6.3

/6.4

/6.5

/6.7

/6.8

/7.1

/7.2

/8.7

/8.8

/8.9

nderung

Datum

Name

Datum Bearb. Gepr. Norm

09.02.06 GRA

20.10.06

SB-A0.4

Urspr.

Ers.f.

Polo-Filter-Bremen4 Leiste Schaltschrank

Ers.d.

B05_3643-E1

SB mit Klemmenkasten

POLO

=+POLO

Bl.

+Z2/1

Bl.

Page 39

5 6

7 8

Ziel

Geht nach...

Funktionstext

Bandantrieb = = = Betriebspumpe = = =

SWS Filter

Vlies Ende SWS Tank

5x1.5mmý=POLO+Z2-W6S3:H05VV5-F

2 3 4

3x1.5mmý=POLO+Z2-W6S2:H05VV5-F

4x1.5mmý=POLO+Z2-W6S1:H05VV5-F

2 3

4x1.5mmý=POLO+Z2-W3M2:H05VV5-F

1 2 3

4x1.5mmý=POLO+Z2-W3M1:H05VV5-F

KabelnameKabeltyp

Ort

Extern

Zielbezeichnung

Betriebsmittelkennzeichnung

-3M1

-3M2

-6S1

-6S2

-6S3

-6S1

-6S2

-PE

-6S3

Verkabelungsrichtung

Leistenbezeichnung

=POLO+Z2-X2

Leiste Klemmenkasten Filter

Intern

Anschluá

Klemmen-

nummer

Brcken

Ger„te-

11 13 11 14 22 PE 14

14 24 34 PE

anschluá

20 21 22 30 31 32 33 34 35 36 37 38

Zielbezeichnung

+Z1-X1 +Z1-X1 +Z1-X1 +Z1-X1 +Z1-X1 +Z1-X1 +Z1-X1

-PE +Z1-X1

+Z1-X1 +Z1-X1 +Z1-X1 +Z1-X1

+Z1-X1 +Z1-X1 +Z1-X1

Anschluá

30 31 32 33

35 36 37

Start

7x1.5mmý=POLO+Z2-W1:H05VV5-F

12x1.5mmý=POLO+Z2-W2:H05VV5-F

Kommt von...

KabelnameKabeltyp

Seite/Pfad

2 3

5 6 7

+Z1/3.2

+Z1/3.4

+Z1/6.1

+Z1/6.4

+Z1/6.5

+Z1/6.1

+Z1/6.2

+Z1/6.3

+Z1/6.4

+Z1/6.5

+Z1/6.7

+Z1/6.8

+Z1/9

nderung

Datum

Name

Datum Bearb. Gepr. Norm

09.02.06 GRA

20.10.06

SB-A0.4

Urspr.

Ers.f.

Polo-Filter-Bremen4 Leiste Klemmenkasten Filter

Ers.d.

B05_3643-E1

SB mit Klemmenkasten

POLO

=+POLO

+STUECK/1

Bl.

Page 40

Leistungsberechnung

Benennung Menge Bezeichnung Typen Nummer

=POLO+Z1-2Q1

=POLO+Z1-3Q1

=POLO+Z1-X1

=POLO+Z2-X2

=POLO+Z2-3M1

=POLO+Z1-3Q2

=POLO+Z2-3M2

=POLO+Z1-4F1

=POLO+Z1-4T1

=POLO+Z1-4F2

=POLO+Z1-4F3

=POLO+Z1-4H1

=POLO+Z2-6S1

=POLO+Z1-6K1

=POLO+Z1-6K2

=POLO+Z2-6S2

=POLO+Z1-6K3

=POLO+Z2-6S3

Hauptschalter

3LD2103-1TP51

Motorschutzschalter

3RV1011-0EA15

Klemme

UK5N

Schutzleiterklemme

UKSLKG5

Klemme

UK5N

Schutzleiterklemme

UKSLKG5

Getriebemotor

CA 10-G56 M4 0,09KW/0,32A

Motorschutzschalter

3RV1011-1CA15

Tauchpumpe

SPK8-5/5

Sicherung

5SG7 713

Gleichspannungsversorgung

GNC 24-2,5

Sicherung

5SG7 713

Sicherung

5SG7 713

Leuchtmelder

3SB32 44-6AA60

Schwimmerschalter

SCHWIMMERSCHALTER

Schtz

3RT1015-1BB41

Relais

553490245090

Grenzschalter

GRENZSCHALTER

Relais

553490245090

Schwimmerschalter

SCHWIMMERSCHALTER

+Z2/1

Datum

09.02.06

Bearb.

nderung

Datum

Name

Gepr. Norm

Lucka

20.10.06

SB-A0.4

Urspr.

