Polaris Trail Touring User Manual
OWNER’S MANUAL SUPPLEMENT
2002 Trail Touring
PN 9916821
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual
at all times.
Capacities and Dimensions
Body Style Gen2
Rider Capacity 2
Chaincase Oil Capacity (oz.) 9
DryWeight (Est.) 533
Fuel Tank capacity (Gallons) 11.8
Gearcase Oil Capacity (oz.) N/A
Height (in.) 49
Length (in.) 113
Oil Capacity (Quarts) 4
Ski Center Distance (in.) 42.5
Width (in.) 48
Brake Type Hydraulic
Drive Clutch Center Distance 12”
Clutch Type P-85
Track Length 133.5
Track Width 15
Drive Chain Length 66
Reverse Transmission Standard
Sprocket Ratio 19:40
Features
Electric Fuel Gauge Optional
Electric Start Standard
Low Oil Light Standard
Parking Brake Standard
Speedometer Std 5 Inch, White
Face
Tachometer opt
Wear Strips .75 acc
Hood Color Sonic Blue
Suspension
Front Type Indy Xtra
IFS Shock Type Nit Cell
Rear Type Xtra-10, 133.5
Front Track Shock Nit Cell
Rear Track Shock Sel
Engine and Cooling
Engine Model Number EC55PM014
Alternator Output 240w @ 4000
rpm
Bore x Stroke (mm) 73.0x65.0
Displacement 544 cc
Carburetor/Throttle Body 2 Mikuni
Carburetor Model VM34SS
Main Jet 300
Pilot Jet 35
Jet Needle / Clip Position 6BGY16 / 2
Needle Jet Q-2 (480)
Cutaway 3.0
Air Screw 1.5 Turns
Idle RPM +/--200 1600
Cooling Air
Cylinders 2
Ignition Timing 5BTDC @ RPM 27_ @ 3000
Ignition Type CDI
Oil Injection Polaris Blue
Spark Plug NGK BR9ES
Spark Plug Gap (mm / in) 0.70/.028
Fuel Requirement 87Oct.NonOxy.or
89 Oct.Oxy.
Carburetor Jetting Clutching Chart
Altitud
Below
-30_F
Below
-34_C
320
#3
300
#3
280
#3
260
#2
250
#2
230
#2
Meters
(Feet)
TEMPERA-
(2000--4000)
e
(4000-6000)
(6000-8000)
(8000-10000)
(10000-12000)
AMBIENT
TURE
0-600
(0-2000)
600-1200
1200--1800
1800-2400
2400-3000
3000-3600
PN 9916821 Rev 02 7/01
Printed in U.S.A.
-30_ to -10_F
-34_ to -23_C
310
#2
290
#2
270
#2
250
#2
240
#2
220
#1
-10_ to
+10_F
-23_ to
-12_C
290
#2
280
#2
260
#2
240
#2
220
#1
210
#1
+10_ to
+30_F
-12_ to
-1_C
280
#2
260
#2
250
#2
230
#1
210
#1
190
#1
+3Μ_ to
+50_ F
-1_ to
+10_C
270
#2
250
#2
240
#2
220
#1
200
#1
180
#1
Above
+50_F
Above
+10_C
260
#2
240
#2
220
#1
210
#1
190
#1
170
#1
Altitude
Meters (Feet)
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
Shift
Weight
10-62
Bushed
10-60
Bushed
10-58
Bushed
10-56
Bushed
Drive
Driven
Clutch
Clutch
Spring
Spring
Dark
Silver 36_3219:40
Blue /
White
Dark
Silver 36_3219:40
Blue /
White
Dark
Silver 36_3219:40
Blue /
White
Dark
Silver 36_3219:40
Blue /
White
Driv-
en
Helix
Chaincase
Geariang
66 Pitch
66 Pitch
66 Pitch
66 Pitch
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