Ers.f.

Ers.d.

Bestellnummer

3LD2103-1TP51

3RV1011-0EA15

UK5N

UKSLKG5

UK5N

UKSLKG5

CA 10-G56 M4 fr SB-Filter

3RV1011-1CA15

SPK8-5/5

5SG7 713

GNC 24-2,5

5SG7 713

3SB32 44-6AA60

SWS-M01-S04

3RT1015-1BB41

553490245090

3SE2 120-1VW

553490245090

SWS-M05-S04

Polo-Filter-Bremen4 Stckliste

5 6

Hersteller Lieferant / Ort

Siemens AG

Phoenix Contact

Flender Getriebebau

Siemens AG

Grundfos

Siemens AG

Block GmbH & Co. K

Siemens AG

Polo-Filter-Bremen

Siemens AG

FINDER RELAIS GmbH

Siemens AG

FINDER RELAIS GmbH

Polo-Filter-Bremen

7 8

Artikelnummer

SIE.3LD2103-1TP51

SIE.3RV1011-0EA15

PHOE.UK 5N

PHOE.UKSLKG 5

PHOE.UK 5N

PHOE.UKSLKG 5

FLEN.CA 10-G56 M4

SIE.3RV1011-1CA15

GRUND.SPK8-5/5

SIE.5SG7 713

BLOCK.GNC 24-2,5

SIE.5SG7 713

SIE.3SB32 44-6AA60

POLO.SWS-M01-S04

SIE.3RT1015-1BB41

FIN.553490245090

SIE.3SE2 120-1VW

FIN.553490245090

POLO.SWS-M05-S04

B05_3643-E1

SB mit Klemmenkasten

STUECK POLO 05.02 LCK

=+POLO

STUECK

Bl.

Pos.

Bl.

Page 41

Leistungsberechnung

Benennung Menge Bezeichnung Typen Nummer

=POLO+Z1-6K4

=POLO+Z1-6K5

=POLO+Z1-6H1

=POLO+Z1-7K1

=POLO+Z1-7K2

=POLO+Z1-8H1

=POLO+Z1-8H2

=POLO+Z1-8H3

=POLO+Z1-8H4

=POLO+Z1-8H5

Relais

553490245090

Relais

553490245090

Leuchtmelder

3SB32 44-6AA60

Schtz

3RT1015-1BB41

Relais

553490245090

Leuchtmelder

3SB32 44-6AA20

Leuchtmelder

3SB32 44-6AA20

Leuchtmelder

3SB32 44-6AA20

Leuchtmelder

3SB32 44-6AA20

Leuchtmelder

3SB32 44-6AA20

Bestellnummer

553490245090

3SB32 44-6AA60

3RT1015-1BB41

553490245090

3SB32 44-6AA20

5 6

Hersteller Lieferant / Ort

FINDER RELAIS GmbH

Siemens AG

FINDER RELAIS GmbH

Siemens AG

7 8

Artikelnummer

FIN.553490245090

SIE.3SB32 44-6AA60

SIE.3RT1015-1BB41

FIN.553490245090

SIE.3SB32 44-6AA20

STUECK POLO 05.02 LCK

Pos.

nderung

Datum

Name

Datum Bearb. Gepr. Norm

09.02.06 Lucka

20.10.06

SB-A0.4

Urspr.

Ers.f.

Polo-Filter-Bremen4 Stckliste

Ers.d.

B05_3643-E1

SB mit Klemmenkasten

=+POLO

STUECK

+AUFBAUPL/1

Bl.

Page 42

5 6

7 8

+STUECK/2

nderung

Datum

Name

Datum Bearb. Gepr. Norm

GRA

20.10.06

Leitungskanal

Rittal EB 1554.500 200x300x120mm IP54, RAL 7035 Bolzen (Erdungsbolzen)

Polo-Filter-Bremen4 Klemmenkasten Filter

SB-A0.4

Urspr.

Ers.f.

Ers.d.

1xM25, 6xM20

B05_3643-E1

SB mit Klemmenkasten

=+POLO

AUFBAUPL

Bl.

Page 43

5 6

8H3

8H4

6H1

8H1

8H2

4H1

8H5

7 8

Leitungskanal

1xM25, 5xM20

nderung

Datum

Name

Datum Bearb. Gepr. Norm

Rittal AE 1380.500

380x380x210mm

IP54, RAL 7035

GRA

20.10.06

SB-A0.4

Urspr.

Ers.f.

Polo-Filter-Bremen4 Schaltkasten

Ers.d.

B05_3643-E1

SB mit Klemmenkasten

=+POLO

AUFBAUPL

Bl.